CN108414898A - A kind of condition test method and system of wind farm device live detection - Google Patents
A kind of condition test method and system of wind farm device live detection Download PDFInfo
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Abstract
本发明提供一种风电场设备带电检测的状态试验方法,包括:(1)带电检测:通过仪器收集数据,实施超声局部放电检测和紫外成像检测相结合的带电检测,监测风电场设备的运行状态,进行故障的检测以及预防;(2)构建决策系统状态检修:收集和分析设备的运行数据,对设备开展状态评价工作,从而确定设备是否需要检修以及确定检修的项目;(3)建立设备预试检修优化方案:通过风电场设备状态检修,结合设备带电检测的实施,依据风电场设备状态评价细则对设备进行状态评价,制定定制的检修策略。还公开了相应的检测系统,采用超声局部放电检测和紫外成像检测相结合的带电检测手段,优化试验项目,节约预试检修成本。
The invention provides a state test method for live detection of wind farm equipment, including: (1) live detection: collect data through instruments, implement live detection combined with ultrasonic partial discharge detection and ultraviolet imaging detection, and monitor the running state of wind farm equipment , to detect and prevent faults; (2) Build a decision-making system for condition-based maintenance: collect and analyze equipment operating data, and carry out status evaluation work on equipment, so as to determine whether the equipment needs to be overhauled and determine the maintenance items; (3) Establish an equipment forecast Trial maintenance optimization plan: Through the condition maintenance of wind farm equipment, combined with the implementation of live detection of equipment, the state evaluation of equipment is carried out according to the detailed rules of wind farm equipment condition evaluation, and a customized maintenance strategy is formulated. A corresponding detection system is also disclosed, which adopts a charging detection method combining ultrasonic partial discharge detection and ultraviolet imaging detection, optimizes test items, and saves pre-test maintenance costs.
Description
技术领域technical field
本发明属于电力设备状态评价与检修领域,特别是涉及一种风电场设备带电检测的状态试验方法及系统。The invention belongs to the field of state evaluation and maintenance of electric equipment, and in particular relates to a state test method and system for live detection of wind farm equipment.
背景技术Background technique
风力发电设备运行状态取决于风力发电设备整体结构的运行状态,通过对风电场设备运行状态的监测和评价,可以及时发现隐患,找出导致问题出现的原因,以及为设备有故障的部分采取相对应的维护维修措施提供依据,这样不仅可以节省风力发电设备的维护维修费用,而且更重要的是可以避免因结构有故障,进而导致整个发电过程停止,甚至给人们带来生命危险,以及给企业带来重大的经济损失。The operating status of wind power generation equipment depends on the operating status of the overall structure of the wind power generating equipment. By monitoring and evaluating the operating status of wind farm equipment, hidden dangers can be discovered in time, the cause of the problem can be found out, and corresponding measures can be taken for the faulty parts of the equipment. Corresponding maintenance and repair measures provide the basis, which can not only save the maintenance and repair costs of wind power generation equipment, but more importantly, prevent the entire power generation process from stopping due to structural failures, and even bring danger to people's lives, as well as to enterprises. cause major economic losses.
状态检修Condition Based Maintenance(CBM),是指根据先进的状态监测和诊断技术提供的设备状态信息,判断设备的异常,预知设备的故障,在故障发生前进行检修的方式,即根据设备的健康状态来安排检修计划,实施设备检修。状态检修与计划检修最大的不同就是状态检修在检修的过程中是根据设备的状态的,从而使得设备的检修更具有针对性。在进行检修之前,相关的工作人员需要对风电场设备的结构特点、设备的运行状态、以及设备在进行试验时的结果进行相应的检查和分析,然后再根据检查和分析结果来确定设备是否需要进行检修以及确定检修的项目内容。因为状态检修是根据设备的工作状态来决定是否需要检修以及检修的项目,从而使得设备的检修具有针对性,降低了检修的成本,更好地提高风电场设备的工作效率。现有技术中状态评价的方法分为:概率统计方法、基于神经网络的智能化方法、模糊评判方法与基于知识的专家系统,这些方法各有自己的优势和局限性,目前国内对风力发电设备运行状态的监测与预测没有系统、成熟的技术,大多数企业对发电设备的维护与管理均采用计划维护与事后维护并存体制,只有极少数企业使用计划维护、状态维护和事后维护相结合的体制,风力发电设备状态评价的研究工作还处于起步阶段,对于这方面状态评价和状态检修的研究并不多。Condition Based Maintenance (CBM) refers to the method of judging equipment abnormalities, predicting equipment failures, and performing maintenance before failures occur based on equipment status information provided by advanced condition monitoring and diagnostic technologies, that is, according to the health status of equipment To arrange the maintenance plan and implement equipment maintenance. The biggest difference between condition-based maintenance and planned maintenance is that condition-based maintenance is based on the state of the equipment during the maintenance process, which makes the equipment maintenance more targeted. Before maintenance, the relevant staff need to check and analyze the structural characteristics of the wind farm equipment, the operating status of the equipment, and the results of the equipment during the test, and then determine whether the equipment needs to be repaired according to the inspection and analysis results Carry out maintenance and determine the project content of maintenance. Because the condition-based maintenance is based on the working status of the equipment to determine whether it needs to be overhauled and the items to be overhauled, so that the overhaul of the equipment is targeted, the cost of overhaul is reduced, and the working efficiency of the wind farm equipment is better improved. The state evaluation methods in the prior art are divided into: probability statistics method, intelligent method based on neural network, fuzzy evaluation method and knowledge-based expert system, each of which has its own advantages and limitations. There is no systematic and mature technology for monitoring and forecasting of operating status. Most enterprises adopt a system of coexistence of planned maintenance and post-event maintenance for the maintenance and management of power generation equipment, and only a very small number of enterprises use a system that combines planned maintenance, condition maintenance and post-event maintenance. However, the research work on condition assessment of wind power generation equipment is still in its infancy, and there are not many studies on condition assessment and condition-based maintenance in this area.
长期以来,我国电力系统的发供电设备均采用定期预防性试验和定期计划检修,投入少,停机时间长,维修费用高,同时,如果检修质量存在问题,反而会带来更多的缺陷,近年来,设备制造工艺的进步和传感技术、计算机技术的发展,以及供电可靠性的要求,周期性的计划检修已经不能满足现代化生产的需要,状态检修是一种以设备状态为基础,以预测设备状态发展趋势为依据的检修方式,基于可靠性和预防性为中心的维修技术,根据对潜伏性故障进行在线检测和离线测量的结果,结合巡视数据、历史可靠性数据和人工智能技术,对设备状态进行状态评估,并以此来指导安排设备的维修。For a long time, the power generation and power supply equipment of China's power system has adopted regular preventive tests and regular planned maintenance, which requires less investment, long downtime, and high maintenance costs. At the same time, if there are problems with the quality of maintenance, it will bring more defects. In recent years In the future, with the advancement of equipment manufacturing technology and the development of sensor technology and computer technology, as well as the requirements for power supply reliability, periodic planned maintenance can no longer meet the needs of modern production. Condition-based maintenance is a method based on equipment status. The maintenance method based on the development trend of equipment status, based on reliability and preventive maintenance technology, according to the results of online detection and offline measurement of latent faults, combined with inspection data, historical reliability data and artificial intelligence technology, The state of the equipment is evaluated, and this is used to guide and arrange the maintenance of the equipment.
