Automatic assembling clamp and oiling equipment for shifting lever assembly
Technical Field
The invention relates to the field of deflector rod assembling equipment, in particular to an automatic assembling clamp of a deflector rod assembly and oiling equipment.
Background
The deflector rod is a component of an automobile door, along with the development of science and technology, the types of deflector rod assemblies are gradually increasing, the technical level is also greatly improved, the structure of the existing deflector rod assembly is shown in fig. 9 and comprises a deflector rod main shaft 50 and a deflector rod finger 49, a rotating shaft 48 is inserted and matched in the middle of the deflector rod finger 49, a clamp jack 47 is formed in the deflector rod finger 49, in the machining process of the deflector rod assembly, two ends of the rotating shaft 48, the upper end of the deflector rod finger 49 and the clamp jack 47 are required to be coated with lubricating grease, then a clamp 52 is inserted into the clamp jack 47, the existing deflector rod assembly assembling and oiling modes are manually carried out, the condition that the lubricating grease is coated too much or not enough can be generated in manual oiling, the production efficiency is low due to the inconvenience of manual oiling operation, and therefore the production cost is increased.
Disclosure of Invention
The invention aims to provide a shifting lever assembly automatic assembling clamp and oiling equipment.
In order to achieve the above purpose, the invention adopts the technical scheme that: the utility model provides a driving lever subassembly automatic assembly checkpost and fat liquoring equipment, it includes frame and distribution control box, the frame top is provided with the driving lever tool along left right direction, driving lever tool top has set gradually driving lever feed mechanism, driving lever transport mechanism and checkpost equipment mechanism, and driving lever tool front side is provided with oiling machine and constructs, oiling machine constructs including pressing oil tank, first oiling station and second oiling station, press the oil tank to pass through hydraulic solenoid valve and be connected at the first oiling station, the second oiling station of driving lever tool top, driving lever feed mechanism, driving lever transport mechanism, checkpost equipment mechanism, press oil tank, first oiling station, second oiling station all with distribution control box electric connection.
Further, the deflector rod feeding mechanism comprises a feeding support seat, a transverse conveying track, a first screw rod, a first servo motor, a feeding slide block, a longitudinal conveying track, a second screw rod, a second servo motor, a first lifting cylinder and a first pneumatic clamping jaw, wherein the transverse conveying track is fixed on the frame through the feeding support seat, the first screw rod is horizontally arranged on the transverse conveying track and connected with an output shaft of the first servo motor arranged at the right end of the transverse conveying track, the feeding slide block is in threaded fit with the first screw rod, the longitudinal conveying track is arranged on the feeding slide block, the second screw rod which is vertical to the first screw rod is arranged on the longitudinal conveying track and connected with an output shaft of the second servo motor arranged on the longitudinal conveying track, and the first lifting cylinder is in threaded fit with the second screw rod, the first pneumatic clamping jaw is arranged on the first lifting cylinder in a downward direction, the first pneumatic clamping jaw is matched with a shifting lever feeding disc arranged on the rack, and the first servo motor, the second servo motor, the first lifting cylinder and the first pneumatic clamping jaw are all electrically connected with the power distribution control box.
Further, driving lever transport mechanism comprises horizontal transport cylinder, horizontal slide rail, second lift cylinder, the pneumatic clamping jaw of second, lift slide rail, second transport support, lift seat, gas claw support, second transport support and the horizontal slide rail sliding fit who sets up in the frame, and second transport support links firmly with the piston rod of the horizontal transport cylinder of setting in the frame, lift seat and the lift slide rail sliding fit who sets up on second transport support, and lift seat and the piston rod of the second lift cylinder of establishing on second transport support link firmly, and be provided with eight groups of pneumatic supports on the lift seat, be provided with the pneumatic clamping jaw of second towards the downside on every group pneumatic support, horizontal transport cylinder, second lift cylinder, the pneumatic clamping jaw of second all with distribution control box electric connection.
