CN108381009A - Chassis corrugated plating electric arc spot welding pressing device - Google Patents
Chassis corrugated plating electric arc spot welding pressing device Download PDFInfo
- Publication number
- CN108381009A CN108381009A CN201810435939.9A CN201810435939A CN108381009A CN 108381009 A CN108381009 A CN 108381009A CN 201810435939 A CN201810435939 A CN 201810435939A CN 108381009 A CN108381009 A CN 108381009A
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- Prior art keywords
- plate
- frame
- pressing
- spot welding
- support frame
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/007—Spot arc welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/0026—Arc welding or cutting specially adapted for particular articles or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
Description
技术领域technical field
本发明属于城市轨道车辆制造工程领域焊接压紧装置,尤其是涉及一种轨道车辆底架波纹板电弧点焊压紧装置。The invention belongs to the field of urban rail vehicle manufacturing engineering and relates to a welding and pressing device, in particular to an arc spot welding and pressing device for a rail vehicle underframe corrugated plate.
背景技术Background technique
城市轨道车辆车体钢结构的制造过程中,大部件底架骨架的波纹板铺装焊接采用熔化极电弧点焊,焊接过程中一般是人踩在波纹板上依靠人自身的重量将波纹板与主横梁压紧,进行焊接。在这种情况下,因料件的误差,导致部分位置仅仅依靠人的重力无法将波纹板与横梁压严。而在料件不严的情况下进行焊接将影响焊接的质量和部件的结构强度。In the manufacturing process of the steel structure of the urban rail vehicle body, the welding of the corrugated plate pavement of the large-scale underframe skeleton adopts molten electrode arc spot welding. The main beam is compressed and welded. In this case, due to the error of the material, the corrugated plate and the beam cannot be pressed tightly by the gravity of the person in some positions. However, welding under the condition of loose materials will affect the quality of welding and the structural strength of components.
发明内容Contents of the invention
本发明的目的是针对现有电弧点焊时,波纹地板与主横梁接触面压不紧的问题,提供一种能将料件压严,以方便焊接并保证焊接质量的波纹地板电弧点焊压紧装置。The purpose of the present invention is to solve the problem that the contact surface between the corrugated floor and the main beam is not tightly pressed during the existing arc spot welding, and to provide a corrugated floor arc spot welding press that can press the material tightly to facilitate welding and ensure welding quality. tighten the device.
为实现上述目的,本发明提供一种底架波纹板电弧点焊压紧装置,其特征在于:包括纵向移动部分、压紧部分和横向移动部分,所述的纵向移动部分包括横梁框架和上下滑轮,横梁框架两端分别各自安装有两个钩形臂,横梁框架两端的下边分别各设置两对立板,上滑轮安装在两对立板之间,下滑轮安装在两个钩形臂之间;所述的压紧部分包括液压箱、液压缸、液压推杆、随形压板、可调压块、支撑架,液压箱安装在支撑架上板上,液压缸下端固定安装在支撑架下板上,液压推杆下端连接在随形压板的中心处,随形压板下面连接可调压块,穿过支撑架下板与随形压板两边各连接一导杆,导杆上位于支撑架下板以上部分套有弹簧;所述的横向移动部分是在支撑架下板两端各安装一滑块,在横梁框架下面安装一与滑块配合的滑轨。In order to achieve the above object, the present invention provides a corrugated plate arc spot welding pressing device for the chassis, which is characterized in that it includes a longitudinal moving part, a pressing part and a lateral moving part, and the longitudinal moving part includes a beam frame and upper and lower pulleys , the two ends of the beam frame are respectively equipped with two hook arms, and the lower sides of the beam frame are respectively provided with two pairs of vertical plates, the upper pulley is installed between the two pairs of vertical plates, and the lower pulley is installed between the two hook arms; The above-described pressing part includes a hydraulic tank, a hydraulic cylinder, a hydraulic push rod, a conformal pressure plate, an adjustable pressure block, and a support frame. The hydraulic tank is installed on the upper plate of the support frame, and the lower end of the hydraulic cylinder is fixedly installed on the lower plate of the support frame. The lower end of the hydraulic push rod is connected to the center of the conformal pressure plate, and the adjustable pressure block is connected under the conformal pressure plate, passing through the lower plate of the support frame and connected with a guide rod on both sides of the conformal pressure plate, and the guide rod is located above the lower plate of the support frame The spring is covered; the lateral moving part is to install a slide block at both ends of the lower plate of the support frame, and install a slide rail cooperating with the slide block under the beam frame.
