CN108406416A - A kind of non-metallic material truck bits pump chip breaking device - Google Patents
A kind of non-metallic material truck bits pump chip breaking device Download PDFInfo
- Publication number
- CN108406416A CN108406416A CN201810052089.4A CN201810052089A CN108406416A CN 108406416 A CN108406416 A CN 108406416A CN 201810052089 A CN201810052089 A CN 201810052089A CN 108406416 A CN108406416 A CN 108406416A
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- China
- Prior art keywords
- tool
- chip breaking
- breaking device
- chip
- rotating shaft
- Prior art date
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Links
- 239000007769 metal material Substances 0.000 title claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims abstract description 23
- 230000001360 synchronised effect Effects 0.000 claims abstract description 4
- 238000005086 pumping Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 8
- 238000003032 molecular docking Methods 0.000 claims description 4
- 238000007514 turning Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 3
- 239000002173 cutting fluid Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D31/00—Shearing machines or shearing devices covered by none or more than one of the groups B23D15/00 - B23D29/00; Combinations of shearing machines
- B23D31/008—Cutting-up scrap
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
Chip breaking device is pumped present invention relates particularly to a kind of non-metallic material truck bits, including motor driver, chip breaking device and suction channel, the motor driver passes through synchronous belt passing power by motor, the chip breaking device includes hollow rotating shaft, rotating tool, fixed cutting tool etc., cut-out vehicle bits are rotated by rotating tool, the suction channel includes feed inlet, ring flange, rotating tool, fixed cutting tool, rotating shaft and discharge port, it is cavity among the cutter, is integrally attached to form the pipeline of perforation.The feed inlet of device extends to lathe tool and workpiece contact position by pipeline, and discharge port connects outer fan, and outer fan suction generates negative pressure, and chip is sucked from feed inlet, is discharged from discharge port, by being cut off when chip breaking device, realizes the chip breaking and discharge of vehicle bits.
Description
Technical field
The invention belongs to the discharge processing technology fields that vehicle in turnery processing is considered to be worth doing, and in particular to a kind of non-metallic material truck bits
Pump chip breaking device.
Background technology
Turnery processing is a kind of conventional processing method in machining field, and most significant feature, which is workpiece and lathe tool, phase
To rotary motion, the most common type method is that lathe tool keeps straight-line feed, and workpiece is with main shaft gyration.Due to there is opposite revolution,
Therefore, the scrap under turning is often mutually wound in bulk, this phenomenon is upper particularly evident in the material processing of good toughness, such as general
Logical carbon steel, nonmetallic materials etc..And the vehicle bits wound are often entangled on workpiece surface or cutter, are scratched machined surface, are influenced to process
Quality.If the vehicle bits of winding are handled not in time, it can also injure the devices such as the cuttings liquid jet pipe inside lathe, can even hurt behaviour
Make personnel.
Invention content
Chip breaking device is pumped in view of the deficiencies of the prior art, the present invention provides a kind of non-metallic material truck bits, especially
For the turnery processing of nonmetallic materials, cut-out is carried out to thin, the long vehicle bits that turnery processing generates and discharge is handled, improves scene
Operating environment, improve the surface quality of product, and improve the safety of field operation.
To solve the above problems, the technical solution adopted by the present invention is:
A kind of non-metallic material truck bits pump chip breaking device, which is characterized in that including motor driver, chip breaking device and pumping
Suction pipe road, motor driver are connect by fixed block with chip breaking device, and suction channel is connect by ring flange with chip breaking device;
The motor driver includes motor, fixed block, cover board, driving pulley and end cap, and driving pulley and end cap are pacified successively
On motor shaft, motor is connected with cover board respectively at fixed block;
The chip breaking device includes rotating shaft, rotating tool, fixed cutting tool, driven pulley, link block, bearing, collar and flange
Disk, wherein rotating shaft are hollow structure;The bearing and collar are mounted on the middle part of rotating shaft, and outer ring and the link block of bearing are matched
Close connection;The rotating tool is mounted on one end of rotating shaft, and the driven pulley is mounted on the other end of rotating shaft, described solid
Stationary knife tool is connect with ring flange, and ring flange is connect with link block, and link block is connect with fixed block;
The suction channel includes feed inlet, ring flange, rotating tool, fixed cutting tool, rotating shaft and discharge port, the flying knife
It is cavity among tool and fixed cutting tool, the feed inlet, ring flange, rotating tool, fixed cutting tool, rotating shaft and discharge port are successively
It is connected, forms the pipeline of perforation.
