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CN108395604A - A super-concentrated carrier-free plastic masterbatch and its preparation process and production system - Google Patents

A super-concentrated carrier-free plastic masterbatch and its preparation process and production system Download PDF

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Publication number
CN108395604A
CN108395604A CN201810251574.4A CN201810251574A CN108395604A CN 108395604 A CN108395604 A CN 108395604A CN 201810251574 A CN201810251574 A CN 201810251574A CN 108395604 A CN108395604 A CN 108395604A
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master batch
carrier
free plastic
pulverizer
tablet press
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徐钻
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Zhongshan Spong Master Batch Co ltd
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Zhongshan Spong Master Batch Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • C08J3/223Packed additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/002Methods
    • B29B7/005Methods for mixing in batches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/12Making granules characterised by structure or composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • C08K5/098Metal salts of carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • C08K5/101Esters; Ether-esters of monocarboxylic acids
    • C08K5/103Esters; Ether-esters of monocarboxylic acids with polyalcohols

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention provides a super-concentrated carrier-free plastic master batch which comprises the following components in percentage by mass: 70-85% of a coloring agent, 14-28% of a dispersing agent and 0.1-5% of a coupling agent, wherein the dispersing agent is one, two or three of pentaerythritol stearate, stearic acid and stearate, and the coloring agent is a solid coloring agent and/or a pearlescent coloring agent. The invention also provides a preparation process and a production system of the hyperconcentration carrier-free plastic master batch, and the production technology of the universal high-concentration high-dispersion low-shear master batch provided by the invention improves the dispersion capability of the master batch to a colorant, increases the using amount of the colorant in the master batch to achieve the hyperconcentration effect, and simultaneously changes the limitation of the traditional master batch on use caused by the limitation of a carrier so that the master batch can be simultaneously suitable for various materials; the problems that the pearl effect of the traditional master batch is seriously sheared and the chromatic semi-transparent/solid color product of the PET material is not well dispersed can be solved; meanwhile, automatic and efficient production is realized.

Description

一种超浓缩无载体塑料母粒及其制备工艺和生产系统A super-concentrated carrier-free plastic masterbatch and its preparation process and production system

技术领域technical field

本发明涉及一种超浓缩无载体塑料母粒及其制备工艺和生产系统。The invention relates to a super-concentrated non-carrier plastic masterbatch, a preparation process and a production system thereof.

背景技术Background technique

在目前的塑料母粒行业中,母粒传统的组分为:将着色剂用愈制成的塑料的树脂作为载体并添加同类分散剂进行复配,比如:PE塑料的母粒组成为着色剂+PE树脂+聚乙烯蜡类分散剂。母粒传统制备工艺基本流程为:1)干粉高速搅拌机混合/密炼机密炼;2)双螺杆/单螺杆挤出机熔融造粒;3)切粒,以此种配方工艺生产的母粒在目前市场上基本能满足配色、性能、分散等要求;但近几年随着包装产品外观和质量要求的不断提高,传统的配方工艺生产的母粒在含珠光类包装产品和聚对苯二甲酸类塑料,如PET材质彩色半透/实色产品上出现了较大的局限性:In the current plastic masterbatch industry, the traditional components of the masterbatch are: the colorant is compounded with the resin of the cured plastic as the carrier and the same dispersant is added, for example: the masterbatch of PE plastic is composed of the colorant +PE resin+polyethylene wax dispersant. The basic process of the traditional masterbatch preparation process is: 1) dry powder high-speed mixer mixing/internal mixer internal mixing; 2) twin-screw/single-screw extruder melting granulation; 3) granulation, the masterbatch produced by this formula process is in At present, the market can basically meet the requirements of color matching, performance, and dispersion; but in recent years, with the continuous improvement of the appearance and quality requirements of packaging products, the masterbatch produced by traditional formula technology is used in pearlescent packaging products and polyethylene terephthalic acid. Plastics, such as PET material color translucent/solid color products have great limitations:

1、含珠光类包装产品上,由于传统工艺通过双螺杆/单螺杆挤出机进行熔融挤出造粒,挤出机所特有的高强剪切力使得珠光颜料结构的完整度严重受损,无法体现出珠光颜料本身的高光高闪效果导致最终制品的珠光效果大大减弱,造成高成本低效果。1. For packaging products containing pearlescent pigments, due to the traditional process of melt extrusion and granulation through twin-screw/single-screw extruders, the unique high-strength shear force of the extruders seriously damages the integrity of the pearlescent pigment structure, and cannot Reflecting the high-gloss and high-shine effect of the pearlescent pigment itself, the pearlescent effect of the final product is greatly weakened, resulting in high cost and low effect.

2、在PET等材质的彩色半透/实色产品中,传统母粒是将无机钛白粉与有机染料负载在PET材料上进行造粒;由于无机钛白粉是以微小颗粒形式负载在PET材料上,而有机染料是以分子形态溶解在PET材料中,当传统母粒添加到PET材料上时,无机钛白粉颗粒的扩散速率远远低于有机染料导致产品上产生不同程度的色纹,严重影响制品的外观和品质,造成高不良率。2. In the color translucent/solid color products of PET and other materials, the traditional masterbatch is to load inorganic titanium dioxide and organic dyes on the PET material for granulation; because the inorganic titanium dioxide is loaded on the PET material in the form of tiny particles , and organic dyes are dissolved in PET materials in molecular form. When traditional masterbatches are added to PET materials, the diffusion rate of inorganic titanium dioxide particles is much lower than that of organic dyes, resulting in different degrees of color streaks on the product, which seriously affects The appearance and quality of the products caused a high defect rate.

3、传统母粒的使用受母粒的载体所限制,母粒所使用的载体树脂材质基本上需与下游使用的材质一致,母粒的使用局限性较大;载体占母粒15-99%,使用的石油化工原料量较大。3. The use of traditional masterbatch is limited by the carrier of the masterbatch. The material of the carrier resin used in the masterbatch must basically be consistent with the material used downstream. The use of the masterbatch is relatively limited; the carrier accounts for 15-99% of the masterbatch , The amount of petrochemical raw materials used is relatively large.

