CN108395743A - Method for preparing environment-friendly water-based ceramic coating - Google Patents
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Abstract
本发明公开了一种制备环保型水性陶瓷涂料的方法,所述的环保型水性陶瓷硅酸盐涂料是以基料、填料、去离子水、助剂组成,其中基料主要为液体硅酸盐,填料主要成分为铝粉,铝粉进行了预处理,在很大程度上提升了涂料的稳定性;所选的助剂主要为偶联剂、缓蚀剂,触变剂,表面活性剂,消泡剂等,通过搅拌和砂磨等工艺制备了一种环保型水性陶瓷涂料。本发明的涂料具有环境友好型、无毒、无刺鼻性气味、VOC排放量低、施工工序简单、且可以广泛应用在多种领域等特点。本发明的涂料对基材有着很好地表面适应性,涂层的附着力强,良好的金属光泽、自我修复、耐高温、耐盐雾、耐磨、耐腐蚀、抗热震、防静电、防霉、耐水等性能。The invention discloses a method for preparing an environment-friendly water-based ceramic coating. The environment-friendly water-based ceramic silicate coating is composed of a base material, a filler, deionized water and an auxiliary agent, wherein the base material is mainly liquid silicate , the main component of the filler is aluminum powder, and the aluminum powder has been pretreated, which greatly improves the stability of the coating; the selected additives are mainly coupling agents, corrosion inhibitors, thixotropic agents, surfactants, Antifoaming agent, etc., an environmentally friendly water-based ceramic coating was prepared by stirring and sanding. The coating of the invention has the characteristics of environment-friendliness, non-toxicity, no pungent smell, low VOC emission, simple construction process, and can be widely used in various fields. The coating of the present invention has good surface adaptability to the substrate, strong coating adhesion, good metallic luster, self-repairing, high temperature resistance, salt spray resistance, wear resistance, corrosion resistance, thermal shock resistance, antistatic, Anti-mildew, water resistance and other properties.
Description
技术领域technical field
本发明涉及建筑装饰材料领域,特别涉及一种制备环保型水性陶瓷硅酸盐涂料的方法。The invention relates to the field of building decoration materials, in particular to a method for preparing an environment-friendly water-based ceramic silicate coating.
背景技术Background technique
近年来,随着社会经济的快速发展,钢铁等金属材料在各领域的需求量不断增长,但钢铁等金属材料受各种各样的环境影响,存在着大量的腐蚀现象,严重破坏了自然资源和环境,而且还给人们的生活带来了巨大的潜在威胁,阻碍了钢铁等金属材料的充分利用,包括石油、天然气、电力等能源行业,桥梁、道路等交通行业,石油化工、精细化工、制药等化工行业以及城建、农业、海洋开发等其他行业。钢铁等金属材料的腐蚀对经济和环境造成的损失是无时无刻都在进行着,大量的宝贵资源由于腐蚀而流失,同时对于安全生产也造成了严重的威胁,制约了重工业的发展,所以钢铁等金属材料的腐蚀问题,是一个不容小觑的问题。In recent years, with the rapid development of social economy, the demand for metal materials such as steel has been increasing in various fields. However, metal materials such as steel are affected by various environments, and there are a lot of corrosion phenomena, which seriously damage natural resources. And the environment, but also brought a huge potential threat to people's lives, hindering the full utilization of metal materials such as steel, including oil, natural gas, electric power and other energy industries, bridges, roads and other transportation industries, petrochemical, fine chemical, Chemical industries such as pharmaceuticals and other industries such as urban construction, agriculture, and ocean development. Corrosion of steel and other metal materials causes economic and environmental losses all the time. A large number of precious resources are lost due to corrosion. At the same time, it also poses a serious threat to safe production and restricts the development of heavy industry. Therefore, steel and other metals Corrosion of materials is a problem that cannot be underestimated.
钢铁等金属材料的防腐最简便的方法就是在金属材料表面涂布一层涂料,目前国内市场上的涂料仍然以溶剂型涂料为主。而溶剂型涂料在生产、施工、干燥、固化成膜的过程中排放出大量的有机挥发物VOC,现如今人们的环保意识越来越强,开发低VOC环保型的绿色涂料产品尤为重要。The easiest way to prevent corrosion of metal materials such as steel is to apply a layer of paint on the surface of the metal material. At present, the paint on the domestic market is still dominated by solvent-based paint. However, solvent-based coatings emit a large amount of organic volatile compounds (VOC) in the process of production, construction, drying, and curing to form a film. Nowadays, people's awareness of environmental protection is getting stronger and stronger, and it is particularly important to develop low-VOC environmentally friendly green coating products.
