CN108386173B - Underground dosing device and method for foam drainage gas production process - Google Patents
Underground dosing device and method for foam drainage gas production process Download PDFInfo
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Abstract
本发明公开了用于一种用于泡沫排水采气工艺的井下加药装置及方法,该装置主要由储药罐、液相毛细管、注入泵、液相流量控制阀、液体流量计、液相单流阀、氮气气源、压缩机、储气罐、气相毛细管、气体流量计、气相流量控制阀、气相单流阀、油管、套管和井下搅拌器组成,所述井下搅拌器主要由轴承、外旋转叶片、动力孔、混合腔室、内旋转叶片和搅拌器筒体组成。该方法包括:确定泡排剂及氮气的加注流量;打开氮气供给系统;打开泡排剂供给系统;动态调节泡排剂和氮气的加注流量。本发明可通过调节氮气注入量控制井下搅拌器的搅拌强度,尤其对于产气量过低气井而言,可有效增强起泡效果,从而提高泡沫排水效率及适用范围。
The invention discloses a downhole drug dosing device and method for foam drainage and gas recovery technology. The device mainly consists of a drug storage tank, a liquid phase capillary, an injection pump, a liquid phase flow control valve, a liquid flow meter, a liquid phase Check valve, nitrogen gas source, compressor, gas storage tank, gas phase capillary, gas flow meter, gas phase flow control valve, gas phase check valve, tubing, casing and downhole agitator, the downhole agitator is mainly composed of bearings , outer rotating blade, power hole, mixing chamber, inner rotating blade and agitator cylinder. The method includes: determining the filling flow rate of the foaming agent and nitrogen; opening the nitrogen supply system; opening the foaming agent supply system; and dynamically adjusting the filling flow rate of the foaming agent and nitrogen. The invention can control the agitation strength of the downhole agitator by adjusting the nitrogen injection rate, and can effectively enhance the foaming effect especially for gas wells with too low gas production, thereby improving the foam drainage efficiency and application range.
Description
技术领域technical field
本发明涉及一种天然气开采领域的泡沫排水采气技术,特别涉及一种泡沫排水采气的井下加药装置及方法。The invention relates to a foam drainage gas recovery technology in the field of natural gas exploitation, in particular to an downhole dosing device and method for foam drainage gas recovery.
背景技术Background technique
气藏在开发过程中,随着气体产出,地层压力不断下降,产气量也会逐渐下降,最终导致气体将不能够将液体从井筒中带出从而造成井底积液。向井筒中注入泡排剂是一种经济且行之有效的排水采气工艺,这种工艺称为泡沫排水。该工艺通过加注泡排剂,使井筒中聚集的液体在产出气体的搅动下形成泡沫,从而降低混合物密度,排出井底积液。During the development of gas reservoirs, as the gas is produced, the formation pressure continues to drop, and the gas production rate will also gradually decrease, eventually causing the gas to be unable to bring the liquid out of the wellbore, resulting in bottomhole fluid accumulation. Injecting foaming agent into the wellbore is an economical and effective drainage and gas recovery process, which is called foam drainage. In this process, the liquid accumulated in the wellbore forms a foam under the agitation of the produced gas by injecting a foaming agent, thereby reducing the density of the mixture and discharging the bottom-hole fluid.
有效产生大量泡沫是决定泡沫排水采气工艺效果的决定性因素,而泡沫的大量产生则需要将泡排剂与井底积液混合后并与地层产出天然气充分搅拌。目前有多种提高泡沫产生效率的方法。申请号为201210215258.4的专利申请《一种液态起泡剂注入方法》和申请号为201310199496.5的专利申请《一种泡沫排水采气井下自动加药装置及方法》所使用的毛细管注入方式可直接将泡排剂加注到积液液面以下位置使其与井底积液接触更充分。申请号为201510295693.6的专利申请《一种内聚式泡沫排水搅拌器》所使用搅拌器依靠产出气体带动叶片旋转增加气液搅动。这些方法在一定程度上提高起泡效果,但泡排剂与井底积液的混合程度和气液搅拌强度完全由产气量决定,地面操作人员无法认为操控。对于产气量过低气井而言,积液面以下为泡状流,产出气体不足以充分搅动形成大量气泡。The effective generation of a large amount of foam is the decisive factor in determining the effect of the foam drainage gas recovery process, and the generation of a large amount of foam requires mixing the foam discharge agent with the bottom hole fluid and fully stirring with the natural gas produced from the formation. There are currently several approaches to increasing the efficiency of foam generation. The capillary injection method used in the patent application with application number 201210215258.4 "A Liquid Foaming Agent Injection Method" and the patent application with application number 201310199496.5 "A device and method for automatic dosing under foam drainage and gas recovery wells" can directly inject foam The drainage agent is injected below the liquid level of the effusion to make it more fully contact with the bottom hole effusion. The agitator used in the patent application "A Cohesive Foam Drainage Agitator" with application number 201510295693.6 relies on the output gas to drive the blades to rotate to increase gas-liquid agitation. These methods can improve the foaming effect to a certain extent, but the mixing degree of the foaming agent and the bottomhole fluid and the gas-liquid stirring intensity are completely determined by the gas production rate, and ground operators cannot control it. For gas wells with too low gas production, bubble flow occurs below the liquid accumulation surface, and the produced gas is not sufficiently stirred to form a large number of bubbles.
