CN108382478A - A kind of double-layer track formula climbing robot - Google Patents
A kind of double-layer track formula climbing robot Download PDFInfo
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- CN108382478A CN108382478A CN201810243650.7A CN201810243650A CN108382478A CN 108382478 A CN108382478 A CN 108382478A CN 201810243650 A CN201810243650 A CN 201810243650A CN 108382478 A CN108382478 A CN 108382478A
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- 230000009193 crawling Effects 0.000 claims abstract description 81
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D57/00—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track
- B62D57/02—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members
- B62D57/024—Vehicles characterised by having other propulsion or other ground- engaging means than wheels or endless track, alone or in addition to wheels or endless track with ground-engaging propulsion means, e.g. walking members specially adapted for moving on inclined or vertical surfaces
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Abstract
本发明属于爬壁机器人技术领域,具体涉及一种沿立式圆柱形外罐壁垂直爬行的双层轨道式爬壁机器人。为了解决采用现有技术对立式罐体进行测量时,存在测量精度低的问题,本发明公开了一种可以沿立式圆柱形外罐壁垂直爬行的双层轨道式爬壁机器人。该机器人包括上层轨道、下层轨道、机器人和至少三组爬行单元;所述爬行单元与所述下层轨道连接并且沿圆周方向分布;所述上层轨道与下层轨道平行固定连接,机器人位于上层轨道的上表面并且可以沿圆周方向往复移动。本发明的双层轨道式爬壁机器人,不仅结构简单、制作成本低,而且可以大大提高对罐体外壁测量的精度。
The invention belongs to the technical field of wall-climbing robots, in particular to a double-layer rail-type wall-climbing robot that vertically crawls along the wall of a vertical cylindrical outer tank. In order to solve the problem of low measurement accuracy when using the prior art to measure a vertical tank body, the invention discloses a double-layer rail-type wall-climbing robot that can vertically crawl along the vertical cylindrical outer tank wall. The robot includes an upper track, a lower track, a robot and at least three groups of crawling units; the crawling unit is connected with the lower track and distributed along the circumferential direction; the upper track is fixedly connected in parallel with the lower track, and the robot is located on the upper track surface and can reciprocate along the circumferential direction. The double-layer rail-type wall-climbing robot of the present invention not only has a simple structure and low manufacturing cost, but also can greatly improve the accuracy of measuring the outer wall of the tank.
Description
技术领域technical field
本发明属于爬壁机器人技术领域,具体涉及一种沿立式圆柱形外罐壁垂直爬行的双层轨道式爬壁机器人。The invention belongs to the technical field of wall-climbing robots, in particular to a double-layer rail-type wall-climbing robot that vertically crawls along the wall of a vertical cylindrical outer tank.
背景技术Background technique
立式圆柱形金属储油罐是石化企业和油库储存油品的主要容器,依据有关技术资料和实地考察,大多数储油罐是用金属钢板焊接拼接而成,直径可达到10~38m,储油量在3000-10000m3之间,储油罐体积庞大。然而,由于加工过程和使用环境的影响,储油期间罐体的几何形状和尺寸会与设计要求之间产生差异,导致理论容积和实际容积不符,因此要求油库管理人员对储油罐的容积率进行精确的确定。Vertical cylindrical metal oil storage tanks are the main containers for storing oil products in petrochemical enterprises and oil depots. According to relevant technical data and field investigations, most oil storage tanks are welded and spliced with metal steel plates, with a diameter of 10-38m. The oil volume is between 3000-10000m 3 , and the oil storage tank is bulky. However, due to the influence of processing and use environment, the geometric shape and size of the tank during oil storage will be different from the design requirements, resulting in a discrepancy between the theoretical volume and the actual volume. Therefore, the oil depot manager is required to check the volume ratio of the oil storage tank Make precise determinations.
目前,全站仪法是一种新兴的径向偏差测量手段,利用全站仪对立式罐的外罐壁上的待测点进行测距,进而得到各点的径向偏差。使用全站仪法虽然可以实现自动测距和读数,排出人工读数的主观性,但是由于测距光斑小,容易受到罐壁上微小散坑凹凸对光线反射和散射影响,造成测量随机误差大,而且当罐体较高时,由于测距光入射角很大,导致测量误差变大,这是光学测距原理不能避免的。因此,采用全站仪法对罐体进行测量会由于测量原理所带来的无法回避的缺点,而导致测量精度的下降。At present, the total station method is an emerging radial deviation measurement method. The total station is used to measure the distance of the points to be measured on the outer tank wall of the vertical tank, and then the radial deviation of each point is obtained. Although the use of the total station method can realize automatic distance measurement and reading, eliminating the subjectivity of manual reading, but due to the small spot of distance measurement, it is easy to be affected by the reflection and scattering of light by the small scattered pits and bumps on the tank wall, resulting in large random errors in measurement. Moreover, when the tank body is high, due to the large incident angle of the ranging light, the measurement error becomes larger, which cannot be avoided by the principle of optical ranging. Therefore, using the total station method to measure the tank body will lead to a decrease in measurement accuracy due to the unavoidable shortcomings brought about by the measurement principle.