发明内容Contents of the invention

为克服现有技术的缺陷,本发明提出一种超浓缩无载体塑料母粒,提高母粒对着色剂的分散能力,增大母粒中着色剂的用量达到超浓缩的效果,同时改变传统母粒由于载体所限制而带来使用上的局限性使得母粒能同时使用于多种材料,减少母粒中石油化工原料的使用,达到节能环保目的。In order to overcome the defects of the prior art, the present invention proposes a super-concentrated carrier-free plastic masterbatch, which improves the dispersion ability of the masterbatch to the colorant, increases the amount of the colorant in the masterbatch to achieve the effect of super-concentration, and changes the traditional masterbatch at the same time. Due to the limitations of the carrier, the masterbatch can be used in a variety of materials at the same time, which reduces the use of petrochemical raw materials in the masterbatch, and achieves the purpose of energy saving and environmental protection.

本发明还提出所述的超浓缩无载体塑料母粒的制备工艺,可改善传统母粒珠光效果受剪切严重和PET材料彩色半透/实色产品分散不良有色母等问题。The invention also proposes the preparation process of the super-concentrated carrier-free plastic masterbatch, which can improve the problems of severe shearing of the pearlescent effect of the traditional masterbatch and poor dispersion of colored masterbatch of PET material color semi-transparent/solid color products.

本发明还进一步提出所述的超浓缩无载体塑料母粒的生产系统,实现自动化高效生产。The present invention further proposes the production system of the super-concentrated carrier-free plastic masterbatch to realize automatic and efficient production.

一种超浓缩无载体塑料母粒,按质量百分比包括以下组分:70-85%的着色剂,14-28%的分散剂,0.1-5%的偶联剂,所述分散剂为季戊四醇硬脂酸酯、硬脂酸和硬脂酸盐中的一种、两种或三种,所述着色剂为实色着色剂和/或珠光着色剂。An ultra-concentrated carrier-free plastic masterbatch, comprising the following components by mass percentage: 70-85% of colorant, 14-28% of dispersant, 0.1-5% of coupling agent, the dispersant is pentaerythritol hard One, two or three of fatty acid esters, stearic acid and stearate, and the coloring agent is a solid color coloring agent and/or a pearlescent coloring agent.

进一步地,还包括0.1-5%是聚乙烯蜡。Further, 0.1-5% is polyethylene wax.

进一步地,所述偶联剂包括硅烷偶联剂、钛酸酯类偶联剂和铝酸酯类偶联剂中的一种、两种或三种。Further, the coupling agent includes one, two or three of silane coupling agent, titanate coupling agent and aluminate coupling agent.

一种上述的超浓缩无载体塑料母粒的制备工艺,包括以下步骤:A kind of preparation technology of above-mentioned ultra-concentrated carrier-free plastic masterbatch, comprises the following steps:

步骤一、将物料加入到高速混料机或密炼机中,所述物料按质量百分比包括以下组分:70-85%的着色剂,14-28%的分散剂,0.1-5%的偶联剂,所述分散剂为季戊四醇硬脂酸酯、硬脂酸和硬脂酸盐中的一种、两种或三种,将高速混料机或密炼机的混料仓升温至60-80℃,转子转速调至20-1480rpm,将物料进行熔融混合15-30min之后将转子转速降至20rpm,待混料仓中物料冷却至室温后放出混合物料。Step 1, adding the material into a high-speed mixer or internal mixer, the material includes the following components by mass percentage: 70-85% of coloring agent, 14-28% of dispersing agent, 0.1-5% of Joint agent, described dispersant is one, two or three in pentaerythritol stearate, stearic acid and stearate, the mixing bin of high-speed mixer or internal mixer is heated up to 60- 80°C, the rotor speed is adjusted to 20-1480rpm, the material is melted and mixed for 15-30 minutes, and then the rotor speed is reduced to 20rpm, and the mixed material is released after the material in the mixing bin is cooled to room temperature.

步骤二、将混合物料转移至粉碎机中进行研磨粉碎成颗粒径为30-150目的粉末物料。Step 2, transferring the mixed material to a pulverizer for grinding and pulverizing into a powder material with a particle diameter of 30-150 mesh.

步骤三、再将研磨粉碎好的粉末物料传送至压片机进行模压成型,造成片状颗粒。Step 3: Transfer the ground and pulverized powder material to a tablet press for compression molding to form flake particles.

进一步地,所述粉粹机为涡轮粉碎机,调节所述涡轮粉碎机的主机转速为2500-3800rpm进行研磨粉碎。Further, the pulverizer is a turbo pulverizer, and the speed of the main engine of the turbo pulverizer is adjusted to 2500-3800rpm for grinding and pulverization.

进一步地,所述压片机为旋转压片机,调节所述旋转压片机的冲压压力值为1-80千牛,充填深度为1-15mm,充片宽度为1-16mm,转盘转速5-37rpm进行模压成型。Further, the tablet press machine is a rotary tablet press machine, the punching pressure value of the rotary tablet press machine is adjusted to 1-80 kN, the filling depth is 1-15 mm, the tablet filling width is 1-16 mm, and the rotating speed of the turntable is 5 -37rpm for compression molding.

