CN108412731A - A kind of stroke evaluation method and device for Linearkompressor - Google Patents
A kind of stroke evaluation method and device for Linearkompressor Download PDFInfo
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- CN108412731A CN108412731A CN201810135899.6A CN201810135899A CN108412731A CN 108412731 A CN108412731 A CN 108412731A CN 201810135899 A CN201810135899 A CN 201810135899A CN 108412731 A CN108412731 A CN 108412731A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
- F04B35/045—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric using solenoids
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/12—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00 by varying the length of stroke of the working members
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P25/00—Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details
- H02P25/02—Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the kind of motor
- H02P25/06—Linear motors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/006—Controlling linear motors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/14—Electronic commutators
- H02P6/16—Circuit arrangements for detecting position
- H02P6/18—Circuit arrangements for detecting position without separate position detecting elements
- H02P6/182—Circuit arrangements for detecting position without separate position detecting elements using back-emf in windings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B2201/00—Pump parameters
- F04B2201/02—Piston parameters
- F04B2201/0201—Position of the piston
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Control Of Linear Motors (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
Description
技术领域technical field
本发明涉及制冷设备技术领域,尤其涉及一种用于线性压缩机的行程估算方法和装置。The invention relates to the technical field of refrigeration equipment, in particular to a stroke estimation method and device for a linear compressor.
背景技术Background technique
线性压缩机是一种在冰箱领域中很有前景的压缩机,在线性压缩机工作的过程中,会为线性压缩机设定一个功率,该功率使得线性压缩机的行程处于合理范围内,但在冰箱运行的过程中,系统吸排气压力会发送变化(即产生波动),可以理解的是,如果吸排气压力变化,则行程波动,当超过限定值时,很容易出现撞击排气阀或出现撞击异常噪声等问题;反之,则行程变小。可见在线性压缩机的运行过程中,需要进行行程保护(即对线性电机的输出功率进行控制),防止行程超过限定值,并要对突发系统波动或者工况飘移等情况做出快速动作,保护线性电机。The linear compressor is a promising compressor in the field of refrigerators. During the working process of the linear compressor, a power will be set for the linear compressor, which makes the stroke of the linear compressor within a reasonable range, but During the operation of the refrigerator, the suction and exhaust pressure of the system will change (that is, fluctuate). It is understandable that if the suction and exhaust pressure changes, the stroke will fluctuate. When the limit value is exceeded, it is easy to hit the exhaust valve. Or there are problems such as abnormal impact noise; on the contrary, the stroke becomes smaller. It can be seen that during the operation of the linear compressor, it is necessary to perform stroke protection (that is, to control the output power of the linear motor) to prevent the stroke from exceeding the limit value, and to make quick actions against sudden system fluctuations or working condition drifts. Protect linear motors.
因此,如何控制线性压缩机的行程,就成为一个亟待解决的问题。Therefore, how to control the stroke of the linear compressor becomes an urgent problem to be solved.
发明内容Contents of the invention
本发明的目的在于提供一种用于线性压缩机的行程估算方法和装置。The object of the present invention is to provide a stroke estimation method and device for a linear compressor.
为了实现上述发明目的之一,本发明一实施方式提供了一种用于线性压缩机的行程估算方法,所述线性压缩机包含有线性电机,线性电机包含有用于驱动动子做直线运动的线圈,包括以下步骤:在动子从正向最大行程位置运动到反向最大行程位置的过程中,获取线圈的反电动势,并生成所述反电动势的特征值;在确定所述特征值小于预设值时,增加所述线性电机的功率,否则,减小所述线性电机的功率。In order to achieve one of the objectives of the above invention, an embodiment of the present invention provides a stroke estimation method for a linear compressor, the linear compressor includes a linear motor, and the linear motor includes a coil for driving the mover to move linearly , comprising the following steps: during the process of moving the mover from the forward maximum travel position to the reverse maximum travel position, obtaining the counter electromotive force of the coil, and generating the characteristic value of the counter electromotive force; determining that the characteristic value is less than the preset When the value is , increase the power of the linear motor, otherwise, decrease the power of the linear motor.