发明内容Contents of the invention
为了解决采用现有技术对立式罐体进行测量时,存在测量精度低的问题,本发明提出了一种可以沿立式圆柱形外罐壁垂直爬行的双层轨道式爬壁机器人。该机器人包括上层轨道、下层轨道、机器人和至少三组爬行单元;所述爬行单元与所述下层轨道连接并且沿圆周方向分布;其中,In order to solve the problem of low measurement accuracy when using the prior art to measure the vertical tank body, the present invention proposes a double-layer rail-type wall-climbing robot that can vertically crawl along the vertical cylindrical outer tank wall. The robot includes an upper track, a lower track, a robot and at least three groups of crawling units; the crawling unit is connected to the lower track and distributed along a circumferential direction; wherein,
所述上层轨道与所述下层轨道之间平行固定连接,并且所述上层轨道的内径尺寸和所述下层轨道的内径尺寸均大于罐体的外壁直径尺寸;The upper track is fixedly connected in parallel with the lower track, and the inner diameter of the upper track and the inner diameter of the lower track are larger than the outer wall diameter of the tank;
所述机器人,包括底座和机器臂;所述底座与所述上层轨道的上表面滑动连接,并且可以沿所述上层轨道进行圆周方向的往复移动;所述机器臂的一端与所述底座连接,另一端用于固定测量装置;The robot includes a base and a robot arm; the base is slidingly connected to the upper surface of the upper track, and can reciprocate along the upper track in a circumferential direction; one end of the robot arm is connected to the base, The other end is used to fix the measuring device;
所述爬行单元为可调整式结构,包括爬行电机和可调式的爬行轮组;所述爬行电机与所述下层轨道固定连接,所述爬行轮组与所述下层轨道连接,所有爬行轮组指向所述下层轨道的中心轴线方向,并且所有爬行轮组围成的圆环尺寸可调;所述爬行轮组在所述爬行电机的带动下自由转动。The crawling unit is an adjustable structure, including a crawling motor and an adjustable crawling wheel set; the crawling motor is fixedly connected to the lower track, the crawling wheel set is connected to the lower track, and all the crawling wheel sets point to The direction of the central axis of the lower track and the size of the circle surrounded by all crawling wheel sets are adjustable; the crawling wheel sets are driven by the crawling motor to rotate freely.
优选的,所述上层轨道和所述下层轨道均由多个弧形轨道沿圆周方向拼接组成。Preferably, both the upper layer track and the lower layer track are composed of a plurality of arc-shaped tracks spliced along the circumferential direction.
优选的,所述下层轨道为L形结构,其中竖直端为侧轨;所述爬行轮组与所述侧轨连接,包括第一连杆、第二连杆、第三连杆和轴套;所述第一连杆的一端与所述下层轨道铰连接,另一端与所述第二连杆的一端铰连接,所述第二连杆的另一端与所述第三连杆的中间位置铰连接;所述第三连杆的一端与所述下层轨道铰连接,另一端与所述轴套连接;所述轴套为中空结构,并且内部设有传动轴,所述传动轴与所述轴套之间通过轴承连接;所述传动轴的端部设有车轮,所述传动轴的中间位置与所述爬行电机的输出轴连接。Preferably, the lower track is an L-shaped structure, wherein the vertical end is a side rail; the crawling wheel set is connected to the side rail, including a first connecting rod, a second connecting rod, a third connecting rod and a bushing One end of the first connecting rod is hinged to the lower track, the other end is hinged to one end of the second connecting rod, and the other end of the second connecting rod is in the middle of the third connecting rod hinge connection; one end of the third connecting rod is hinged to the lower track, and the other end is connected to the bushing; the bushing is a hollow structure with a drive shaft inside, and the drive shaft is connected to the The axle sleeves are connected by bearings; the end of the transmission shaft is provided with a wheel, and the middle position of the transmission shaft is connected with the output shaft of the creeping motor.
进一步优选的,所述爬行电机与所述侧轨沿竖直方向滑动固定连接。Further preferably, the crawler motor is slidably and fixedly connected to the side rail along the vertical direction.
进一步优选的,所述爬行轮组还包括缓冲单元,所述缓冲单元的一端与所述第三连杆的中间位置铰连接,另一端与所述侧轨铰连接。Further preferably, the crawling wheel set further includes a buffer unit, one end of the buffer unit is hinged to the middle position of the third connecting rod, and the other end is hinged to the side rail.
进一步优选的,所述第三连接杆为分体式结构,包括本体、组合体和弹簧;所述本体与所述组合体之间沿轴向插装连接,所述本体和所述组合体上分别设有弹簧座;所述弹簧套设在所述本体和所述组合体外部并且与弹簧座连接Further preferably, the third connecting rod is a split structure, including a body, an assembly and a spring; the body and the assembly are plugged in and connected in the axial direction, and the bodies and the assembly are respectively A spring seat is provided; the spring is sleeved outside the body and the combination and connected with the spring seat
优选的,所述上层轨道的上表面设有轨道槽,所述底座设有由电机驱动的车轮;所述车轮位于所述轨道槽内,并可以沿所述轨道槽进行往复移动。Preferably, the upper surface of the upper track is provided with a track groove, and the base is provided with a wheel driven by a motor; the wheel is located in the track groove and can reciprocate along the track groove.
优选的,该机器人还包括多组夹持单元,所述夹持单元包括闸瓦和夹持电机;所述夹持电机与所述下层轨道固定连接,所述闸瓦与所述夹持电机的输出轴连接,在所述夹持电机的驱动下沿所述下层轨道的直径方向往复移动。Preferably, the robot also includes multiple sets of clamping units, the clamping units include brake shoes and clamping motors; the clamping motors are fixedly connected to the lower track, and the brake shoes are connected to the clamping motors. The output shaft is connected to reciprocate along the diameter direction of the lower track under the drive of the clamping motor.
优选的,所述上层轨道与所述下层轨道之间通过支撑杆连接,并且所述支撑杆与所述上层轨道和所述下层轨道均采用可拆卸式连接。Preferably, the upper track is connected to the lower track through a support rod, and the support rod is detachably connected to the upper track and the lower track.
进一步优选的,所述支撑杆采用双头螺纹结构,并且所述支撑杆与所述上层轨道和所述下层轨道通过螺纹连接后借助螺母进行位置固定。Further preferably, the support rod adopts a double-start thread structure, and the support rod is screwed to the upper track and the lower track and then fixed by nuts.
采用本发明的双层轨道式爬壁机器人对立式罐体进行外壁进行测量时,具有以下有益效果:When the double-layer rail-type wall-climbing robot of the present invention is used to measure the outer wall of the vertical tank body, it has the following beneficial effects:
1、在本发明中通过上层轨道和下层轨道分别形成用于测量的基准轨道和用于移动的攀爬轨道,此时直接将测量装置移动至罐体中待测量的外壁位置,并且将测量装置与整个爬壁机器人形成一个整体,利用上侧轨道作为测量装置移动的基准,提高测量装置沿罐体外壁圆周方向移动的稳定准确性。这样就可以将对同一高度的数据测量形成一个整体测量过程,获得连续的完整数据,形成对测量区域直接测量的效果,从而大大提高测量装置对罐体外壁测量的精准度。1. In the present invention, the reference track for measurement and the climbing track for movement are respectively formed by the upper track and the lower track. At this time, the measuring device is directly moved to the outer wall position to be measured in the tank body, and the measuring device It forms an integral body with the entire wall-climbing robot, and uses the upper rail as the benchmark for the movement of the measuring device to improve the stability and accuracy of the measuring device moving along the circumferential direction of the outer wall of the tank. In this way, the data measurement of the same height can be formed into an overall measurement process, continuous and complete data can be obtained, and the effect of direct measurement of the measurement area can be formed, thereby greatly improving the accuracy of the measurement device for the measurement of the outer wall of the tank.