一种上述的超浓缩无载体塑料母粒的生产系统,包括高速混料机或密炼机、粉碎机和压片机;所述高速混料机或密炼机用于将物料熔融混合得到混合物料,所述物料按质量百分比包括以下组分:70-85%的着色剂,14-28%的分散剂,0.1-5%的偶联剂,所述分散剂为季戊四醇硬脂酸酯、硬脂酸和硬脂酸盐中的一种、两种或三种;所述粉碎机用于将所述混合物料粉碎成粉末物料;所述压片机用于将所述粉末物料进行模压成型,造成片状颗粒。A production system for the above-mentioned ultra-concentrated carrier-free plastic masterbatch, including a high-speed mixer or internal mixer, a pulverizer and a tablet press; the high-speed mixer or internal mixer is used to melt and mix materials to obtain a mixture The material comprises the following components by mass percentage: 70-85% of the colorant, 14-28% of the dispersant, 0.1-5% of the coupling agent, the dispersant is pentaerythritol stearate, hard One, two or three of fatty acid and stearate; the pulverizer is used to pulverize the mixed material into a powder material; the tablet press is used to mold the powder material, resulting in flaky particles.

进一步地,所述粉碎机为涡轮粉碎机。Further, the pulverizer is a turbo pulverizer.

进一步地,所述压片机为旋转压片机。Further, the tablet press is a rotary tablet press.

进一步地,所述高速混料机或密炼机、粉碎机和压片机通过管道连接进行物料传输。Further, the high-speed mixer or internal mixer, pulverizer and tablet press are connected through pipelines for material transmission.

本发明的机理及有益效果:Mechanism of the present invention and beneficial effect:

1、传统的色母粒是以树脂为载体的颜料浓缩物,颜料以三种状态存在:原生粒子,凝聚体和团聚体。颜料的分散机理是使团聚体粒子打碎成凝聚体和原生粒子,并使新生成的粒子进而稳定化的过程。颜料在树脂中的分散过程可以用下列三个步骤来表示:首先是树脂熔体润湿颜料团聚体表面,并渗透到内部孔隙中;其次是在外加剪切力和颜料粒子之间的相互冲击碰撞作用下团聚体破碎;最后是新生成的颜料粒子被树脂熔体润湿包覆,稳定而不再附聚。但由于树脂熔体黏度高,与颜料表面的相容性差,所以润湿较差,很难渗透进团集体的孔隙中,因此不能有效传递剪切力,难以较好的破碎团集体,就是在团集体破碎后,树脂熔体也不能迅速润湿和保护新生表面,相互的碰撞接触又会使粒子重新聚集。为解决这一问题本发明应用季戊四醇硬脂酸酯(PETS)、硬脂酸或硬脂酸盐等分散剂作为颜料的载体物质,较基础树脂相比,在熔融状态下PETS、硬脂酸或硬脂酸盐具有更低的熔体黏度、更强的渗透性能,与颜料的相容性好;在熔融共混过程中能够很好的润湿颜料并渗透到颜料团聚体内部空隙中,消除团聚体内应力使得颜料在外加剪切力作用下能更容易打开,并且配方中复配了聚乙烯蜡和偶联剂极大提高了体系的流动能力,使得新生成的颜料粒子能够更加快速的被润湿并且保护起来,防止粒子的再次团聚,提高了整个体系中颜料的分散程度;而且偶联剂的加入使得颜料表面的亲油性得到了极大的提高,这样使得颜料粒子在整个体系中与聚乙烯蜡、分散剂的相容性得到了极大的提高,从而使整个体系的分散性远远高于传统色母粒,可大大提高着色剂的用量,制成的超浓缩母粒,且在后续应用中可分散到各类不同的塑料载体中以制备不同的塑料成品,通用性强,使用范围广,改变传统母粒由于载体所限制而带来使用上的局限性使得母粒能同时使用于多种材料,减少母粒中石油化工原料的使用,达到节能环保目的。1. The traditional color masterbatch is a pigment concentrate with resin as the carrier. The pigment exists in three states: primary particles, aggregates and aggregates. The dispersion mechanism of the pigment is the process of breaking the aggregate particles into aggregates and primary particles, and stabilizing the newly generated particles. The dispersion process of the pigment in the resin can be represented by the following three steps: first, the resin melt wets the surface of the pigment aggregate and penetrates into the internal pores; secondly, the external shear force and the mutual impact between the pigment particles The agglomerates are broken under the action of collision; finally, the newly formed pigment particles are wetted and coated by the resin melt, and are stable and no longer agglomerated. However, due to the high viscosity of the resin melt and poor compatibility with the surface of the pigment, the wettability is poor, and it is difficult to penetrate into the pores of the aggregate, so the shear force cannot be effectively transmitted, and it is difficult to break the aggregate well. After the aggregates are broken, the resin melt cannot quickly wet and protect the new surface, and the collision and contact with each other will make the particles re-aggregate. In order to solve this problem, the present invention uses dispersing agents such as pentaerythritol stearate (PETS), stearic acid or stearate as the carrier substances of pigments, compared with base resin, in molten state PETS, stearic acid or Stearate has lower melt viscosity, stronger penetration performance, and good compatibility with pigments; it can well wet the pigments and penetrate into the internal voids of pigment aggregates during the melt blending process, eliminating The internal stress of the aggregate makes it easier for the pigment to open under the action of external shear force, and the compounded polyethylene wax and coupling agent in the formula greatly improve the flow capacity of the system, so that the newly formed pigment particles can be absorbed more quickly Wetting and protecting, preventing the re-agglomeration of the particles, improving the dispersion degree of the pigment in the whole system; and the addition of the coupling agent greatly improves the lipophilicity of the pigment surface, which makes the pigment particles in the whole system and The compatibility of polyethylene wax and dispersant has been greatly improved, so that the dispersibility of the whole system is much higher than that of traditional masterbatches, and the amount of colorant can be greatly increased. The super-concentrated masterbatch made is In the follow-up application, it can be dispersed into various plastic carriers to prepare different plastic products. It has strong versatility and a wide range of applications. It changes the limitations of the traditional masterbatch due to the limitation of the carrier, so that the masterbatch can be used at the same time. It is used in a variety of materials to reduce the use of petrochemical raw materials in the masterbatch and achieve the purpose of energy saving and environmental protection.