作为本发明一实施方式的进一步改进,所述生成所述反电动势的特征值,包括:其中E(t)为反电动势,t为时间变量,且E(t)正比于Acos(t),A为动子从正向最大行程位置运动到反向最大行程位置的过程中的最大行程,动子处于正向最大行程位置的时刻≤T1≤T2≤动子处于反向最大行程位置的时刻。As a further improvement of an embodiment of the present invention, the generation of the characteristic value of the counter electromotive force includes: Among them, E(t) is the counter electromotive force, t is the time variable, and E(t) is proportional to Acos(t), A is the maximum stroke during the movement of the mover from the forward maximum stroke position to the reverse maximum stroke position, The moment when the mover is at the maximum stroke position in the forward direction ≤ T 1 ≤ T 2 ≤ The time when the mover is at the maximum stroke position in the reverse direction.
作为本发明一实施方式的进一步改进,所述生成所述反电动势的特征值,包括:特征值=|E(t)|,其中E(t)为反电动势,t为时间变量,E(t)不等于零且正比于Acos(t),A为动子从正向最大行程位置运动到反向最大行程位置的过程中的最大行程,动子处于正向最大行程位置的时刻≤t≤动子处于反向最大行程位置的时刻。As a further improvement in an embodiment of the present invention, the generation of the eigenvalue of the back electromotive force includes: eigenvalue=|E(t)|, wherein E(t) is the back electromotive force, t is a time variable, E(t ) is not equal to zero and is proportional to Acos(t), A is the maximum travel of the mover in the process of moving from the forward maximum travel position to the reverse maximum travel position, and the moment when the mover is at the forward maximum travel position≤t≤mover The moment at the reverse maximum travel position.
作为本发明一实施方式的进一步改进,所述生成所述反电动势的特征值,包括:其中E(t)为反电动势,t为时间变量,不等于零且E(t)正比于Acos(t),A为动子从正向最大行程位置运动到反向最大行程位置的过程中的最大行程,动子处于正向最大行程位置的时刻≤t≤动子处于反向最大行程位置的时刻。As a further improvement of an embodiment of the present invention, the generation of the characteristic value of the counter electromotive force includes: Where E(t) is the back electromotive force, t is the time variable, Not equal to zero and E(t) is proportional to Acos(t), A is the maximum stroke during the process of moving the mover from the forward maximum stroke position to the reverse maximum stroke position, and the moment when the mover is at the forward maximum stroke position≤t ≤The moment when the mover is at the reverse maximum travel position.
作为本发明一实施方式的进一步改进,所述生成所述反电动势的特征值,包括:特征值=|E(t)|的最大值,其中E(t)为反电动势,t为时间变量,且E(t)正比于Acos(t),A为动子从正向最大行程位置运动到反向最大行程位置的过程中的最大行程,动子处于正向最大行程位置的时刻≤t≤动子处于反向最大行程位置的时刻。As a further improvement in an embodiment of the present invention, the generation of the eigenvalue of the back electromotive force includes: the maximum value of eigenvalue=|E(t)|, wherein E(t) is the back electromotive force, t is a time variable, And E(t) is proportional to Acos(t), A is the maximum stroke during the process of the mover moving from the forward maximum stroke position to the reverse maximum stroke position, and the moment when the mover is at the forward maximum stroke position≤t≤mover The moment when the sub is in the reverse maximum travel position.
作为本发明一实施方式的进一步改进,所述生成所述反电动势的特征值,包括:其中E(t)为反电动势,t为时间变量,且E(t)正比于Acos(t),A为动子从正向最大行程位置运动到反向最大行程位置的过程中的最大行程,B为动子处于正向最大行程位置的时刻。As a further improvement of an embodiment of the present invention, the generation of the characteristic value of the counter electromotive force includes: Among them, E(t) is the counter electromotive force, t is the time variable, and E(t) is proportional to Acos(t), A is the maximum stroke during the movement of the mover from the forward maximum stroke position to the reverse maximum stroke position, B is the moment when the mover is at the forward maximum travel position.