2、本发明的双层轨道式爬壁机器人采用封闭式环形结构,并且沿整个圆周方向均布三个以上的爬行单元,从而利用所有爬行单元与罐体外壁的同时接触对罐体沿圆周方向均布产生的支撑力,保持整个爬壁机器人平稳稳定的沿罐体外壁进行竖直方向的移动,从而保证上层轨道的平行度,保证最终测量的精度。2. The double-layer track-type wall-climbing robot of the present invention adopts a closed ring structure, and more than three crawling units are evenly distributed along the entire circumferential direction, so that the simultaneous contact of all crawling units with the outer wall of the tank can affect the tank body along the circumferential direction. The uniformly distributed supporting force keeps the entire wall-climbing robot moving vertically along the outer wall of the tank smoothly and stably, so as to ensure the parallelism of the upper track and the accuracy of the final measurement.
3、本发明的双层轨道式爬壁机器人使用的车轮采用常规的高摩擦系数的橡胶车轮即可,不需要具有特殊磁性车轮,从而大大降低设备的制作成本和后期维护成本。3. The wheels used by the double-layer track-type wall-climbing robot of the present invention can be conventional rubber wheels with a high friction coefficient, and no special magnetic wheels are required, thereby greatly reducing the manufacturing cost and later maintenance cost of the equipment.
4、本发明的双层轨道式爬壁机器人沿圆周方向均布三组以上的夹持单元,用于对爬壁机器人进行测量过程中的临时辅助支撑固定,不仅可以提高对爬壁机器人固定的稳定性,保证爬壁机器人工作的可靠性和安全性以及提高测量的精度,而且可以降低爬行电机的负载,缓解爬壁机器人临时固定时对爬行电机产生制动力的要求,延长爬行电机的使用寿命。4. The double-layer rail-type wall-climbing robot of the present invention is evenly distributed with more than three sets of clamping units along the circumferential direction, which are used for temporary auxiliary support and fixing during the measurement process of the wall-climbing robot, which can not only improve the fixing efficiency of the wall-climbing robot. Stability, to ensure the reliability and safety of the wall-climbing robot and improve the accuracy of measurement, and can reduce the load of the crawling motor, relieve the requirement of braking force on the crawling motor when the wall-climbing robot is temporarily fixed, and prolong the service life of the crawling motor .
5、在本发明的双层轨道式爬壁机器人中爬行轮组采用可调式结构,即所有车轮围成的圆环尺寸可调,这样不仅可以满足对不同外径尺寸罐体的测量,大大提高设备的使用效率,而且在组成过程中可以人为调整车轮对罐体外壁的压紧程度,从而大大提高整个爬壁机器人与罐体外壁接触的有效性和稳定性,保证爬壁机器人移动过程的安全性和可靠性。5. In the double-layer rail-type wall-climbing robot of the present invention, the crawling wheel set adopts an adjustable structure, that is, the size of the ring surrounded by all the wheels is adjustable, which not only can meet the measurement of tanks with different outer diameters, but also greatly improves The use efficiency of the equipment, and the degree of compression of the wheels on the outer wall of the tank can be artificially adjusted during the composition process, thereby greatly improving the effectiveness and stability of the entire wall-climbing robot in contact with the outer wall of the tank, ensuring the safety of the wall-climbing robot during the moving process sex and reliability.
附图说明Description of drawings
图1为实施例1中双层轨道式爬壁机器人的俯视结构示意图;Fig. 1 is the top view structural representation of double-deck track type wall-climbing robot in embodiment 1;
图2为图1中沿A-A方向的展开截面示意图;Fig. 2 is a schematic diagram of an expanded section along the A-A direction in Fig. 1;
图3为图2中B处的局部放大结构示意图;Fig. 3 is a schematic diagram of a partially enlarged structure at B in Fig. 2;
图4为实施例2中爬行单元处于自然状态时的局部结构示意图;Fig. 4 is the partial structure schematic diagram when crawling unit is in natural state in embodiment 2;
图5为实施例2中爬行单元沿图4中H方向的结构示意图;Fig. 5 is the structural representation of crawling unit along the H direction in Fig. 4 in embodiment 2;
图6为图5中爬行单元处于支撑状态时的局部结构示意图;Fig. 6 is a partial structural schematic diagram of the crawling unit in Fig. 5 when it is in a supported state;
图7为图6中第三连杆的另外一种结构的局部示意图。Fig. 7 is a partial schematic diagram of another structure of the third connecting rod in Fig. 6 .
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明的技术方案进行详细介绍。The technical solutions of the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例1Example 1
结合图1和图2所示,本实施例的双层轨道式爬壁机器人,包括上层轨道1、下层轨道2、机器人3以及三组爬行单元4。其中,三组爬行单元4固定安装在下层轨道2上并且沿圆周方向分布。As shown in FIG. 1 and FIG. 2 , the double-layer track-type wall-climbing robot of this embodiment includes an upper track 1 , a lower track 2 , a robot 3 and three sets of crawling units 4 . Wherein, three groups of crawling units 4 are fixedly installed on the lower track 2 and distributed along the circumferential direction.
上层轨道1与下层轨道2之间平行固定连接,并且上层轨道1的内径尺寸和下层轨道2的内径尺寸均大于罐体的外壁直径尺寸,以便于将上层轨道1与下层轨道2套设在罐体的外部进而沿罐体的外壁进行竖直方向的往复移动。The upper track 1 and the lower track 2 are fixedly connected in parallel, and the inner diameter of the upper track 1 and the inner diameter of the lower track 2 are larger than the outer wall diameter of the tank body, so that the upper track 1 and the lower track 2 can be sleeved on the tank The outside of the tank then reciprocates vertically along the outer wall of the tank.