Further, driving pulley and end cap are housed, end cap will actively on the electric machine main shaft for pumping chip breaking device
Belt wheel is fixed with main shaft, and driving pulley drives driven pulley rotation, driven pulley to be fixed on by synchronous band connection driven pulley
On rotating shaft, rotating tool is fixed on rotating shaft, to realize that rotating tool is rotated with rotating shaft;Fixed cutting tool is fixedly mounted
On link block, link block is fixedly mounted on fixed block, and fixed cutting tool does not rotate, and is had between rotating tool and fixed cutting tool micro-
Small gap, rotating tool are rotated relative to fixed cutting tool, realize the cut-out of chip.
Further, the feed inlet for pumping chip breaking device extends to lathe tool and workpiece contact position, institute by pipeline
That states device pumps discharge port connection outer fan, and outer fan is started to work so that is pumped discharge port and is produced between feed inlet
Raw negative pressure, chip are sucked from feed inlet by suction, are discharged from discharge port.
Further, the fixed block for pumping chip breaking device is fabricated to an entirety, is provided with cavity and ladder round platform
Structure can accommodate and install rotating shaft, driving pulley, driven pulley, motor, link block and end cap, make driving device and chip breaking
There is good rigidity between device;Cover board is installed, cover board seals the part in cavity, is cut with extraneous on fixed block
Liquid and chip isolation are cut, prevents from being contaminated.
Further, the rotating tool for pumping chip breaking device is by 2 semicircle tool aprons and a cross sectional shape
Trapezoidal blade is docked to be composed;The fixed cutting tool is as rotating tool structure, by a semicircle tool apron and one
Cross sectional shape is that the trapezoidal blade of docking is composed.
Further, the application method for pumping chip breaking device, which is characterized in that include the following steps:
1)Device production assembly is finished according to structure chart, is mounted a device onto on lathe;
2)Feed inlet connects one section of pipeline, so that feed inlet is extended to lathe tool and workpiece contact position, pumps discharge port and be connected with outside
Wind turbine when lathe turning workpiece, starts outer fan and works at the same time so that generates negative pressure in suction channel, lathe tool chip is got off
Chip pumped through feed inlet to discharge port be discharged;
3)The motor of the present apparatus and step 2)Middle wind turbine starts simultaneously, and chip can be cut off when passing through chip breaking device, chip breaking warp
Pipeline discharge centralized processing.
Beneficial effects of the present invention include at least:
(1)What the present invention designed pumps chip breaking device, the chip removal mode pumped using negative pressure, has overturned traditional use chip cleaner and has received
Collect the method for chip, the processing to chip is to generate immediately, and instant chip breaking discharge has prevented the generation of long bits from the root cause.
(2)The present invention's pumps chip breaking device, the feature for having chip breaking chip removal efficient, reliable and stable, floor space is small,
And effectively improve the operating environment at scene.
(3)Apparatus of the present invention are simple in structure, compared to traditional chip cleaner, make low with maintenance cost.
(4)There is good rigidity, correlated parts are mounted in closed cavity, and outer between driving device and chip breaking device
The cutting fluid on boundary, chip isolation, prevent from being contaminated, extend the service life of device.
(5)Blade in apparatus of the present invention is thick and solid, and Ke Kuaisugenghuan, can be suitble to according to the replacement of different workpieces material
Blade has very strong versatility, applied widely.
Description of the drawings
Fig. 1 is the isometric view of the present invention.
Fig. 2 is the sectional view of the present invention.
Fig. 3 is the structure chart of fixed block of the present invention.
Fig. 4 is the cutter structure figure of the present invention.