作为本发明一实施方式的进一步改进,所述生成所述反电动势的特征值,包括:其中E(t)为反电动势,t为时间变量,且E(t)正比于Acos(t),A为动子从正向最大行程位置运动到反向最大行程位置的过程中的最大行程,C为动子处于反向最大行程位置的时刻。As a further improvement of an embodiment of the present invention, the generation of the characteristic value of the counter electromotive force includes: Among them, E(t) is the counter electromotive force, t is the time variable, and E(t) is proportional to Acos(t), A is the maximum stroke during the movement of the mover from the forward maximum stroke position to the reverse maximum stroke position, C is the moment when the mover is at the reverse maximum travel position.
本发明一实施方式提供了一种用于线性压缩机的行程估算装置,所述线性压缩机包含有线性电机,线性电机包含有用于驱动动子做直线运动的线圈,包括以下模块:特征值生成模块,用于在动子从正向最大行程位置运动到反向最大行程位置的过程中,获取线圈的反电动势,并生成所述反电动势的特征值;处理模块,用于在确定所述特征值小于预设值时,增加所述线性电机的功率,否则,减小所述线性电机的功率。An embodiment of the present invention provides a stroke estimation device for a linear compressor, the linear compressor includes a linear motor, the linear motor includes a coil for driving the mover to perform linear motion, and includes the following modules: eigenvalue generation The module is used to obtain the back electromotive force of the coil during the process of the mover moving from the forward maximum stroke position to the reverse maximum stroke position, and generate the characteristic value of the back electromotive force; the processing module is used to determine the characteristic When the value is less than the preset value, the power of the linear motor is increased; otherwise, the power of the linear motor is decreased.
本发明一实施方式提供了一种线性压缩机,安装有上述的行程估算装置。An embodiment of the present invention provides a linear compressor equipped with the above-mentioned stroke estimation device.
本发明一实施方式提供了一种冰箱,安装有上述的线性压缩机。An embodiment of the present invention provides a refrigerator equipped with the above-mentioned linear compressor.
相对于现有技术,本发明的技术效果在于:本发明实施例提供了一种用于线性压缩机的行程估算方法,所述线性压缩机包含有线性电机,线性电机包含有用于驱动动子做直线运动的线圈,包括以下步骤:在动子从正向最大行程位置运动到反向最大行程位置的过程中,获取线圈的反电动势,并生成所述反电动势的特征值;在确定所述特征值小于预设值时,增加所述线性电机的功率,否则,减小所述线性电机的功率。从而能够精确的控制线性压缩机的行程。Compared with the prior art, the technical effect of the present invention is that the embodiment of the present invention provides a method for estimating the stroke of a linear compressor, the linear compressor includes a linear motor, and the linear motor includes a motor for driving the mover The linear motion coil comprises the following steps: during the process of moving the mover from the forward maximum stroke position to the reverse maximum stroke position, obtaining the back electromotive force of the coil, and generating the eigenvalue of the back electromotive force; determining the characteristic When the value is less than the preset value, the power of the linear motor is increased; otherwise, the power of the linear motor is decreased. Therefore, the stroke of the linear compressor can be precisely controlled.
附图说明Description of drawings
图1是本发明实施例中的行程估算方法的流程示意图;FIG. 1 is a schematic flow chart of a method for estimating a journey in an embodiment of the present invention;
图2是本发明实施例中的获取直线电机反电动势的电路的结构示意图;Fig. 2 is a schematic structural diagram of a circuit for obtaining the back electromotive force of a linear motor in an embodiment of the present invention;
图3是本发明实施例中的行程估算方法的原理简图;Fig. 3 is a schematic diagram of the principle of the stroke estimation method in the embodiment of the present invention;
图4是本发明实施例中的直线电机反电动势的第一曲线图;Fig. 4 is the first graph of the back electromotive force of the linear motor in the embodiment of the present invention;
图5是本发明实施例中的直线电机反电动势的第二曲线图;Fig. 5 is the second graph of the back electromotive force of the linear motor in the embodiment of the present invention;
图6是本发明实施例中的直线电机反电动势的第三曲线图。FIG. 6 is a third graph of the back electromotive force of the linear motor in the embodiment of the present invention.