2、本发明通过对物料粉碎后进行压片制粒,可改善传统母粒珠光效果受剪切严重和PET材料彩色半透/实色产品分散不良有色母等问题:在珠光类型产品上能够最大限度的保留珠光原料颗粒结构的完整度,在相同珠光原料含量下,最终制品的珠光效果为传统工艺的3-5倍。2. The present invention can improve the problems of severe shearing of the pearl effect of traditional masterbatches and poor dispersion of colored semi-permeable/solid-color products of colored masterbatches by crushing materials and granulating them: it can maximize The integrity of the pearlescent raw material particle structure is retained to the maximum extent. Under the same pearlescent raw material content, the pearlescent effect of the final product is 3-5 times that of the traditional process.

在PET等材质的彩色半透/实色产品中,本生产工艺避开了传统工艺中塑料载体的限制,解决了无机钛白粉与有机染料二次扩散速率不同而造成的分散问题,能够完全解决最终制品色粉纹的问题,实现零不良率。In the color translucent/solid color products made of PET and other materials, this production process avoids the limitation of the plastic carrier in the traditional process, solves the dispersion problem caused by the different secondary diffusion rates of inorganic titanium dioxide and organic dyes, and can completely solve the problem. The problem of toner streaks in the final product has achieved zero defect rate.

3、本发明的生产系统通过将高速混料机或密炼机、粉碎机和压片机联立以适应超浓缩无载体塑料母粒的制备工艺,保证工艺的完整连贯性,同时实现自动化高效生产。3. The production system of the present invention adapts to the preparation process of super-concentrated carrier-free plastic master batches by combining a high-speed mixer or internal mixer, a pulverizer, and a tablet press to ensure the integrity and continuity of the process while realizing automation and high efficiency. Production.

附图说明Description of drawings

图1为本发明的超浓缩无载体塑料母粒的表面放大80倍后的效果图。Fig. 1 is the 80-fold magnified effect diagram of the surface of the super-concentrated carrier-free plastic masterbatch of the present invention.

图2为传统塑料母粒的表面放大80倍后的效果图。Figure 2 is an effect diagram of the surface of the traditional plastic masterbatch enlarged by 80 times.

图3为本发明的超浓缩无载体塑料母粒应用到PET实色产品中的成品的表面放大80倍后的效果图。Fig. 3 is an 80-fold magnified effect diagram of the surface of the finished product in which the super-concentrated carrier-free plastic masterbatch of the present invention is applied to a PET solid-color product.

图4为传统PET塑料母粒制得的实色成品的表面放大80倍后的效果图。Figure 4 is an 80-fold enlarged view of the surface of a solid-color finished product made from a traditional PET plastic masterbatch.

具体实施方式Detailed ways

如下结合附图,对本申请方案作进一步描述:The scheme of this application is further described in conjunction with the accompanying drawings as follows:

实施例一Embodiment one

一种超浓缩无载体塑料母粒,按质量百分比由以下组分组成:83%的着色剂,15%的季戊四醇硬脂酸酯,0.1%的硅烷偶联剂,1.9%是聚乙烯蜡。An ultra-concentrated non-carrier plastic masterbatch is composed of the following components by mass percentage: 83% coloring agent, 15% pentaerythritol stearate, 0.1% silane coupling agent, and 1.9% polyethylene wax.

一种上述的超浓缩无载体塑料母粒的制备工艺,包括以下步骤:A kind of preparation technology of above-mentioned ultra-concentrated carrier-free plastic masterbatch, comprises the following steps:

步骤一、将物料加入到高速混料机或密炼机中,所述物料按质量百分比包括以下组分:83%的着色剂,15%的季戊四醇硬脂酸酯,0.1%的硅烷偶联剂,1.9%是聚乙烯蜡,将高速混料机或密炼机的混料仓升温至60℃,转子转速调至1480rpm,将物料进行熔融混合20min之后将转子转速降至20rpm,待混料仓中物料冷却至室温后放出混合物料;Step 1, the material is added into a high-speed mixer or internal mixer, and the material comprises the following components by mass percentage: 83% coloring agent, 15% pentaerythritol stearate, 0.1% silane coupling agent , 1.9% is polyethylene wax, the temperature of the mixing bin of the high-speed mixer or internal mixer is raised to 60 ° C, the rotor speed is adjusted to 1480 rpm, and the material is melted and mixed for 20 minutes, and the rotor speed is reduced to 20 rpm. After the medium material is cooled to room temperature, the mixed material is released;

步骤二、将混合物料转移至粉碎机中进行研磨粉碎,所述粉粹机为涡轮粉碎机,调节所述涡轮粉碎机的主机转速为3800rpm将混合物料进行研磨粉碎成颗粒径为60-80目的粉末物料。Step 2. Transfer the mixed material to a pulverizer for grinding and crushing. The pulverizer is a turbo pulverizer. Adjust the speed of the main engine of the turbo pulverizer to 3800rpm to grind and pulverize the mixed material into a particle size of 60-80 mesh Powder material.

步骤三、再将研磨粉碎好的粉末物料传送至压片机进行模压成型,所述压片机为旋转压片机,调节所述旋转压片机的冲压压力值为40千牛,充填深度为1.5mm,充片宽度为4mm,转盘转速35rpm将粉末物料进行模压成型,造成片状颗粒。Step 3, then transfer the ground and pulverized powder material to a tablet press for compression molding. The tablet press is a rotary tablet press, and the punching pressure of the rotary tablet press is adjusted to 40 kN, and the filling depth is 1.5mm, the filling width is 4mm, and the rotating speed of the turntable is 35rpm. The powder material is molded to form flake particles.

一种上述的超浓缩无载体塑料母粒的生产系统,包括高速混料机或密炼机、粉碎机和压片机;所述粉碎机为涡轮粉碎机,所述压片机为旋转压片机。A production system for the above-mentioned ultra-concentrated carrier-free plastic masterbatch, comprising a high-speed mixer or internal mixer, a pulverizer and a tablet press; the pulverizer is a turbo pulverizer, and the tablet press is a rotary tablet press machine.