Wherein, 1, motor 2, fixed block 3, cover board 4, pump discharge port 5, link block 6, feed inlet 7, end
Lid 8, driven pulley 10, rotating shaft 11, bearing 12, collar 13, rotating tool 14, is fixed driving pulley 9
Cutter 15, ring flange.
Specific implementation mode
In order to make those skilled in the art more fully understand technical scheme of the present invention, with reference to specific embodiment to this
Invention is described in further detail.It note that the embodiments described below is exemplary, be only used for explaining the present invention, and
It is not considered as limiting the invention.Particular technique or condition are not specified in embodiment, according to document institute in the art
The technology or condition of description are carried out according to product description.Reagents or instruments used without specified manufacturer, being can
With conventional products that are commercially available.
According to an aspect of the present invention, the present invention provides a kind of chip breaking device of pumping of non-metallic material truck bits, packets
Driving device, chip breaking device and suction channel are included, Fig. 1 is the isometric view of the present invention, as shown in Figure 1, the device in terms of shape
Including motor 1, fixed block 2, cover board 3, pump discharge port 4, link block 5 and feed inlet 6.Fig. 2 is the sectional view of the present invention, is such as schemed
Shown in 2, the internal structure of device includes a fixed block 2, in the shaft end peace for being fixed with motor 1, motor 1 on one side of fixed block 2
Equipped with driving pulley 8, one end of driving pulley 8 is pressed with end cap 7, and the effect of end cap 7 is that driving pulley 8 is made effectively to be located in electricity
On the axis of machine 1.It is also equipped with cover board 3 on fixed block 2, pumps discharge port 4 and link block 5, the one side of link block 5 is equipped with method
Blue disk 15, fixed cutting tool 14 is equipped on ring flange 15, and the inside of link block 5 is equipped with multiple bearings 11, collar is used between bearing
12 realize that separation, positioning, the inner ring of bearing 11 are then combined with rotating shaft 10.One end of rotating shaft 10 is equipped with rotating tool 13, returns
The other end of shaft 10 is equipped with driven pulley 9, and driven pulley 9 is parallel with the axis of driving pulley 8 and end face is concordant.Fig. 3 is this
The structure chart of invention fixed block 2, fixed block 2 are provided with cavity and frustum cone structure, can accommodate and install rotating shaft 10, driving pulley 8,
The parts such as driven pulley 9.Fig. 4 is the structure chart of the rotating tool 13 of the present invention, by 2 semicircle tool aprons and a section shape
Shape is the trapezoidal blade composition of docking.
According to a particular embodiment of the invention, the action for pumping chip breaking device of a kind of non-metallic material truck bits is:
State of the above-mentioned apparatus after installation is complete is feed inlet 6 extends to lathe tool and workpiece contact position by pipeline, pumps discharge port 4 connects
It is connected to outer fan.When lathe turning workpiece, outer fan starts simultaneously at work so that feed inlet 6 to pump discharge port 4 it
Between generate negative pressure, the chip that lathe tool chip is got off is pumped to feed inlet 6, meanwhile, the motor 1 of the device is powered rotation, to
Driving pulley 8 and end cap 7 is driven to turn round together.Power is reached driven belt by the revolution of driving pulley 8 by synchronous belt
Wheel 9.Driven pulley 9 is turned round around bearing 11, and then the rotating tool 13 being fixed on driven pulley 9 is driven to rotate.Flying knife
The revolution of tool 13 is so that the chip being located at turn around between cutter 13 and fixed cutting tool 14 is cut off.Chip after cut-out is given a dinner for a visitor from afar outside
Machine from pump discharge port 4 extract out and focus on.
In conclusion the present invention devise a kind of vehicle bits pump chip breaking device, what which pumped using negative pressure
Feeding style, the processing to chip are to generate immediately, handle immediately, have prevented the generation of long bits from the root cause.It eliminates simultaneously
The method that tradition collects chip using chip cleaner, chip breaking is efficient, reliable and stable, at low cost, applied widely, floor space
It is small, and can effectively improve the use environment at scene.