所述的可调压块安装位置相对应于波纹板的凹槽处。The installation position of the adjustable pressure block corresponds to the groove of the corrugated plate.
所述的滑块与滑轨的配合形式为燕尾槽式的配合。The matching form of the sliding block and the sliding rail is a dovetail groove matching.
所述的纵向移动部分的下滑轮与车体边梁下部间隙配合,防止压紧机构向下施加压力时横梁框架被波纹板顶起。The lower pulley of the longitudinal moving part is in clearance fit with the lower part of the side beam of the car body, so as to prevent the beam frame from being lifted up by the corrugated plate when the pressing mechanism exerts downward pressure.
本发明以底架组成为支撑轨道,制作压紧装置,压紧装置可以沿底架组成进行纵向引动,可到达底架上任何需要进行电弧点焊的位置。支撑架下板两端各安装一滑块,在横梁框架下面安装一与滑块配合的滑轨,使压紧部分可沿着横梁框架横向移动,在需要进行压紧的位置向下伸出压块,与压紧位置接触,压紧时,横梁框架上的钩形臂钩在底架组成的下翼面上提供压紧的反作用力,防止压紧机构向下施加压力时横梁框架被波纹板顶起。采用液压压紧方式,操作方便、省时、省力。In the present invention, the base frame is used as a support rail to manufacture a pressing device, which can be longitudinally guided along the base frame and reach any position on the base frame that requires arc spot welding. A slider is installed at both ends of the lower plate of the support frame, and a slide rail matched with the slider is installed under the beam frame, so that the pressing part can move laterally along the beam frame, and stretch out downward at the position that needs to be pressed. The block is in contact with the pressing position. When pressing, the hook-shaped arm hook on the beam frame provides a pressing reaction force on the lower wing surface composed of the chassis, preventing the beam frame from being corrugated when the pressing mechanism exerts pressure downward. Jack up. The hydraulic pressing method is adopted, which is convenient to operate, saves time and effort.
附图说明Description of drawings
图1是本发明的立体图;Fig. 1 is a perspective view of the present invention;
图2是本发明的正视图;Fig. 2 is the front view of the present invention;
图3是本发明的侧视图;Fig. 3 is a side view of the present invention;
图4是图3的局部放大图。FIG. 4 is a partially enlarged view of FIG. 3 .
具体实施方式Detailed ways
参照图1-图4,本发明具体实施方式包括纵向移动部分、压紧部分和横向移动部分,所述的纵向移动部分包括横梁框架1、上滑轮2、下滑轮3,横梁框架1两端连接侧板4,两端下面连接底板5,两端侧板4上分别各自安装有两个钩形臂6,钩形臂6由两部分构成,可根据不同车型调整长度。横梁框架两端下面的底板5上前后各连接一对立板7,上滑轮2安装在两对立板7之间的上滑轮轴8上,下滑轮3安装在两个钩形臂6之间的连接板9上的下滑轮轴10上,下滑轮3与底架组成11下部间隙配合,防止压紧机构向下施加压力时横梁框架被波纹板12顶起。Referring to Fig. 1-Fig. 4, the specific embodiment of the present invention includes a longitudinal moving part, a pressing part and a lateral moving part. The longitudinal moving part includes a beam frame 1, an upper pulley 2 and a lower pulley 3, and the two ends of the beam frame 1 are connected Side plate 4, bottom plate 5 is connected below two ends, and two hook arms 6 are installed respectively on the two ends side plates 4 respectively, and hook arm 6 is made of two parts, can adjust length according to different models. A pair of vertical plates 7 are respectively connected to the front and back of the bottom plate 5 below the two ends of the beam frame, the upper pulley 2 is installed on the upper pulley shaft 8 between the two pairs of vertical plates 7, and the lower pulley 3 is installed on the connection between the two hook arms 6. On the lower pulley shaft 10 on the plate 9, the lower pulley 3 forms a 11 lower clearance fit with the underframe to prevent the crossbeam frame from being lifted up by the corrugated plate 12 when the pressing mechanism applies pressure downwards.