优选的,在本实施例中,上层轨道1和下层轨道2均采用分体式结构,分别由三段等弧度的弧形轨道沿圆周方向依次拼接组成。其中,在每段弧形轨道的端部均采用了梯形台阶11和21形式的设计,用于相邻弧形轨道之间的安装定位,并且在梯形台阶位置还设有螺纹孔,用于穿设螺钉实现相邻两段弧形轨道的连接固定。Preferably, in this embodiment, both the upper track 1 and the lower track 2 adopt a split structure, and are respectively composed of three sections of arc-shaped tracks with equal radians spliced sequentially along the circumferential direction. Among them, trapezoidal steps 11 and 21 are designed at the end of each arc-shaped track for installation and positioning between adjacent arc-shaped tracks, and threaded holes are also provided at the position of the trapezoidal steps for threading. Screws are provided to realize the connection and fixation of two adjacent arc-shaped tracks.
此外,上层轨道1和下层轨道2之间由多个竖直设置的支撑杆5固定连接。这样,在完成上层轨道1和下层轨道2之间整体连接的情况下,借助几个支撑杆5的支撑连接可以大大降低整个爬壁机器人的重量,以便于爬壁机器人可以灵活地沿立式罐体进行高度方向的往复移动。In addition, the upper track 1 and the lower track 2 are fixedly connected by a plurality of vertically arranged support rods 5 . Like this, under the situation of completing the overall connection between the upper track 1 and the lower track 2, the weight of the whole wall-climbing robot can be greatly reduced by means of the support connection of several support rods 5, so that the wall-climbing robot can flexibly move along the vertical tank. The body moves back and forth in the height direction.
优选的,在本实施例中,支撑杆5采用双头螺纹结构,并且分别与上层轨道1和下层轨道2采用可拆卸式螺纹连接。其中,支撑杆5的下端螺纹与下层轨道2的上表面进行螺纹连接后,在下层轨道2的上表面一侧通过螺母进行两者之间位置固定;支撑杆5的上端螺纹与上层轨道1的下表面进行螺纹连接后,在上层轨道1的下表面一侧通过螺母进行两者之间位置固定。这样,通过采用双头螺纹结构的支撑杆5对上层轨道1和下层轨道2进行连接,不仅便于拆装操作,而且通过对螺母在支撑杆5上位置的调整,可以对两层轨道之间的高度距离以及上层轨道1上表面的水平度进行精准调整,从而保证上层轨道1上表面的水平度,进而保证机器人3的测量精度。Preferably, in this embodiment, the support rod 5 adopts a double-start thread structure, and is respectively connected with the upper track 1 and the lower track 2 with detachable threads. Wherein, after the lower end thread of the support rod 5 is threadedly connected with the upper surface of the lower track 2, the position between the two is fixed by a nut on one side of the upper surface of the lower track 2; After the lower surface is threaded, the position between the two is fixed by a nut on the lower surface side of the upper track 1. In this way, the upper track 1 and the lower track 2 are connected by the support rod 5 with a double-threaded structure, which is not only convenient for disassembly and assembly, but also can adjust the position of the nut on the support rod 5. The height distance and the levelness of the upper surface of the upper track 1 are precisely adjusted, so as to ensure the levelness of the upper surface of the upper track 1 , thereby ensuring the measurement accuracy of the robot 3 .
机器人3,包括底座31和机器臂32。其中,底座31与上层轨道1的上表面之间为滑动连接,并且可以沿上层轨道1进行圆周方向的往复移动。机器臂32的一端与底座31连接,另一端设有连接头,例如旋转夹钳,用于固定测量装置,以便于对罐体外壁的尺寸和形状进行稳定的测量采集。The robot 3 includes a base 31 and a robot arm 32 . Wherein, the base 31 is slidingly connected to the upper surface of the upper track 1 , and can reciprocate along the upper track 1 in the circumferential direction. One end of the robotic arm 32 is connected to the base 31, and the other end is provided with a connecting head, such as a rotating clamp, for fixing the measuring device, so as to carry out stable measurement and collection of the size and shape of the outer wall of the tank.
优选的,结合图3所示,上层轨道1的上表面设有轨道槽12,同时在底座31的底部设有由电机驱动的车轮311和导向台阶312。其中,车轮311位于轨道槽12内,并在电机的驱动下可以沿轨道槽12进行往复移动,导向台阶312的下端的伸至轨道槽12中,同时车轮311与导向台阶312固定连接后通过水平设置的轴承与底座31连接。此时,机器人3在车轮311的驱动下移动,以及在导向台阶312的导向和轴承的转向作用下实现机器人3沿轨道槽12的移动。Preferably, as shown in FIG. 3 , the upper surface of the upper track 1 is provided with a track groove 12 , and at the bottom of the base 31 is provided with a motor-driven wheel 311 and a guide step 312 . Wherein, the wheel 311 is located in the track groove 12, and can reciprocate along the track groove 12 under the drive of the motor, and the lower end of the guide step 312 extends into the track groove 12, and the wheel 311 is fixedly connected with the guide step 312 and passes through the horizontal The set bearing is connected with the base 31. At this time, the robot 3 moves under the drive of the wheels 311 , and realizes the movement of the robot 3 along the track groove 12 under the guidance of the guide step 312 and the steering action of the bearing.
其中,在本实施例中,底座31的底部设有两个车轮311,两个车轮311采用两轮平衡车原理设置,同样也可以采用四轮结构,用于支撑和驱动机器人3。此外,导向台阶312优先设计为弧形结构,使导向台阶312与轨道槽12之间保持弧面接触,从而避免在机器人3移动过程中发生导向台阶312和轨道槽12之间的卡死,进而保证机器人3移动的流畅性和稳定性。Wherein, in this embodiment, the bottom of the base 31 is provided with two wheels 311 , and the two wheels 311 are set on the principle of a two-wheel balance car, and a four-wheel structure can also be used to support and drive the robot 3 . In addition, the guide step 312 is preferably designed as an arc-shaped structure, so that the arc surface contact is maintained between the guide step 312 and the track groove 12, thereby avoiding the jamming between the guide step 312 and the track groove 12 during the movement of the robot 3, and then Ensure the smoothness and stability of robot 3 movement.