具体实施方式Detailed ways
以下将结合附图所示的各实施方式对本发明进行详细描述。但这些实施方式并不限制本发明,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本发明的保护范围内。The present invention will be described in detail below in conjunction with various embodiments shown in the drawings. However, these embodiments do not limit the present invention, and any structural, method, or functional changes made by those skilled in the art according to these embodiments are included in the protection scope of the present invention.
本发明实施例提供了一种用于线性压缩机的行程估算方法,所述线性压缩机包含有线性电机,线性电机包含有用于驱动动子3做直线运动的线圈,如图1所示,包括以下步骤:An embodiment of the present invention provides a stroke estimation method for a linear compressor, the linear compressor includes a linear motor, and the linear motor includes a coil for driving the mover 3 to perform linear motion, as shown in Figure 1, including The following steps:
步骤101:在动子3从正向最大行程位置运动到反向最大行程位置的过程中,获取线圈的反电动势,并生成所述反电动势的特征值;这里,在线性电机的运行过程中,动子3会在一条直线上往复来回运动,即在第一侧和第二侧之间往复来回运动;在一次往复来回运动中,动子3会先从第一侧运动到第二侧,然后再运动回第一侧,然后再进行下一轮往复来回运动,并不停的循环;因此,可以将第一侧设定为正向最大行程位置、将第二侧设定为反向最大行程位置,或者也可以将第二侧设定为正向最大行程位置、将第一侧设定为反向最大行程位置。可以理解的是的,在动子3的运动过程中,线圈中会产生反电动势,这里,可以使用图2所示的电路图来获取反电动势,即通过第一电机动力线1和第二电机动力线2来获取反电动势。Step 101: During the movement of the mover 3 from the forward maximum stroke position to the reverse maximum stroke position, obtain the back electromotive force of the coil, and generate the characteristic value of the back electromotive force; here, during the operation of the linear motor, The mover 3 will move back and forth in a straight line, that is, move back and forth between the first side and the second side; in a reciprocating back and forth movement, the mover 3 will first move from the first side to the second side, and then Then move back to the first side, and then do the next round of reciprocating back and forth, and cycle continuously; therefore, you can set the first side to the forward maximum stroke position and the second side to the reverse maximum stroke position position, or set the second side as the forward maximum travel position and the first side as the reverse maximum travel position. It can be understood that during the movement of the mover 3, a counter electromotive force will be generated in the coil. Here, the circuit diagram shown in Figure 2 can be used to obtain the counter electromotive force, that is, through the first motor power line 1 and the second motor power line Line 2 to get back EMF.
步骤102:在确定所述特征值小于预设值时,增加所述线性电机的功率,否则,减小所述线性电机的功率。这里,可以通过改变给线性电机的供电压等,来增加或减小功率。Step 102: When it is determined that the characteristic value is smaller than a preset value, increase the power of the linear motor, otherwise, decrease the power of the linear motor. Here, the power can be increased or decreased by changing the supply voltage etc. to the linear motor.