所述的压紧部分包括液压箱13、液压缸14、液压推杆15、随形压板16、可调压块17、支撑架,液压箱安装在支撑架上板18上,液压缸下端固定安装在支撑架下板19上,液压推杆下端连接在随形压板的中心处,随形压板16下面连接可调压块17,穿过支撑架下板与随形压板两边各连接一导杆20,导杆上位于支撑架下板以上部分套有弹簧21,所述的可调压块安装位置相对应于波纹板的凹槽处。The pressing part includes a hydraulic tank 13, a hydraulic cylinder 14, a hydraulic push rod 15, a conformal pressure plate 16, an adjustable pressure block 17, and a support frame. The hydraulic tank is installed on the upper plate 18 of the support frame, and the lower end of the hydraulic cylinder is fixedly installed On the lower plate 19 of the support frame, the lower end of the hydraulic push rod is connected to the center of the pressure plate with the shape, and the adjustable pressure block 17 is connected below the pressure plate 16 with the shape, and a guide rod 20 is connected to each side of the pressure plate through the lower plate of the support frame. A spring 21 is sheathed on the guide rod above the lower plate of the support frame, and the installation position of the adjustable pressure block corresponds to the groove of the corrugated plate.
所述的横向移动部分是在支撑架下板两端各安装一滑块22,在横梁框架下面安装一与滑块配合的滑轨23。所述的滑块与滑轨的配合形式为燕尾槽式的配合。Described lateral movement part is that a slide block 22 is respectively installed at both ends of the lower plate of the support frame, and a slide rail 23 cooperating with the slide block is installed under the beam frame. The matching form of the sliding block and the sliding rail is a dovetail groove matching.
工作过程:推动整个压紧装置时,压紧装置通过上滑轮2可以在波纹板上整体纵向移动,下滑轮跟底架组成下部不接触。需要横向移动时,推动支撑架下板19,整个压紧部分通过滑块沿滑轨横向移动,移动到所需焊接部分,操作液压缸的液压推杆15向下运动,带动随型压板16上的可调压块向下压紧波纹板,当装置向下压紧波纹板时,钩形臂勾住底架组成,完成对底架波纹板的压紧目的;当液压缸的液压推杆向上运动时,带动随型压板离开波纹板,弹簧21回弹,增加随型压板4离开波纹板时的稳定性,从而实现对波纹板不同部位的压紧操作。Working process: When pushing the entire pressing device, the pressing device can move longitudinally on the corrugated plate through the upper pulley 2, and the lower pulley does not contact the lower part of the bottom frame. When lateral movement is required, push the lower plate 19 of the support frame, the entire pressing part moves laterally along the slide rail through the slider, and moves to the required welding part, and the hydraulic push rod 15 of the hydraulic cylinder moves downward, driving the follow-up pressing plate 16 The adjustable pressure block presses the corrugated plate downwards. When the device presses the corrugated plate downwards, the hook arm hooks the bottom frame to complete the purpose of pressing the corrugated plate of the bottom frame; when the hydraulic push rod of the hydraulic cylinder moves upwards When moving, the follower platen is driven to leave the corrugated plate, and the spring 21 rebounds to increase the stability when the follower platen 4 leaves the corrugated plate, thereby realizing the pressing operation on different parts of the corrugated plate.
在没有压力的时候,压紧装置通过操作者人工推动纵向横向都可以移动,摩擦力很小,人工在这两个方向推动时十分省力,无需借助外力移动压紧装置。When there is no pressure, the pressing device can be moved vertically and horizontally by manual pushing by the operator, and the friction force is very small. It is very labor-saving to manually push in these two directions, and there is no need to use external force to move the pressing device.
Claims (4)
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CN201810435939.9A CN108381009A (en) | 2018-05-09 | 2018-05-09 | Chassis corrugated plating electric arc spot welding pressing device |
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CN201810435939.9A CN108381009A (en) | 2018-05-09 | 2018-05-09 | Chassis corrugated plating electric arc spot welding pressing device |
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Cited By (2)
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CN109894746A (en) * | 2019-03-07 | 2019-06-18 | 大族激光科技产业集团股份有限公司 | The equipment and welding method on a kind of laser welding vehicle frame floor |
CN113500320A (en) * | 2021-07-29 | 2021-10-15 | 中车长春轨道客车股份有限公司 | Assembly welding process for front-end module of underframe of corrugated plate plug-in type box structure |
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CN208427820U (en) * | 2018-05-09 | 2019-01-25 | 中车长春轨道客车股份有限公司 | Chassis corrugated plating electric arc spot welding pressing device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113500320A (en) * | 2021-07-29 | 2021-10-15 | 中车长春轨道客车股份有限公司 | Assembly welding process for front-end module of underframe of corrugated plate plug-in type box structure |
CN113500320B (en) * | 2021-07-29 | 2022-04-19 | 中车长春轨道客车股份有限公司 | Assembly welding process for front-end module of underframe of corrugated plate plug-in type box structure |
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