而对电力设备进行带电检测,能很好的帮助我们进行分析和判断设备的健康状况,减少工作中的盲目性和随意性,可以延长检测周期,为状态检修提供依据。局部放电是有机绝缘逐渐老化并最终击穿的主要原因,设备的局放情况能够反映设备的绝缘状况,能够为状态检修提供可靠依据。高压电气设备在电晕放电时,会辐射出光波和声波,还有臭氧和紫外线等,紫外成像技术利用特殊的仪器接收电晕放电产生的紫外线信号,经处理后成像并与可见光图像叠加,达到确定电晕的位置和强度的目的,从而为进一步评价设备的运行情况提供可靠依据。两种检测方式有原理重合的部分,紫外成像检测容易受到距离因素,仪器内部对进入光学系统的紫外光子进行增益处理的影响,气压、温度和湿度对其影响也非常严重,实际应用中,湿度的增加会引起电晕强度的增长,但由于污秽成分和湿润情况的不确定性,目前没有办法对其影响进行修正,因此,会影响设备内部故障性质、部位及严重程度的判断。The live detection of power equipment can help us analyze and judge the health status of the equipment, reduce blindness and randomness in work, extend the detection cycle, and provide a basis for condition-based maintenance. Partial discharge is the main reason for the gradual aging and final breakdown of organic insulation. The partial discharge of equipment can reflect the insulation status of equipment and provide a reliable basis for condition-based maintenance. During corona discharge, high-voltage electrical equipment will radiate light waves and sound waves, as well as ozone and ultraviolet rays. Ultraviolet imaging technology uses special instruments to receive ultraviolet signals generated by corona discharge, and after processing, it will be imaged and superimposed with visible light images to achieve The purpose of determining the position and intensity of the corona is to provide a reliable basis for further evaluation of the operation of the equipment. The two detection methods overlap in principle. The ultraviolet imaging detection is easily affected by the distance factor. The instrument internally performs gain processing on the ultraviolet photons entering the optical system. The influence of air pressure, temperature and humidity is also very serious. In practical applications, humidity The increase of corona will cause the increase of corona intensity, but due to the uncertainty of pollution components and humidity, there is no way to correct its influence at present. Therefore, it will affect the judgment of the nature, location and severity of the internal fault of the equipment.
发明内容Contents of the invention
本发明所要解决的技术问题是:克服现有技术的不足,提供一种风电场设备带电检测的状态试验方法和系统,采用超声局部放电检测和紫外成像检测相结合的带电检测手段,依据状态评价细则分析设备状态,出具设备状态评价分析报告,建立检修预试实施方案,优化试验项目,节约预试检修成本。The technical problem to be solved by the present invention is: to overcome the deficiencies in the prior art, to provide a state test method and system for wind farm equipment live detection, which adopts the live detection means combined with ultrasonic partial discharge detection and ultraviolet imaging detection, and evaluates the state according to the The detailed rules analyze the equipment status, issue the equipment status evaluation and analysis report, establish the maintenance pre-test implementation plan, optimize the test items, and save the cost of pre-test maintenance.
为此,本发明的目的在于提供一种风电场设备带电检测的状态试验方法,该方法包括如下步骤:For this reason, the object of the present invention is to provide a kind of state test method of wind farm equipment charging detection, and this method comprises the steps:
(1)带电检测:通过仪器收集数据,实施超声局部放电检测和紫外成像检测相结合的带电检测,从而有效地监测风电场设备的运行状态,进行故障的检测以及预防;(1) Live detection: collect data through instruments, implement live detection combined with ultrasonic partial discharge detection and ultraviolet imaging detection, so as to effectively monitor the operation status of wind farm equipment, and detect and prevent faults;
(2)构建决策系统状态检修:通过收集和分析设备的运行数据,对设备开展状态评价工作,从而确定设备是否需要检修以及确定检修的项目;(2) Construct a decision-making system for condition-based maintenance: by collecting and analyzing equipment operation data, carry out condition evaluation of equipment, so as to determine whether the equipment needs maintenance and determine the maintenance items;
(3)建立设备预试检修优化方案:通过风电场设备状态检修,结合设备带电检测的实施,依据风电场设备状态评价细则对设备进行状态评价,制定定制的检修策略、延长检修试验周期,优化检修试验项目,从而达到检修试验费用的减少,防止设备出现过维修、欠维修,进一步提高设备稳定性。(3) Establish an optimization plan for equipment pre-test maintenance: through the condition maintenance of wind farm equipment, combined with the implementation of equipment live detection, evaluate the equipment status according to the wind farm equipment status evaluation rules, formulate customized maintenance strategies, extend the maintenance test period, and optimize Maintenance test items, so as to reduce maintenance test costs, prevent equipment from being over-maintained or under-maintained, and further improve equipment stability.
优选的,所述步骤(1)紫外成像检测根据带电设备电晕放电的紫外图像或紫外光子数计数进行横向比较对异常电晕属性、发生部位和严重程度进行图形观察判断和缺陷定级。Preferably, the step (1) of ultraviolet imaging detection is based on the horizontal comparison of the ultraviolet image or ultraviolet photon number count of the corona discharge of the charged equipment, and the abnormal corona attribute, occurrence location and severity are graphically observed and judged and the defect is graded.
优选的,所述步骤(1)超声局部放电检测通过非接触式超声传感器收集电力设备及线路局部放电时发出的20kHz-200kHz区间的声信号,检测声信号的幅度、相位、频率、噪声等,以及与运行电压之间的关系,从而通过分贝dB值的反应设备绝缘缺陷程度。Preferably, the step (1) ultrasonic partial discharge detection collects the acoustic signal in the interval of 20kHz-200kHz emitted by the power equipment and the line partial discharge through the non-contact ultrasonic sensor, and detects the amplitude, phase, frequency, noise, etc. of the acoustic signal, And the relationship with the operating voltage, so that the degree of insulation defect of the equipment can be reflected by the decibel dB value.
优选的,所述分贝dB值≥200为重大缺陷。Preferably, the decibel dB value ≥ 200 is a major defect.
优选的,所述步骤(2)包括:Preferably, said step (2) includes:
(2-1)根据明确性、可衡量性、可达成性、相关性和时限性设定检修目标,并通过确定对比标杆获得检修的最终目标;(2-1) Set maintenance goals based on clarity, measurability, achievability, relevance and time limit, and obtain the ultimate goal of maintenance by determining comparison benchmarks;
(2-2)制定按时间的检修决策计划;(2-2) Formulate maintenance decision-making plan according to time;
(2-3)采用数据收集表、直方图、柏拉图、鱼骨图、5Why分析、RCM分析以及PM分析的方法,确定风电场设备重复发生故障的原因;(2-3) Use data collection tables, histograms, Pareto diagrams, fishbone diagrams, 5Why analysis, RCM analysis and PM analysis methods to determine the causes of repeated failures of wind farm equipment;
(2-4)采用柱状图进行检修结果的数据跟踪;(2-4) Use the histogram to track the data of the maintenance results;
(2-5)按照CIL标准、SOP/WI标准、TBM/CBM标准、Q/M矩阵将检修决策计划进行标准化。(2-5) Standardize the maintenance decision-making plan according to CIL standard, SOP/WI standard, TBM/CBM standard, and Q/M matrix.
优选的,所述步骤(2-2)包括:经紫外成像检测和超声局部放电综合检测后,对设备存在放电异常,但不会引起事故,一般记录在案,观察缺陷发展;对设备存在放电异常突出,但不会马上引起事故,缩短检验周期,停电处理;对设备存在严重放电,或影响设备安全运行,短期可能造成事故,尽快安排停电处理。通过对带电检测数据的分析从而达到对设备带电运行状态的有效监测。Preferably, the step (2-2) includes: after ultraviolet imaging detection and ultrasonic partial discharge comprehensive detection, there is an abnormal discharge to the equipment, but it will not cause an accident, and it is generally recorded on the record, and the development of the defect is observed; The abnormality is prominent, but it will not cause an accident immediately, shorten the inspection cycle, and deal with a power outage; if there is a serious discharge to the equipment, or affects the safe operation of the equipment, it may cause an accident in the short term, and arrange a power outage as soon as possible. Through the analysis of the live detection data, the effective monitoring of the live running status of the equipment can be achieved.