本发明专利的目的是克服现有泡沫排水采气工艺的不足,提供一种能在产气量过低气井中充分混合泡排剂与井底积液并提高气液搅拌强度的井下加药装置及方法。The purpose of the patent of this invention is to overcome the deficiencies of the existing foam drainage and gas recovery technology, and provide an downhole dosing device which can fully mix the foam drainage agent and the bottom well liquid and improve the gas-liquid stirring intensity in gas wells with too low gas production. method.
发明内容Contents of the invention
本发明的目的是为了克服现有泡沫排水采气技术所存在的不足,提供一种泡沫排水采气工艺的井下加药装置,旨在同时解决注入泡排剂与井底积液混合不均匀和气液搅拌不充分的问题。为达到以上技术目的,本发明提供以下技术方案。The purpose of the present invention is to overcome the deficiencies existing in the existing foam drainage gas recovery technology, and provide a downhole dosing device for the foam drainage gas recovery process, aiming at simultaneously solving the problem of uneven mixing of injection foam drainage agent and bottom fluid accumulation and gas Insufficient agitation of the solution. In order to achieve the above technical objectives, the present invention provides the following technical solutions.
本发明一种用于泡沫排水采气工艺的井下加药装置,主要由储药罐、液相毛细管、注入泵、液相流量控制阀、液体流量计、液相单流阀、氮气气源、压缩机、储气罐、气相毛细管、气体流量计、气相流量控制阀、气相单流阀、油管、套管和井下搅拌器组成。The present invention is an underground dosing device for foam drainage and gas recovery process, which mainly consists of a medicine storage tank, a liquid phase capillary, an injection pump, a liquid phase flow control valve, a liquid flow meter, a liquid phase check valve, a nitrogen gas source, Composed of compressor, gas storage tank, gas phase capillary, gas flow meter, gas phase flow control valve, gas phase check valve, tubing, casing and downhole agitator.
所述储药罐依靠液相毛细管依次与注入泵、液体流量计、液相流量控制阀和液体单流阀串联,形成泡排剂供给系统;所述氮气气源依靠气相毛细管依次与压缩机、储气罐、气体流量计、气相流量控制阀和气体单流阀串联,形成氮气供给系统;所述液相毛细管与气相毛细管捆绑一起通过油管从井口下入到井底,在井底搅拌器上游所述液相毛细管连通所述气相毛细管;所述井下搅拌器主要由轴承、外旋转叶片、动力孔、混合腔室、内旋转叶片和搅拌器筒体组成;所述气相毛细管与轴承通过点焊密封连接。The drug storage tank is sequentially connected in series with the injection pump, the liquid flow meter, the liquid flow control valve and the liquid check valve by means of the liquid phase capillary to form a foam discharge agent supply system; the nitrogen gas source is sequentially connected with the compressor, A gas storage tank, a gas flow meter, a gas phase flow control valve and a gas check valve are connected in series to form a nitrogen gas supply system; the liquid phase capillary is bundled with the gas phase capillary and is lowered from the wellhead to the bottom of the well through the tubing, upstream of the bottom well agitator The liquid-phase capillary is connected to the gas-phase capillary; the downhole agitator is mainly composed of a bearing, an outer rotating blade, a power hole, a mixing chamber, an inner rotating blade and an agitator cylinder; the gas-phase capillary is connected to the bearing by spot welding Sealed connection.