如图3所示,假设A1为正向最大行程位置,A2为反向最大行程位置,当动子3从A1向A2运动过程中,如果线性电机的功率过大,则动子3的运动速度必然会过快,则必然会在越过A2(即行程超过限定值),并最终会停下(例如,图3中的A3位置处),则很有可能会出现撞击排气阀或出现撞击异常噪声等问题;并且由于直线电机的频率通常是固定,因此,由于动子3的运动的速度过快,在同一时刻,线圈的反电动势也必然变大(相对于速度正常的情形下来说);与此类似,如果动子3的运动的速度过慢,则动子3必然到达不了A2就会停下来,因此,在同一时刻,线圈的反电动势也必然变小(相对于速度正常的情形下来说);从而可以依据线圈的反电动势来判断直线电机的功率是否合适。As shown in Figure 3, assuming that A1 is the forward maximum stroke position and A2 is the reverse maximum stroke position, when the mover 3 moves from A1 to A2, if the power of the linear motor is too large, the movement speed of the mover 3 It must be too fast, then it will inevitably cross A2 (that is, the stroke exceeds the limit value), and will eventually stop (for example, at the position A3 in Figure 3), then it is very likely that there will be an impact on the exhaust valve or an abnormal impact Noise and other issues; and because the frequency of the linear motor is usually fixed, therefore, because the moving speed of the mover 3 is too fast, at the same time, the counter electromotive force of the coil must also become larger (relative to the normal speed situation); Similar to this, if the moving speed of the mover 3 is too slow, then the mover 3 will definitely not reach A2 and will stop. Therefore, at the same time, the counter electromotive force of the coil must also become smaller (compared to the situation when the speed is normal) Said); so that the power of the linear motor can be judged according to the counter electromotive force of the coil.
可选的,在第一次往复来回运动中,在动子3从正向最大行程位置运动到反向最大行程位置(为了便于描述,将这次运动设为前半程)的过程中,如果判断出线性电机的功率过小,则可以在动子从反向最大行程位置运动回正向最大行程位置(为了便于描述,将这次运动设为后半程)的时候,增大线性电机的功率,反之,减小线性电机的功率。这里,由于前半程与后半程之间的时间间隔通常都比较短,因此,如果前半程中的功率过大,则在后半程中功率过大的可能性会比较大,则可以减少后半程的功率;反之如果前半程中的功率过小,则在后半程中功率过小的可能会比较大,则可以增加后半程的功率。Optionally, during the first reciprocating movement, during the movement of the mover 3 from the forward maximum stroke position to the reverse maximum stroke position (for ease of description, this movement is set as the first half), if it is judged If the power of the linear motor is too small, you can increase the power of the linear motor when the mover moves from the reverse maximum stroke position back to the forward maximum stroke position (for the convenience of description, this movement is set as the second half). , Conversely, reduce the power of the linear motor. Here, since the time interval between the first half and the second half is usually relatively short, if the power in the first half is too large, the possibility of excessive power in the second half will be relatively high, and the latter can be reduced. The power in the first half; on the contrary, if the power in the first half is too small, the power in the second half may be relatively large, so you can increase the power in the second half.
可选的,在第一次往复来回运动中,在动子3从正向最大行程位置运动到反向最大行程位置的过程中,如果判断出线性电机的功率过小,则可以在第二次往复来回运动中,增大线性电机的功率,反之,减小线性电机的功率。这里,由于第一次往复来回运动与第二次往复来回运动之间的时间间隔通常都比较短,因此,第一次往复来回运动所需的第一功率与第二次往复来回运动所需的第二功率之间的差值通常都比较小,因此,如果将第二功率等于第一功率,则可以有效的防止第二次往复来回运动中行程不处于合理范围的可能性。Optionally, during the first reciprocating movement, during the movement of the mover 3 from the forward maximum stroke position to the reverse maximum stroke position, if it is judged that the power of the linear motor is too small, then the second In the reciprocating motion, the power of the linear motor is increased, and vice versa, the power of the linear motor is decreased. Here, since the time interval between the first reciprocating movement and the second reciprocating movement is usually relatively short, the first power required for the first reciprocating movement and the second reciprocating movement required The difference between the second powers is usually relatively small. Therefore, if the second power is equal to the first power, it can effectively prevent the possibility that the stroke is not within a reasonable range during the second reciprocating movement.