优选的,所述步骤(3)风电场设备状态评价细则包括:35kv-220kv电容式电压互感器状态评价细则、35kv-220kv避雷器状态评价细则、35kv-220kv电流互感器状态评价细则、35kv-220kvSF6高压开关设备状态评价细则、35kv-220kv 隔离开关和接地开关状态评价细则、35kv-220kv油浸式电力变压器状态评价细则。Preferably, the detailed rules for status evaluation of wind farm equipment in step (3) include: detailed rules for status evaluation of 35kv-220kv capacitive voltage transformers, detailed rules for status evaluation of 35kv-220kv arresters, detailed rules for status evaluation of 35kv-220kv current transformers, and detailed rules for 35kv-220kv SF6 Detailed rules for status evaluation of high-voltage switchgear, detailed rules for status evaluation of 35kv-220kv isolating switches and earthing switches, detailed rules for status evaluation of 35kv-220kv oil-immersed power transformers.
优选的,所述步骤(3)设备预试检修包括:35kV集电线路预试检修以及升压站预试检修。Preferably, the step (3) equipment pre-test overhaul includes: 35kV collector line pre-test overhaul and step-up station pre-test overhaul.
本发明还在于提供一种风电场设备带电检测的状态试验系统,实施相应的状态试验方法,该系统包括如下子系统:The present invention also provides a state test system for live detection of wind farm equipment, and implements a corresponding state test method. The system includes the following subsystems:
(1)带电检测子系统:包括紫外成像检测仪和超声局部放电检测仪,通过两个检测仪收集数据,从而有效地监测风电场设备的运行状态,进行故障的检测以及预防;(1) Live detection subsystem: including ultraviolet imaging detector and ultrasonic partial discharge detector, collect data through two detectors, so as to effectively monitor the operation status of wind farm equipment, and detect and prevent faults;
(2)状态检修决策子系统:包括数据分析仪,内部植入设备状态评价标准,通过信息收集子系统收集和分析设备的运行数据,采用数据分析仪对设备开展状态评价工作,从而确定设备是否需要检修以及确定检修的项目;(2) Condition-based maintenance decision-making subsystem: including data analyzers, internally implanted equipment status evaluation standards, collecting and analyzing equipment operation data through the information collection subsystem, and using data analyzers to carry out status evaluation work on equipment, so as to determine whether the equipment is Items that need to be overhauled and determined to be overhauled;
(3)设备预试检修子系统:包括35kV集电线路预试检修系统以及升压站预试检修系统,其中两个预试检修系统均包含红外热成像仪以及红外测温仪进行检测。(3) Equipment pre-test maintenance subsystem: including the 35kV current collector line pre-test maintenance system and the booster station pre-test maintenance system, two of which include infrared thermal imagers and infrared thermometers for detection.
通过采取设备带电检测研究,推广超声局部放电检测和紫外成像检测综合带电检测手段,依据状态评价细则分析设备状态,出具设备状态评价分析报告,建立检修预试实施方案,优化试验项目,节约预试检修成本。Through the adoption of equipment live detection research, promote the comprehensive live detection methods of ultrasonic partial discharge detection and ultraviolet imaging detection, analyze the equipment state according to the state evaluation rules, issue the equipment state evaluation analysis report, establish the maintenance pre-test implementation plan, optimize the test items, and save the pre-test Overhaul costs.
根据下文结合附图对本发明具体实施例的详细描述,本领域技术人员将会更加明了本发明的上述以及其他目的、优点和特征。Those skilled in the art will be more aware of the above and other objects, advantages and features of the present invention according to the following detailed description of specific embodiments of the present invention in conjunction with the accompanying drawings.
附图说明Description of drawings
后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。本发明的目标及特征考虑到如下结合附图的描述将更加明显,附图中:Hereinafter, some specific embodiments of the present invention will be described in detail by way of illustration and not limitation with reference to the accompanying drawings. The same reference numerals in the drawings designate the same or similar parts or parts. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. The objectives and features of the present invention will be more apparent in consideration of the following description in conjunction with the accompanying drawings, in the accompanying drawings:
附图1为根据本发明实施例的风电场设备带电检测的状态试验系统方法流程图;Accompanying drawing 1 is the flow chart of the state test system method of live detection of wind farm equipment according to an embodiment of the present invention;
附图2为根据本发明实施例的风电场设备带电检测的状态试验系统框图;Accompanying drawing 2 is the block diagram of the state test system of the wind farm equipment electrification detection according to the embodiment of the present invention;
附图3为根据本发明实施例的电容式电压互感器典型故障树模型;Accompanying drawing 3 is a typical fault tree model of a capacitive voltage transformer according to an embodiment of the present invention;
附图4为根据本发明实施例的避雷器典型故障树模型;Accompanying drawing 4 is according to the typical fault tree model of arrester of the embodiment of the present invention;
附图5为根据本发明实施例的电流互感器典型故障树模型,其中附图5-1表示油浸式电流互感器,图5-2表示SF6式电流互感器;Accompanying drawing 5 is a typical fault tree model of a current transformer according to an embodiment of the present invention, wherein accompanying drawing 5-1 represents an oil-immersed current transformer, and Fig. 5-2 represents a SF 6 type current transformer;
附图6为根据本发明实施例的SF6高压开关设备典型故障树模型;Accompanying drawing 6 is according to the SF6 high voltage switchgear typical fault tree model of the embodiment of the present invention;
附图7为根据本发明实施例的隔离开关和接地开关典型故障树模型;Accompanying drawing 7 is a typical fault tree model of a disconnector and an earthing switch according to an embodiment of the present invention;
附图8为根据本发明实施例的油浸式电力变压器(电抗器)典型故障树模型;Accompanying drawing 8 is according to the typical fault tree model of the oil-immersed power transformer (reactor) of the embodiment of the present invention;
附图9为根据本发明实施例的超声局部放电检测仪;Accompanying drawing 9 is an ultrasonic partial discharge detector according to an embodiment of the present invention;
附图10为根据本发明实施例的紫外成像检测仪。Accompanying drawing 10 is the ultraviolet imaging detector according to the embodiment of the present invention.
具体实施方式Detailed ways
本实施例为达茂风电场三期,大山台风电场、右玉风电场、平陆云盖寺风电场项目涉及的风电场设备,其中附图1为根据本发明实施例的风电场设备带电检测的状态试验方法流程图,包括:This embodiment is the wind farm equipment involved in the third phase of Damao Wind Farm, Dashantai Wind Farm, Youyu Wind Farm, and Pinglu Yungaisi Wind Farm Project, wherein Figure 1 is the live detection of wind farm equipment according to the embodiment of the present invention The flow chart of the state test method, including:
(1)带电检测:通过仪器收集数据,实施超声局部放电检测和紫外成像检测相结合的带电检测,从而有效地监测风电场设备的运行状态,进行故障的检测以及预防,其中紫外成像检测是依据中国电力行业标准《DL_T 345-2010带电设备紫外诊断技术应用导则》要求,根据带电设备电晕放电的紫外图像或紫外光子数计数进行横向比较对异常电晕属性、发生部位和严重程度进行图形观察判断和缺陷定级。目前各省级电科院广泛应用于110kV-500kV电压等级设备巡检及线路巡检,对设备及线路的异常放电进行评估、定级,效果显著;超声局部放电检测通过非接触式超声传感器收集电力设备及线路局部放电时发出的20kHz-200kHz区间的声信号,检测声信号的幅度、相位、频率、噪声等,以及与运行电压之间的关系,从而通过分贝dB值的反应设备绝缘缺陷程度,依据厂家建议dB值≥200为重大缺陷。目前各省级电科院积极参与厂家开展超声局部放电检测测试,经过达茂风场试用超声局放检测对35kV集电线路金具、跌落保险、电缆头、35kV开关柜异常放电检测效果明显。(1) Live detection: collect data through instruments, implement live detection combined with ultrasonic partial discharge detection and ultraviolet imaging detection, so as to effectively monitor the operation status of wind farm equipment, detect and prevent faults, and ultraviolet imaging detection is the basis China's electric power industry standard "DL_T 345-2010 Guidelines for the Application of Ultraviolet Diagnosis Technology for Live Equipment" requires that a horizontal comparison be made based on the UV image or UV photon count of the corona discharge of live equipment to graph the abnormal corona properties, occurrence location and severity Observation Judgment and Defect Rating. At present, the provincial electrical research institutes are widely used in the inspection of 110kV-500kV voltage level equipment and line inspection, to evaluate and grade the abnormal discharge of equipment and lines, and the effect is remarkable; ultrasonic partial discharge detection is collected by non-contact ultrasonic sensors Acoustic signals in the range of 20kHz-200kHz emitted by power equipment and lines during partial discharge, detect the amplitude, phase, frequency, noise, etc. of the acoustic signal, and the relationship with the operating voltage, so as to reflect the degree of insulation defect of the equipment through the decibel dB value , According to the manufacturer's recommendation, the dB value ≥ 200 is a major defect. At present, various provincial electrical research institutes are actively participating in manufacturers' ultrasonic partial discharge detection tests. After the trial of ultrasonic partial discharge detection in Damao Wind Field, the detection effect on abnormal discharge of 35kV collector line fittings, drop insurance, cable heads, and 35kV switchgear is obvious.
