CN108406487A - A kind of spoke medial surface burring mechanism of wheel hub - Google Patents
A kind of spoke medial surface burring mechanism of wheel hub Download PDFInfo
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- CN108406487A CN108406487A CN201810390421.8A CN201810390421A CN108406487A CN 108406487 A CN108406487 A CN 108406487A CN 201810390421 A CN201810390421 A CN 201810390421A CN 108406487 A CN108406487 A CN 108406487A
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- 230000007246 mechanism Effects 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 9
- 230000000712 assembly Effects 0.000 claims abstract 12
- 238000000429 assembly Methods 0.000 claims abstract 12
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 235000003140 Panax quinquefolius Nutrition 0.000 claims 1
- 240000005373 Panax quinquefolius Species 0.000 claims 1
- 239000000969 carrier Substances 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- 230000002146 bilateral effect Effects 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
Description
技术领域technical field
本发明涉及汽车轮毂加工技术领域,尤其是涉及一种轮毂的轮辐内侧面去毛刺机构。The invention relates to the technical field of automobile hub processing, in particular to a deburring mechanism for the inner surface of the spoke of the hub.
背景技术Background technique
轮毂是轮胎内廓支撑轮胎的圆桶形的、中心装在轴上的金属部件。轮毂一般包括轮毂本体、若干条轮辐和轮辋,轮毂本体上开设有用于安装轮轴的孔,轮辐固定连接于轮毂本体和轮辋之间,形成多个轮毂窗口。轮毂在加工过程中不可避免地会产生毛刺,为了产品的美观,需要进行去毛刺处理,然而轮毂上存在许多加工死角,如轮毂上轮辐连接轮毂本体的内侧拐角处,以及轮毂窗口角落等,用普通毛刺机去除毛刺效果不理想,经常出现毛刷打磨不到的情况,无法满足工艺生产要求,必要时只能由人工二次打磨,显然不经济实用,且降低了工作效率。故希望针对轮毂加工死角处设计专用的去毛刺设备,满足生产需要。The hub is a barrel-shaped, center-mounted metal part on the axle that supports the tire inside the tire. The hub generally includes a hub body, several spokes and a rim. The hub body is provided with holes for installing the wheel shaft. The spokes are fixedly connected between the hub body and the rim to form a plurality of hub windows. The hub will inevitably produce burrs in the process of processing. For the beauty of the product, it needs to be deburred. The deburring effect of ordinary deburring machines is not ideal, and often occurs that the brush cannot be polished, which cannot meet the production requirements. If necessary, it can only be manually polished a second time, which is obviously not economical and practical, and reduces work efficiency. Therefore, it is hoped to design a special deburring equipment for the dead corner of the wheel hub processing to meet the production needs.
发明内容Contents of the invention
本发明的目的在于提供一种轮毂的轮辐内侧面去毛刺机构,解决现有去毛刺机存在加工死角、去毛刺效果差的问题。The purpose of the present invention is to provide a deburring mechanism for the inner surface of the spokes of the wheel hub, which solves the problems of dead corners and poor deburring effect in existing deburring machines.
为达上述目的,本发明采用以下技术方案:For reaching above-mentioned purpose, the present invention adopts following technical scheme:
一种轮毂的轮辐内侧面去毛刺机构,其包括底板,底板上设置有两个横梁支撑板,两个横梁支撑板上固定支撑有横梁,横梁上设置有滑台架组件,滑台架组件连接有轮毂抱紧旋转装置,轮毂抱紧旋转装置受滑台架组件驱动能够横向和竖向移动,底板上设置有直刷组件,直刷组件包括双排毛刷和直刷驱动装置,待加工的轮毂由轮毂抱紧旋转装置夹取并移至直刷组件的上方,双排毛刷由直刷驱动装置驱动到达轮毂的轮辐内侧面,且双排毛刷的中心与被加工轮毂的中心偏心设置。A deburring mechanism for the inner surface of the spokes of a wheel hub, which includes a base plate, two beam support plates are arranged on the base plate, a beam is fixedly supported on the two beam support plates, a sliding platform assembly is arranged on the beam, and the sliding platform assembly is connected There is a hub-hugging rotating device, which can move horizontally and vertically driven by the sliding platform assembly. The straight brush assembly is arranged on the bottom plate. The straight brush assembly includes double rows of brushes and a straight brush driving device. The hub is clamped by the hub-hugging rotating device and moved to the top of the straight brush assembly. The double-row brush is driven by the straight brush drive device to reach the inner side of the spoke of the hub, and the center of the double-row brush is set eccentrically with the center of the processed hub. .