在该行程估算方法,在动子3从正向最大行程位置运动到反向最大行程位置的过程中,就会获取线圈电动势,从而对功率进行调整,可见其控制粒度很细(即在动子3的每个往复来回运动中,都会检测,动子的行程是否适合),可以进行精细化控制,因此,在制冷系统初始开机阶段,整机系统极不稳定,工况持续变化的情况下,该行程估算方法可以实时反映每个运行周期动最大行程位置,实时提供位置反馈信息,以便于即时调整控制量,达到行程保护的目的。In this stroke estimation method, when the mover 3 moves from the forward maximum stroke position to the reverse maximum stroke position, the electromotive force of the coil will be obtained to adjust the power. It can be seen that the control granularity is very fine (that is, in the mover 3, during each reciprocating movement, it will detect whether the stroke of the mover is suitable), and fine control can be carried out. Therefore, in the initial start-up stage of the refrigeration system, the whole system is extremely unstable and the working conditions continue to change. The stroke estimation method can reflect the maximum stroke position in each operation cycle in real time, and provide position feedback information in real time, so as to adjust the control amount in real time and achieve the purpose of stroke protection.
在线性电机中,动子通常为磁铁,其运动的数学模型可以理解为简谐运动,即行程X与时间t的关系为:X(t)=A*sin(ω*t),其中,X为动子3在t时刻的行程,A为动子3的最大行程;由于直线电机频率变化很小,即周期性较稳定,为方便讨论,ω值暂不进行讨论;其波形如图4所示。In a linear motor, the mover is usually a magnet, and the mathematical model of its motion can be understood as a simple harmonic motion, that is, the relationship between the stroke X and the time t is: X(t)=A*sin(ω*t), where X is the stroke of the mover 3 at time t, and A is the maximum stroke of the mover 3; since the frequency of the linear motor changes very little, that is, the periodicity is relatively stable, for the convenience of discussion, the value of ω will not be discussed temporarily; its waveform is shown in Figure 4 Show.
依据动子运动行程方程X(t)可以得到动子速度V在t时刻方程:(忽略ω值),其波形如图5中虚线所示;如图5所知,行程与反电动势相位差为90°,即行程最大时,反电动势为0,行程最小时,反电动势最大。动子在正向最大行程位置与反向最大行程位置时速度V=0,然后反向运动。根据法拉第电磁感应定律,动子在磁场中运动时产生的反电动势为:E=B*L*V*sinθ,其中,B为磁场强度,L为磁场中运动的导线线圈长度,V为导线运动速度,θ为磁场与导线运动方向夹角,B*sinθ理解为磁场在垂直于线圈运动方向上的分量。综上所述,可以得到反电动势E在t时刻的方程为E(t)=B*sinθ*L*A*cos(t),对于固定电机而言,B*sinθ和L均为设定已知量。则由上式可知,动子运动过程中,反电动势的瞬时值正比于A*cos(t)。由上式可知,当该周期最大行程A不同时,所得到的反电动势不同,例如,在图6中,实线为A=5的情形,虚线为A=7时的情形,并且从图中可知,这两个曲线的某些特征值是不同的,因此,可以依据该特征值来确定A是否符合要求(即直线压缩机的行程是否符合要求)。According to the mover motion stroke equation X(t), the mover speed V equation at time t can be obtained: (ignoring the value of ω), its waveform is shown by the dotted line in Figure 5; as shown in Figure 5, the phase difference between the stroke and the back EMF is 90°, that is, when the stroke is the largest, the back EMF is 0, and when the stroke is the smallest, the back EMF is the largest. When the mover is at the forward maximum travel position and the reverse maximum travel position, the velocity V=0, and then reverse movement. According to Faraday's law of electromagnetic induction, the counter electromotive force generated when the mover moves in the magnetic field is: E=B*L*V*sinθ, where B is the magnetic field strength, L is the length of the wire coil moving in the magnetic field, and V is the wire motion Velocity, θ is the angle between the magnetic field and the moving direction of the wire, and B*sinθ is understood as the component of the magnetic field perpendicular to the moving direction of the coil. To sum up, the equation of back electromotive force E at time t can be obtained as E(t)=B*sinθ*L*A*cos(t). For a fixed motor, both B*sinθ and L are set Quantity. It can be seen from the above formula that during the movement of the mover, the instantaneous value of the counter electromotive force is proportional to A*cos(t). It can be seen from the above formula that when the maximum stroke A of the cycle is different, the obtained counter electromotive force is different. For example, in Fig. 6, the solid line is the situation of A=5, the dotted line is the situation of A=7, and from the figure It can be seen that some eigenvalues of these two curves are different, therefore, it can be determined whether A meets the requirements (that is, whether the stroke of the linear compressor meets the requirements) based on the eigenvalues.