(2)构建决策系统状态检修:通过收集和分析设备的运行数据,对设备开展状态评价工作,从而确定设备是否需要检修以及确定检修的项目,包括:(2) Construct a decision-making system for condition-based maintenance: by collecting and analyzing equipment operating data, carry out condition evaluation of equipment, so as to determine whether the equipment needs to be overhauled and determine the maintenance items, including:
(2-1)根据明确性、可衡量性、可达成性、相关性和时限性设定检修目标,并通过确定对比标杆获得检修的最终目标;(2-1) Set maintenance goals based on clarity, measurability, achievability, relevance and time limit, and obtain the ultimate goal of maintenance by determining comparison benchmarks;
(2-2)制定按时间的检修决策计划,包括:经紫外成像检测和超声局部放电综合检测后,对设备存在放电异常,但不会引起事故,一般记录在案,观察缺陷发展;对设备存在放电异常突出,但不会马上引起事故,缩短检验周期,停电处理;对设备存在严重放电,或影响设备安全运行,短期可能造成事故,尽快安排停电处理。通过对带电检测数据的分析从而达到对设备带电运行状态的有效监测;(2-2) Make a time-based maintenance decision-making plan, including: after ultraviolet imaging detection and ultrasonic partial discharge comprehensive detection, if there is an abnormal discharge of the equipment, but it will not cause an accident, it will generally be recorded on the record, and the development of the defect will be observed; If there is an abnormal discharge, but it will not cause an accident immediately, shorten the inspection cycle, and deal with a power outage; if there is a serious discharge to the equipment, or affect the safe operation of the equipment, it may cause an accident in the short term, and arrange a power outage as soon as possible. Through the analysis of the live detection data, the effective monitoring of the live running state of the equipment can be achieved;
(2-3)采用数据收集表、直方图、柏拉图、鱼骨图、5Why分析、RCM分析以及PM分析的方法,确定风电场设备重复发生故障的原因;(2-3) Use data collection tables, histograms, Pareto diagrams, fishbone diagrams, 5Why analysis, RCM analysis and PM analysis methods to determine the causes of repeated failures of wind farm equipment;
(2-4)采用柱状图进行检修结果的数据跟踪;(2-4) Use the histogram to track the data of the maintenance results;
(2-5)按照CIL标准、SOP/WI标准、TBM/CBM标准、Q/M矩阵将检修决策计划进行标准化。(2-5) Standardize the maintenance decision-making plan according to CIL standard, SOP/WI standard, TBM/CBM standard, and Q/M matrix.
(3)建立设备预试检修优化方案:设备预试检修包括:35kV集电线路预试检修以及升压站预试检修。通过风电场设备状态检修,结合设备带电检测的实施,依据风电场设备状态评价细则对设备进行状态评价,风电场设备状态评价细则包括:35kv-220kv电容式电压互感器状态评价细则、35kv-220kv避雷器状态评价细则、35kv-220kv电流互感器状态评价细则、35kv-220kvSF6高压开关设备状态评价细则、35kv-220kv隔离开关和接地开关状态评价细则、 35kv-220kv油浸式电力变压器状态评价细则。制定定制的检修策略、延长检修试验周期,优化检修试验项目,从而达到检修试验费用的减少,防止设备出现过维修、欠维修,进一步提高设备稳定性。(3) Establish an optimization plan for equipment pre-test maintenance: equipment pre-test maintenance includes: 35kV collector line pre-test maintenance and booster station pre-test maintenance. Through the condition inspection of wind farm equipment, combined with the implementation of live detection of equipment, the status evaluation of equipment is carried out according to the detailed rules of wind farm equipment status evaluation. The detailed rules of wind farm equipment status evaluation include: 35kv-220kv capacitor voltage transformer status evaluation rules, 35kv-220kv Detailed rules for status evaluation of lightning arresters, detailed rules for status evaluation of 35kv-220kv current transformers, detailed rules for status evaluation of 35kv-220kv SF6 high-voltage switchgear, detailed rules for status evaluation of 35kv-220kv isolating switches and earthing switches, detailed rules for status evaluation of 35kv-220kv oil-immersed power transformers. Formulate customized maintenance strategies, extend the maintenance test cycle, and optimize maintenance test items, so as to reduce maintenance test costs, prevent equipment from being over-maintained or under-maintained, and further improve equipment stability.
图2所示为根据本发明实施例风电场设备带电检测的状态试验系统,实施相应的状态试验方法,包括如下子系统:Fig. 2 shows a state test system for live detection of wind farm equipment according to an embodiment of the present invention, implementing a corresponding state test method, including the following subsystems:
(1)带电检测子系统:包括紫外成像检测仪,如图10所示和超声局部放电检测仪,如图9所示,通过两个检测仪收集数据,从而有效地监测风电场设备的运行状态,进行故障的检测以及预防;(1) Live detection subsystem: including an ultraviolet imaging detector, as shown in Figure 10, and an ultrasonic partial discharge detector, as shown in Figure 9, through which two detectors collect data to effectively monitor the operating status of wind farm equipment , for fault detection and prevention;
(2)状态检修决策子系统:包括数据分析仪,内部植入设备状态评价标准,通过信息收集子系统收集和分析设备的运行数据,采用数据分析仪对设备开展状态评价工作,从而确定设备是否需要检修以及确定检修的项目;(2) Condition-based maintenance decision-making subsystem: including data analyzers, internally implanted equipment status evaluation standards, collecting and analyzing equipment operation data through the information collection subsystem, and using data analyzers to carry out status evaluation work on equipment, so as to determine whether the equipment is Items that need to be overhauled and determined to be overhauled;
(3)设备预试检修子系统:包括35kV集电线路预试检修系统以及升压站预试检修系统,其中两个预试检修系统均包含红外热成像仪以及红外测温仪进行检测。(3) Equipment pre-test maintenance subsystem: including the 35kV current collector line pre-test maintenance system and the booster station pre-test maintenance system, two of which include infrared thermal imagers and infrared thermometers for detection.