Furthermore, the first oiling device consists of a first oiling bracket, a rear oiling nozzle, an oiling plug, a front oiling nozzle, a front oil distributing head, a front oiling cylinder, a rear oiling cylinder and a rear oil distributing head, the first oil coating bracket is arranged at the rear side of the deflector rod jig on the frame, the front oil coating cylinder and the rear oil coating cylinder are arranged at the front side and the rear side of the deflector rod jig on the first oil coating bracket, and a piston rod of the front oiling cylinder is connected with a front oil distributing head which is provided with two front oiling nozzles, a piston rod of the rear oiling cylinder is connected with a rear oil distributing head, a rear oiling nozzle symmetrical to the front oiling nozzle is arranged on the rear oil distributing head, two oil filling plugs are arranged on the rear oil distributing head, the front oil distributing head and the rear oil distributing head are both communicated with a hydraulic electromagnetic valve arranged on an oil pressing tank through oil pipes, and the front oiling cylinder, the rear oiling cylinder and the hydraulic electromagnetic valve are electrically connected with the power distribution control box.
Further, the second oiling device comprises a second oiling support, a longitudinal positioning cylinder, a transverse positioning cylinder, a second oiling head and a second oiling nozzle, the second oiling support is arranged on the rear side of the frame in the driving lever jig, the longitudinal positioning cylinder is arranged on the second oiling support, the transverse positioning cylinder is connected onto a piston rod of the longitudinal positioning cylinder, the second oiling head is connected onto a piston rod of the transverse positioning cylinder, the second oiling nozzle communicated with the hydraulic solenoid valve through an oil pipe is arranged on the second oiling head, and the longitudinal positioning cylinder and the transverse positioning cylinder are all electrically connected with the power distribution control box.
Further, the driving lever tool comprises a material carrying base, a positioning baffle, a positioning gas claw and a positioning sliding block, wherein the material carrying base is arranged on the frame, two clamping grooves are symmetrically formed in the left portion and the right portion of the material carrying base, a driving lever assembly is placed in each clamping groove, the positioning gas claw is arranged between the two driving lever assemblies and on the material carrying base, the positioning gas claw is connected with the positioning sliding block matched with the driving lever assembly, the two ends of the material carrying base are provided with the positioning baffle matched with the driving lever assembly, and the positioning gas claw is electrically connected with the power distribution control box.
Further, checkpost equipment mechanism comprises vibration dish, checkpost ejection of compact track, checkpost propulsion cylinder, passage, checkpost ejection of compact track upper end is connected with the vibration dish, the lower extreme is connected in the frame, and checkpost ejection of compact track leading flank has seted up the propelling movement hole, the propelling movement hole with establish the passage intercommunication on checkpost ejection of compact track trailing flank, the passage with set up the blown down tank intercommunication on checkpost ejection of compact track, and the butt joint of the checkpost jack in passage rear end and the driving lever subassembly, and checkpost ejection of compact track front side is provided with checkpost propulsion cylinder in the frame, the piston rod that the checkpost was propelled cylinder inserts and pushes away downthehole and sliding fit, vibration dish, checkpost propulsion cylinder all with distribution control box electric connection.
Compared with the prior art, the invention has the beneficial effects that: the automatic clip assembling and oiling device for the deflector rod assembly is scientific and reasonable in structure and safe and convenient to use, the first oiling device, the second oiling device and the clip assembling mechanism have a high automation function, and the oiling and clip assembling efficiency is improved; the deflector rod feeding mechanism and the deflector rod carrying mechanism have high automation function; the hydraulic electromagnetic valve is matched with the front oil distributing head and the rear oil distributing head, so that the control oil output amount of automatic oil coating is more accurate, the control and the use of the lubricating oil amount are convenient, and the practicability of the equipment is improved; the stability of driving lever subassembly has been strengthened in the cooperation of location gas claw and locating baffle use, ensures the stability of checkpost equipment and fat liquoring in-process driving lever subassembly.
Drawings
Fig. 1 is a schematic structural diagram of a shifter lever assembly automatic assembly clamp and an oiling device.
Fig. 2 is a schematic structural diagram of the deflector rod jig.
FIG. 3 is a schematic view of the clip assembling mechanism.