In the description of the present invention, it is to be understood that, term " first ", " second " are used for description purposes only, and cannot
It is interpreted as indicating or implies relative importance or implicitly indicate the quantity of indicated technical characteristic.Define as a result, " the
One ", the feature of " second " can explicitly or implicitly include one or more this feature.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;Can be that machinery connects
It connects, can also be electrical connection;It can be directly connected, can also can be indirectly connected through an intermediary in two elements
The interaction relationship of the connection in portion or two elements.It for the ordinary skill in the art, can be according to specific feelings
Condition understands the concrete meaning of above-mentioned term in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature can be with "above" or "below" second feature
It is that the first and second features are in direct contact or the first and second features pass through intermediary mediate contact.Moreover, fisrt feature exists
Second feature " on ", " top " and " above " but fisrt feature be directly above or diagonally above the second feature, or be merely representative of
Fisrt feature level height is higher than second feature.Fisrt feature second feature " under ", " lower section " and " below " can be
One feature is directly under or diagonally below the second feature, or is merely representative of fisrt feature level height and is less than second feature.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not
It must be directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be any
It can be combined in any suitable manner in a or multiple embodiments or example.In addition, without conflicting with each other, the skill of this field
Art personnel can tie the feature of different embodiments or examples described in this specification and different embodiments or examples
It closes and combines.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example
Property, it is not considered as limiting the invention, those skilled in the art within the scope of the invention can be to above-mentioned
Embodiment is changed, changes, replacing and modification, meanwhile, for those of ordinary skill in the art, the think of according to the application
Think, there will be changes in the specific implementation manner and application range.
Claims (6)
1. a kind of non-metallic material truck bits pump chip breaking device, which is characterized in that including motor driver, chip breaking device and
Suction channel, motor driver are connect by fixed block with chip breaking device, and suction channel is connected by ring flange and chip breaking device
It connects;
The motor driver includes motor, fixed block, cover board, driving pulley and end cap, and driving pulley and end cap are pacified successively
On motor shaft, motor is connected with cover board respectively at fixed block;
The chip breaking device includes rotating shaft, rotating tool, fixed cutting tool, driven pulley, link block, bearing, collar and flange
Disk, wherein rotating shaft are hollow structure;The bearing and collar are mounted on the middle part of rotating shaft, and outer ring and the link block of bearing are matched
Close connection;The rotating tool is mounted on one end of rotating shaft, and the driven pulley is mounted on the other end of rotating shaft, described solid
Stationary knife tool is connect with ring flange, and ring flange is connect with link block, and link block is connect with fixed block;
The suction channel includes feed inlet, ring flange, rotating tool, fixed cutting tool, rotating shaft and discharge port, the flying knife
It is cavity among tool and fixed cutting tool, the feed inlet, ring flange, rotating tool, fixed cutting tool, rotating shaft and discharge port are successively
It is connected, forms the pipeline of perforation.
2. according to claim 1 pump chip breaking device, which is characterized in that equipped with master on the electric machine main shaft of the device
Movable belt pulley and end cap, end cap fix driving pulley and main shaft, and driving pulley is driven driven by synchronous band connection driven pulley
Belt wheel rotates, and driven pulley is fixed on rotating shaft, and rotating tool is fixed on rotating shaft, to realize rotating tool with revolution
Axis rotates;Fixed cutting tool is fixedly mounted on link block, and link block is fixedly mounted on fixed block, and fixed cutting tool does not rotate, and is returned
Rotor has and has small gap between fixed cutting tool, and rotating tool is rotated relative to fixed cutting tool, realizes the cut-out of chip.
3. according to claim 1 pump chip breaking device, which is characterized in that the feed inlet of described device is extended through pipeline
To lathe tool and workpiece contact position, described device pumps discharge port connection outer fan, and outer fan is started to work so that is pumped
Discharge port is sucked from feed inlet by suction, is discharged from discharge port to negative pressure, chip is generated between feed inlet.