孟涛等用SiO2、K2O摩尔比5.7:1、硅酸钾、硅溶胶、蒙脱土凝胶2%~4%、硅烷偶联剂、去离子水、颜料、助剂等制成水性陶瓷涂料。具有良好的附着力,较好的耐水性、耐磨性等性能。Mason用水溶性硅酸钠、水、微细金属氧化物等制备了一种汽车玻璃、建筑玻璃用的深色涂料,用于保护阳光暴晒下的器件。陈华山等用水性环氧树脂乳液、水、增稠剂、成膜助剂、消泡剂、分散剂、偶联剂等作为甲组分;以水性环氧固化剂、水作为乙组份,将甲、乙两组分按6.6:1的质量比混合,充分搅拌后制得水性防腐涂料。该涂料安全、环保、工艺简单、成本低、防腐优良等特点。Meng Tao and others made it with SiO 2 , K 2 O molar ratio 5.7:1, potassium silicate, silica sol, montmorillonite gel 2%~4%, silane coupling agent, deionized water, pigments, additives, etc. Water-based ceramic coatings. It has good adhesion, good water resistance, wear resistance and other properties. Mason has prepared a kind of dark paint for automobile glass and architectural glass with water-soluble sodium silicate, water, and fine metal oxides, which are used to protect devices exposed to sunlight. Chen Huashan, etc. used water-based epoxy resin emulsion, water, thickener, film-forming aid, defoamer, dispersant, coupling agent, etc. as component A; water-based epoxy curing agent, water as component B, Mix components A and B at a mass ratio of 6.6:1, and stir thoroughly to obtain a water-based anti-corrosion coating. The coating has the characteristics of safety, environmental protection, simple process, low cost, excellent corrosion resistance and the like.
现在普遍使用的是溶剂型涂料,但溶剂型涂料,在生产中使用了大量的有机溶剂,有较高含量的VOC排放,造成环境污染,能源浪费,且生产和加工成本高。而且在生产和涂刷过程中以及涂刷后会有一些有害溶剂挥发,对人体的身体健康产生有害的影响。Solvent-based coatings are commonly used now, but solvent-based coatings use a large amount of organic solvents in production and have a relatively high level of VOC emissions, causing environmental pollution, energy waste, and high production and processing costs. Moreover, some harmful solvents will volatilize during the production and painting process and after painting, which will have a harmful impact on human health.
水性陶瓷涂料是一个完全不含有有机溶剂的环保型涂料,是完全具备绿色环保的高性能创新涂料,而且具有优越的耐磨防水性、耐含盐的水域、耐油性、耐高温、耐盐雾性、耐污染、防毒性、更具备任何有机产品不可能实现的阻燃性、抗辐射性、自修复性、超耐磨性、抗冲击性等质量含量的特别性能。目前国内市场极少。Water-based ceramic coating is an environmentally friendly coating that does not contain organic solvents at all. It is a high-performance innovative coating that is completely green and environmentally friendly, and has excellent wear resistance and water resistance, salt water resistance, oil resistance, high temperature resistance, and salt spray resistance. Non-toxicity, anti-pollution, anti-toxicity, flame retardancy, radiation resistance, self-healing, ultra-abrasion resistance, impact resistance and other special properties that are impossible to achieve with any organic product. At present, the domestic market is very small.
发明内容Contents of the invention
本发明的目的是提供一种制备环保型水性陶瓷涂料的方法,本发明的涂料具有较高的稳定性,在一定温度下可固化成膜。其涂膜有优越的金属光泽、又有较强的附着力、耐盐雾腐蚀、耐水性、耐冲击性、耐磨性以及抗热震等性能。The object of the present invention is to provide a method for preparing an environment-friendly water-based ceramic paint. The paint of the present invention has high stability and can be cured to form a film at a certain temperature. The coating film has superior metallic luster, strong adhesion, salt spray corrosion resistance, water resistance, impact resistance, wear resistance and thermal shock resistance.
