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CN108377108B - Ultrasonic motor driving controller based on audio power amplifier - Google Patents

Ultrasonic motor driving controller based on audio power amplifier Download PDF

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Publication number
CN108377108B
CN108377108B CN201810487477.5A CN201810487477A CN108377108B CN 108377108 B CN108377108 B CN 108377108B CN 201810487477 A CN201810487477 A CN 201810487477A CN 108377108 B CN108377108 B CN 108377108B
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signal
frequency
power amplifier
active filter
ultrasonic motor
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CN108377108A (en
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潘松
陈雷
徐张凡
唐洪权
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Nanjing University of Aeronautics and Astronautics
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Nanjing University of Aeronautics and Astronautics
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02NELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
    • H02N2/00Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
    • H02N2/10Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing rotary motion, e.g. rotary motors
    • H02N2/14Drive circuits; Control arrangements or methods

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Abstract

The invention discloses an ultrasonic motor driving controller based on an audio power amplifier, which comprises a crystal oscillator, an embedded microprocessor, a sinusoidal signal generator, a power amplifier matching circuit, a forward/reverse rotation switch, a speed regulating switch, a current feedback circuit, a voltage feedback circuit, an encoder and a power supply module, wherein clock signals sent by the crystal oscillator are respectively distributed to three ePWM modules through ePWM clock units in the embedded microprocessor. The control system realizes continuous real-time frequency signal adjustment through the internal module of the microprocessor, achieves the control target of high performance and high stability of the ultrasonic motor, and realizes the communication between the motor driving controller and the upper computer through the programming of the embedded microprocessor, thereby realizing the receiving of remote control instructions and the real-time monitoring of the running state of the motor. The motor driver has higher energy conversion efficiency, the control circuit has relatively simple structure and lower cost, and is more beneficial to the integration and miniaturization of the driving circuit.

Description

一种基于音频功放的超声电机驱动控制器An ultrasonic motor drive controller based on audio power amplifier

技术领域Technical field

本发明涉及超声电机驱动控制领域,尤其涉及一种基于音频功放的超声电机驱动控制器,能够实现高性能、高精度转速稳定性的硬件配置和与之相匹配的控制方法。The present invention relates to the field of ultrasonic motor drive control, and in particular to an ultrasonic motor drive controller based on an audio power amplifier, which can realize hardware configuration of high performance, high precision speed stability and a matching control method.

背景技术Background technique

超声电机是一种新型电机,它利用了压电材料的逆压电效应,在压电材料上施加交流信号产生交变电场,进而激发出压电材料在超声频段内的振动,并将这一振动放大,通过摩擦作用转换为电机转子的运动,作为功率输出并驱动其他负载。与传统电机相比,超声电机具有低转速、大力矩、响应速度快、断电自锁、无电磁干扰等优点。因此,超声电机在航空航天、仿生机械、医疗器械等领域得到广泛应用。The ultrasonic motor is a new type of motor that utilizes the inverse piezoelectric effect of piezoelectric materials. It applies an AC signal to the piezoelectric material to generate an alternating electric field, thereby stimulating the vibration of the piezoelectric material in the ultrasonic frequency band and converting this The vibration is amplified and converted into motion of the motor rotor through friction, which is output as power and drives other loads. Compared with traditional motors, ultrasonic motors have the advantages of low speed, high torque, fast response speed, self-locking when power is turned off, and no electromagnetic interference. Therefore, ultrasonic motors are widely used in aerospace, bionic machinery, medical equipment and other fields.

超声电机的响应速度与响应精度也相比电磁电机有很大的提高,由于特殊的驱动机理使得超声电机的响应时间相较于电磁电机而言有很大提高,响应速度可以提高到0.01s以内,并且由于摩擦力的存在,超声电机的位置精度也相较于电磁电机得到很大的提高。The response speed and response accuracy of ultrasonic motors are also greatly improved compared to electromagnetic motors. Due to the special driving mechanism, the response time of ultrasonic motors is greatly improved compared to electromagnetic motors, and the response speed can be increased to within 0.01s. , and due to the existence of friction, the position accuracy of the ultrasonic motor is also greatly improved compared to the electromagnetic motor.