所述高速混料机或密炼机用于将物料熔融混合得到混合物料,所述物料按质量百分比包括以下组分:83%的着色剂,15%的季戊四醇硬脂酸酯,0.1%的硅烷偶联剂,1.9%是聚乙烯蜡。The high-speed mixer or internal mixer is used to melt and mix the materials to obtain the mixed materials, and the materials include the following components by mass percentage: 83% coloring agent, 15% pentaerythritol stearate, 0.1% silane Coupling agent, 1.9% is polyethylene wax.

所述粉碎机用于将所述混合物料粉碎成粉末物料。The pulverizer is used to pulverize the mixed material into powder material.

所述压片机用于将所述粉末物料进行模压成型,造成片状颗粒。The tablet press machine is used for molding the powder material to form flake particles.

所述高速混料机或密炼机、粉碎机和压片机通过管道连接进行物料传输。The high-speed mixer or internal mixer, pulverizer and tablet press are connected through pipelines for material transmission.

实施例二Embodiment two

一种超浓缩无载体塑料母粒,按质量百分比由以下组分组成:85%的着色剂,14%的硬脂酸,0.2%的钛酸酯类偶联剂,0.8%是聚乙烯蜡。An ultra-concentrated carrier-free plastic masterbatch, which consists of the following components by mass percentage: 85% of coloring agent, 14% of stearic acid, 0.2% of titanate coupling agent, and 0.8% of polyethylene wax.

一种上述的超浓缩无载体塑料母粒的制备工艺,包括以下步骤:A kind of preparation technology of above-mentioned ultra-concentrated carrier-free plastic masterbatch, comprises the following steps:

步骤一、将物料加入到高速混料机或密炼机中,所述物料按质量百分比包括以下组分:85%的着色剂,14%的硬脂酸,0.2%的钛酸酯类偶联剂,0.8%是聚乙烯蜡,将高速混料机或密炼机的混料仓升温至70℃,转子转速调至1480rpm,将物料进行熔融混合20min之后将转子转速降至20rpm,待混料仓中物料冷却至室温后放出混合物料;Step 1. Add the material into a high-speed mixer or internal mixer, and the material includes the following components by mass percentage: 85% coloring agent, 14% stearic acid, 0.2% titanate coupling 0.8% is polyethylene wax, the temperature of the mixing bin of the high-speed mixer or internal mixer is raised to 70°C, the rotor speed is adjusted to 1480rpm, and the material is melted and mixed for 20 minutes, and then the rotor speed is reduced to 20rpm. After the material in the warehouse is cooled to room temperature, the mixed material is released;

步骤二、将混合物料转移至粉碎机中进行研磨粉碎,所述粉粹机为涡轮粉碎机,调节所述涡轮粉碎机的主机转速为2500rpm将混合物料进行研磨粉碎成颗粒径为30-50目的粉末物料。Step 2. Transfer the mixed material to a pulverizer for grinding and crushing. The pulverizer is a turbo pulverizer. Adjust the speed of the main engine of the turbo pulverizer to 2500rpm to grind and pulverize the mixed material into a particle size of 30-50 mesh Powder material.

步骤三、再将研磨粉碎好的粉末物料传送至压片机进行模压成型,所述压片机为旋转压片机,调节所述旋转压片机的冲压压力值为55千牛,充填深度为2mm,充片宽度为5mm,转盘转速37rpm将粉末物料进行模压成型,造成片状颗粒。Step 3, then transfer the ground and pulverized powder material to a tablet press for molding. The tablet press is a rotary tablet press. The punching pressure of the rotary tablet press is adjusted to 55 kN, and the filling depth is 2mm, the filling width is 5mm, and the rotating speed of the turntable is 37rpm. The powder material is molded to form flake particles.

一种上述的超浓缩无载体塑料母粒的生产系统,包括高速混料机或密炼机、粉碎机和压片机;所述粉碎机为涡轮粉碎机,所述压片机为旋转压片机。A production system for the above-mentioned ultra-concentrated carrier-free plastic masterbatch, comprising a high-speed mixer or internal mixer, a pulverizer and a tablet press; the pulverizer is a turbo pulverizer, and the tablet press is a rotary tablet press machine.

所述高速混料机或密炼机用于将物料熔融混合得到混合物料,所述物料按质量百分比包括以下组分:85%的着色剂,14%的硬脂酸,0.2%的钛酸酯类偶联剂,0.8%是聚乙烯蜡。The high-speed mixer or internal mixer is used to melt and mix the materials to obtain the mixed materials, and the materials include the following components by mass percentage: 85% colorant, 14% stearic acid, 0.2% titanate Class coupling agent, 0.8% is polyethylene wax.

所述粉碎机用于将所述混合物料粉碎成粉末物料。The pulverizer is used to pulverize the mixed material into powder material.

所述压片机用于将所述粉末物料进行模压成型,造成片状颗粒。The tablet press machine is used for molding the powder material to form flake particles.

所述高速混料机或密炼机、粉碎机和压片机通过管道连接进行物料传输。The high-speed mixer or internal mixer, pulverizer and tablet press are connected through pipelines for material transmission.

实施例三Embodiment Three

一种超浓缩无载体塑料母粒,按质量百分比由以下组分组成:70%的着色剂,28%的季戊四醇硬脂酸酯,2%的硅烷偶联剂。An ultra-concentrated non-carrier plastic masterbatch, which consists of the following components by mass percentage: 70% of colorant, 28% of pentaerythritol stearate, and 2% of silane coupling agent.