对于各状态评价细则,涉及的术语及涵义如下:(1)典型故障树:一种表示设备典型故障因果关系的模型,它以最不希望发生的设备故障状态作为顶事件,找出可能导致这一故障状态发生的直接原因的中间事件,直到无需分解的原因底事件;(2)故障树分析法:是一种以故障树为基础的可靠性分析方法,在对故障树进行定性、定量分析后,根据得到的可靠性指标,如顶事件发生概率、底事件发生概率重要度等,给出有关设备薄弱环节的建议;(3)状态量:直接或间接表征设备状态的各类信息数据;(4)一般状态量:对设备的性能和安全运行影响较小的状态量;(5)重要状态量:对设备的性能和安全运行有较大影响的状态量;(6)正常状态:设备各状态量处于稳定且在规程规定的警世值、注意值(以下简称细则限值)以内,可以正常运行;(7)注意状态:设备单项(或多项)状态量变化趋势朝接近细则限值方向发展,但未超过细则限值,仍可以继续运行,应加强运行中的监视;(8)异常状态:设备单项(或多项) 状态量变化较大,已接近或略微超过细则限值,应监视运行,并适时安排停电检修;(9)严重状态:设备单项严重状态量严重超过细则限值,需要尽快安排停电检修。The terms and meanings involved in each state evaluation rule are as follows: (1) Typical fault tree: a model representing the causal relationship of typical equipment faults, which takes the least expected equipment fault state as the top event, and finds out the possible causes of this fault. The intermediate event of the direct cause of a fault state, until the bottom event of the cause that does not need to be decomposed; (2) Fault tree analysis method: it is a reliability analysis method based on the fault tree, which is used for qualitative and quantitative analysis of the fault tree. Finally, according to the obtained reliability indicators, such as the probability of top event occurrence, the importance of bottom event occurrence probability, etc., suggestions on the weak links of the equipment are given; (3) State quantity: various information data that directly or indirectly represent the state of the equipment; (4) General state quantities: state quantities that have little impact on equipment performance and safe operation; (5) Important state quantities: state quantities that have a greater impact on equipment performance and safe operation; (6) Normal state: equipment Each state quantity is stable and within the warning value and attention value stipulated in the regulations (hereinafter referred to as the limit value of the detailed rules), and can operate normally; (7) Attention state: the change trend of the individual (or multiple) state quantities of the equipment is approaching the limit value of the detailed rules It can continue to operate if it does not exceed the limit value of the detailed rules, and the monitoring during operation should be strengthened; (8) Abnormal state: the state quantity of a single item (or multiple items) of the equipment has changed greatly, and it has approached or slightly exceeded the limit value of the detailed rules. The operation should be monitored, and power outage maintenance should be arranged in a timely manner; (9) Serious state: the serious state quantity of a single item of equipment seriously exceeds the limit value of the detailed rules, and power outage maintenance needs to be arranged as soon as possible.
一、对于35kv-220kv电容式电压互感器状态评价细则:1. Detailed rules for the state evaluation of 35kv-220kv capacitive voltage transformers:
(一)评价原理:主要是采用典型故障树模型分析法设计评价项目和内容: (1)典型故障树模型是参照故障树分析法,结合技术监督经验,总结设备的故障发生规律和特点而建立的;(2)电容式电压互感器典型故障树模型参见附图3,电容式电压互感器故障包括电容单元故障和电磁单元故障;(3)分析典型故障树的底事件,提取表征设备典型故障类型的特征状态量,以特征状态量为主要依据,制定状态评价表,通过对状态评价表中特征状态量的评价评分,确定设备健康状况和发展趋势。(1) Evaluation principle: The typical fault tree model analysis method is mainly used to design the evaluation items and content: (1) The typical fault tree model is established by referring to the fault tree analysis method, combining technical supervision experience, and summarizing the occurrence rules and characteristics of equipment faults (2) Refer to Figure 3 for the typical fault tree model of capacitive voltage transformers, the faults of capacitive voltage transformers include capacitor unit faults and electromagnetic unit faults; (3) analyze the bottom events of typical fault trees, and extract and characterize typical faults of equipment Types of characteristic state quantities, based on the characteristic state quantities, formulate a state evaluation table, and determine the health status and development trend of the equipment through the evaluation and scoring of the characteristic state quantities in the state evaluation table.
(二)状态评价方法:根据设备状态量对电容式电压互感器健康状态的影响程度大小,从小到大氛围1,2,3,4四个权重等级。根据各状态量的劣化严重程度的轻重,从轻到重依次分为I,II,III,IV四级,对应不同的评分值,通过综合分析各状态量的情况评价出设备的综合状态(正常、注意、异常、严重四种状态),正常、注意状态可以正常运行,注意状态应加强运行监视,异常状态应适时安排检修,严重状态应尽快安排检修。(2) State evaluation method: According to the degree of influence of the equipment state quantity on the health state of the capacitive voltage transformer, there are four weight levels of 1, 2, 3, and 4 from small to large. According to the severity of the deterioration of each state quantity, it is divided into four levels from light to heavy, corresponding to different scoring values, and the comprehensive state of the equipment (normal) can be evaluated by comprehensively analyzing the situation of each state quantity , Attention, Abnormal, Serious four states), Normal, Attention state can run normally, Attention state should strengthen operation monitoring, Abnormal state should be timely arranged for maintenance, Serious state should be arranged for maintenance as soon as possible.
(1)状态量权重:视状态量电容式电压互感器安全运行的影响程度,从轻到重分为四个等级,对应的权重分别为权重1、权重2、权重3、权重4,其系数为1、2、3、4。权重1、权重2与一般状态量对应,权重3、权重4与重要状态量对应。(1) State quantity weight: depending on the degree of influence on the safe operation of the state quantity capacitive voltage transformer, it is divided into four grades from light to heavy, and the corresponding weights are weight 1, weight 2, weight 3, and weight 4, and their coefficients 1, 2, 3, 4. Weight 1 and weight 2 correspond to general state quantities, and weight 3 and weight 4 correspond to important state quantities.
(2)状态量劣化程度:视状态量的劣化程度从轻到重分为四级,分别为I、 II、III和IV级,其对应的基本扣分值为2、4、8、10分。(2) Deterioration degree of the state quantity: depending on the degree of deterioration of the state quantity, it is divided into four grades from light to heavy, respectively I, II, III and IV, and the corresponding basic deduction points are 2, 4, 8 and 10 points .
(3)状态量扣分值:由状态量劣化程度和权重共同决定,即状态量应扣分值等于该状态量的实扣分值乘以权重系数,参见表1-1,未对某一状态量进行评价,则不扣分。(3) State quantity deduction value: It is determined by the degree of deterioration of the state quantity and the weight, that is, the deduction value of the state quantity is equal to the actual deduction value of the state quantity multiplied by the weight coefficient, see Table 1-1, not for a certain If the status quantity is evaluated, no points will be deducted.
表1-1状态量状态表Table 1-1 State quantity state table
(4)电容式电压互感器整体评价:电容式电压互感器的评价应考虑单项状态量的扣分情况,状态评价细则见表2-1,当任一状态量单项扣分和所有状态量合计扣分同时达到表2-1正常状态规定时,视为正常状态;当任一状态量单项扣分和所有状态量合计扣分同时达到表2-1注意状态规定时,视为注意状态;当任一状态量单项扣分达到表2-1异常状态或严重状态规定时,视为异常状态或严重状态。(4) Overall evaluation of capacitive voltage transformers: The evaluation of capacitive voltage transformers should consider the deduction of individual state quantities. See Table 2-1 for the detailed rules of state evaluation. When the point deduction reaches the normal state specified in Table 2-1 at the same time, it is regarded as a normal state; when the single point deduction of any state quantity and the total point deduction of all state quantities simultaneously meet the requirements of the attention state in Table 2-1, it is regarded as the attention state; when When the single deduction of any state quantity reaches the abnormal state or serious state specified in Table 2-1, it is regarded as abnormal state or serious state.
表2-1电容式电压互感器评价细则Table 2-1 Evaluation Rules for Capacitive Voltage Transformers
(5)电容式电压互感器状态量评分标准为当状态量(尤其多个状态量)变化,且不能确定其变化原因时,应进行分析诊断,判断状态量异常的原因,确定扣分值;经过诊断仍无法确定状态量异常原因时,应根据最严重情况确定扣分值。(5) The scoring standard for the state quantity of capacitive voltage transformer is that when the state quantity (especially multiple state quantities) changes and the cause of the change cannot be determined, analysis and diagnosis should be carried out to determine the cause of the abnormal state quantity and determine the deduction value; If the cause of the abnormal state quantity cannot be determined after diagnosis, the deduction value should be determined according to the most serious situation.
(三)评价结果:(3) Evaluation results:
(1)根据变压器(电抗器)的评价结果(参见表3-1)制定不同的检修策略,正常状态可以正常运行,注意状态仍可继续运行,但应加强运行中的监视,一场状态应适时安排检修,严重状态应尽快安排检修。(1) According to the evaluation results of transformers (reactors) (see Table 3-1), formulate different maintenance strategies. Normal operation can be carried out normally, and operation can continue in the attention state, but the monitoring during operation should be strengthened. Arrange maintenance in due course, and arrange maintenance as soon as possible in serious conditions.