4. according to claim 1 pump chip breaking device, which is characterized in that the fixed block of the device is fabricated to one
It is whole, it is provided with cavity and ladder frustum cone structure, can accommodate and install rotating shaft, driving pulley, driven pulley, motor, link block
And end cap, make that there is good rigidity between driving device and chip breaking device;Cover board is installed, cover board will be in cavity on fixed block
Part seals, and is isolated with extraneous cutting fluid and chip, prevents from being contaminated.
5. according to claim 1 pump chip breaking device, which is characterized in that the rotating tool of the device is by 2 half
Round tool apron and a cross sectional shape are that the trapezoidal blade of docking is composed;The fixed cutting tool and rotating tool structure one
Sample is that the trapezoidal blade of docking is composed by a semicircle tool apron and a cross sectional shape.
6. according to the application method for pumping chip breaking device described in any one of claim 1 ~ 5 is utilized, which is characterized in that packet
Include following steps:
1)Device production assembly is finished according to structure chart, is mounted a device onto on lathe;
2)Feed inlet connects one section of pipeline, so that feed inlet is extended to lathe tool and workpiece contact position, pumps discharge port and be connected with outside
Wind turbine when lathe turning workpiece, starts outer fan and works at the same time so that generates negative pressure in suction channel, lathe tool chip is got off
Chip pumped through feed inlet to discharge port be discharged;
3)The motor of the present apparatus and step 2)Middle wind turbine starts simultaneously, and chip can be cut off when passing through chip breaking device, chip breaking warp
Pipeline discharge centralized processing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810052089.4A CN108406416B (en) | 2018-01-20 | 2018-01-20 | Non-metallic material car bits pump send chip breaking device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201810052089.4A CN108406416B (en) | 2018-01-20 | 2018-01-20 | Non-metallic material car bits pump send chip breaking device |
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Publication Number | Publication Date |
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CN108406416A true CN108406416A (en) | 2018-08-17 |
CN108406416B CN108406416B (en) | 2021-01-15 |
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CN201810052089.4A Active CN108406416B (en) | 2018-01-20 | 2018-01-20 | Non-metallic material car bits pump send chip breaking device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109482902A (en) * | 2018-12-13 | 2019-03-19 | 嘉兴市台嘉机械有限公司 | A kind of broken cutting apparatus |
CN109571118A (en) * | 2019-01-23 | 2019-04-05 | 浙江新博铝塑品有限公司 | A kind of crown cap shell trimming device |
CN111376062A (en) * | 2020-04-08 | 2020-07-07 | 王坤 | Cutting machine tool for machining metal components |
CN114905409A (en) * | 2022-06-01 | 2022-08-16 | 江门市格雷亚特流体密封技术有限公司 | Product manufacturing is with cutting integrative equipment of inhaling based on negative pressure |
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CN85102569A (en) * | 1985-04-01 | 1987-01-31 | 大连工学院 | The natural chip breaking lathe tool of finish turning stainless steel-like parts |
CN2047608U (en) * | 1989-02-14 | 1989-11-15 | 第一重型机器厂 | Cut-off tool for test rod |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109482902A (en) * | 2018-12-13 | 2019-03-19 | 嘉兴市台嘉机械有限公司 | A kind of broken cutting apparatus |
CN109571118A (en) * | 2019-01-23 | 2019-04-05 | 浙江新博铝塑品有限公司 | A kind of crown cap shell trimming device |
CN109571118B (en) * | 2019-01-23 | 2023-11-10 | 浙江新博铝塑品有限公司 | Metal bottle lid shell side cut device |
CN111376062A (en) * | 2020-04-08 | 2020-07-07 | 王坤 | Cutting machine tool for machining metal components |
CN111376062B (en) * | 2020-04-08 | 2021-10-22 | 深圳市森润精密科技有限公司 | Cutting machine tool for machining metal components |
CN114905409A (en) * | 2022-06-01 | 2022-08-16 | 江门市格雷亚特流体密封技术有限公司 | Product manufacturing is with cutting integrative equipment of inhaling based on negative pressure |
Also Published As
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CN108406416B (en) | 2021-01-15 |
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