本发明所采用的技术方案是:提供一种环保型水性陶瓷硅酸盐涂料,所述的环保型水性陶瓷硅酸盐涂料是以基料、填料、去离子水,助剂组成,其中基料为液体硅酸盐,填料主要成分为铝粉,所选的助剂为主要为偶联剂、缓蚀剂,触变剂,表面活性剂;The technical solution adopted in the present invention is to provide an environment-friendly water-based ceramic silicate coating, the environment-friendly water-based ceramic silicate coating is composed of a base material, a filler, deionized water, and an auxiliary agent, wherein the base material It is liquid silicate, the main component of the filler is aluminum powder, and the selected additives are mainly coupling agent, corrosion inhibitor, thixotropic agent and surfactant;
所述基料为液体硅酸钠、硅溶胶,其中含量为每100份水中含有所述的液体硅酸钠57.50-67.50份,含有所述的硅溶胶4.25-8.25份;The base material is liquid sodium silicate and silica sol, the contents of which are 57.50-67.50 parts of liquid sodium silicate and 4.25-8.25 parts of silica sol per 100 parts of water;
所述填料的含量为每100份水中含50.38-68.38份,其中,所述的填料包括按重量份比组成的下列成分:1.50-3.50份三聚磷酸铝、1.38-2.38份氧化镁、2.00-3.00份二氧化硅、6.75-10.75份锌粉、38.75-48.75份铝粉;The content of the filler is 50.38-68.38 parts per 100 parts of water, wherein the filler includes the following components by weight: 1.50-3.50 parts of aluminum tripolyphosphate, 1.38-2.38 parts of magnesium oxide, 2.00- 3.00 parts of silicon dioxide, 6.75-10.75 parts of zinc powder, 38.75-48.75 parts of aluminum powder;
所述的助剂含量为每100份水中含4.57-8.37份,其中,所述的助剂包括按重量份比组成的下列组分:1.75-2.75份硅烷偶联剂kh560、0.75-1.35份硅酸镁铝;1.19-2.19份水溶性咪唑啉、0.55-1.15份月桂基两性醋酸钠、0.33-0.93份磷酸三丁酯。The content of the auxiliary agent is 4.57-8.37 parts per 100 parts of water, wherein the auxiliary agent includes the following components in parts by weight: 1.75-2.75 parts of silane coupling agent kh560, 0.75-1.35 parts of silicon Magnesium aluminum acid; 1.19-2.19 parts of water-soluble imidazoline, 0.55-1.15 parts of sodium lauryl amphoacetate, 0.33-0.93 parts of tributyl phosphate.
本发明在一个较佳实施例中,所述液体硅酸钠的含量为40%,模数为4.3;所述硅溶胶的含量为23%,所述水溶性咪唑啉的含量为20%,所述月桂基两性醋酸钠的含量为20%,所述的磷酸三丁酯的纯度为99%,所述硅酸镁铝的粒径为2-3um,所述的三聚磷酸铝的粒径为2-3um,所述氧化镁的纯度为98%,所述二氧化硅的粒径为15nm,所述铝粉为球状铝粉且粒径为8-10um,所述锌粉的粒径为9-10um。In a preferred embodiment of the present invention, the content of the liquid sodium silicate is 40%, and the modulus is 4.3; the content of the silica sol is 23%, and the content of the water-soluble imidazoline is 20%, so The content of the sodium laurylamphoacetate is 20%, the purity of the tributyl phosphate is 99%, the particle diameter of the magnesium aluminum silicate is 2-3um, and the particle diameter of the aluminum tripolyphosphate is 2-3um, the purity of the magnesium oxide is 98%, the particle diameter of the silicon dioxide is 15nm, the aluminum powder is spherical aluminum powder and the particle diameter is 8-10um, and the particle diameter of the zinc powder is 9 -10um.
本发明的优秀效果是:针对铝粉在涂料中会与基料发生反应,从而影响到涂料的稳定性,本发明采用偶联剂和羧甲基纤维素对铝粉进行包覆,在很大程度上提升了涂料的稳定性。采用以液体硅酸盐为主要基料,以铝粉为主要填料,各种助剂配合使用。共同作用下使其无毒、无刺鼻性气味、环境友好型、VOC排放含量低、施工工序简单、且可以广泛应用在多种领域等特点。所形成的涂膜既有优越的金属光泽、又有较强的附着力、耐盐雾腐蚀、耐水性、耐冲击性、耐磨性以及抗热震等性能,且属于水性涂料。The excellent effect of the present invention is: for the aluminum powder will react with the base material in the coating, thereby affecting the stability of the coating, the present invention uses coupling agent and carboxymethyl cellulose to coat the aluminum powder, and the To a certain extent, the stability of the coating is improved. Liquid silicate is used as the main base material, aluminum powder is used as the main filler, and various additives are used together. Under the combined action, it has the characteristics of non-toxicity, no pungent smell, environment-friendly, low VOC emission content, simple construction process, and can be widely used in various fields. The formed coating film not only has superior metallic luster, but also has strong adhesion, salt spray corrosion resistance, water resistance, impact resistance, abrasion resistance and thermal shock resistance, and belongs to water-based coatings.
具体实施方式Detailed ways
下面对本发明的较佳实施例进行详细阐述,以使得本发明的优点和特征更易于被本领域的技术人员理解,从而对本发明的保护范围做出更为清晰明确的界定。The preferred embodiments of the present invention are described in detail below to make the advantages and features of the present invention easier to be understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.
实施例1Example 1
用钛酸酯偶联剂(Cs-311)处理铝粉的制备Preparation of aluminum powder treated with titanate coupling agent (Cs-311)
称取200g铝粉(粒径为8-10um),引入到已量取了400ml无水乙醇1L的大烧杯中,用高速剪切机剪切6分钟,逐滴加入2g钛酸酯偶联剂(CS-311)进一步剪切4分钟,然后将其转移到一个1L的圆底烧瓶中,在60℃水浴条件下旋转蒸发7h,旋转蒸发器的旋转速度调节到45r/min,待7h后完成耦合处理。Weigh 200g of aluminum powder (particle size 8-10um), introduce it into a large beaker with 400ml of absolute ethanol 1L, cut it with a high-speed shear for 6 minutes, and add 2g of titanate coupling agent drop by drop (CS-311) was further sheared for 4 minutes, then transferred to a 1L round-bottomed flask, and rotatated in a water bath at 60°C for 7 hours. The rotation speed of the evaporator was adjusted to 45r/min, and it was completed after 7 hours. Coupling processing.