表3-1Table 3-1
110kV~220kV电容式电压互感器状态评价报告110kV~220kV Capacitive Voltage Transformer Status Evaluation Report
(2)依据状态评价结果,可对设备发生故障的概率以及设备风险进行初步分析,详细及定量进行设备故障概率和风险分析。(2) According to the state evaluation results, the probability of equipment failure and equipment risk can be preliminarily analyzed, and the equipment failure probability and risk analysis can be carried out in detail and quantitatively.
(3)通过对设备状态评价结果的分析,初步确定设备发生故障的可能性大小,结合设备事故后果,可对设备短期风险进行定性分析。通过状态评价结果,预测故障树中可能发生的底事件;通过对底事件的分析控制,有效预防设备事故的发生;对状态量异常的现象,应进行认真分析,将状态量异常的原因分析到部件、器件、介质材料等具体部位;针对状态评价结果,有针对性的制定相应的设备运行巡视、试验、检修等计划,参见表4-1和表5-1。(3) Through the analysis of the equipment status evaluation results, the possibility of equipment failure is preliminarily determined, and the short-term risk of equipment can be qualitatively analyzed in combination with the consequences of equipment accidents. Predict the bottom event that may occur in the fault tree through the state evaluation results; through the analysis and control of the bottom event, effectively prevent the occurrence of equipment accidents; seriously analyze the phenomenon of abnormal state quantities, and analyze the causes of abnormal state quantities to Components, devices, dielectric materials and other specific parts; according to the status evaluation results, formulate corresponding plans for equipment operation inspection, testing, maintenance, etc., see Table 4-1 and Table 5-1.
表4-1电容式电压互感器状态量评价表Table 4-1 Evaluation table of state quantity of capacitor voltage transformer
表5-1电容式电压互感器风险评估数据表Table 5-1 Capacitive voltage transformer risk assessment data sheet
35kv-220kv避雷器状态评价细则、35kv-220kv电流互感器状态评价细则、 35kv-220kvSF6高压开关设备状态评价细则、35kv-220kv隔离开关和接地开关状态评价细则、35kv-220kv油浸式电力变压器状态评价细则的基本评价原理与电容式电压互感器类似,只是评价项目根据风电场设备种类而有所差异,下面分别列出各个风电场设备的相关表格,表格所涉及的内容详见表头。35kv-220kv lightning arrester state evaluation rules, 35kv-220kv current transformer state evaluation rules, 35kv-220kv SF6 high voltage switchgear state evaluation rules, 35kv-220kv isolating switch and grounding switch state evaluation rules, 35kv-220kv oil-immersed power transformer state evaluation rules The basic evaluation principle of the detailed rules is similar to that of capacitive voltage transformers, except that the evaluation items vary according to the type of wind farm equipment. The relevant tables for each wind farm equipment are listed below, and the contents involved in the table are detailed in the header.
二、对于35kv-220kv避雷器状态评价细则:避雷器典型故障树模型参见附图4。2. For 35kv-220kv surge arrester state evaluation rules: See attached drawing 4 for the typical fault tree model of surge arrester.
表1-2状态量状态表Table 1-2 State quantity state table
表2-2避雷器部件状态与评价扣分对应表Table 2-2 Correspondence between arrester component status and evaluation deduction points
表3-2避雷器状态评价报告Table 3-2 Arrester Status Evaluation Report
表4-2避雷器状态量评价表Table 4-2 Evaluation table of arrester state quantity
表5-2避雷器风险评估数据表Table 5-2 Arrester Risk Assessment Data Sheet
三、对于35kv-220kv电流互感器状态评价细则:电流互感器典型故障树模型参见附图5,其中附图5-1表示油浸式电流互感器,图5-2表示SF6式电流互感器。表1-3状态量状态表3. Detailed rules for state evaluation of 35kv-220kv current transformers: Refer to attached drawing 5 for the typical fault tree model of current transformers, in which attached drawing 5-1 shows oil-immersed current transformers, and picture 5-2 shows SF 6 type current transformers . Table 1-3 State quantity state table
表2-3电流互感器状态与评价扣分对应表Table 2-3 Correspondence between current transformer status and evaluation deduction points
表3-3电流互感器状态评价报告Table 3-3 Current Transformer Status Evaluation Report
表4-3电流互感器状态量评价表Table 4-3 Current Transformer State Quantity Evaluation Table
表5-3电流互感器风险评估数据表Table 5-3 Current Transformer Risk Assessment Data Sheet
四、对于35kv-220kv SF6高压开关设备状态评价细则:SF6高压开关设备典型故障树模型参见附图6。4. Detailed rules for status evaluation of 35kv-220kv SF 6 high-voltage switchgear: Refer to Figure 6 for the typical fault tree model of SF 6 high-voltage switchgear.
表1-4状态量状态表Table 1-4 State quantity state table
表2-4高压开关设备部件状态与评价扣分对应表Table 2-4 Correspondence table of high-voltage switchgear component status and evaluation deduction points
表3-4高压断路器状态评价报告Table 3-4 High-voltage circuit breaker status evaluation report
表4 110kV~220kV GIS设备状态评价报告Table 4 110kV~220kV GIS Equipment Status Evaluation Report
表4-4高压断路器状态评价表Table 4-4 High-voltage circuit breaker status evaluation table
表5-4GIS设备状态评价表Table 5-4 GIS Equipment Status Evaluation Form
表6-4断路器、隔离开关风险评估数据表Table 6-4 Risk assessment data sheet for circuit breakers and disconnectors
五、对于35kv-220kv隔离开关和接地开关状态评价细则:隔离开关和接地开关典型故障树模型参见附图7。5. Detailed rules for status evaluation of 35kv-220kv isolating switch and grounding switch: Refer to attached drawing 7 for the typical fault tree model of isolating switch and grounding switch.
图1-5状态量状态表Figure 1-5 state quantity state table
表2-5隔离开关和接地开关部件状态与评价扣分对应表Table 2-5 Corresponding table of state of isolation switch and grounding switch components and evaluation deduction points
表3-5隔离开关和接地开关状态评价报告Table 3-5 Status Evaluation Report of Isolating Switches and Earthing Switches
表4-5隔离开关和接地开关状态评价表Table 4-5 Status Evaluation Form of Isolation Switch and Earthing Switch
表5-5隔离开关和接地开关风险评估数据表Table 5-5 Risk Assessment Data Sheet for Disconnectors and Earthing Switches
六、对于35kv-220kv油浸式电力变压器(电抗器)状态评价细则:油浸式电力变压器(电抗器)典型故障树模型参见附图8,其中图8-1表示总故障树模型,图8-2到8-6分别表示A-F故障树模型分解图。6. Detailed rules for state evaluation of 35kv-220kv oil-immersed power transformer (reactor): Refer to attached drawing 8 for the typical fault tree model of oil-immersed power transformer (reactor), in which Figure 8-1 shows the total fault tree model, and Figure 8 -2 to 8-6 represent the decomposition diagram of A-F fault tree model respectively.