超声电机需要由两路正交相位的超声频段的交流信号来驱动工作。现阶段主流的超声电机驱动方案是PWM逆变式驱动方案。该方案通过分频分相电路和功放电路产生正交的高压方波信号,并通过匹配电路滤波产生两路正交的正弦信号。PWM逆变式驱动方案有谐波分量大、难以调压等问题。The ultrasonic motor needs to be driven by two AC signals in the ultrasonic frequency band with orthogonal phases. The current mainstream ultrasonic motor drive solution is the PWM inverter drive solution. This solution generates orthogonal high-voltage square wave signals through frequency division and phase division circuits and power amplifier circuits, and generates two orthogonal sinusoidal signals through matching circuit filtering. The PWM inverter drive solution has problems such as large harmonic components and difficulty in voltage regulation.

发明内容Contents of the invention

本发明所要解决的技术问题是针对背景技术中所涉及到的缺陷,提供一种基于音频功放的超声电机驱动控制器。The technical problem to be solved by the present invention is to provide an ultrasonic motor drive controller based on an audio power amplifier to address the defects involved in the background technology.

本发明为解决上述技术问题采用以下技术方案:The present invention adopts the following technical solutions to solve the above technical problems:

一种基于音频功放的超声电机驱动控制器,包含正反转开关、速度调节开关、电流反馈电路、电压反馈电路、编码器、晶振、嵌入式微处理器、正弦信号发生器、功放匹配电路和电源模块,所述嵌入式微处理器分别和所述正反转开关、速度调节开关、电流反馈电路、电压反馈电路、编码器、晶振、正弦信号发生器的输入侧电气相连,所述正弦信号发生器的输出侧通过所述功放匹配电路和待驱动的超声电机相连;所述晶振用于提供时钟信号给所述嵌入式微处理器;An ultrasonic motor drive controller based on an audio power amplifier, including a forward and reverse switch, a speed adjustment switch, a current feedback circuit, a voltage feedback circuit, an encoder, a crystal oscillator, an embedded microprocessor, a sine signal generator, a power amplifier matching circuit and a power supply Module, the embedded microprocessor is electrically connected to the forward and reverse switch, the speed adjustment switch, the current feedback circuit, the voltage feedback circuit, the encoder, the crystal oscillator, and the input side of the sine signal generator. The sine signal generator The output side is connected to the ultrasonic motor to be driven through the power amplifier matching circuit; the crystal oscillator is used to provide a clock signal to the embedded microprocessor;

所述嵌入式微处理器包含第一ePWM模块、第二ePWM模块、第三ePWM模块、运算单元、GPIO单元、ADC单元和eQEP单元;The embedded microprocessor includes a first ePWM module, a second ePWM module, a third ePWM module, an arithmetic unit, a GPIO unit, an ADC unit and an eQEP unit;

所述第一ePWM模块用于根据晶振提供的时钟信号和接收到的第一频率产生正弦信号发生器时钟信号并将其传递给所述正弦信号发生器;The first ePWM module is used to generate a sinusoidal signal generator clock signal according to the clock signal provided by the crystal oscillator and the received first frequency and transfer it to the sinusoidal signal generator;

所述第二ePWM模块用于根据晶振提供的时钟信号和接收到的第二频率产生第一PWM波信号并将其传递给所述正弦信号发生器,所述第一PWM波信号频率与正弦信号发生器时钟信号的频率比为1:50;The second ePWM module is used to generate a first PWM wave signal according to the clock signal provided by the crystal oscillator and the received second frequency and transfer it to the sine signal generator. The frequency of the first PWM wave signal is consistent with the sine signal. The frequency ratio of the generator clock signal is 1:50;