其中,滑台架组件包括线轨安装板,线轨安装板固定于横梁上,线轨安装板上设置有横向线轨座,横向线轨座上铺设有横向线轨和横向驱动丝杆,横向线轨上滑动设置有竖向线轨座,且竖向线轨座上配合横向驱动丝杆设置有横丝杆活灵,竖向线轨座上铺设有竖向线轨和竖向驱动丝杆,竖向线轨滑动设置有升降滑座,且升降滑座上配合竖向驱动丝杆设置有竖丝杆活灵,升降滑座与轮毂抱紧旋转装置固连。通过滑台架组件控制轮毂抱紧旋转装置动作,实现上料位置、加工位置到下料位置的转换。Among them, the sliding platform assembly includes a line rail mounting plate, which is fixed on the beam, a horizontal line rail seat is arranged on the line rail mounting plate, and a horizontal line rail and a horizontal driving screw are laid on the horizontal line rail seat. A vertical line rail seat is slid on the line track, and a horizontal screw rod is arranged on the vertical line track seat in conjunction with a horizontal drive screw rod, and a vertical line rail and a vertical drive screw rod are laid on the vertical line track seat , the vertical line rail is slidably provided with a lifting slide seat, and a vertical screw rod is arranged on the lifting slide seat in cooperation with the vertical driving screw rod, and the lifting slide seat is connected with the wheel hub tightly rotating device. The movement of the hub-hugging rotating device is controlled by the sliding platform assembly to realize the conversion from the loading position, the processing position to the unloading position.
其中,轮毂抱紧旋转装置包括框架、同步齿条组和抱紧驱动气缸,框架底部开有行程孔,框架上滑动架设有两个对称的抱紧座,每个抱紧座的顶部设置有气缸固定座和齿条固定座,抱紧驱动气缸的缸体和活塞杆分别固定于两个气缸固定座上,同步齿条组包括一个齿轮和两个齿条,两个齿条位于齿轮的两侧且同时与齿轮啮合传动,两个齿条的外端分别固定于两个齿条固定座,每个抱紧座的底部铰接有两个抱紧轮,两组抱紧轮超出行程孔且无障碍相向或相背移动,任一抱紧轮的转动轴与轮旋转驱动电机驱动连接。通过轮毂抱紧旋转装置将待加工的轮毂悬空,并提供旋转,配合双排毛刷进行加工。Among them, the wheel hub holding and rotating device includes a frame, a synchronous rack group and a holding driving cylinder. There is a stroke hole at the bottom of the frame, and two symmetrical holding seats are arranged on the sliding frame on the frame. The top of each holding seat is provided with a cylinder. The fixed seat and the rack fixed seat, the cylinder body and the piston rod of the drive cylinder are respectively fixed on the two cylinder fixed seats. The synchronous rack set includes a gear and two racks, and the two racks are located on both sides of the gear. At the same time, it is meshed with the gear for transmission. The outer ends of the two racks are respectively fixed on the two rack fixing seats. The bottom of each holding seat is hinged with two holding wheels. The two sets of holding wheels exceed the stroke hole without any obstacles. To move toward or opposite to each other, the rotating shaft of any clinging wheel is driven and connected with the wheel rotation driving motor. The wheel hub to be processed is suspended in the air by the hub-hugging rotating device, and provided with rotation, and is processed with double rows of brushes.