可选的,动子3从正向最大行程位置运动到反向最大行程位置的过程时,直线压缩机处于吸排气过程,动子在排气侧高功率压缩运行时速度V(t)曲线轻微扭曲变化,反电动势曲线会受影响而抖动,故根据实际需要,吸气侧的E(t)的值相对要稳定许多。Optionally, when the mover 3 moves from the forward maximum stroke position to the reverse maximum stroke position, the linear compressor is in the suction and exhaust process, and the speed V(t) curve of the mover when the mover is running at high power compression on the exhaust side Slight distortion changes will affect the back electromotive force curve and jitter, so according to actual needs, the value of E(t) on the suction side is relatively stable.
优选的,所述生成所述反电动势的特征值,包括:其中E(t)为反电动势,t为时间变量,且E(t)正比于Acos(t),A为动子从正向最大行程位置运动到反向最大行程位置的过程中的最大行程,动子处于正向最大行程位置的时刻≤T1≤T2≤动子处于反向最大行程位置的时刻。这里,如图6所示,假设A=5实线是符合要求的,A=7对应的虚线是形成过大的情况,则A=5对应的特征值(即)要小于A=7对应的特征值(即)。Preferably, said generating the eigenvalue of said back electromotive force includes: Among them, E(t) is the counter electromotive force, t is the time variable, and E(t) is proportional to Acos(t), A is the maximum stroke during the movement of the mover from the forward maximum stroke position to the reverse maximum stroke position, The moment when the mover is at the maximum stroke position in the forward direction ≤ T 1 ≤ T 2 ≤ The time when the mover is at the maximum stroke position in the reverse direction. Here, as shown in Figure 6, assuming that the A=5 solid line meets the requirements, the dotted line corresponding to A=7 is the situation of forming too large, then the eigenvalue corresponding to A=5 (ie ) is smaller than the eigenvalue corresponding to A=7 (ie ).
优选的,所述生成所述反电动势的特征值,包括:特征值=|E(t)|,其中E(t)为反电动势,t为时间变量,E(t)不等于零且正比于Acos(t),A为动子从正向最大行程位置运动到反向最大行程位置的过程中的最大行程,动子处于正向最大行程位置的时刻≤t≤动子处于反向最大行程位置的时刻。Preferably, said generation of the eigenvalue of the back electromotive force includes: eigenvalue=|E(t)|, wherein E(t) is the back electromotive force, t is a time variable, E(t) is not equal to zero and is proportional to Acos (t), A is the maximum stroke during the process of moving the mover from the forward maximum stroke position to the reverse maximum stroke position, the moment when the mover is at the forward maximum stroke position≤t≤the time when the mover is at the reverse maximum stroke position time.
优选的,所述生成所述反电动势的特征值,包括:其中E(t)为反电动势,t为时间变量,不等于零且E(t)正比于Acos(t),A为动子从正向最大行程位置运动到反向最大行程位置的过程中的最大行程,动子处于正向最大行程位置的时刻≤t≤动子处于反向最大行程位置的时刻。Preferably, said generating the eigenvalue of said back electromotive force includes: Where E(t) is the back electromotive force, t is the time variable, Not equal to zero and E(t) is proportional to Acos(t), A is the maximum stroke during the process of moving the mover from the forward maximum stroke position to the reverse maximum stroke position, and the moment when the mover is at the forward maximum stroke position≤t ≤The moment when the mover is at the reverse maximum travel position.