启动循环水真空泵进行减压干燥,待圆底烧瓶内液体已全部蒸发完时,关闭循环水真空泵停止减压干燥,向圆底烧瓶中加入100ml的无水乙醇,充分搅匀后再次开启循环水真空泵进行减压干燥;待无水乙醇全部蒸发完时,将圆底烧瓶内已用偶联剂处理的铝粉转移到250ml烧杯中,然后将整个烧杯放置到70℃的干燥箱中干燥12h,获得完全干燥的块状铝粉,用研钵进行充分研磨,过200目筛,立即密封保存,即制得偶联剂处理的铝粉。Start the circulating water vacuum pump for decompression drying. When all the liquid in the round bottom flask has evaporated, turn off the circulating water vacuum pump to stop the decompression drying, add 100ml of absolute ethanol to the round bottom flask, stir well and then turn on the circulating water again Dry under reduced pressure with a vacuum pump; when the absolute ethanol is completely evaporated, transfer the aluminum powder that has been treated with the coupling agent in the round bottom flask to a 250ml beaker, and then place the entire beaker in a drying oven at 70°C to dry for 12 hours. Obtain completely dry block aluminum powder, fully grind it with a mortar, pass through a 200-mesh sieve, and immediately seal and store it to obtain a coupling agent-treated aluminum powder.
环保型水性陶瓷涂料的制备Preparation of environment-friendly water-based ceramic coating
称取80g去离子水于250ml烧杯中,在机械搅拌器下进行搅拌(230r/min),分别称取45g液体硅酸钠,5g硅溶胶,依次添加到正在搅拌的去离子水中,充分搅拌均匀后;称取1.80gKH-560,缓慢逐滴滴入其中,搅拌均匀后;分别称取0.84g硅酸镁铝、2g三聚磷酸铝、1.50g氧化镁、2g二氧化硅、7g锌粉、28g铝粉(预处理过的),并依次添加到其中,室温下充分搅拌6h后,将涂料于砂磨机中砂磨15min,其中砂磨机转速为800r/min,砂磨后过300目筛,将其在机械搅拌器中再次搅拌,分别称取1.35g水溶性咪唑啉、0.68g月桂基两性醋酸钠、0.50g磷酸三丁酯依次缓慢逐滴加入,继续充分搅拌15min,制得环保型水性陶瓷涂料。Weigh 80g of deionized water into a 250ml beaker, stir under a mechanical stirrer (230r/min), weigh 45g of liquid sodium silicate and 5g of silica sol, add them to the stirring deionized water in turn, and stir well After that; weigh 1.80g KH-560, drop it slowly drop by drop, and stir evenly; respectively weigh 0.84g magnesium aluminum silicate, 2g aluminum tripolyphosphate, 1.50g magnesium oxide, 2g silicon dioxide, 7g zinc powder, Add 28g of aluminum powder (pretreated) to it one by one. After fully stirring at room temperature for 6 hours, sand the paint in a sand mill for 15 minutes. The speed of the sand mill is 800r/min, and pass through 300 mesh Sieve it, stir it again in a mechanical stirrer, weigh 1.35g water-soluble imidazoline, 0.68g sodium lauryl amphoacetate, and 0.50g tributyl phosphate, and add it slowly and dropwise in sequence, and continue to stir fully for 15min to obtain an environmentally friendly Water-based ceramic coatings.
涂覆及成膜Coating and Film Formation
用砂纸对钢铁基材表面进行打磨,打磨完毕后,首先取上述部分涂料采用喷涂、浸涂或刷涂等在基材表面上,然后在60℃的烘箱中烘烤5min,最后将其转移到马弗炉中,在300℃温度条件下烧制20min固化成膜。Grind the surface of the steel substrate with sandpaper. After grinding, first take the above-mentioned part of the paint on the surface of the substrate by spraying, dipping or brushing, etc., then bake it in an oven at 60°C for 5 minutes, and finally transfer it to In a muffle furnace, it was fired at 300°C for 20 minutes to solidify and form a film.