此外,在本实施例中,机器臂32采用多关节结构,由多个连杆依次通过转动关节连接组成。这样,通过对不同连杆之间的位置和角度关系进行调整,可以实现最终对连接头位置的准确定位,从而保证对测量装置的安装定位精度。其中,机械臂32可以直接采用机械万向磁力表座,通过磁力与底座31进行固定连接,不仅便于机械臂32与底座31之间的固定连接,而且可以对机械臂32进行快速更换,提高操作的便捷性。In addition, in this embodiment, the robot arm 32 adopts a multi-joint structure, which is composed of a plurality of connecting rods sequentially connected by rotating joints. In this way, by adjusting the position and angle relationship between different connecting rods, the final accurate positioning of the position of the connecting head can be realized, thereby ensuring the installation and positioning accuracy of the measuring device. Among them, the mechanical arm 32 can directly adopt a mechanical universal magnetic base, and be fixedly connected to the base 31 through magnetic force, which not only facilitates the fixed connection between the mechanical arm 32 and the base 31, but also can quickly replace the mechanical arm 32, improving operation. convenience.
另外,在本实施例中虽然只设置了一个机器人3,但是在其他实施例中则可以根据需要在上层轨道1上同时设置多个机器人3。这样,借助多个机器人3的同时工作,不仅可以对同一数据进行多次的同时采集,提高最终的测量精度,而且还可以对多个不同数据进行同步采集,提高数据的测量采集效率。In addition, although only one robot 3 is installed in this embodiment, multiple robots 3 can be installed on the upper track 1 at the same time in other embodiments as required. In this way, with the help of multiple robots 3 working at the same time, not only can the same data be collected multiple times at the same time to improve the final measurement accuracy, but also multiple different data can be collected synchronously to improve the efficiency of data measurement and collection.
结合图2所示,爬行单元4,包括爬行电机41和爬行轮组42。其中,爬行电机41与下层轨道2固定连接,爬行轮组42通过支杆43与下层轨道2连接,并且爬行轮组42沿直径方向指向下层轨道2的中心,同时爬行轮组42与爬行电机41的输出轴传动连接,从而在爬行电机41的带动下可以自由转动。此时,由所有爬行轮组42组成的圆环与罐体外壁的直径尺寸相适应,从而保证所有爬行轮组42同时与罐体外壁接触,保证整个爬壁机器人沿罐体外壁移动过程的稳定。As shown in FIG. 2 , the crawling unit 4 includes a crawling motor 41 and a crawling wheel set 42 . Wherein, the creeping motor 41 is fixedly connected with the lower track 2, the crawling wheel set 42 is connected with the lower track 2 through a strut 43, and the crawling wheel set 42 points to the center of the lower track 2 along the diameter direction, while the crawling wheel set 42 and the crawling motor 41 The output shaft transmission connection, thereby can rotate freely under the drive of creeping motor 41. At this time, the ring formed by all the crawling wheel sets 42 is adapted to the diameter of the outer wall of the tank, thereby ensuring that all the crawling wheel sets 42 are in contact with the outer wall of the tank at the same time, ensuring the stability of the entire wall-climbing robot moving along the outer wall of the tank .
在本实施例中,爬行轮组42采用成两排两列设置的四轮结构,分为两个前轮421和两个后轮422,支杆43采用中空的工字形结构,其中支杆43的四个端部分布与两个前轮421和两个后轮422连接,支杆43的中间部位通过一根斜杆与下层轨道2固定连接。其中,两个前轮421通过前轴连接,两个后轮422通过后轴连接,前轴和后轴分布通过轴承支撑固定在支杆43内部,并且前轴和后轴之间通过链条连接,进行同步转动;爬行电机41的输出轴通过联轴器伸入支杆43内部,并且与链条连接,从而带动前轮421和后轮422进行同步转动。In this embodiment, the crawling wheel set 42 adopts a four-wheel structure arranged in two rows and two rows, and is divided into two front wheels 421 and two rear wheels 422. The pole 43 adopts a hollow I-shaped structure, wherein the pole 43 The four end distributions are connected with two front wheels 421 and two rear wheels 422, and the middle part of the pole 43 is fixedly connected with the lower floor track 2 by a diagonal rod. Wherein, the two front wheels 421 are connected by the front axle, and the two rear wheels 422 are connected by the rear axle. The distribution of the front axle and the rear axle is fixed inside the strut 43 through bearing support, and the front axle and the rear axle are connected by a chain. Carry out synchronous rotation; the output shaft of crawler motor 41 stretches into pole 43 inside through coupling, and is connected with chain, thereby drives front wheel 421 and rear wheel 422 to carry out synchronous rotation.
在其他实施例中,也可以根据罐体的尺寸对爬行单元4的数量以及爬行轮组42中的车轮数量和排列方式进行调整,例如将前轴和后轴的端部设计为夹角式结构,增加前轮和后轮与罐体外壁的接触面积,以保证爬行轮组42具有足够的动力以及保证整个爬壁机器人沿罐体外壁爬行过程的稳定。In other embodiments, the number of crawling units 4 and the number and arrangement of wheels in the crawling wheel set 42 can also be adjusted according to the size of the tank, for example, the ends of the front axle and the rear axle are designed as an angled structure , increase the contact area between the front wheel and the rear wheel and the outer wall of the tank to ensure that the crawling wheel set 42 has sufficient power and ensure the stability of the entire wall-climbing robot in the process of crawling along the outer wall of the tank.
此外,结合图1和图2所示,本实施例的双层轨道式爬壁机器人,还包括三组沿下层轨道2圆周方向均布的夹持单元6。夹持单元6包括闸瓦61和夹持电机62,其中夹持电机61与下层轨道2固定连接,闸瓦61沿下层轨道2的直径方向设置,并且与夹持电机62的输出轴连接。In addition, as shown in FIG. 1 and FIG. 2 , the double-layer track-type wall-climbing robot of this embodiment also includes three sets of clamping units 6 uniformly distributed along the circumferential direction of the lower track 2 . The clamping unit 6 includes a brake shoe 61 and a clamping motor 62 , wherein the clamping motor 61 is fixedly connected to the lower track 2 , and the brake shoe 61 is arranged along the diameter direction of the lower track 2 and connected to the output shaft of the clamping motor 62 .