表1-6状态量状态表Table 1-6 State quantity state table
表2-6变压器部件状态与评价扣分对应表Table 2-6 Correspondence between transformer component status and evaluation deduction points
表3-6油浸式电力变压器(电抗器)状态评价报告Table 3-6 State Evaluation Report of Oil-immersed Power Transformer (Reactor)
表4-6油浸式电力变压器(电抗器)状态评价表Table 4-6 State evaluation table of oil-immersed power transformer (reactor)
表5-6油浸式电力变压器(电抗器)风险评估数据表Table 5-6 Oil-immersed power transformer (reactor) risk assessment data sheet
针对35kv集电线路预防性试验,其优化目的在于为了及时发现35kv集电线路运行设备中的隐患,预防设备损坏、保证设备安全运行。35kv集电线路预防性试验优化依据为《华北电网有限公司电力设备交接和预防性试验规程》2008 版、GB50150-2006《电气装置安装工程电气设备交接试验标准》、《内蒙古电力公司电力设备预防性试验规程》2009版、《内蒙古电力公司输变电设备状态检修试验规程》2013版、《架空输电线路运行规程DLT741-2010》。35kv集电线路预防性试验优化原则为(1)基于35kv集电线路设备巡检记录、缺陷汇总及例行试验、在线检测、设备家族缺陷、不良运行工况等信息,综合分析判断;(2)对于停电例行试验,35kv及以下设备的基准周期为4年,对于巡检中未发现可能危及设备安全运行的异常、带电监测设备状态良好、上次例行试验与前次例行(交接)试验结果无明显差异、无任何可能危及设备安全运行的家族缺陷、上次例行试验以来没有经受严重不良工况,可延迟1个年度进行预防性试验; (3)对于符合下列情形之一的设备,需要提前或者尽快安排预防性试验。设备在巡检中发现有异常,异常可能为重大质量隐患所致、带电检测显示设备状态不良、以往例行试验有朝着注意值或警示值方向发展的明显趋势或已经接近注意值或警示值、设备存在家族性缺陷、经受较严重的不良工况,不进行试验无法确定其是否对设备状态有实质性损害;(4)如初步判定设备继续运行存在风险,则不论是否到期,都应该调整预防性试验计划,缩短试验周期,情况严重时尽快退出运行,进行试验。For the preventive test of 35kv current collector line, the purpose of optimization is to discover hidden dangers in the operating equipment of 35kv current collector line in time, prevent equipment damage and ensure safe operation of equipment. The optimization basis for the preventive test of 35kv collector line is "North China Power Grid Co., Ltd. Power Equipment Handover and Preventive Test Regulations" 2008 edition, GB50150-2006 "Electrical Equipment Installation Engineering Electrical Equipment Handover Test Standard", "Inner Mongolia Electric Power Company Power Equipment Preventive Test Test Regulations" 2009 edition, "Inner Mongolia Electric Power Company Power Transmission and Transformation Equipment Condition Maintenance Test Regulations" 2013 edition, "Overhead Transmission Line Operation Regulations DLT741-2010". The optimization principle of the preventive test of 35kv collector line is (1) comprehensive analysis and judgment based on information such as 35kv collector line equipment inspection records, defect summary and routine test, on-line inspection, equipment family defects, and bad operating conditions; (2) ) For the power failure routine test, the reference period of 35kv and below equipment is 4 years. For the abnormalities that may endanger the safe operation of the equipment are not found in the inspection, the live monitoring equipment is in good condition, and the last routine test and the previous routine (handover) ) There is no obvious difference in the test results, there is no family defect that may endanger the safe operation of the equipment, and no serious adverse conditions have been experienced since the last routine test, the preventive test can be postponed for one year; (3) For one of the following situations equipment, preventive tests need to be arranged in advance or as soon as possible. The equipment is found to be abnormal during the inspection. The abnormality may be caused by major quality hazards. The live test shows that the equipment is not in good condition. The previous routine test has a clear trend towards the attention value or warning value or is close to the attention value or warning value. 1. The equipment has familial defects and has experienced serious adverse working conditions. It is impossible to determine whether it has substantial damage to the state of the equipment without testing; (4) If it is initially determined that there is a risk in the continued operation of the equipment, it should be Adjust the preventive test plan, shorten the test period, and exit the operation as soon as possible in serious cases, and conduct the test.
为此,根据北京天润华北分公司所属风电场35kv集电线路运行状态,结合状态检修要求,制定以下预防性试验优化措施:For this reason, according to the operating status of the 35kv collector line of the wind farm affiliated to Beijing Tianrun North China Branch, combined with the condition-based maintenance requirements, the following preventive test optimization measures are formulated:
(1)达茂风电场三期箱变存在家族缺陷,所有试验项目应每年进行1次,其它风电场每年每条线路抽检30%,3年周期完成普测,进行绝缘电阻和直流电阻试验、绝缘油色谱试验。对箱变在相近的运行和检测条件下,同厂家同批次同一状态下的例行试验数据、历史油色谱试验数据、运行状态横向纵向对比,寻找设备规律、总结经验,进一步优化预防性试验周期。(1) There are family defects in the third-phase box transformer of Damao Wind Farm. All test items should be carried out once a year. For other wind farms, 30% of each line is randomly inspected every year. The general test is completed in a 3-year cycle, and insulation resistance and DC resistance tests are carried out. Chromatographic test of insulating oil. Under similar operating and testing conditions, the routine test data, historical oil chromatography test data, and operating status of the box-type substation under the same batch and the same state of the same manufacturer are compared vertically and horizontally to find equipment rules, summarize experience, and further optimize preventive tests cycle.
(2)箱变的其他试验,例如:变比试验、交流耐压试验,可依照设备运行状态选择性进行。交流耐压试验属于破坏性试验,怀疑绕组问题时进行。(2) Other tests of box transformers, such as transformation ratio test and AC withstand voltage test, can be selectively carried out according to the operating status of the equipment. The AC withstand voltage test is a destructive test and should be carried out when a winding problem is suspected.
(3)根据大山台风电场、达茂风电场、右玉风电场、平陆云盖寺风电场线路运行状态和发生雷击的频次分析,以上风电场35kv避雷器试验周期为1年,其它风电场避雷器试验周期为3年。应重点关注铁塔架空线避雷器,通过对避雷器红外测温数据和例行试验数据分析,预测电阻片老化或内部受潮的缺陷,对存在不良运行工况的避雷器及时调整试验周期,通过停电试验进一步判断避雷器健康状态,要求试验规范、试验过程应排除电晕和外绝缘表面漏电流的影响,保证试验数据准确性,对试验数据超出规程要求的避雷器及时进行更换,同时总结劣化规律。(3) According to the analysis of the operation status and the frequency of lightning strikes of Dashantai Wind Farm, Damao Wind Farm, Youyu Wind Farm, and Pinglu Yungaisi Wind Farm, the test period of the 35kv arrester for the above wind farms is 1 year, and the arrester for other wind farms The test period is 3 years. Focus on the lightning arrester for the overhead line of the iron tower. Through the analysis of the infrared temperature measurement data and routine test data of the arrester, predict the aging of the resistor or the internal moisture defect, adjust the test cycle in time for the arrester with bad operating conditions, and further judge through the power failure test The health status of the arrester requires that the test specifications and the test process should exclude the influence of corona and external insulation surface leakage current, ensure the accuracy of the test data, replace the arrester whose test data exceeds the requirements of the regulations in time, and summarize the deterioration law at the same time.
(4)35kv电缆应重视红外热成像检测,各风电场根据电缆运行状态随时调整试验周期,在更换电缆头后进行耐压试验。巡检过程中还应重点关注电缆有无过度弯曲、过度拉伸、外部损伤、雨水浸泡、接地不良现象。(4) 35kv cables should pay attention to infrared thermal imaging detection. Each wind farm adjusts the test cycle at any time according to the operating status of the cable, and conducts a withstand voltage test after replacing the cable head. During the inspection process, attention should also be paid to whether the cables are excessively bent, excessively stretched, externally damaged, soaked in rain, and poorly grounded.
(5)针对某批次悬式绝缘子零值检出率明显高于运行经验值,则对于该批次的绝缘子酌情缩短零值检验周期,对于存在闪洛痕迹的绝缘子应重点关注,及时对零值或低值绝缘子进行更换,对发生雷击的线路杆塔临近的两个杆塔绝缘子进行绝缘电阻测试,并进行记录,寻找绝缘子劣化规律。(5) As the zero value detection rate of a certain batch of suspension insulators is significantly higher than the operating experience value, the zero value inspection period for this batch of insulators should be shortened as appropriate, and attention should be paid to insulators with flash traces, and the zero value should be checked in a timely manner. Insulators with high or low value should be replaced, and the insulation resistance test of the two tower insulators adjacent to the line tower where the lightning strike occurred, and recorded, to find the law of insulator degradation.