实施例2Example 2
用羧甲基纤维素处理铝粉的制备Preparation of aluminum powder treated with carboxymethyl cellulose
称取0.5g羧甲基纤维素,缓慢添加到已量取了300ml去离子水1L的大烧杯中,充分搅拌,直到液体呈现透明状;称取100g铝粉(粒径为8-10um)添加到羧甲基纤维素溶液中,在60℃水浴条件下充分搅拌6h,然后将其转移到离心管中进行离心;离心结束后,倒掉上清液,取出已处理过的铝粉,转移到大烧杯中,在40℃的条件下减压干燥12h,得到干燥的块状铝粉,在研钵中充分研磨后,过200目筛,立即密封保存,即得到羧甲基纤维素处理的铝粉。Weigh 0.5g of carboxymethyl cellulose, slowly add it to a large beaker that has weighed 300ml of deionized water and 1L, stir well until the liquid is transparent; weigh 100g of aluminum powder (particle size 8-10um) and add into the carboxymethyl cellulose solution, fully stirred for 6 hours in a water bath at 60°C, and then transferred to a centrifuge tube for centrifugation; after centrifugation, pour off the supernatant, take out the treated aluminum powder, and transfer to In a large beaker, dry under reduced pressure at 40°C for 12 hours to obtain dry block-shaped aluminum powder. After fully grinding in a mortar, pass through a 200-mesh sieve, and immediately seal and store to obtain carboxymethylcellulose-treated aluminum powder. pink.
环保型水性陶瓷涂料的制备Preparation of environment-friendly water-based ceramic coating
称取70g去离子水于250ml烧杯中,在机械搅拌器下进行搅拌(230r/min),分别称取50g液体硅酸钠,7.50g液体硅溶胶,依次添加到正在搅拌的去离子水中,充分搅拌均匀后;分别称取0.84g硅酸镁铝、2g三聚磷酸铝、1g氧化镁、1.50g二氧化硅、35g铝粉(预处理过的),并依次添加到其中,室温下充分搅拌6h后,将涂料于砂磨机中砂磨15min,其中砂磨机转速为800r/min,涂料过180目筛,将其在机械搅拌器中再次搅拌,分别称取1.35g水溶性咪唑啉、0.68g月桂基两性醋酸钠、0.50g磷酸三丁酯依次缓慢逐滴加入,继续充分搅拌15min,制得环保型水性陶瓷涂料。Weigh 70g of deionized water in a 250ml beaker, stir under a mechanical stirrer (230r/min), weigh 50g of liquid sodium silicate and 7.50g of liquid silica sol, and add them to the stirring deionized water in turn, fully After stirring evenly; weigh 0.84g of magnesium aluminum silicate, 2g of aluminum tripolyphosphate, 1g of magnesium oxide, 1.50g of silicon dioxide, and 35g of aluminum powder (pretreated), and add them in sequence, and stir well at room temperature After 6h, the coating was sand-milled in a sand mill for 15min, wherein the sand mill rotating speed was 800r/min, the coating was passed through a 180 mesh sieve, and it was stirred again in a mechanical stirrer, and 1.35g of water-soluble imidazoline, 0.68g of sodium lauryl amphoteric acetate and 0.50g of tributyl phosphate were slowly added dropwise in sequence, and the stirring was continued for 15 minutes to obtain an environmentally friendly water-based ceramic coating.
涂覆及成膜Coating and Film Formation
用砂纸对钢铁基材表面进行打磨,打磨完毕后,首先取上述部分涂料采用喷涂的形式喷在基材表面上,在80℃的烘箱中烘烤5min,取出待其冷却后进行第二次喷涂,再在80℃的烘箱中烘烤5min,最后将其转移到马弗炉中,在300℃温度条件下烧制30min固化成膜。Use sandpaper to grind the surface of the steel substrate. After grinding, first take the above-mentioned part of the paint and spray it on the surface of the substrate in the form of spraying, bake it in an oven at 80°C for 5 minutes, take it out and wait for it to cool before spraying it for the second time , and baked in an oven at 80° C. for 5 minutes, and finally transferred to a muffle furnace, and fired at 300° C. for 30 minutes to solidify and form a film.
实施例3Example 3
用硅烷偶联剂(Kh550)处理铝粉的制备Preparation of aluminum powder treated with silane coupling agent (Kh550)
称取200g铝粉(粒径为8-10um),引入到已量取了400ml无水乙醇1L的大烧杯中,用高速剪切机剪切6分钟,逐滴加入1g硅烷偶联剂Kh550,进一步剪切10分钟,然后将其转移到一个1L的圆底烧瓶中,在60℃水浴条件下旋转蒸发6h,旋转蒸发器的旋转速度调节到45r/min,待6h后完成耦合处理。Weigh 200g of aluminum powder (particle size 8-10um), introduce it into a large beaker with 400ml of absolute ethanol 1L, cut it with a high-speed shear for 6 minutes, add 1g of silane coupling agent Kh550 drop by drop, After further shearing for 10 minutes, it was transferred to a 1L round-bottomed flask, and was rotary evaporated in a water bath at 60°C for 6 hours. The rotation speed of the rotary evaporator was adjusted to 45r/min, and the coupling treatment was completed after 6 hours.