在本实施例中,闸瓦61为弧形结构,并且与罐体外壁的直径尺寸相对应,同时闸瓦61与夹持电机62之间通过锥齿轮组连接,从而实现闸瓦61沿下层轨道2的直径方向进行往复移动。此时,闸瓦61在夹持电机62的驱动下可以实现与罐体外壁之间的接触和脱离,进而借助多个闸瓦61与罐体外壁的同时接触,对整个爬壁机器人在罐体外壁上的位置进行临时的辅助支撑固定。In this embodiment, the brake shoe 61 has an arc-shaped structure and corresponds to the diameter of the outer wall of the tank. At the same time, the brake shoe 61 and the clamping motor 62 are connected by a bevel gear set, so that the brake shoe 61 can move along the lower track. 2 reciprocating movement in the diameter direction. At this time, the brake shoe 61 can realize the contact and disengagement with the outer wall of the tank under the drive of the clamping motor 62, and then contact the outer wall of the tank with the help of a plurality of brake shoes 61 at the same time, and the whole wall-climbing robot is in the tank body. The position on the outer wall is fixed with temporary auxiliary support.
采用本实施例的双层轨道式爬壁机器人对立式罐体的外壁进行测量时,首先,将组成上层轨道1和下层轨道2的所有弧形轨道依次摆放在罐体的外部进行组装,将所有与下层轨道1连接的爬行轮组42同时与罐体外壁接触,并通过螺钉和支撑杆5完成上层轨道1和下层轨道2的连接固定,在此过程中,通过对不同支撑杆5上螺母位置的调整,使上层轨道1的上表面保持水平状态;接着,将测量装置固定在机器臂32上的连接头位置,并且通过对多个连杆之间位置关系的调整,将测量装置调整固定在最佳位置;然后,启动爬行电机41驱动爬行轮组42中的前轮和后轮进行转动,带动整个爬壁机器人沿罐体外壁进行竖直方向的移动,当爬壁机器人移动的指定测量位置后,关闭爬行电机41利用爬行轮组42中车轮与罐体外壁之间的摩擦力以及爬行电机41对爬行轮组42中前轮和后轮的制动力,将整个爬壁机器人临时固定在罐体外壁保持静止,与此同时启动夹持电机62将所有闸瓦61沿罐体直径方向伸出并与罐体的外壁支撑接触,对整个爬壁机器人进行辅助支撑固定;再然后,启动由电机驱动的车轮311进行沿上层轨道1中轨道槽12的移动,从而带动测量装置对罐体的外壁进行圆周方向的测量和数据采集;最后,完成该层数据的测量工作后,停止车轮311的移动,对夹持电机62进行反向启动收回闸瓦61,并再次启动爬行电机41带动整个爬壁机器人沿罐体外壁进行上下移动。When using the double-layer track-type wall-climbing robot of this embodiment to measure the outer wall of the vertical tank body, first, all the arc-shaped tracks that form the upper track 1 and the lower track 2 are placed on the outside of the tank body for assembly. All the crawling wheel sets 42 connected to the lower track 1 are in contact with the outer wall of the tank at the same time, and the connection and fixation of the upper track 1 and the lower track 2 are completed through screws and support rods 5. In the process, through different support rods 5 The adjustment of the position of the nut keeps the upper surface of the upper rail 1 in a horizontal state; then, the measuring device is fixed at the position of the connector on the machine arm 32, and the measuring device is adjusted by adjusting the positional relationship between the multiple connecting rods. Be fixed at the best position; then, start the crawling motor 41 to drive the front wheel and the rear wheel in the crawling wheel set 42 to rotate, and drive the whole wall-climbing robot to move vertically along the outer wall of the tank, when the specified wall-climbing robot moves After measuring the position, close the crawling motor 41 and utilize the frictional force between the wheels in the crawling wheel set 42 and the outer wall of the tank and the braking force of the crawling motor 41 to the front wheel and the rear wheel in the crawling wheel set 42 to temporarily fix the whole wall-climbing robot Keep still on the outer wall of the tank, and at the same time start the clamping motor 62 to extend all the brake shoes 61 along the diameter of the tank and contact with the outer wall of the tank to support and fix the entire wall-climbing robot; then, start The wheel 311 driven by the motor moves along the track groove 12 in the upper track 1, thereby driving the measuring device to measure and collect data in the circumferential direction on the outer wall of the tank; finally, after the measurement of the data of this layer is completed, stop the wheel 311 The movement of clamping motor 62 is reversely activated to recover brake shoe 61, and the crawling motor 41 is started again to drive the whole wall-climbing robot to move up and down along the outer wall of the tank.
此外,在本实施例中设置了三组夹持单元6,同样在其他实施例中,也可以根据罐体的尺寸进行更多数量夹持单元6的设置,从而增加夹持单元6与罐体外壁的接触,加强对爬壁机器人进行临时位置固定的稳定性和可靠性。In addition, in this embodiment, three groups of clamping units 6 are set, and in other embodiments, more clamping units 6 can also be arranged according to the size of the tank body, thereby increasing the number of clamping units 6 and the tank body. The contact of the outer wall strengthens the stability and reliability of temporarily fixing the wall-climbing robot.
另外,还可以设置更多数量的爬行单元4,这样采用更多数量爬行单元4时,如果遇到罐体外壁内凹情况使一个或两个爬行单元4与罐体外壁脱离接触,此时在其他爬行单元4与罐体外壁稳定接触的作用下,仍然可以保证整个爬壁机器人的稳定平稳移动,保证爬壁机器人平稳顺利的穿过内凹区域。In addition, a greater number of crawling units 4 can also be set, so that when more crawling units 4 are used, if one or two crawling units 4 are out of contact with the tank outer wall if the outer wall of the tank is concave, at this time Under the action of the other crawling unit 4 being in stable contact with the outer wall of the tank, the stable and smooth movement of the entire wall-climbing robot can still be guaranteed, and the wall-climbing robot can smoothly pass through the concave area smoothly.
此外,针对各个电机和测量装置的控制,根据实际情况既可以采用电线传输控制,也可以采用无线信号控制。In addition, for the control of each motor and measuring device, both wire transmission control and wireless signal control can be used according to the actual situation.