其中,直刷驱动装置包括XYZ三轴驱动载台,XYZ三轴驱动载台上设置有支撑竖臂和毛刷电机,双排毛刷的旋转轴铰接于支撑竖臂的顶部,支撑竖臂中空,毛刷电机的输出轴伸入支撑竖臂中,并传动连接双排毛刷的旋转轴。由该直刷驱动装置能任意调节毛刷相对于轮毂的位置,扩大加工范围。Among them, the straight brush driving device includes an XYZ three-axis drive platform, and the XYZ three-axis drive platform is provided with a support vertical arm and a brush motor. , the output shaft of the brush motor extends into the support vertical arm, and drives the rotating shaft connected to the double row of brushes. The position of the brush relative to the hub can be adjusted arbitrarily by the straight brush driving device, thereby expanding the processing range.
其中,位于双排毛刷下方和毛刷电机上方的支撑竖臂上设置有盛屑盘,盛屑盘的底部设置有排屑孔。采用盛屑盘盛接刷下的毛刺,保持加工环境干净,降低设备清洁难度。Wherein, a chip holding tray is arranged on the supporting vertical arm below the double-row brushes and above the brush motor, and a chip discharging hole is arranged at the bottom of the chip holding tray. The chip tray is used to hold the burrs under the brush to keep the processing environment clean and reduce the difficulty of equipment cleaning.
其中,双排毛刷的中心与被加工轮毂的中心偏心设置为4~8cm。偏心设置能更好的刷到轮毂窗口死角,提高去毛刺效果。Wherein, the eccentricity between the center of the double-row brush and the center of the processed hub is set to 4-8 cm. The eccentric setting can better brush to the dead corner of the hub window and improve the deburring effect.
其中,直刷组件位于底板的一侧,底板上另一侧还设置有内端面刷组件,直刷组件与内端面刷组件之间设置有旋转载台,旋转载台包括绕转组件和两个轮子托架,两个轮子托架分别设置于直刷组件与内端面刷组件的上方,且呈180°固定于绕转组件上,每个轮子托架上对应轮毂轮沿开设有加工口,加工口的两侧分别设置有轮沿夹持装置,待加工轮毂由轮毂抱紧旋转装置放置于轮子托架上,并由轮沿夹持装置固定,实现两个加工侧的转换。双侧加工设置,能在直刷侧加工完后,迅速转至另侧进行内端面加工,完后再转回,且可两侧同时加工,效率更高。Among them, the straight brush assembly is located on one side of the bottom plate, and the inner end brush assembly is also arranged on the other side of the bottom plate. Wheel brackets, two wheel brackets are respectively arranged above the straight brush assembly and the inner end brush assembly, and are fixed on the revolving assembly at 180°, and each wheel bracket is provided with a processing port corresponding to the hub wheel edge, and the processing The two sides of the mouth are respectively equipped with wheel edge clamping devices. The wheel hub to be processed is placed on the wheel bracket by the wheel hub holding rotating device, and fixed by the wheel edge clamping device to realize the conversion of the two processing sides. The double-sided processing setting can quickly turn to the other side for inner end surface processing after the straight brush side is processed, and then turn back after finishing, and can process both sides at the same time, which is more efficient.
其中,内端面刷组件包括内端面刷和内端面刷旋转及升降驱动装置,内端面刷与加工口同轴设置。Wherein, the inner end face brush assembly includes the inner end face brush and the inner end face brush rotation and lifting drive device, and the inner end face brush is arranged coaxially with the processing port.
其中,绕转组件包括中心绕转轴,中心绕转轴的上端铰接于横梁上,其下端穿过底板同轴连接有驱动转轮,驱动转轮由转轮电机通过皮带传动,驱动转轮上还设置有皮带固定件及位置探测器。Among them, the revolving assembly includes a central revolving shaft, the upper end of which is hinged on the crossbeam, and its lower end passes through the bottom plate and is coaxially connected with a driving runner, which is driven by a reel motor through a belt, and the driving reel is also provided with a With belt mount and position detector.