启动循环水真空泵进行减压干燥,待圆底烧瓶内液体已全部蒸发完时,关闭循环水真空泵停止减压干燥,向圆底烧瓶中加入100ml的无水乙醇,充分搅匀后再次开启循环水真空泵进行减压干燥;待无水乙醇全部蒸发完时,将圆底烧瓶内已用偶联剂处理地铝粉转移到250ml烧杯中,然后将整个烧杯放置到70℃的干燥箱中干燥12h,得到完全干燥的块状铝粉,在研钵中进行充分研磨后,过200目筛,立即密封保存,制得偶联剂处理的铝粉。Start the circulating water vacuum pump for decompression drying. When all the liquid in the round bottom flask has evaporated, turn off the circulating water vacuum pump to stop the decompression drying, add 100ml of absolute ethanol to the round bottom flask, stir well and then turn on the circulating water again Dry under reduced pressure with a vacuum pump; when the absolute ethanol is completely evaporated, transfer the aluminum powder that has been treated with the coupling agent in the round bottom flask to a 250ml beaker, and then place the entire beaker in a drying oven at 70°C to dry for 12 hours. Obtain completely dry block aluminum powder, grind it thoroughly in a mortar, pass through a 200-mesh sieve, and immediately seal and store it to obtain aluminum powder treated with a coupling agent.
环保型水性陶瓷涂料的制备Preparation of environment-friendly water-based ceramic coating
称取80g去离子水于250ml烧杯中,在机械搅拌器下进行搅拌(230r/min),分别称取50g液体硅酸钠,7.50g硅溶胶,依次添加到正在搅拌的去离子水中,充分搅拌均匀后;称取1.80gKH-560,缓慢逐滴滴入其中,搅拌均匀后;分别称取0.84g硅酸镁铝、2g三聚磷酸铝、1.50g氧化镁、2g二氧化硅、35g铝粉(预处理过的),并依次添加到其中,室温下充分搅拌6h后,将涂料于砂磨机中砂磨15min,其中砂磨机转速为800r/min,过180目筛后,将其在机械搅拌器下再次搅拌,分别称取1.35g水溶性咪唑啉、0.68g月桂基两性醋酸钠、0.50g磷酸三丁酯依次缓慢逐滴加入,继续充分搅拌15min,制得环保型水性陶瓷涂料。Weigh 80g of deionized water into a 250ml beaker, stir under a mechanical stirrer (230r/min), weigh 50g of liquid sodium silicate and 7.50g of silica sol, add them to the stirring deionized water in turn, and stir fully After uniformity; weigh 1.80g KH-560, drop it slowly drop by drop, stir evenly; weigh 0.84g magnesium aluminum silicate, 2g aluminum tripolyphosphate, 1.50g magnesium oxide, 2g silicon dioxide, 35g aluminum powder (pretreated), and added to it one by one, after fully stirring at room temperature for 6 hours, sand the paint in a sand mill for 15 minutes, wherein the speed of the sand mill is 800r/min, after passing through a 180-mesh sieve, put it in the Stir again under a mechanical stirrer, weigh 1.35g water-soluble imidazoline, 0.68g sodium lauryl amphoacetate, and 0.50g tributyl phosphate, and add them slowly and dropwise in turn, and continue to fully stir for 15 minutes to prepare an environmentally friendly water-based ceramic coating.
涂覆及成膜Coating and Film Formation
用砂纸对钢铁基材表面进行打磨,打磨完毕后,首先取上述部分涂料采用喷涂、浸涂或刷涂等在基材表面上,然后在80℃的烘箱中烘烤5min,最后将其转移到马弗炉中,在350℃温度条件下烧制15min固化成膜。Use sandpaper to grind the surface of the steel substrate. After grinding, first take the above-mentioned part of the paint on the surface of the substrate by spraying, dipping or brushing, etc., then bake it in an oven at 80°C for 5 minutes, and finally transfer it to In a muffle furnace, it was fired at 350° C. for 15 minutes to solidify and form a film.
实施例4Example 4
用硅烷偶联剂(Kh570)处理铝粉的制备Preparation of aluminum powder treated with silane coupling agent (Kh570)
称取200g铝粉(粒径为8-10um),引入到已量取了400ml无水乙醇1L的大烧杯中,用高速剪切机剪切6分钟,逐滴加入1.5g硅烷偶联剂Kh570,进一步剪切10分钟,然后将其转移到一个1L的圆底烧瓶中,在60℃水浴条件下旋转蒸发8h,旋转蒸发器的旋转速度调节到45r/min,待8h后完成耦合处理。Weigh 200g of aluminum powder (particle size 8-10um), introduce it into a large beaker with 400ml of absolute ethanol 1L, cut it with a high-speed shear for 6 minutes, and add 1.5g of silane coupling agent Kh570 drop by drop , further sheared for 10 minutes, and then transferred to a 1L round-bottomed flask, and was rotated to evaporate in a water bath at 60°C for 8 hours. The rotation speed of the rotary evaporator was adjusted to 45r/min, and the coupling process was completed after 8 hours.