实施例2Example 2
结合图4至图6所示,实施例2中的双层轨道式爬壁机器人与实施例1中的双层轨道式爬壁机器人结构基本相同,其主要区别在于:实施例2中采用了可调整式的爬行单元7,即爬行单元7中所有爬行轮组形成的圆环尺寸是可调的,从而可以针对更多不同外径尺寸的罐体进行测量使用。As shown in Figures 4 to 6, the structure of the double-layer track-type wall-climbing robot in Embodiment 2 is basically the same as that of the double-layer track-type wall-climbing robot in Embodiment 1. The adjustable crawling unit 7, that is, the size of the ring formed by all the crawling wheel sets in the crawling unit 7 is adjustable, so that it can be used for measuring more tanks with different outer diameters.
爬行单元7包括爬行电机组71和爬行轮组72,并且此时下侧轨道2的截面为L形结构,包括沿竖直方向设置的侧轨22。其中,爬行轮组72固定安装在下侧轨道2的侧轨22上,并且位于靠近罐体的环形面上。The crawling unit 7 includes a crawling motor set 71 and a crawling wheel set 72, and at this time, the cross section of the lower side rail 2 is an L-shaped structure, including side rails 22 arranged vertically. Wherein, the crawling wheel set 72 is fixedly installed on the side rail 22 of the lower side rail 2, and is located on the annular surface close to the tank body.
爬行电机组71包括爬行电机711和主动皮带轮712。爬行电机711和主动皮带轮712同时与侧轨22固定连接,并且爬行电机711的输出轴沿水平方向伸出后与主动皮带轮712连接。其中,主动皮带轮712通过第一支座731固定在侧轨22上。The crawler motor unit 71 includes a crawler motor 711 and a driving pulley 712 . The crawling motor 711 and the driving pulley 712 are fixedly connected to the side rail 22 at the same time, and the output shaft of the crawling motor 711 stretches out in the horizontal direction and is connected with the driving pulley 712 . Wherein, the driving pulley 712 is fixed on the side rail 22 through the first support 731 .
爬行轮组72包括第一连杆721、第二连杆722和第三连杆723。其中,第一连杆721的一端通过第二支座732与侧轨22固定连接,另一端与第二连杆722的一端为铰连接,并且第一连杆721与第二支座732之间为铰连接。第二连杆722的另一端与第三连杆723的中间位置铰连接。第三连杆723的一端通过第三支座733与侧轨22固定连接,另一端与轴套724垂直固定连接,第三连杆723与第三支座733之间为铰连接。轴套724为中空结构,内部穿设有与车轮725连接的传动轴,传动轴与轴套724之间通过轴承支撑固定,同时在传动轴上设有从动皮带轮74。The crawling wheel set 72 includes a first connecting rod 721 , a second connecting rod 722 and a third connecting rod 723 . Wherein, one end of the first connecting rod 721 is fixedly connected to the side rail 22 through the second support 732, and the other end is hingedly connected to one end of the second connecting rod 722, and between the first connecting rod 721 and the second support 732 For hinge connection. The other end of the second connecting rod 722 is hingedly connected with the middle position of the third connecting rod 723 . One end of the third link 723 is fixedly connected to the side rail 22 through the third support 733 , and the other end is vertically fixedly connected to the shaft sleeve 724 , and the third link 723 is hinged to the third support 733 . The shaft sleeve 724 is a hollow structure, and the transmission shaft connected with the wheel 725 is pierced inside. The transmission shaft and the shaft sleeve 724 are supported and fixed by bearings, and a driven pulley 74 is provided on the transmission shaft.
同时,在主动皮带轮712和从动皮带轮74之间设有传送带75,这样车轮725在爬行电机711的驱动作用下就可以进行正反方向的转动。Simultaneously, a transmission belt 75 is provided between the driving pulley 712 and the driven pulley 74, so that the wheels 725 can rotate in forward and reverse directions under the drive of the creeping motor 711.
优选的,爬行轮组72中还设有一个手柄杆726。手柄杆726与第一连杆721为一体式结构呈V形结构,并且两者连接位置与第二支座732铰连接。这样,通过推动手柄杆726即可带动第一连杆721动作,进而通过第二连杆722和第三连杆723调整车轮725的位置,改变所有车轮725组成圆环的直径尺寸,从而实现与不同外径尺寸罐体外壁的接触。Preferably, a handle bar 726 is also provided in the crawling wheel set 72 . The integral structure of the handle rod 726 and the first connecting rod 721 is a V-shaped structure, and the connecting position of the two is hinged to the second support 732 . In this way, by pushing the handle bar 726, the first connecting rod 721 can be driven to move, and then the position of the wheels 725 can be adjusted through the second connecting rod 722 and the third connecting rod 723, and the diameter of the circle formed by all the wheels 725 can be changed, thereby realizing the same The contact of the outer wall of tanks with different outer diameters.
其中,在本实施例中,在第二支座732上设有多个沿圆周方向分布的定位孔,在手柄杆726的端部也设有一个定位孔。这样,通过定位销同时对两个定位孔的贯穿,即可以实现对手柄杆726转动位置的固定,从而固定车轮725的位置。同样,在其他实施例中,也可以采用其他结构对车轮725的位置进行固定,例如在第一连杆721和侧轨22之间设置一个拉链,通过控制拉链的长度对第一连杆721的位置进行固定,进而对车轮725的位置进行固定。Wherein, in this embodiment, a plurality of positioning holes distributed along the circumferential direction are provided on the second support 732 , and a positioning hole is also provided at the end of the handle rod 726 . In this way, the rotation position of the handle rod 726 can be fixed by the positioning pin passing through the two positioning holes at the same time, thereby fixing the position of the wheel 725 . Similarly, in other embodiments, other structures can also be used to fix the position of the wheel 725, for example, a zipper is set between the first link 721 and the side rail 22, and the length of the zipper controls the length of the first link 721. The position is fixed, and then the position of the wheel 725 is fixed.