所述第三ePWM模块用于根据晶振提供的时钟信号和接收到的第三频率产生第二PWM波信号并将其传递给所述正弦信号发生器,所述第二PWM波信号频率与正弦信号发生器时钟信号的频率比为1:50,且第二PWM波信号与第一PWM波信号相位差为90°;The third ePWM module is used to generate a second PWM wave signal according to the clock signal provided by the crystal oscillator and the received third frequency and transfer it to the sine signal generator. The frequency of the second PWM wave signal is the same as that of the sine signal. The frequency ratio of the generator clock signal is 1:50, and the phase difference between the second PWM wave signal and the first PWM wave signal is 90°;

所述正反转开关用于将正转或反转或停转的模拟信号输入至所述嵌入式微处理器;The forward and reverse rotation switch is used to input an analog signal of forward rotation, reverse rotation or stop rotation to the embedded microprocessor;

所述电流反馈电路用于测量超声电机工作电流的模拟信号,并将其传递给所述嵌入式微处理器;The current feedback circuit is used to measure the analog signal of the operating current of the ultrasonic motor and transfer it to the embedded microprocessor;

所述电压反馈电路用于测量超声电机的工作电压的模拟信号,并将其传递给所述嵌入式微处理器;The voltage feedback circuit is used to measure the analog signal of the operating voltage of the ultrasonic motor and transfer it to the embedded microprocessor;

所述编码器用于测量超声电机转子转动角度或动子位移,产生相应的脉冲信号,并将其传递给所述嵌入式微处理器;The encoder is used to measure the rotation angle of the ultrasonic motor rotor or the displacement of the mover, generate a corresponding pulse signal, and transmit it to the embedded microprocessor;

所述速度调节开关用于将速度调节模拟信号输入至所述嵌入式微处理器;The speed adjustment switch is used to input a speed adjustment analog signal to the embedded microprocessor;

所述GPIO单元用于将所述正反转开关输入的模拟信号转换为数字信号后传递给所述运算单元;The GPIO unit is used to convert the analog signal input by the forward and reverse switch into a digital signal and then transmit it to the operation unit;

所述ADC单元用于将所述电流反馈电路、电压反馈电路输入的模拟信号转换为数字信号后传递给所述运算单元;The ADC unit is used to convert the analog signals input by the current feedback circuit and the voltage feedback circuit into digital signals and then transmit them to the operation unit;

所述eQEP单元用于将所述编码器输入的脉冲信号转换为数字信号后传递给所述运算单元;The eQEP unit is used to convert the pulse signal input by the encoder into a digital signal and then transmit it to the operation unit;

所述运算单元用于根据所述正反转开关、速度调节开关、电流反馈电路、电压反馈电路、编码器经转换后的数字信号计算出第一频率、第二频率、第三频率,并分别将第一频率、第二频率、第三频率传输至第一ePWM模块、第二ePWM模块、第三ePWM模块;所述运算单元在没有接收到正反转开关、速度调节开关、电流反馈电路、电压反馈电路、编码器经转换后的数字信号时,将预先设定的第一频率阈值、第二频率阈值、第三频率阈值作为第一频率、第二频率、第三频率分别传输至第一ePWM模块、第二ePWM模块、第三ePWM模块;The computing unit is used to calculate the first frequency, the second frequency, and the third frequency based on the converted digital signals of the forward and reverse switches, speed adjustment switches, current feedback circuits, voltage feedback circuits, and encoders, and calculate the first frequency, the second frequency, and the third frequency respectively. The first frequency, the second frequency, and the third frequency are transmitted to the first ePWM module, the second ePWM module, and the third ePWM module; the operation unit does not receive the forward and reverse rotation switch, the speed adjustment switch, the current feedback circuit, When the voltage feedback circuit and the encoder convert the digital signals, the preset first frequency threshold, second frequency threshold, and third frequency threshold are respectively transmitted to the first frequency, the second frequency, and the third frequency as the first frequency, the second frequency, and the third frequency. ePWM module, second ePWM module, third ePWM module;

所述正弦信号发生器用于根据接收到的正弦信号发生器时钟信号、第一PWM波信号和第二PWM波信号产生第一正弦波信号和第二正弦波信号,并将其传递给所述功放匹配电路,所述第一正弦波信号与第二正弦波信号相位差为90°;The sine signal generator is used to generate a first sine wave signal and a second sine wave signal according to the received sine signal generator clock signal, the first PWM wave signal and the second PWM wave signal, and transfer them to the power amplifier Matching circuit, the phase difference between the first sine wave signal and the second sine wave signal is 90°;