一种上述的超浓缩无载体塑料母粒的制备工艺,包括以下步骤:A kind of preparation technology of above-mentioned ultra-concentrated carrier-free plastic masterbatch, comprises the following steps:

步骤一、将物料加入到高速混料机或密炼机中,所述物料按质量百分比包括以下组分:70%的着色剂,28%的季戊四醇硬脂酸酯,2%的硅烷偶联剂,将高速混料机或密炼机的混料仓升温至60℃,转子转速调至740rpm,将物料进行熔融混合15min之后将转子转速降至20rpm,待混料仓中物料冷却至室温后放出混合物料;Step 1, the material is added into a high-speed mixer or internal mixer, and the material comprises the following components by mass percentage: 70% coloring agent, 28% pentaerythritol stearate, 2% silane coupling agent , raise the temperature of the mixing bin of the high-speed mixer or internal mixer to 60°C, adjust the rotor speed to 740rpm, melt and mix the materials for 15 minutes, then reduce the rotor speed to 20rpm, and release the material after cooling to room temperature in the mixing bin mixed materials;

步骤二、将混合物料转移至粉碎机中进行研磨粉碎,所述粉粹机为涡轮粉碎机,调节所述涡轮粉碎机的主机转速为2500rpm将混合物料进行研磨粉碎成颗粒径为60-80目的粉末物料。Step 2. Transfer the mixed material to a pulverizer for grinding and crushing. The pulverizer is a turbo pulverizer. Adjust the speed of the main engine of the turbo pulverizer to 2500 rpm to grind the mixed material into a particle size of 60-80 mesh Powder material.

步骤三、再将研磨粉碎好的粉末物料传送至压片机进行模压成型,所述压片机为旋转压片机,调节所述旋转压片机的冲压压力值为60千牛,充填深度为2mm,充片宽度为4mm,转盘转速30rpm将粉末物料进行模压成型,造成片状颗粒。Step 3: Transfer the ground and pulverized powder material to a tablet press for compression molding. The tablet press is a rotary tablet press. The punching pressure of the rotary tablet press is adjusted to 60 kN, and the filling depth is 2mm, the filling width is 4mm, and the rotating speed of the turntable is 30rpm. The powder material is molded to form flake particles.

一种上述的超浓缩无载体塑料母粒的生产系统,包括高速混料机或密炼机、粉碎机和压片机;所述粉碎机为涡轮粉碎机,所述压片机为旋转压片机。A production system for the above-mentioned ultra-concentrated carrier-free plastic masterbatch, comprising a high-speed mixer or internal mixer, a pulverizer and a tablet press; the pulverizer is a turbo pulverizer, and the tablet press is a rotary tablet press machine.

所述高速混料机或密炼机用于将物料熔融混合得到混合物料,所述物料按质量百分比包括以下组分:70%的着色剂,28%的季戊四醇硬脂酸酯,2%的硅烷偶联剂。The high-speed mixer or internal mixer is used to melt and mix the materials to obtain the mixed materials, and the materials include the following components by mass percentage: 70% coloring agent, 28% pentaerythritol stearate, 2% silane coupling agent.

所述粉碎机用于将所述混合物料粉碎成粉末物料。The pulverizer is used to pulverize the mixed material into powder material.

所述压片机用于将所述粉末物料进行模压成型,造成片状颗粒。The tablet press machine is used for molding the powder material to form flake particles.

所述高速混料机或密炼机、粉碎机和压片机通过管道连接进行物料传输。The high-speed mixer or internal mixer, pulverizer and tablet press are connected through pipelines for material transmission.

实施例四Embodiment four

一种超浓缩无载体塑料母粒,按质量百分比由以下组分组成:85%的着色剂,14%的硬脂酸盐,0.5%的铝酸酯类偶联剂,0.5%是聚乙烯蜡。An ultra-concentrated carrier-free plastic masterbatch, composed of the following components by mass percentage: 85% colorant, 14% stearate, 0.5% aluminate coupling agent, 0.5% polyethylene wax .

一种上述的超浓缩无载体塑料母粒的制备工艺,包括以下步骤:A kind of preparation technology of above-mentioned ultra-concentrated carrier-free plastic masterbatch, comprises the following steps:

步骤一、将物料加入到高速混料机或密炼机中,所述物料按质量百分比包括以下组分:85%的着色剂,14%的硬脂酸盐,0.5%的铝酸酯类偶联剂,0.5%是聚乙烯蜡,将高速混料机或密炼机的混料仓升温至70℃,转子转速调至1480rpm,将物料进行熔融混合30min之后将转子转速降至20rpm,待混料仓中物料冷却至室温后放出混合物料;Step 1, the material is added into a high-speed mixer or internal mixer, and the material includes the following components by mass percentage: 85% colorant, 14% stearate, 0.5% aluminate The joint agent, 0.5% is polyethylene wax, the temperature of the mixing bin of the high-speed mixer or internal mixer is raised to 70°C, the rotor speed is adjusted to 1480rpm, and the material is melted and mixed for 30 minutes, and then the rotor speed is reduced to 20rpm. After the material in the silo is cooled to room temperature, the mixed material is released;

步骤二、将混合物料转移至粉碎机中进行研磨粉碎,所述粉粹机为涡轮粉碎机,调节所述涡轮粉碎机的主机转速为3800rpm将混合物料进行研磨粉碎成颗粒径为80-150目的粉末物料。Step 2. Transfer the mixed material to a pulverizer for grinding and crushing. The pulverizer is a turbo pulverizer. Adjust the speed of the main engine of the turbo pulverizer to 3800rpm to grind the mixed material into a particle size of 80-150 mesh Powder material.

步骤三、再将研磨粉碎好的粉末物料传送至压片机进行模压成型,所述压片机为旋转压片机,调节所述旋转压片机的冲压压力值为30千牛,充填深度为3mm,充片宽度为4.5mm,转盘转速20rpm将粉末物料进行模压成型,造成片状颗粒。Step 3: Transfer the ground and pulverized powder material to a tablet press for compression molding. The tablet press is a rotary tablet press. The punching pressure of the rotary tablet press is adjusted to 30 kN, and the filling depth is 3mm, the filling width is 4.5mm, and the rotating speed of the turntable is 20rpm. The powder material is molded to form flake particles.