其中,轮沿夹持装置包括夹持气缸、气缸架、压脚座、第一压脚块、第二压脚块、第三压脚块和橡胶压头,气缸架、压脚座设置于轮子托架上,夹持气缸的缸体与气缸架铰接,夹持气缸的输出杆与第一压脚块铰接,第一压脚块铰接于压脚座上,第二压脚块的一端铰接于压脚座上,另一端连接橡胶压头,中间部与第一压脚块之间通过第三压脚块分别铰接,第一压脚块上的三个铰接处呈三角形布置且第一压脚块以与压脚座上的铰接点为绕转中心,第二压脚块以与压脚座上的铰接点为绕转中心。直刷加工时,无需夹持,在端面加工和旋转时,夹持住。Wherein, the wheel edge clamping device includes a clamping cylinder, a cylinder frame, a presser foot seat, a first presser foot block, a second presser foot block, a third presser foot block and a rubber pressure head, and the cylinder frame and the presser foot seat are arranged on the wheel On the bracket, the cylinder block holding the cylinder is hinged to the cylinder frame, the output rod holding the cylinder is hinged to the first presser foot block, the first presser foot block is hinged to the presser foot seat, and one end of the second presser foot block is hinged to the On the presser foot seat, the other end is connected to the rubber presser head, the middle part and the first presser foot block are respectively hinged through the third presser foot block, the three hinges on the first presser foot block are arranged in a triangle and the first presser foot The block takes the hinge point on the presser foot seat as the center of revolution, and the second presser foot block takes the hinge point on the presser foot seat as the center of revolution. There is no need for clamping during straight brush processing, but it is clamped during end face processing and rotation.
综上,本发明的有益效果为,与现有技术相比,所述轮毂的轮辐内侧面去毛刺机构通过三轴驱动的双排毛刷灵活对轮毂进行去毛刺处理,并完成自动上下料动作,且双侧加工的设置巧妙地将两道工序结合在一起,提高了加工效率,简短了生产线,同时保证了加工效果,杜绝加工死角,全面提高了轮辐内侧面的去毛刺效果,避免二次加工,更为一体化自动生产设备提供了集成思路。To sum up, the beneficial effect of the present invention is that, compared with the prior art, the deburring mechanism on the inner surface of the spoke of the wheel hub flexibly deburrs the wheel hub through the double-row brushes driven by three axes, and completes the automatic loading and unloading action , and the setting of double-side processing cleverly combines the two processes together, which improves the processing efficiency, shortens the production line, ensures the processing effect, eliminates processing dead ends, and comprehensively improves the deburring effect on the inner surface of the spokes, avoiding secondary Processing, more integrated automatic production equipment provides an integrated idea.
附图说明Description of drawings
图1是本发明实施例提供的轮毂的轮辐内侧面去毛刺机构的结构示意图;Fig. 1 is a structural schematic diagram of the deburring mechanism for the inner surface of the spoke of the wheel hub provided by the embodiment of the present invention;
图2是本发明实施例提供的轮毂的轮辐内侧面去毛刺机构的俯视图;Fig. 2 is a top view of the deburring mechanism on the inner side of the spoke of the hub provided by the embodiment of the present invention;
图3是本发明实施例提供的轮毂的轮辐内侧面去毛刺机构的直刷侧正视图;Fig. 3 is a straight brush side front view of the deburring mechanism on the inner surface of the spoke of the hub provided by the embodiment of the present invention;
图4是本发明实施例提供的轮毂的轮辐内侧面去毛刺机构的端面刷侧正视图;Fig. 4 is a side elevational view of the end face brush of the deburring mechanism on the inner surface of the spoke of the hub provided by the embodiment of the present invention;
图5是本发明实施例提供的轮毂的轮辐内侧面去毛刺机构的轮毂抱紧旋转装置的结构示意图;Fig. 5 is a structural schematic diagram of the hub-hugging rotating device of the deburring mechanism on the inner surface of the spoke of the hub provided by the embodiment of the present invention;