优选的,爬行电机组71与侧轨22采用滑动连接。其中,在侧轨22上设有两个沿竖直方向平行布置的滑槽221,用于分别安装爬行电机711的支撑座和第一支座731,同时在爬行电机711的支撑座和第一支座731上还设有锁紧螺钉。此时,爬行电机711的支撑座和第一支座731可以沿滑槽221进行竖直方向固定位置的调整,改变爬行电机711和主动皮带轮712在侧轨22上的位置。Preferably, the crawler motor unit 71 is connected to the side rail 22 by sliding. Wherein, on the side rail 22, there are two slide grooves 221 arranged in parallel in the vertical direction, which are used to respectively install the support base of the crawler motor 711 and the first bearing 731, and at the same time, the support base of the crawler motor 711 and the first bearing 731 A locking screw is also provided on the support 731 . At this time, the support seat of the crawler motor 711 and the first bearing 731 can adjust the fixed position in the vertical direction along the chute 221 to change the positions of the crawler motor 711 and the driving pulley 712 on the side rail 22 .
这样,在车轮725的位置发生变化时,即主动皮带轮712和从动皮带轮74之间距离发生变化时,通过沿滑槽221对爬行电机711和主动皮带轮712位置的调整,可以使传送带75的拉紧程度保持稳定适中,从而保证爬行电机711带动车轮725进行稳定转动。In this way, when the position of the wheel 725 changes, that is, when the distance between the driving pulley 712 and the driven pulley 74 changes, by adjusting the positions of the creeping motor 711 and the driving pulley 712 along the chute 221, the pull of the conveyor belt 75 can be made. The degree of tightness remains stable and moderate, thereby ensuring that the crawler motor 711 drives the wheels 725 to rotate stably.
进一步优选的,在第一支座731与第三连杆723之间设有一个推杆727,并且推杆727的两端均采用铰连接。这样,通过推杆727既可以辅助第一支座731带动第三连杆723进行位置调整,也可以借助固定后的第一支座731对第三连杆723进行辅助固定。Further preferably, a push rod 727 is provided between the first support 731 and the third connecting rod 723, and both ends of the push rod 727 are hinged. In this way, the push rod 727 can assist the first support 731 to drive the third link 723 to adjust the position, and the fixed first support 731 can also be used to assist in fixing the third link 723 .
此外,结合图5和图6所示,爬行轮组72中还设有一个缓冲单元76,其中缓冲单元76的一端与侧轨22连接,另一端与第三连杆723连接,用于对第三连杆723进行向下摆动时的缓冲作用,防止车轮725产生的较大惯性力对整个爬壁机器人造成破坏。In addition, as shown in FIG. 5 and FIG. 6, a buffer unit 76 is also provided in the crawler wheel set 72, wherein one end of the buffer unit 76 is connected to the side rail 22, and the other end is connected to the third connecting rod 723 for The three-link 723 acts as a buffer when swinging downwards, preventing the large inertial force produced by the wheels 725 from causing damage to the entire wall-climbing robot.
在本实施例中,缓冲单元76采用弹簧式结构,包括减震弹簧761和减震弹簧支座762。其中,减震弹簧761的一端与第三连杆723铰连接,另一端与减震弹簧支座762铰连接,减震弹簧支座762固定在侧轨22上。In this embodiment, the buffer unit 76 adopts a spring structure, including a shock absorbing spring 761 and a shock absorbing spring support 762 . Wherein, one end of the damping spring 761 is hingedly connected with the third connecting rod 723 , and the other end is hingedly connected with the damping spring support 762 , and the damping spring support 762 is fixed on the side rail 22 .
另外,第三连杆723还可以采用可调式分体结构,即可以进行自身长度方向的调整。结合图7所示,第三连杆723分为本体7231和组合体7232,并且通过弹簧7235连接。其中,本体7231的端部设有轴向孔用于插设组合体7231,并且本体7231和组合体7232之间可以沿轴向往复相对滑动,同时在本体7231和组合体7232上分别设有第一弹簧座7233和第二弹簧座7234,弹簧7235套设在本体7231和组合体7232上,并且两端分别与第一弹簧座7233和第二弹簧座7234固定连接。In addition, the third connecting rod 723 can also adopt an adjustable split structure, that is, it can be adjusted in its own length direction. As shown in FIG. 7 , the third connecting rod 723 is divided into a body 7231 and an assembly 7232 , which are connected by a spring 7235 . Wherein, the end of the body 7231 is provided with an axial hole for inserting the assembly 7231, and the body 7231 and the assembly 7232 can reciprocate and slide relative to each other in the axial direction. A spring seat 7233 and a second spring seat 7234. The spring 7235 is sleeved on the body 7231 and the assembly 7232, and both ends are fixedly connected to the first spring seat 7233 and the second spring seat 7234 respectively.
这样,利用第三连杆723沿长度方向的可调性,不仅可以在安装的时候通过适当减小所有车轮725围成圆环的直径尺寸,借助弹簧7235将车轮725压靠在罐体的外壁上,增加车轮725与罐体外壁之间的接触稳定性,而且还可以在整个爬壁机器人的爬行过程中实现对障碍物的自动跨越,即利用对弹簧7235的压缩可以越过罐体外壁中的局部凸起区域,从而提高爬壁机器人的工作能力。In this way, by using the adjustability of the third connecting rod 723 along the length direction, not only can the diameter of the ring formed by all the wheels 725 be appropriately reduced during installation, but also the wheels 725 can be pressed against the outer wall of the tank by means of the spring 7235 In addition, the contact stability between the wheel 725 and the outer wall of the tank can be increased, and the automatic crossing of obstacles can be realized during the crawling process of the whole wall-climbing robot, that is, the compression of the spring 7235 can overcome the obstacles in the outer wall of the tank. The local raised area improves the working ability of the wall-climbing robot.
此外,在本实施例中设置了两组爬行轮组72,同样在其他实施例中也可以设置更多数量的爬行轮组72,从而增加车轮725的数量,提高对罐体外壁的接触面积,加强整个爬壁机器人沿罐体外壁爬行的稳定性。In addition, two sets of crawling wheel sets 72 are provided in this embodiment, and more crawling wheel sets 72 can also be set in other embodiments, thereby increasing the number of wheels 725 and increasing the contact area to the outer wall of the tank. Strengthen the stability of the entire wall-climbing robot crawling along the outer wall of the tank.
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CN112428747A (en) * | 2020-10-17 | 2021-03-02 | 兰州理工大学 | Radial telescopic wheel mechanism adaptable to stairs with different heights |
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