Fig. 4 is a schematic structural view of a clip discharging rail.
Fig. 5 is a schematic structural diagram of the first oiling device.
Fig. 6 is a schematic structural diagram of a second oiling device.
FIG. 7 is a schematic structural diagram of the lever transporting mechanism.
Fig. 8 is a schematic structural view of the shift lever feeding mechanism.
FIG. 9 is a schematic view of the shifter lever assembly.
Fig. 10 is a schematic view of the structure of the clip.
The text labels shown in the figures are represented as: 1. a frame; 2. a deflector rod jig; 3. an oiling mechanism; 4. a clip assembling mechanism; 5. a deflector rod carrying mechanism; 6. a deflector rod feeding mechanism; 7. a material loading plate is arranged on the deflector rod; 8. a material guide pipe; 9. a vibrating pan; 10. a clip discharge rail; 11. the clip propels the cylinder; 12. a transverse carrying cylinder; 13. a transverse slide rail; 14. a second lifting cylinder; 15. a second pneumatic jaw; 16. lifting the slide rail; 17. a second carrying rack; 18. a lifting seat; 19. a gas claw support; 20. a longitudinal positioning cylinder; 21. a second oiling bracket; 22. a second grease applying nozzle; 23. a second painting head; 24. a transverse positioning cylinder; 25. a first oiling bracket; 26. a rear oiling nozzle; 27. an oil filling plug; 28. a front oil coating nozzle; 29. a front oil distributing head; 30. a front oiling cylinder; 31. a post-oiling cylinder; 32. a rear oil distributing head; 33. a first servo motor; 34. a feeding slide block; 35. a first pneumatic jaw; 36. a second servo motor; 37. a first lifting cylinder; 38. a first lead screw; 39. carrying the rail transversely; 40. a second lead screw; 41. longitudinally carrying the rail; 42. positioning a baffle plate; 43. positioning the gas claw; 44. a loading base; 45. a deflector rod assembly; 46. positioning the sliding block; 47. a clip jack; 48. a rotating shaft; 49. a deflector rod finger; 50. a deflector rod main shaft; 51. a material pushing hole; 52. a clip; 53. a feeding support seat.
Detailed Description
The following detailed description of the present invention is given for the purpose of better understanding technical solutions of the present invention by those skilled in the art, and the present description is only exemplary and explanatory and should not be construed as limiting the scope of the present invention in any way.
As shown in fig. 1 to 10, the structure of the present invention is: the utility model provides a driving lever subassembly automatic assembly checkpost and oiling equipment, it includes frame 1 and distribution control box, 1 top in the frame is provided with driving lever tool 2 along left right direction, 2 tops in the driving lever tool have set gradually driving lever feed mechanism 6, driving lever transport mechanism 5 and checkpost equipment mechanism 4, and 2 front sides in the driving lever tool are provided with oiling machine structure 3, oiling machine structure 3 is including pressing oil tank, first oiling station and second oiling station, press the oil tank to pass through hydraulic solenoid valve and set up first oiling station, the second oiling station in driving lever tool 2 top and be connected, driving lever feed mechanism 6, driving lever transport mechanism 5, checkpost equipment mechanism 4, press the oil tank, first oiling station, second oiling station all with distribution control box electric connection.
Preferably, the deflector rod feeding mechanism 6 comprises a feeding support seat 53, a transverse carrying rail 39, a first lead screw 38, a first servo motor 33, a feeding slide block 34, a longitudinal carrying rail 41, a second lead screw 40, a second servo motor 36, a first lifting cylinder 37 and a first pneumatic clamping jaw 35, the transverse carrying rail 39 is fixed on the frame 1 through the feeding support seat 53, the first lead screw 38 is horizontally arranged on the transverse carrying rail 39, the first lead screw 38 is connected with an output shaft of the first servo motor 33 arranged at the right end of the transverse carrying rail 39, the feeding slide block 34 is in threaded fit with the first lead screw 38, the longitudinal carrying rail 41 is arranged on the feeding slide block 34, the second lead screw 40 which is vertical to the direction of the first lead screw 38 is arranged on the longitudinal carrying rail 41, the second lead screw 40 is connected with an output shaft of the second servo motor 36 arranged on the longitudinal carrying rail 41, the first lifting cylinder 37 is in threaded fit with the second screw rod 40, the first lifting cylinder 37 is provided with a first pneumatic clamping jaw 35 in a downward direction, the first pneumatic clamping jaw 35 is matched with a shifting rod feeding tray 7 arranged on the rack 1, and the first servo motor 33, the second servo motor 36, the first lifting cylinder 37 and the first pneumatic clamping jaw 35 are all electrically connected with the power distribution control box.