图6是本发明实施例提供的轮毂的轮辐内侧面去毛刺机构的轮沿夹持装置的结构示意图。Fig. 6 is a structural schematic diagram of the rim clamping device of the deburring mechanism for the inner surface of the spoke of the hub provided by the embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
请参阅图1-6所示(图中为了显示结构各壳体未示出),本实施例提供一种轮毂的轮辐内侧面去毛刺机构,其包括底板1,底板1上设置有两个横梁支撑板2,两个横梁支撑板2上固定支撑有横梁3,横梁3上设置有滑台架组件4,滑台架组件4包括线轨安装板41,线轨安装板41固定于横梁3上,线轨安装板41上设置有横向线轨座42,横向线轨座42上铺设有横向线轨43和横向驱动丝杆44,横向线轨43上滑动设置有竖向线轨座45,且竖向线轨座45上配合横向驱动丝杆44设置有横丝杆活灵,竖向线轨座45上铺设有竖向线轨46和竖向驱动丝杆47,竖向线轨46滑动设置有升降滑座48,且升降滑座48上配合竖向驱动丝杆47设置有竖丝杆活灵,升降滑座48上固连有轮毂抱紧旋转装置5,轮毂抱紧旋转装置5受滑台架组件4驱动能够横向和竖向移动,轮毂抱紧旋转装置5包括框架51、同步齿条组和抱紧驱动气缸52,框架51底部开有行程孔,框架51上滑动架设有两个对称的抱紧座53,每个抱紧座53的顶部设置有气缸固定座54和齿条固定座55,抱紧驱动气缸52的缸体和活塞杆分别固定于两个气缸固定座54上,同步齿条组包括一个齿轮56和两个齿条57,两个齿条57位于齿轮56的两侧且同时与齿轮56啮合传动,两个齿条57的外端分别固定于两个齿条固定座55,每个抱紧座53的底部铰接有两个抱紧轮58,两组抱紧轮58超出行程孔且无障碍相向或相背移动,任一抱紧轮58的转动轴与轮旋转驱动电机59驱动连接,通过轮毂抱紧旋转装置5将待加工的轮毂悬空,并提供旋转,配合双排毛刷61进行加工。Please refer to Figures 1-6 (the housings are not shown in order to show the structure), this embodiment provides a deburring mechanism for the inner surface of the spoke of the wheel hub, which includes a base plate 1, and two beams are arranged on the base plate 1 The support plate 2, the two beam support plates 2 are fixedly supported with a beam 3, the beam 3 is provided with a sliding platform assembly 4, the sliding platform assembly 4 includes a line rail mounting plate 41, and the line rail mounting plate 41 is fixed on the beam 3 , the line rail mounting plate 41 is provided with a horizontal line track seat 42, the horizontal line track seat 42 is laid with a horizontal line track 43 and a horizontal driving screw 44, and the horizontal line track 43 is slidably provided with a vertical line track seat 45, and Cooperate with horizontal drive screw mandrel 44 on vertical line track seat 45 and be provided with horizontal screw rod flexible, vertical line track seat 45 is laid with vertical line track 46 and vertical drive screw mandrel 47, and vertical line track 46 slides and sets There is a lifting slide 48, and the vertical driving screw 47 is arranged on the lifting slide 48 to be equipped with a vertical screw rod. The drive of the stand assembly 4 can move horizontally and vertically. The wheel hub embracing rotating device 5 includes a frame 51, a synchronous rack group and an embracing drive cylinder 52. The bottom of the frame 51 has a stroke hole. The clamping seat 53 of each clamping seat 53 is provided with a cylinder holder 54 and a rack holder 55 on the top of each clamping seat 53, and the cylinder block and the piston rod of the driving cylinder 52 are respectively fixed on two cylinder holders 54, synchronously The rack set includes a gear 56 and two racks 57. The two racks 57 are located on both sides of the gear 56 and are meshed with the gear 56 for transmission. The outer ends of the two racks 57 are respectively fixed on the two rack holders. 55, the bottom of each tight seat 53 is hinged with two tight wheels 58, two groups of tight wheels 58 exceed the stroke hole and move toward or away from each other without obstacles, the rotating shaft of any tight wheel 58 is driven by the wheel rotation The motor 59 is driven and connected, and the wheel hub to be processed is suspended in the air through the hub-hugging rotating device 5, and the rotation is provided, and the double-row brushes 61 are used for processing.