所述混合腔室为所述气相毛细管提供泡排剂及氮气充分混合的空间,以提高气液两相的混配程度;所述外旋转叶片共6个,通过点焊方式均匀接连在所述搅拌器筒体外侧;所述内旋转叶片共4个,通过点焊方式均匀接连在搅拌器筒体内侧,叶片旋向与所述外旋转叶片旋向相反;所述动力孔共4个,其位置与所述内旋转叶片适配对应。The mixing chamber provides a space for the gas-phase capillary to fully mix the foaming agent and nitrogen to improve the mixing degree of the gas-liquid two-phase; there are 6 external rotating blades, which are evenly connected to the gas-phase capillary by spot welding. The outer side of the agitator cylinder; there are 4 inner rotating blades in total, which are evenly connected to the inner side of the agitator cylinder by spot welding. The position corresponds to the adaptation of the inner rotating blade.
本发明一种泡沫排水采气工艺的井下加药方法,包括以下步骤:1.根据气井油套压差及产气量等生产情况分别确定泡排剂及氮气的加注流量;2.打开压缩机,调节气相流量控制阀将氮气流量调至气井所需加注流量;3.开打注入泵,调节液相流量控制阀将泡排剂流量调至气井所需加注流量;4.根据气井生产情况变化,动态调节泡排剂和氮气的加注流量,直至气井积液全部排出。A downhole dosing method of the foam drainage gas recovery process of the present invention comprises the following steps: 1. Determine the injection flow rates of the foam drainage agent and nitrogen according to the production conditions such as the oil casing pressure difference and the gas production rate of the gas well; 2. Turn on the compressor , adjust the gas phase flow control valve to adjust the nitrogen flow to the required filling flow of the gas well; 3. Turn on the injection pump, adjust the liquid phase flow control valve to adjust the foam discharge agent flow to the required filling flow of the gas well; 4. According to the production situation of the gas well Dynamically adjust the injection flow rate of the foaming agent and nitrogen until the liquid in the gas well is completely discharged.
本发明克服现有技术的不足,提供一种用于泡沫排水采气工艺的井下加药装置,可充分混合泡排剂与井底积液,提高单位体积泡排剂的排液量。同时,也可根据气井积液程度,通过地面注入氮气人为地控制搅拌强度,提高起泡剂加注效果,尤其产气量过低气井而言,可有效提高泡沫排水采气工艺的生产效率及适用范围。The invention overcomes the deficiencies of the prior art and provides an downhole drug dosing device used in the foam drainage and gas recovery process, which can fully mix the foam drainage agent and bottom well fluid, and increase the liquid discharge per unit volume of the foam drainage agent. At the same time, according to the degree of liquid accumulation in the gas well, the stirring intensity can be artificially controlled by injecting nitrogen on the ground to improve the injection effect of the foaming agent. Especially for gas wells with low gas production, it can effectively improve the production efficiency and application of the foam drainage gas recovery process. scope.
附图说明Description of drawings
图1是本发明中一种用于泡沫排水采气工艺的井下加药装置及方法的结构示意图;Fig. 1 is a kind of structural representation of the downhole dosing device and method for foam drainage and gas recovery technology in the present invention;
图2是本发明的井下搅拌器结构示意图。Fig. 2 is a schematic structural diagram of the downhole mixer of the present invention.
图中:1.储药罐,2.注入泵,3.液体流量计,4.液相流量控制阀,5.液相单流阀,6.氮气气源,7.压缩机,8.储气罐,9.气体流量计,10.气相流量控制阀,11.气相单流阀,12.液相毛细管,13.气相毛细管,14.套管,15.油管,16.积液液面,17.井下搅拌器,17-1.轴承,17-2.外旋转叶片,17-3.动力孔,17-4.混合腔室,17-5.内旋转叶片,17-6.搅拌器筒体。In the figure: 1. Storage tank, 2. Injection pump, 3. Liquid flow meter, 4. Liquid phase flow control valve, 5. Liquid phase check valve, 6. Nitrogen gas source, 7. Compressor, 8. Storage Gas tank, 9. Gas flow meter, 10. Gas phase flow control valve, 11. Gas phase check valve, 12. Liquid phase capillary tube, 13. Gas phase capillary tube, 14. Casing tube, 15. Oil pipe, 16. Fluid level, 17. Downhole agitator, 17-1. Bearing, 17-2. Outer rotating blade, 17-3. Power hole, 17-4. Mixing chamber, 17-5. Inner rotating blade, 17-6. Agitator barrel body.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如图1和图2所示,其中,图1是本发明用于泡沫排水采气工艺的井下加药装置及方法的结构示意图;图2是本发明的井下搅拌器结构示意图。As shown in Figure 1 and Figure 2, wherein, Figure 1 is a structural schematic diagram of the downhole dosing device and method used in the foam drainage gas recovery process of the present invention; Figure 2 is a structural schematic diagram of the downhole agitator of the present invention.