启动循环水真空泵进行减压干燥,待圆底烧瓶内液体已全部蒸发完时,关闭循环水真空泵停止减压干燥,向圆底烧瓶中加入100ml的无水乙醇,充分搅匀后再次开启循环水真空泵进行减压干燥;待无水乙醇全部蒸发完时,将圆底烧瓶内已用偶联剂处理地铝粉转移到250ml烧杯中,然后将整个烧杯放置到70℃的干燥箱中干燥12h,得到完全干燥的块状铝粉,在研钵中进行充分研磨后,过200目筛,立即密封保存,制得偶联剂处理的铝粉。Start the circulating water vacuum pump for decompression drying. When all the liquid in the round bottom flask has evaporated, turn off the circulating water vacuum pump to stop the decompression drying, add 100ml of absolute ethanol to the round bottom flask, stir well and then turn on the circulating water again Dry under reduced pressure with a vacuum pump; when the absolute ethanol is completely evaporated, transfer the aluminum powder that has been treated with the coupling agent in the round bottom flask to a 250ml beaker, and then place the entire beaker in a drying oven at 70°C to dry for 12 hours. Obtain completely dry block aluminum powder, grind it thoroughly in a mortar, pass through a 200-mesh sieve, and immediately seal and store it to obtain aluminum powder treated with a coupling agent.
环保型水性陶瓷涂料的制备Preparation of environment-friendly water-based ceramic coating
称取70g去离子水于250ml烧杯中,在机械搅拌器下进行搅拌(230r/min),分别称取50g液体硅硅酸钠,7.50g硅溶胶,依次添加到正在搅拌的去离子水中,充分搅拌均匀后;称取1.80g KH-560,缓慢逐滴滴入其中,搅拌均匀后,分别称取0.84g硅酸镁铝、2g三聚磷酸铝、1g氧化镁、1.50g二氧化硅、5g锌粉、30g铝粉(预处理过的),并依次添加到其中,室温下充分搅拌6h后,将涂料于砂磨机中砂磨15min,其中砂磨机转速为800r/min,过180目筛,在机械搅拌器中再次搅拌,分别称取1.35g水溶性咪唑啉、0.68g月桂基两性醋酸钠、0.50g磷酸三丁酯依次缓慢逐滴加入,继续充分搅拌15min,制得环保型水性陶瓷涂料。Weigh 70g of deionized water in a 250ml beaker, stir under a mechanical stirrer (230r/min), weigh 50g of liquid sodium silicate and 7.50g of silica sol, and add them to the stirring deionized water in turn, fully After stirring evenly; weigh 1.80g KH-560, drop it slowly drop by drop, after stirring evenly, weigh 0.84g magnesium aluminum silicate, 2g aluminum tripolyphosphate, 1g magnesium oxide, 1.50g silicon dioxide, 5g Zinc powder, 30g of aluminum powder (pretreated), and added to it in turn, after fully stirring at room temperature for 6 hours, the coating was sanded in a sand mill for 15 minutes, and the speed of the sand mill was 800r/min, passing through 180 mesh Sieve, stir again in a mechanical stirrer, weigh 1.35g water-soluble imidazoline, 0.68g sodium lauryl amphoacetate, and 0.50g tributyl phosphate, and add them slowly and dropwise in sequence, and continue to stir fully for 15min to obtain an environmentally friendly water-based Ceramic coatings.
涂覆及成膜Coating and Film Formation
用砂纸对钢铁基材表面进行打磨,打磨完毕后,首先取上述部分涂料采用喷涂、浸涂或刷涂等在基材表面上,然后在80℃的烘箱中烘烤5min,最后将其转移到马弗炉中,在400℃温度下烧制5min固化成膜。Use sandpaper to grind the surface of the steel substrate. After grinding, first take the above-mentioned part of the paint on the surface of the substrate by spraying, dipping or brushing, etc., then bake it in an oven at 80°C for 5 minutes, and finally transfer it to In a muffle furnace, it was fired at a temperature of 400° C. for 5 minutes to solidify and form a film.
实施例5Example 5
用铝酸酯偶联剂处理铝粉的制备Preparation of Aluminum Powder Treated with Aluminate Coupling Agent
称取200g铝粉(粒径为8-10um),引入到已量取了400ml无水乙醇1L的大烧杯中,用高速剪切机剪切6分钟,逐滴加入0.5g铝酸酯偶联剂,进一步剪切10分钟,然后将其转移到一个1L的圆底烧瓶中,在60℃水浴条件下旋转蒸发8h,旋转蒸发器的旋转速度调节到45r/min,待8h后完成耦合处理。Weigh 200g of aluminum powder (particle size 8-10um), introduce it into a large beaker with 400ml of absolute ethanol 1L, cut it with a high-speed shear for 6 minutes, and add 0.5g of aluminate coupling dropwise The reagent was further sheared for 10 minutes, and then transferred to a 1L round-bottomed flask, and rotated for 8 hours in a water bath at 60°C. The rotation speed of the rotary evaporator was adjusted to 45r/min, and the coupling process was completed after 8 hours.