所述功放匹配电路用于根据接收到的第一正弦波信号、第二正弦波信号产生第一驱动信号、第二驱动信号,所述第一驱动信号、第二驱动信号相位差为90°,用于驱动待控制的超声电机。The power amplifier matching circuit is used to generate a first drive signal and a second drive signal according to the received first sine wave signal and second sine wave signal. The phase difference between the first drive signal and the second drive signal is 90°. Used to drive the ultrasonic motor to be controlled.

作为本发明一种基于音频功放的超声电机驱动控制器进一步的优化方案,所述正弦信号发生器包含直流电源、第一有源滤波器、第二有源滤波器、第一至第二电阻、以及第一至第三电容;As a further optimization solution of the ultrasonic motor drive controller based on audio power amplifier of the present invention, the sine signal generator includes a DC power supply, a first active filter, a second active filter, first to second resistors, and first to third capacitors;

所述第一有源滤波器、第二有源滤波器的型号均为MAX295;The models of the first active filter and the second active filter are both MAX295;

所述直流电源为5V电源,其正极分别和第一电容的一端、第二电容的一端、第一电阻的一端、第一有源滤波器的V+引脚、第二有源滤波器的V+引脚相连,负极分别和第一电容的另一端、第二电容的另一端、第二电阻的一端、第三电容的一端、第一有源滤波器的V-引脚、第二有源滤波器的V-引脚相连后接地;The DC power supply is a 5V power supply, and its positive pole is connected to one end of the first capacitor, one end of the second capacitor, one end of the first resistor, the V+ pin of the first active filter, and the V+ pin of the second active filter. pins are connected, and the negative electrode is connected to the other end of the first capacitor, the other end of the second capacitor, one end of the second resistor, one end of the third capacitor, the V- pin of the first active filter, and the second active filter The V- pin is connected to ground;

所述第一电阻的另一端分别和第二电阻的另一端、第三电容的另一端、第一有源滤波器的GND引脚、第二有源滤波器的GND引脚相连;The other end of the first resistor is connected to the other end of the second resistor, the other end of the third capacitor, the GND pin of the first active filter, and the GND pin of the second active filter respectively;

所述第一有源滤波器的CLK引脚、第二有源滤波器的CLK引脚均和所述第一ePWM模块相连;The CLK pin of the first active filter and the CLK pin of the second active filter are both connected to the first ePWM module;

所述第一有源滤波器的IN引脚、第二有源滤波器的IN引脚分别和所述第二ePWM模块、第三ePWM模块对应相连;The IN pin of the first active filter and the IN pin of the second active filter are respectively connected to the second ePWM module and the third ePWM module;

所述第一有源滤波器的OP IN引脚和其OP OUT引脚相连,第二有源滤波器的OP IN引脚和其OP OUT引脚相连;The OP IN pin of the first active filter is connected to its OP OUT pin, and the OP IN pin of the second active filter is connected to its OP OUT pin;

所述第一有源滤波器的OUT引脚、第二有源滤波器的OUT引脚均和所述功放匹配电路相连。The OUT pin of the first active filter and the OUT pin of the second active filter are both connected to the power amplifier matching circuit.

作为本发明一种基于音频功放的超声电机驱动控制器进一步的优化方案,所述功放匹配电路包含Class D音频功放芯片、第一至第二升压变压器、以及第一至第二并联电感;As a further optimization solution of the present invention's ultrasonic motor drive controller based on audio power amplifier, the power amplifier matching circuit includes a Class D audio power amplifier chip, first to second step-up transformers, and first to second parallel inductors;