优选的,所述生成所述反电动势的特征值,包括:特征值=|E(t)|的最大值,其中E(t)为反电动势,t为时间变量,且E(t)正比于Acos(t),A为动子从正向最大行程位置运动到反向最大行程位置的过程中的最大行程,动子处于正向最大行程位置的时刻≤t≤动子处于反向最大行程位置的时刻。Preferably, said generation of the eigenvalue of the back electromotive force includes: the maximum value of eigenvalue=|E(t)|, wherein E(t) is the back electromotive force, t is a time variable, and E(t) is proportional to Acos(t), A is the maximum stroke during the process of the mover moving from the forward maximum stroke position to the reverse maximum stroke position, the moment when the mover is at the forward maximum stroke position≤t≤the mover is at the reverse maximum stroke position moment.
优选的,所述生成所述反电动势的特征值,包括:其中E(t)为反电动势,t为时间变量,且E(t)正比于Acos(t),A为动子从正向最大行程位置运动到反向最大行程位置的过程中的最大行程,B为动子处于正向最大行程位置的时刻。Preferably, said generating the eigenvalue of said back electromotive force includes: Among them, E(t) is the counter electromotive force, t is the time variable, and E(t) is proportional to Acos(t), A is the maximum stroke during the movement of the mover from the forward maximum stroke position to the reverse maximum stroke position, B is the moment when the mover is at the forward maximum travel position.
优选的,所述生成所述反电动势的特征值,包括:其中E(t)为反电动势,t为时间变量,且E(t)正比于Acos(t),A为动子从正向最大行程位置运动到反向最大行程位置的过程中的最大行程,C为动子处于反向最大行程位置的时刻。Preferably, said generating the eigenvalue of said back electromotive force includes: Among them, E(t) is the counter electromotive force, t is the time variable, and E(t) is proportional to Acos(t), A is the maximum stroke during the movement of the mover from the forward maximum stroke position to the reverse maximum stroke position, C is the moment when the mover is at the reverse maximum travel position.
本发明实施例还提供了一种用于线性压缩机的行程估算装置,所述线性压缩机包含有线性电机,线性电机包含有用于驱动动子做直线运动的线圈,包括以下模块:The embodiment of the present invention also provides a stroke estimation device for a linear compressor, the linear compressor includes a linear motor, and the linear motor includes a coil for driving the mover to perform linear motion, including the following modules:
特征值生成模块,用于在动子从正向最大行程位置运动到反向最大行程位置的过程中,获取线圈的反电动势,并生成所述反电动势的特征值;An eigenvalue generation module, used to obtain the back electromotive force of the coil during the movement of the mover from the forward maximum stroke position to the reverse maximum stroke position, and generate the eigenvalue of the back electromotive force;
处理模块,用于在确定所述特征值小于预设值时,增加所述线性电机的功率,否则,减小所述线性电机的功率。A processing module, configured to increase the power of the linear motor when it is determined that the characteristic value is smaller than a preset value, otherwise, decrease the power of the linear motor.
本发明实施例提供了一种线性压缩机,安装有上述的行程估算装置。An embodiment of the present invention provides a linear compressor equipped with the above-mentioned stroke estimation device.
本发明实施例提供了一种冰箱,安装有上述的线性压缩机。An embodiment of the present invention provides a refrigerator installed with the above-mentioned linear compressor.
应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this description is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the description is only for clarity, and those skilled in the art should take the description as a whole, and each The technical solutions in the embodiments can also be properly combined to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for feasible implementations of the present invention, and they are not intended to limit the protection scope of the present invention. Any equivalent implementation or implementation that does not depart from the technical spirit of the present invention All changes should be included within the protection scope of the present invention.
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