启动循环水真空泵进行减压干燥,待圆底烧瓶内液体已全部蒸发完时,关闭循环水真空泵停止减压干燥,向圆底烧瓶中加入100ml的无水乙醇,充分搅匀后再次开启循环水真空泵进行减压干燥;待无水乙醇全部蒸发完时,将圆底烧瓶内已用偶联剂处理地铝粉转移到250ml烧杯中,然后将整个烧杯放置到70℃的干燥箱中干燥12h,得到完全干燥的块状铝粉,用研钵进行充分研磨,过200目筛,立即密封保存,制得偶联剂处理的铝粉。Start the circulating water vacuum pump for decompression drying. When all the liquid in the round bottom flask has evaporated, turn off the circulating water vacuum pump to stop the decompression drying, add 100ml of absolute ethanol to the round bottom flask, stir well and then turn on the circulating water again Dry under reduced pressure with a vacuum pump; when the absolute ethanol is completely evaporated, transfer the aluminum powder that has been treated with the coupling agent in the round bottom flask to a 250ml beaker, and then place the entire beaker in a drying oven at 70°C to dry for 12 hours. The completely dry block aluminum powder is obtained, fully ground with a mortar, passed through a 200-mesh sieve, sealed and stored immediately, and the aluminum powder treated with the coupling agent is obtained.
环保型水性陶瓷涂料制备Preparation of environment-friendly water-based ceramic coating
称取70g去离子水于250ml烧杯中,在机械搅拌器下进行搅拌(230r/min),分别称取50g液体硅酸钠,7.50g液体硅溶胶,依次添加到正在搅拌的去离子水中,充分搅拌均匀后;称取1.80g KH-560,缓慢逐滴滴入其中,搅拌均匀后;分别称取0.84g硅酸镁铝、2g三聚磷酸铝、1g氧化镁、1.50g二氧化硅、35g铝粉(预处理过的),并依次添加到其中,室温下充分搅拌6h后,将涂料于砂磨机中砂磨15min,其中砂磨机转速为800r/min,过180目筛,将其在机械搅拌器中再次搅拌,分别称取1.35g水溶性咪唑啉、0.68g月桂基两性醋酸钠、0.50g磷酸三丁酯依次缓慢逐滴加入,继续充分搅拌15min,制得环保型水性陶瓷涂料。Weigh 70g of deionized water in a 250ml beaker, stir under a mechanical stirrer (230r/min), weigh 50g of liquid sodium silicate and 7.50g of liquid silica sol, and add them to the stirring deionized water in turn, fully After stirring evenly; weigh 1.80g KH-560, drop it slowly drop by drop, stir evenly; weigh 0.84g magnesium aluminum silicate, 2g aluminum tripolyphosphate, 1g magnesium oxide, 1.50g silicon dioxide, 35g Aluminum powder (pretreated) was added to it one by one. After fully stirring at room temperature for 6 hours, the coating was sanded in a sand mill for 15 minutes. Stir again in a mechanical stirrer, weigh 1.35g water-soluble imidazoline, 0.68g sodium lauryl amphoacetate, and 0.50g tributyl phosphate, and add them slowly and dropwise in turn, and continue to stir fully for 15 minutes to prepare an environmentally friendly water-based ceramic coating. .
涂覆及成膜Coating and Film Formation
用砂纸对钢铁基材表面进行打磨,打磨完毕后,首先取上述部分涂料采用喷涂的形式喷在基材表面上,在80℃的烘箱中烘烤5min,取出待其冷却后进行第二次喷涂,再在80℃的烘箱中烘烤5min,最后将其转移到马弗炉中,在300℃温度条件下烧制30min固化成膜。Use sandpaper to grind the surface of the steel substrate. After grinding, first take the above-mentioned part of the paint and spray it on the surface of the substrate in the form of spraying, bake it in an oven at 80°C for 5 minutes, take it out and wait for it to cool before spraying it for the second time , and baked in an oven at 80° C. for 5 minutes, and finally transferred to a muffle furnace, and fired at 300° C. for 30 minutes to solidify and form a film.
以上仅为具体实施例子,显然,本发明不限于以上实施例子,还可以有许多变形,本领域的普通技术人员能从本发明公开的内容直接导出或联想到所有变形,均应认为是本发明的保护范围。The above are only specific implementation examples. Obviously, the present invention is not limited to the above implementation examples, and many modifications can also be made. Those of ordinary skill in the art can directly derive or associate all deformations from the disclosed content of the invention, and all should be considered as the embodiment of the present invention. scope of protection.
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