所述Class D音频功放芯片分别和正弦信号发生器、第一升压变压器的输入端、第二升压变压器的输入端相连;所述第一、第二升压变压器的输入端分别和第一、第二并联电感的一端相连,所述第一、第二并联电感的另一端分别和待控制的超声电机的两个驱动端相连;The Class D audio power amplifier chip is respectively connected to the sinusoidal signal generator, the input end of the first step-up transformer, and the input end of the second step-up transformer; the input ends of the first and second step-up transformers are respectively connected to the first step-up transformer. , one end of the second parallel inductor is connected, and the other ends of the first and second parallel inductors are respectively connected to the two driving ends of the ultrasonic motor to be controlled;

所述Class D音频功放芯片用于根据接收到的第一正弦波信号产生SPWM波信号SinA和SinB后输入至第一升压变压器,根据接收到的第二正弦波信号产生SPWM波信号CosA和CosB后输入至第二升压变压器,其中,SinA信号和SinB信号为一组差分信号,CosA信号和CosB信号为一组差分信号;The Class D audio power amplifier chip is used to generate SPWM wave signals SinA and SinB according to the received first sine wave signal and then input them to the first step-up transformer, and generate SPWM wave signals CosA and CosB according to the received second sine wave signal. and then input to the second step-up transformer, where the SinA signal and the SinB signal are a set of differential signals, and the CosA signal and the CosB signal are a set of differential signals;

所述SinA信号、SinB信号经过第一升压变压器升压后通过第一并联电感匹配产生第一驱动信号;The SinA signal and SinB signal are boosted by the first step-up transformer and then matched with the first parallel inductor to generate the first drive signal;

所述CosA信号、CosB信号经过第二升压变压器升压后通过第二并联电感匹配产生第二驱动信号;The CosA signal and CosB signal are boosted by the second boosting transformer and then matched with the second parallel inductor to generate the second driving signal;

所述的第一驱动信号与第二驱动信号相位差为90°,用于驱动待控制的超声电机。The phase difference between the first driving signal and the second driving signal is 90° and is used to drive the ultrasonic motor to be controlled.

作为本发明一种基于音频功放的超声电机驱动控制器进一步的优化方案,所述Class D音频功放芯片和第一、第二升压变压器之间均设有脉冲吸收电路。As a further optimization solution of the ultrasonic motor drive controller based on the audio power amplifier of the present invention, a pulse absorption circuit is provided between the Class D audio power amplifier chip and the first and second step-up transformers.

作为本发明一种基于音频功放的超声电机驱动控制器进一步的优化方案,所述嵌入式微处理器的型号为TMS320F28335。As a further optimization solution of the ultrasonic motor drive controller based on the audio power amplifier of the present invention, the model of the embedded microprocessor is TMS320F28335.

作为本发明一种基于音频功放的超声电机驱动控制器进一步的优化方案,所述正反转开关采用单刀三掷开关。As a further optimization solution of the ultrasonic motor drive controller based on the audio power amplifier of the present invention, the forward and reverse switch adopts a single-pole three-throw switch.

作为本发明一种基于音频功放的超声电机驱动控制器进一步的优化方案,所述嵌入式微处理器还包含SCI单元,所述SCI单元用于将所述电流反馈电路、电压反馈电路、编码器经转换后的数字信号传递给上位机。As a further optimization solution of the ultrasonic motor drive controller based on the audio power amplifier of the present invention, the embedded microprocessor also includes an SCI unit, which is used to combine the current feedback circuit, the voltage feedback circuit, and the encoder. The converted digital signal is transmitted to the host computer.

本发明采用以上技术方案与现有技术相比,具有以下技术效果:Compared with the existing technology, the present invention adopts the above technical solution and has the following technical effects:

本发明将Class D音频功放运用到超声电机驱动器的功放电路中,结合超声电机驱动的需要发挥出Class D音频功放效率高、发热量小、谐波分量小的优点;控制电路结构简单,成本较低,更有利于驱动电路的集成化、小型化。The present invention applies the Class D audio power amplifier to the power amplifier circuit of the ultrasonic motor driver, and combines the needs of the ultrasonic motor drive to bring out the advantages of the Class D audio power amplifier with high efficiency, low heat generation and small harmonic components; the control circuit structure is simple and the cost is low Low, which is more conducive to the integration and miniaturization of the drive circuit.