Preferably, the deflector rod carrying mechanism 5 consists of a transverse carrying cylinder 12, a transverse slide rail 13, a second lifting cylinder 14, a second pneumatic clamping jaw 15, a lifting slide rail 16, a second carrying bracket 17, a lifting seat 18 and a pneumatic jaw bracket 19, the second carrying bracket 17 is in sliding fit with a transverse slide rail 13 arranged on the frame 1, and the second carrying bracket 17 is fixedly connected with a piston rod of a transverse carrying cylinder 12 arranged on the frame 1, the lifting seat 18 is in sliding fit with a lifting slide rail 16 arranged on a second carrying bracket 17, and the lifting seat 18 is fixedly connected with a piston rod of a second lifting cylinder 14 arranged on the second carrying bracket 17, eight groups of pneumatic supports 19 are arranged on the lifting seat 18, a second pneumatic clamping jaw 15 is arranged on each group of pneumatic supports 19 in an upward and downward manner, the transverse carrying cylinder 12, the second lifting cylinder 14 and the second pneumatic clamping jaw 15 are all electrically connected with the power distribution control box.
Preferably, the first oiling device is composed of a first oiling support 25, a rear oiling nozzle 26, an oiling plug 27, a front oiling nozzle 28, a front oiling head 29, a front oiling cylinder 30, a rear oiling cylinder 31 and a rear oiling head 32, the first oiling support 25 is arranged at the rear side of the deflector rod jig 2 of the frame 1, the front oiling cylinder 30 and the rear oiling cylinder 31 are arranged at the front side and the rear side of the deflector rod jig 2 on the first oiling support 25, the piston rod of the front oiling cylinder 30 is connected with the front oiling head 29, the front oiling head 29 is provided with two front oiling nozzles 28, the piston rod of the rear oiling cylinder 31 is connected with the rear oiling head 32, the rear oiling head 32 is provided with the rear oiling nozzle 26 symmetrical to the front oiling nozzle 28, the rear oiling head 32 is also provided with two oiling plugs 27, the front oiling head 29 and the rear oiling head 32 are both communicated with a hydraulic solenoid valve arranged on the oil pressing tank through an oil pipe, the front oiling cylinder 30, the rear oiling cylinder 31 and the hydraulic solenoid valve are all electrically connected with the power distribution control box.
Preferably, the second oiling device is scribbled the oil head 23, the second by second fat liquoring support 21, longitudinal register cylinder 20, transverse register cylinder 24, second and is scribbled the glib talker 22 and constitute, second fat liquoring support 21 sets up in frame 1 in the rear side of driving lever tool 2, and is provided with longitudinal register cylinder 20 on the second fat liquoring support 21, be connected with transverse register cylinder 24 on longitudinal register cylinder 20's the piston rod, be connected with second on transverse register cylinder 24's the piston rod and scribble the glib head 23, it scribbles the glib 22 to be provided with the second that communicates through oil pipe and hydraulic solenoid valve on the second scribbles the glib head 23, longitudinal register cylinder 20, transverse register cylinder 24 all with distribution box electric connection.
Preferably, the deflector rod jig 2 is composed of a material loading base 44, a positioning baffle 42, a positioning gas claw 43 and a positioning sliding block 46, the material loading base 44 is arranged on the frame 1, two clamping grooves are symmetrically formed in the left portion and the right portion of the material loading base 44, deflector rod assemblies 45 are arranged in the clamping grooves, the positioning gas claw 43 is arranged between the two deflector rod assemblies 45 on the material loading base 44, the positioning sliding block 46 matched with the deflector rod assemblies 45 is connected to the positioning gas claw 43, the positioning baffle 42 matched with the deflector rod assemblies 45 is arranged at the two ends of the material loading base 44, and the positioning gas claw 43 is electrically connected with the power distribution control box.