(6)风机及箱变地网每年进行一次地网接地电阻测试,线路铁塔、杆塔接地电阻可采用轮试的方法,即每年检测一部分,分5年完成普测,对于地形复杂的区域各风电场可以酌情自行掌握,对不合格铁塔、杆塔地网进行改造。(6) The grounding resistance test of the grounding network of the wind turbine and the box substation is carried out once a year. The grounding resistance of the line iron tower and the pole tower can be tested in rounds, that is, a part of it is detected every year, and the general test is completed in 5 years. The site can control it by itself as appropriate, and transform the unqualified iron tower and pole tower ground network.
针对升压站预试检修,风电场升压站预防性试验优化目的在于及时发现公司所属风电场110kv及以上电压等级升压站运行设备中的隐患,预防设备损坏、保证设备安全运行,根据天润华北分公司所属风电场110kv及以上电压等级升压站运行状态,结合状态检修要求,特制定以下预防性试验优化措施。风电场升压站预防性试验优化依据为《华北电网有限公司电力设备交接和预防性试验规程》2008版、GB50150-2006《电气装置安装工程电气设备交接试验标准》、《内蒙古电力公司电力设备预防性试验规程》2009版、《内蒙古电力公司输变电设备状态检修试验规程》2013版。风电场升压站预防性试验优化原则在于:(1) 基于110kv及以上电压等级升压站设备巡检记录、缺陷汇总及例行试验、在线检测、设备家族缺陷、不良运行工况等信息,综合分析判断。(2)对于停电例行试验,110kv及以上设备,基准周期为3年;35kv及以下设备的基准周期为4年,考虑到变电站均存在多个电压等级的设备,为了避免由于停电例行试验基准周期不同,造成重复停电情况,同一变电站内高电压等级的设备到达停电例行试验周期进行试验时,低电压等级的设备应尽可能同时安排进行例行试验,对于巡检中未发现可能危及设备安全运行的异常、带电监测设备状态良好、上次例行试验与前次例行(交接)试验结果无明显差异、无任何可能危及设备安全运行的家族缺陷、上次例行试验以来没有经受严重不良工况,可延迟1个年度进行预防性试验。(3)对于符合下列情形之一的设备,需要提前或者尽快安排预防性试验。设备在巡检中发现有异常,异常可能为重大质量隐患所致、带电检测显示设备状态不良、以往例行试验有朝着注意值或警示值方向发展的明显趋势或已经接近注意值或警示值、设备存在家族性缺陷、经受较严重的不良工况,不进行试验无法确定其是否对设备状态有实质性损害。(4)如初步判定设备继续运行存在风险,则不论是否到期,都应该调整预防性试验计划,缩短试验周期,情况严重时尽快退出运行,进行试验。For the pre-test maintenance of the booster station, the purpose of the preventive test optimization of the booster station of the wind farm is to timely discover hidden dangers in the operating equipment of the booster station of the company's wind farm with a voltage level of 110kv and above, prevent equipment damage, and ensure the safe operation of the equipment. The operation status of the 110kv and above voltage level step-up station of the wind farm affiliated to Runhua North Branch, combined with the condition-based maintenance requirements, specially formulated the following preventive test optimization measures. The optimization basis for the preventive test of the wind farm booster station is "North China Power Grid Co., Ltd. Power Equipment Handover and Preventive Test Regulations" 2008 edition, GB50150-2006 "Electrical Equipment Handover Test Standard for Electrical Installation Engineering", "Inner Mongolia Electric Power Company Power Equipment Preventive Test 2009 edition, "Inner Mongolia Electric Power Company Power Transmission and Transformation Equipment Condition Maintenance Test Procedure" 2013 edition. The principle of preventive test optimization for booster stations in wind farms is as follows: (1) Based on information such as equipment inspection records, defect summaries, routine tests, online inspections, equipment family defects, and bad operating conditions of booster stations with 110kv and above voltage levels, Comprehensive analysis and judgment. (2) For the routine test of power outage, the reference period of 110kv and above equipment is 3 years; the reference period of 35kv and below equipment is 4 years. The base period is different, resulting in repeated power outages. When the high-voltage level equipment in the same substation reaches the power outage routine test period for testing, the low-voltage level equipment should be arranged to conduct routine tests at the same time as much as possible. Abnormal safe operation of equipment, live monitoring equipment in good condition, no significant difference between the results of the last routine test and the previous routine (handover) test, no family defects that may endanger the safe operation of the equipment, no experience of failure since the last routine test For serious adverse working conditions, the preventive test can be postponed for one year. (3) For equipment that meets one of the following conditions, preventive tests need to be arranged in advance or as soon as possible. The equipment is found to be abnormal during the inspection. The abnormality may be caused by major quality hazards. The live test shows that the equipment is not in good condition. The previous routine test has a clear trend towards the attention value or warning value or is close to the attention value or warning value. 1. The equipment has familial defects and has experienced serious adverse working conditions. It is impossible to determine whether it has substantial damage to the equipment status without testing. (4) If it is preliminarily determined that there is risk in the continued operation of the equipment, no matter whether it is due or not, the preventive test plan should be adjusted, the test period should be shortened, and the test should be withdrawn as soon as possible if the situation is serious.
为此提出实施例中风电场升压站预防性试验优化措施包括:For this reason, the preventive test optimization measures for the booster station of the wind farm in the embodiment are proposed to include:
(1)升压站内35kv电压等级的避雷器、电流互感器、电压互感器、真空断路器、过电压保护器,在相近的运行和检测条件下,同厂家同批次同一状态下的例行试验数据做运行状态横向纵向对比,寻找设备劣化规律、总结经验,优化预防性试验周期。(1) The surge arresters, current transformers, voltage transformers, vacuum circuit breakers, and overvoltage protectors with a voltage level of 35kv in the booster station, under similar operating and testing conditions, are routinely tested by the same manufacturer, the same batch, and the same state The data is compared horizontally and vertically in the operating state, looking for the law of equipment deterioration, summing up experience, and optimizing the preventive test cycle.
(2)110kv及以上电压等级的变压器、电流互感器、电容式电压互感器、 SF6断路器、户外高压隔离开关、避雷器应结合设备巡检数据及红外热成像监测数据综合分析设备健康状况,对存在不良工况的电气设备应重点关注;(2) For transformers, current transformers, capacitive voltage transformers, SF6 circuit breakers, outdoor high-voltage isolation switches, and lightning arresters with a voltage level of 110kv and above, the health status of the equipment should be comprehensively analyzed in combination with equipment inspection data and infrared thermal imaging monitoring data. Electrical equipment with bad working conditions should be paid special attention to;
(3)升压站大地网接地电阻测试每6年进行一次,站内地网导通试验每3年进行一次。(3) The grounding resistance test of the earth network of the step-up station shall be carried out every 6 years, and the conduction test of the earth network in the station shall be carried out every 3 years.
(4)110kv及以上避雷器带电测试可以代替停电试验。(4) The live test of 110kv and above surge arresters can replace the power failure test.
(5)SF6气体检漏试验可设备带电情况下利用红外测温仪进行检测。(5) SF6 gas leak detection test can be detected by infrared thermometer when the equipment is charged.
通过采取设备带电检测研究,推广超声局部放电检测和紫外成像检测综合带电检测手段,依据状态评价细则分析设备状态,出具设备状态评价分析报告,建立检修预试实施方案,优化试验项目,节约预试检修成本。Through the adoption of equipment live detection research, promote the comprehensive live detection methods of ultrasonic partial discharge detection and ultraviolet imaging detection, analyze the equipment state according to the state evaluation rules, issue the equipment state evaluation analysis report, establish the maintenance pre-test implementation plan, optimize the test items, and save the pre-test Overhaul costs.
虽然本发明已经参考特定的说明性实施例进行了描述,但是不会受到这些实施例的限定而仅仅受到附加权利要求的限定。本领域技术人员应当理解可以在不偏离本发明的保护范围和精神的情况下对本发明的实施例能够进行改动和修改。While the invention has been described with reference to certain illustrative embodiments, it is not to be limited by these embodiments but only by the appended claims. Those skilled in the art should understand that changes and modifications can be made to the embodiments of the present invention without departing from the protection scope and spirit of the present invention.
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