特别的,轮毂抱紧旋转装置5可以设置有两套,一套负责上料端与加工位之间的输送,一套负责加工位与下料端之间的输送,以提高加工效率。In particular, two sets of the hub-hugging rotating device 5 can be provided, one set is responsible for the transportation between the loading end and the processing station, and the other is responsible for the transportation between the processing station and the discharging end, so as to improve the processing efficiency.
底板1上设置有直刷组件6,直刷组件6包括双排毛刷61和直刷驱动装置,直刷驱动装置包括XYZ三轴驱动载台62,XYZ三轴驱动载台62上设置有支撑竖臂63和毛刷电机64,双排毛刷61的旋转轴铰接于支撑竖臂63的顶部,支撑竖臂63中空,毛刷电机64的输出轴伸入支撑竖臂63中,并传动连接双排毛刷61的旋转轴。位于双排毛刷61下方和毛刷电机64上方的支撑竖臂63上设置有盛屑盘65,盛屑盘65的底部设置有排屑孔66,采用盛屑盘65盛接刷下的毛刺,保持加工环境干净,降低设备清洁难度。The bottom plate 1 is provided with a straight brush assembly 6, the straight brush assembly 6 includes double rows of brushes 61 and a straight brush driving device, the straight brush driving device includes an XYZ three-axis drive platform 62, and the XYZ three-axis drive platform 62 is provided with a support Vertical arm 63 and hair brush motor 64, the rotating shaft of double-row hair brush 61 is hinged on the top of support vertical arm 63, and support vertical arm 63 is hollow, and the output shaft of hair brush motor 64 stretches in the support vertical arm 63, and transmission connection The axis of rotation of double rows of brushes 61. The supporting vertical arm 63 located below the double-row brushes 61 and above the brush motor 64 is provided with a chip tray 65, and the bottom of the chip tray 65 is provided with a chip discharge hole 66, and the chip tray 65 is used to hold the burrs under the brush. , Keep the processing environment clean and reduce the difficulty of equipment cleaning.
待加工的轮毂由轮毂抱紧旋转装置5夹取并移至直刷组件6的上方,双排毛刷61由直刷驱动装置驱动到达轮毂的轮辐内侧面,且双排毛刷61的中心与被加工轮毂的中心偏心设置,实际使用发现偏心设置为4~8cm,为较优的偏心度。The wheel hub to be processed is clamped by the hub-hugging rotating device 5 and moved to the top of the straight brush assembly 6. The double row of brushes 61 is driven by the straight brush driving device to reach the inner surface of the spoke of the wheel hub, and the center of the double row of hair brushes 61 is aligned with the The center eccentricity of the processed hub is set. In actual use, it is found that the eccentricity is set to 4~8cm, which is a better eccentricity.
直刷组件6位于底板1的一侧,底板1上另一侧还设置有内端面刷组件7,内端面刷组件7包括内端面刷71和内端面刷旋转及升降驱动装置72,直刷组件6与内端面刷组件7之间设置有旋转载台9,旋转载台9包括绕转组件和两个轮子托架91,两个轮子托架91分别设置于直刷组件6与内端面刷组件7的上方,且呈180°固定于绕转组件上,绕转组件包括中心绕转轴92,中心绕转轴92的上端铰接于横梁3上,其下端穿过底板1同轴连接有驱动转轮93,驱动转轮93由转轮电机94通过皮带传动,驱动转轮93上还设置有皮带固定件及位置探测器95。每个轮子托架91上对应轮毂轮沿开设有加工口,内端面刷71与加工口同轴设置,加工口的两侧分别设置有轮沿夹持装置8,待加工轮毂由轮毂抱紧旋转装置5放置于轮子托架91上,并由轮沿夹持装置8固定,实现两个加工侧的转换。The straight brush assembly 6 is located on one side of the base plate 1, and the other side of the base plate 1 is also provided with an inner end face brush assembly 7. The inner end face brush assembly 7 includes an inner end face brush 71 and an inner end face brush rotation and lifting drive device 72. The straight brush assembly 6 and the inner end face brush assembly 7 is provided with a rotating stage 9, the rotating stage 9 includes a revolving assembly and two wheel brackets 91, and the two wheel brackets 91 are respectively arranged on the straight brush assembly 6 and the inner end face brush assembly 7, and fixed on the revolving assembly at 180°, the revolving assembly includes a central revolving shaft 92, the upper end of the central revolving shaft 92 is hinged on the crossbeam 3, and its lower end passes through the bottom plate 1 and is coaxially connected with a driving wheel 93 , the driving wheel 93 is driven by a wheel motor 94 through a belt, and the driving wheel 93 is also provided with a belt fixing member and a position detector 95 . Each wheel bracket 91 is provided with a processing opening corresponding to the wheel edge of the hub, and the inner end face brush 71 is coaxially arranged with the processing opening, and the two sides of the processing opening are respectively provided with a wheel edge clamping device 8, and the wheel hub to be processed is tightly rotated by the hub The device 5 is placed on the wheel bracket 91 and fixed by the wheel edge clamping device 8 to realize the conversion of the two processing sides.