Preferably, checkpost equipment mechanism 4 comprises vibration dish 9, checkpost ejection of compact track 10, checkpost propulsion cylinder 11, passage 8, checkpost ejection of compact track 10 upper end is connected with vibration dish 9, the lower extreme is connected in frame 1, and checkpost ejection of compact track 10 leading flank has seted up material pushing hole 51, material pushing hole 51 with establish the passage 8 intercommunication on checkpost ejection of compact track 10 trailing flank, passage 8 with set up the blown down tank intercommunication on checkpost ejection of compact track 10, and the butt joint of checkpost jack 47 in passage 8 rear end and the driving lever subassembly 45, and checkpost ejection of compact track 10 front side is provided with checkpost propulsion cylinder 11 on frame 1, the piston rod of checkpost propulsion cylinder 11 inserts in material pushing hole 51 and sliding fit, vibration dish 9, checkpost propulsion cylinder 11 all with distribution control box electric connection.
When the device is used specifically, a power switch of the device is turned on, the deflector rod feeding mechanism 6 starts to operate, the first lead screw 38 and the second lead screw 40 are respectively driven to rotate by the first servo motor 33 and the second servo motor 36, the feeding slide block 34 and the first lifting cylinder 37 are respectively driven to carry a workpiece in the left-right and front-back directions, meanwhile, the workpiece moves up and down and is clamped by the first lifting cylinder 37 and the first pneumatic clamping jaw 35, the power parts are controlled by the power distribution control box, and the workpiece is carried from the deflector rod feeding tray 7 to the deflector rod jig 2; then, the deflector rod carrying mechanism 5 is matched with a second carrying support 17 through a transverse sliding rail 13 and a lifting sliding rail 16 is matched with a lifting seat 18, the transverse carrying cylinder 12 pushes the second carrying support 17 to move left and right, the second lifting cylinder 14 pushes the lifting seat 18 to move up and down, meanwhile, a workpiece is clamped through a second pneumatic clamping jaw 15, the power parts are controlled by a power distribution control box, and the deflector rod carrying mechanisms are coordinated with one another to complete the carrying of the workpiece among the four deflector rod jigs 2; then a front oiling cylinder 30 in the first oiling device pushes a front oiling nozzle 28 to be matched with the front end of a rotating shaft 48 in a shifting rod assembly 45, a rear oiling cylinder 31 pushes a rear oiling nozzle 26 to be matched with the rear end of the rotating shaft 48, an oiling plug 27 is inserted into a clip jack 47, then a power distribution control box controls a hydraulic solenoid valve to supply oil, automatic first oiling is achieved, and then the oil is conveyed to the next station to the right after the oil is finished; then a longitudinal positioning cylinder 20 in the second oiling device pushes a transverse positioning cylinder 24 to be above the workpiece, then the transverse positioning cylinder 24 pushes a second oiling nozzle 22 to be matched with a deflector rod finger 49, then a power distribution control box controls a hydraulic electromagnetic valve to supply oil, automatic second oiling is achieved, and then the workpiece is conveyed to the next station to the right after finishing the second oiling; then, the vibration disc 9 in the clip assembling mechanism 4 starts to work, so that automatic loading of the clips 52 is achieved, the clips 52 are conveyed into the material guide pipe 8 through the clip discharging rail 10, then the clip pushing cylinder 11 works to push the clips 52 into the clip insertion holes 47 along the material guide pipe 8, and after the clip assembly, the deflector rod conveying mechanism conveys the workpiece to the next station rightwards.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principle and embodiments of the present invention have been described herein by way of specific examples, which are provided only to help understand the method and the core idea of the present invention, and the above is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes can be made without departing from the principle of the present invention, and the above technical features can also be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.