本发明提供一种用于泡沫排水采气工艺的井下加药装置,主要由储药罐1、液相毛细管12、注入泵2、液体流量计3、液相流量控制阀4、液相单流阀5、氮气气源6、压缩机7、储气罐8、气相毛细管13、气体流量计9、气相流量控制阀10、气相单流阀11、套管14、油管15和井下搅拌器17组成。The invention provides an downhole dosing device for foam drainage and gas recovery process, which mainly consists of a medicine storage tank 1, a
所述储药罐1依靠液相毛细管12依次与注入泵2、液相流量控制阀3、液体流量计4和液体单流阀5串联,形成泡排剂供给系统;所述氮气气源6依靠气相毛细管13依次与压缩机7、储气罐8、气体流量计9、气相流量控制阀10和气体单流阀11串联,形成氮气供给系统;所述液相毛细管12与气相毛细管13捆绑一起通过油管12从井口下入到井底;所述液相毛细管12连通所述气相毛细管13在井底搅拌器上游连通,使泡排剂与氮气形成共用通道,一起注入井下搅拌器17;所述井下搅拌器17主要由轴承17-1、外旋转叶片17-2、动力孔17-3、混合腔室17-4、内旋转叶片17-5和搅拌器筒体17-6组成;所述气相毛细管13与轴承17-1通过点焊密封连接。The drug storage tank 1 is connected in series with the injection pump 2, the liquid flow control valve 3, the liquid flow meter 4 and the liquid check valve 5 in sequence by means of the
所述混合腔室17-4为所述气相毛细管13提供泡排剂及氮气充分混合的空间,以提高气液两相的混配程度;所述外旋转叶片17-2共6个,通过点焊方式均匀接连在所述搅拌器筒体外侧;所述内旋转叶片17-5共4个,通过点焊方式均匀接连在搅拌器筒体内侧,其叶片旋向与所述外旋转叶片旋向相反;所述动力孔17-3共4个,其位置与所述内旋转叶片17-5适配对应。本发明一种泡沫排水采气工艺的井下加药方法,包括以下步骤:①根据气井油套压差及产气量等生产情况分别确定泡排剂及氮气的加注流量;②打开压缩机6,调节气相流量控制阀10将氮气流量调至气井所需加注流量;③开打注入泵2,调节液相流量控制阀4将泡排剂流量调至气井所需加注流量;④根据气井生产变化情况,动态调节泡排剂和氮气的加注流量,直至气井积液全部排出。The mixing chamber 17-4 provides a space for the gas-
相比于现有技术的缺点和不足,本发明的有益效果是:Compared with the shortcoming and deficiency of prior art, the beneficial effect of the present invention is:
1)注入氮气可增加产气量过低气井的井下气体流量,从而增加气液搅动程度,提高起泡效果;2)混合腔室可利用注入氮气分散泡排剂,在注入压力作用下注入氮气与泡排剂的混合流体可高速通过动力孔并撞击内旋转叶片,随后泡排剂更加分散地与井底积液均匀混合。1) Nitrogen injection can increase the downhole gas flow rate of gas wells with low gas production, thereby increasing the degree of gas-liquid agitation and improving the foaming effect; 2) The mixing chamber can use nitrogen injection to disperse the foaming agent, and inject nitrogen and gas under the action of injection pressure The mixed fluid of the foaming agent can pass through the power hole at high speed and hit the inner rotating blade, and then the foaming agent is more dispersed and evenly mixed with the bottom hole fluid.
3)内旋转叶片在注入混合流体冲击下带动井下搅拌器旋转,外旋转叶片可充分搅动井底积液、产出气、注入的泡排剂和氮气,从而达到最佳起泡效果。3) The inner rotating blade drives the downhole agitator to rotate under the impact of the injected mixed fluid, and the outer rotating blade can fully agitate the bottomhole fluid, produced gas, injected foaming agent and nitrogen, so as to achieve the best foaming effect.
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