轮沿夹持装置8包括夹持气缸81、气缸架82、压脚座83、第一压脚块84、第二压脚块85、第三压脚块86和橡胶压头87,气缸架82、压脚座83设置于轮子托架91上,夹持气缸81的缸体与气缸架82铰接,夹持气缸81的输出杆与第一压脚块84铰接,第一压脚块84铰接于压脚座83上,第二压脚块85的一端铰接于压脚座83上,另一端连接橡胶压头87,中间部与第一压脚块84之间通过第三压脚块86分别铰接,第一压脚块84上的三个铰接处呈三角形布置且第一压脚块84以与压脚座83上的铰接点为绕转中心,第二压脚块85以与压脚座83上的铰接点为绕转中心。直刷加工时,轮毂被悬空于轮子托架91的上方,当进行旋转及端面加工时,轮毂被释放于轮子托架91的上,并被轮沿夹持装置8夹持住,在端面加工时,被夹住的轮毂与内端面刷71同轴。Wheel edge clamping device 8 comprises clamping cylinder 81, cylinder frame 82, presser foot seat 83, the first presser foot block 84, the second presser foot block 85, the 3rd presser foot block 86 and rubber pressure head 87, cylinder frame 82 1. The presser foot seat 83 is arranged on the wheel bracket 91, the cylinder body of the clamping cylinder 81 is hinged to the cylinder frame 82, the output rod of the clamping cylinder 81 is hinged to the first presser foot block 84, and the first presser foot block 84 is hinged to the On the presser foot seat 83, one end of the second presser foot block 85 is hinged on the presser foot seat 83, the other end is connected to the rubber indenter 87, and the middle part and the first presser foot block 84 are respectively hinged through the third presser foot block 86 , the three hinges on the first presser foot block 84 are arranged in a triangle and the first presser foot block 84 takes the hinge point on the presser foot seat 83 as the center of rotation, and the second presser foot block 85 takes the hinge point on the presser foot seat 83 as the center of rotation. The hinge point on is the center of revolution. During straight brush processing, the wheel hub is suspended above the wheel bracket 91. When rotating and end-face processing, the wheel hub is released on the wheel bracket 91, and is clamped by the wheel edge clamping device 8, and processed on the end face. , the clamped hub is coaxial with the inner end face brush 71.