一种上述的超浓缩无载体塑料母粒的生产系统,包括高速混料机或密炼机、粉碎机和压片机;所述粉碎机为涡轮粉碎机,所述压片机为旋转压片机。A production system for the above-mentioned ultra-concentrated carrier-free plastic masterbatch, comprising a high-speed mixer or internal mixer, a pulverizer and a tablet press; the pulverizer is a turbo pulverizer, and the tablet press is a rotary tablet press machine.

所述高速混料机或密炼机用于将物料熔融混合得到混合物料,所述物料按质量百分比包括以下组分:85%的着色剂,14%的硬脂酸盐,0.5%的铝酸酯类偶联剂,0.5%是聚乙烯蜡。The high-speed mixer or internal mixer is used to melt and mix materials to obtain mixed materials, and the materials include the following components by mass percentage: 85% colorant, 14% stearate, 0.5% aluminum acid Ester coupling agent, 0.5% is polyethylene wax.

所述粉碎机用于将所述混合物料粉碎成粉末物料。The pulverizer is used to pulverize the mixed material into powder material.

所述压片机用于将所述粉末物料进行模压成型,造成片状颗粒。The tablet press machine is used for molding the powder material to form flake particles.

所述高速混料机或密炼机、粉碎机和压片机通过管道连接进行物料传输。The high-speed mixer or internal mixer, pulverizer and tablet press are connected through pipelines for material transmission.

实施例五Embodiment five

一种超浓缩无载体塑料母粒,按质量百分比由以下组分组成:82%的着色剂,14%的季戊四醇硬脂酸酯,0.5%的硅烷偶联剂,3.5%是聚乙烯蜡。An ultra-concentrated non-carrier plastic masterbatch is composed of the following components by mass percentage: 82% coloring agent, 14% pentaerythritol stearate, 0.5% silane coupling agent, and 3.5% polyethylene wax.

一种上述的超浓缩无载体塑料母粒的制备工艺,包括以下步骤:A kind of preparation technology of above-mentioned ultra-concentrated carrier-free plastic masterbatch, comprises the following steps:

步骤一、将物料加入到高速混料机或密炼机中,所述物料按质量百分比包括以下组分:82%的着色剂,14%的季戊四醇硬脂酸酯,0.5%的硅烷偶联剂,3.5%是聚乙烯蜡,将高速混料机或密炼机的混料仓升温至60℃,转子转速调至740rpm,将物料进行熔融混合30min之后将转子转速降至20rpm,待混料仓中物料冷却至室温后放出混合物料;Step 1, the material is added in the high-speed mixer or internal mixer, and the material comprises the following components by mass percentage: 82% coloring agent, 14% pentaerythritol stearate, 0.5% silane coupling agent , 3.5% is polyethylene wax, heat up the mixing bin of the high-speed mixer or internal mixer to 60°C, adjust the rotor speed to 740rpm, melt and mix the materials for 30min, then reduce the rotor speed to 20rpm, wait for the mixing bin After the medium material is cooled to room temperature, the mixed material is released;

步骤二、将混合物料转移至粉碎机中进行研磨粉碎,所述粉粹机为涡轮粉碎机,调节所述涡轮粉碎机的主机转速为3800rpm将混合物料进行研磨粉碎成颗粒径为100-150目的粉末物料。Step 2. Transfer the mixed material to a pulverizer for grinding and crushing. The pulverizer is a turbo pulverizer. Adjust the speed of the main engine of the turbo pulverizer to 3800rpm to grind and pulverize the mixed material into a particle size of 100-150 mesh Powder material.

步骤三、再将研磨粉碎好的粉末物料传送至压片机进行模压成型,所述压片机为旋转压片机,调节所述旋转压片机的冲压压力值为45千牛,充填深度为2.5mm,充片宽度为1mm,转盘转速25rpm将粉末物料进行模压成型,造成片状颗粒。Step 3, then transfer the ground and pulverized powder material to a tablet press for compression molding. The tablet press is a rotary tablet press, and the punching pressure of the rotary tablet press is adjusted to 45 kN, and the filling depth is 2.5mm, the filling width is 1mm, and the rotating speed of the turntable is 25rpm. The powder material is molded to form flake particles.

一种上述的超浓缩无载体塑料母粒的生产系统,包括高速混料机或密炼机、粉碎机和压片机;所述粉碎机为涡轮粉碎机,所述压片机为旋转压片机。A production system for the above-mentioned ultra-concentrated carrier-free plastic masterbatch, comprising a high-speed mixer or internal mixer, a pulverizer and a tablet press; the pulverizer is a turbo pulverizer, and the tablet press is a rotary tablet press machine.

所述高速混料机或密炼机用于将物料熔融混合得到混合物料,所述物料按质量百分比包括以下组分:82%的着色剂,14%的季戊四醇硬脂酸酯,0.5%的硅烷偶联剂,3.5%是聚乙烯蜡。The high-speed mixer or internal mixer is used to melt and mix the materials to obtain the mixed materials, and the materials include the following components by mass percentage: 82% coloring agent, 14% pentaerythritol stearate, 0.5% silane Coupling agent, 3.5% is polyethylene wax.

所述粉碎机用于将所述混合物料粉碎成粉末物料。The pulverizer is used to pulverize the mixed material into powder material.

所述压片机用于将所述粉末物料进行模压成型,造成片状颗粒。The tablet press machine is used for molding the powder material to form flake particles.

所述高速混料机或密炼机、粉碎机和压片机通过管道连接进行物料传输。The high-speed mixer or internal mixer, pulverizer and tablet press are connected through pipelines for material transmission.