加工过程:Process:
1)待加工的轮毂由轮毂抱紧旋转装置5从上料端夹取移至轮子托架91的加工口的正上方,并下降至合适高度;1) The wheel hub to be processed is clamped from the feeding end by the hub-hugging rotating device 5 and moved to just above the processing port of the wheel bracket 91, and lowered to a suitable height;
2)控制双排毛刷61上升,穿过加工口伸入轮毂内侧,并调整其与轮毂中心的偏心量;2) Control the double row of brushes 61 to rise, pass through the processing opening and extend into the inner side of the hub, and adjust the eccentricity between it and the center of the hub;
3)驱动双排毛刷61转动及轮毂自转,进行轮毂窗口四角去毛刺处理;3) Drive the rotation of the double-row brushes 61 and the rotation of the hub to deburr the four corners of the hub window;
4)步骤3)完成后,双排毛刷61停止并退回轮子托架91的平面以下,轮毂抱紧旋转装置5释放轮毂于轮子托架91上;4) After step 3) is completed, the double-row brushes 61 stop and return below the plane of the wheel bracket 91, and the hub locks the rotating device 5 to release the hub on the wheel bracket 91;
5)轮沿夹持装置8将轮毂压紧于轮子托架91上,旋转载台9转动180°,轮毂由直刷加工侧转移至端面加工侧;5) The wheel edge clamping device 8 presses the wheel hub onto the wheel bracket 91, the rotating platform 9 rotates 180°, and the wheel hub is transferred from the straight brush processing side to the end face processing side;
6)保持轮毂夹持状态,内端面刷71上升并旋转,进行轮辐内侧去毛刺处理;6) Keep the clamping state of the hub, the inner end face brush 71 rises and rotates, and deburrs the inner side of the spoke;
7)步骤6)完成后,内端面刷71停止并退回轮子托架91的平面以下,旋转载台9转动180°,轮毂由端面加工侧转移至直刷加工侧;7) After step 6) is completed, the inner end face brush 71 stops and returns below the plane of the wheel bracket 91, the rotating stage 9 rotates 180°, and the wheel hub is transferred from the end face processing side to the straight brush processing side;
8)轮沿夹持装置8松开轮毂,轮毂抱紧旋转装置5将轮毂夹取并移至下料端。8) The wheel hub is loosened by the wheel edge clamping device 8, and the wheel hub is held tightly by the rotating device 5 to clamp the wheel hub and move it to the feeding end.
该轮毂的轮辐内侧面去毛刺机构具有如下特点:The deburring mechanism on the inner surface of the spoke of the hub has the following characteristics:
1)双排毛刷三轴控制,动作灵活,无加工死角;1) Three-axis control of double rows of brushes, flexible movement, no processing dead angle;
2)毛刷偏心设置,去毛刺效果更佳;2) The brush is set eccentrically, and the deburring effect is better;
3)双侧加工位旋转切换,可同时加工,加工效率高;3) The processing positions on both sides can be rotated and switched, which can be processed at the same time, and the processing efficiency is high;
4)输送、加工自动化完成,有序不干扰;4) Transportation and processing are completed automatically, orderly and without interference;
5)各驱动电机、缸伺服控制,动作精准;5) Servo control of each drive motor and cylinder, precise movement;
6)结构合理,清洁、维护方便。6) Reasonable structure, easy to clean and maintain.
综上,本实施例提供的轮毂的轮辐内侧面去毛刺机构,通过三轴驱动的双排毛刷灵活对轮毂进行去毛刺处理,并完成自动上下料动作,且双侧加工的设置巧妙地将两道工序结合在一起,提高了加工效率,简短了生产线,同时保证了加工效果,杜绝加工死角,全面提高了轮辐内侧面的去毛刺效果,避免二次加工,更为一体化自动生产设备提供了集成思路。To sum up, the deburring mechanism on the inner side of the spokes of the hub provided by this embodiment flexibly deburrs the hub through the double-row brushes driven by three axes, and completes the automatic loading and unloading action, and the setting of double-sided processing skillfully The combination of the two processes improves the processing efficiency, shortens the production line, ensures the processing effect at the same time, eliminates the dead angle of processing, comprehensively improves the deburring effect of the inner surface of the spoke, avoids secondary processing, and provides more integrated automatic production equipment. integrated thinking.
以上实施例只是阐述了本发明的基本原理和特性,本发明不受上述事例限制,在不脱离本发明精神和范围的前提下,本发明还有各种变化和改变,这些变化和改变都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The above embodiments have only set forth the basic principles and characteristics of the present invention, the present invention is not limited by the above-mentioned examples, and on the premise of not departing from the spirit and scope of the present invention, the present invention also has various changes and changes, and these changes and changes all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (10)
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CN112571266A (en) * | 2020-12-23 | 2021-03-30 | 梁禄灵 | Automobile aluminum alloy hub repairing device |
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Application publication date: 20180817 |
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