效果测试:Effect test:

1、使用珠光着色剂将实施例一至实施例五制得的超浓缩无载体塑料母粒与传统配方工艺的母粒制得的塑料成品作对比,参见图1-2,图1中的珠光完整度高且珠光颗粒密集;图2中珠光完整度低,珠光颗粒稀疏。在相同珠光着色剂含量下,最终超浓缩无载体塑料母粒的制品的珠光效果为传统配方工艺的3-5倍。1. Use the pearlescent colorant to compare the super-concentrated carrier-free plastic masterbatches prepared in Examples 1 to 5 with the plastic finished products made from the masterbatches in the traditional formula process, see Figure 1-2, the pearlescent color in Figure 1 is complete In Figure 2, the pearlescent integrity is low and the pearlescent particles are sparse. Under the same pearlescent colorant content, the pearlescent effect of the final super-concentrated carrier-free plastic masterbatch product is 3-5 times that of the traditional formula process.

2、使用实色着色剂将实施例一至实施例五制得的超浓缩无载体塑料母粒与传统配方工艺的母粒在PET(聚对苯二甲酸乙二醇酯)塑料制品中应用,参见图3-4,图3中的成品表面成色均匀无明显色纹,图4中的成品表面有明显的色纹。本实施例的配方工艺避开了传统配方工艺中塑料载体的限制,解决了无机钛白粉与有机染料二次扩散速率不同而造成的分散问题,能够完全解决最终制品色粉纹的问题,实现零不良率。2. Use the solid-color colorant to apply the super-concentrated carrier-free plastic masterbatch made in Examples 1 to 5 and the masterbatch of traditional formula technology in PET (polyethylene terephthalate) plastic products, see Figure 3-4, the surface of the finished product in Figure 3 is uniform in color without obvious color lines, and the surface of the finished product in Figure 4 has obvious color lines. The formulation process of this embodiment avoids the limitation of the plastic carrier in the traditional formulation process, solves the dispersion problem caused by the different secondary diffusion rates of inorganic titanium dioxide and organic dyes, can completely solve the problem of toner streaks in the final product, and achieve zero defective rate.

上述优选实施方式应视为本申请方案实施方式的举例说明,凡与本申请方案雷同、近似或以此为基础作出的技术推演、替换、改进等,均应视为本专利的保护范围。The above-mentioned preferred implementation mode should be regarded as an illustration of the implementation mode of the scheme of this application, and any technical deduction, replacement, improvement, etc. that are identical, similar to or based on the scheme of this application should be regarded as the scope of protection of this patent.

Claims (10)

1. a kind of hyperconcetration carrier-free plastic master batch, which is characterized in that include following components by mass percentage:70-85%'s Colorant, the dispersant of 14-28%, the coupling agent of 0.1-5%, the dispersant be pentaerythritol stearate, stearic acid and One kind in stearate, two or three, the colorant is real chromatic colorant agent and/or pearlescent colorants.
2. hyperconcetration carrier-free plastic master batch according to claim 1, which is characterized in that further include 0.1-5% be poly- second Alkene wax.
3. hyperconcetration carrier-free plastic master batch according to claim 1, which is characterized in that the coupling agent includes silane idol Join agent, titante coupling agent and one kind in aluminate coupling agent, two or three.
4. a kind of preparation process of hyperconcetration carrier-free plastic master batch described in claim 1, which is characterized in that including following step Suddenly:
Step 1: material is added in high speed mixer or mixer, the material includes following components by mass percentage: The colorant of 70-85%, the dispersant of 14-28%, the coupling agent of 0.1-5%, the dispersant be pentaerythritol stearate, One kind in stearic acid and stearate, two or three, the blending bunker of high speed mixer or mixer is warming up to 60-80 DEG C, rotor speed is adjusted to 20-1480rpm, and material is carried out melting mixing 15-30min is down to 20rpm by rotor speed later, Mixed material is released after material in blending bunker is cooled to room temperature;
Particle diameter is ground into as 30-150 mesh powder materials Step 2: mixed material is transferred in pulverizer and is ground;
Step 3: the powder material ground, which is sent to tablet press machine, again carries out compression molding, sheet-like particle is caused.
5. the preparation process of hyperconcetration carrier-free plastic master batch according to claim 4, which is characterized in that the disintegrating machine For turbine grinder, the engine speed for adjusting the turbine grinder is that 2500-3800rpm is ground crushing.
6. the preparation process of hyperconcetration carrier-free plastic master batch according to claim 4, which is characterized in that the tablet press machine For rotary pelleting machine, the stamping pressure value for adjusting the rotary pelleting machine is thousand Ns of 1-80, and it is wide to fill piece by depth of fill 1-15mm Degree is 1-16mm, and rotary speed 5-37rpm carries out compression molding.
7. a kind of production system of hyperconcetration carrier-free plastic master batch described in claim 1, which is characterized in that mixed including high speed Material machine or mixer, pulverizer and tablet press machine;
The high speed mixer or mixer are used to material melts being mixed to get mixed material, and the material is by mass percentage Including following components:The colorant of 70-85%, the dispersant of 14-28%, the coupling agent of 0.1-5%, the dispersant are season penta One kind in tetrol stearate, stearic acid and stearate, two or three;
The pulverizer is used to the mixed material being ground into powder material;
The tablet press machine is used to the powder material carrying out compression molding, causes sheet-like particle.
8. the production system of hyperconcetration carrier-free plastic master batch according to claim 7, which is characterized in that the pulverizer For turbine grinder.
9. the production system of hyperconcetration carrier-free plastic master batch according to claim 7, which is characterized in that the tablet press machine For rotary pelleting machine.
10. the production system of hyperconcetration carrier-free plastic master batch according to claim 7, which is characterized in that the high speed Batch mixer or mixer, pulverizer and tablet press machine are connected by pipeline carries out material transferring.
CN201810251574.4A 2018-03-26 2018-03-26 A super-concentrated carrier-free plastic masterbatch and its preparation process and production system Pending CN108395604A (en)

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