驱动核心采用了运算功能强大的DSP芯片,型号为TMS320F28335,可以根据稳定平台的工作状态与工作需求通过DSP芯片的内部模块对电机的驱动信号进行实时频率相位以及幅值调节,实现对超声电机的高性能、高稳定性的控制目标。The drive core adopts a DSP chip with powerful computing function, model number TMS320F28335, which can adjust the frequency, phase and amplitude of the motor's drive signal in real time through the internal module of the DSP chip according to the working status and working requirements of the stable platform to realize the control of the ultrasonic motor. High performance and high stability control objectives.

驱动控制器可以与上位机进行实时通信,实现远程控制指令的接受和电机运行状态的实时监控。The drive controller can communicate with the host computer in real time to realize the acceptance of remote control instructions and real-time monitoring of the motor operating status.

附图说明Description of the drawings

图1是超声电机驱动控制器原理框图;Figure 1 is the schematic block diagram of the ultrasonic motor drive controller;

图2是正弦信号发生器电路实现原理图;Figure 2 is the schematic diagram of the sinusoidal signal generator circuit;

图3是驱动控制器电路波形变化图。Figure 3 is a waveform change diagram of the drive controller circuit.

具体实施方式Detailed ways

下面结合附图对本发明的技术方案做进一步的详细说明:The technical solution of the present invention will be further described in detail below in conjunction with the accompanying drawings:

本发明可以以许多不同的形式实现,而不应当认为限于这里所述的实施例。相反,提供这些实施例以便使本公开透彻且完整,并且将向本领域技术人员充分表达本发明的范围。在附图中,为了清楚起见放大了组件。The invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In the drawings, components are exaggerated for clarity.

如图1所示,本发明公开了一种基于音频功放的超声电机驱动控制器,包含晶振、嵌入式微处理器、正弦信号发生器、功放匹配电路、正反转开关、速度调节开关、电流反馈电路、电压反馈电路、编码器和电源模块,嵌入式微处理器分别和正反转开关、速度调节开关、电流反馈电路、电压反馈电路、编码器、晶振、正弦信号发生器的输入侧电气相连,正弦信号发生器的输出侧通过功放匹配电路和待驱动的超声电机相连;As shown in Figure 1, the present invention discloses an ultrasonic motor drive controller based on an audio power amplifier, including a crystal oscillator, an embedded microprocessor, a sine signal generator, a power amplifier matching circuit, a forward and reverse switch, a speed adjustment switch, and a current feedback circuit, voltage feedback circuit, encoder and power module, the embedded microprocessor is electrically connected to the forward and reverse switch, speed adjustment switch, current feedback circuit, voltage feedback circuit, encoder, crystal oscillator, and the input side of the sine signal generator. The output side of the signal generator is connected to the ultrasonic motor to be driven through a power amplifier matching circuit;

晶振用于提供时钟信号给嵌入式微处理器;The crystal oscillator is used to provide clock signals to the embedded microprocessor;

嵌入式微处理器包含第一ePWM模块、第二ePWM模块、第三ePWM模块、运算单元、GPIO单元、ADC单元和eQEP单元;The embedded microprocessor includes a first ePWM module, a second ePWM module, a third ePWM module, an arithmetic unit, a GPIO unit, an ADC unit and an eQEP unit;

第一ePWM模块用于根据晶振提供的时钟信号和接收到的第一频率产生正弦信号发生器时钟信号并将其传递给正弦信号发生器;The first ePWM module is used to generate a sinusoidal signal generator clock signal according to the clock signal provided by the crystal oscillator and the received first frequency and transfer it to the sinusoidal signal generator;

第二ePWM模块用于根据晶振提供的时钟信号和接收到的第二频率产生第一PWM波信号并将其传递给正弦信号发生器,第一PWM波信号频率与正弦信号发生器时钟信号的频率比为1:50;The second ePWM module is used to generate a first PWM wave signal according to the clock signal provided by the crystal oscillator and the received second frequency and transfer it to the sine signal generator. The frequency of the first PWM wave signal is the same as the frequency of the sine signal generator clock signal. The ratio is 1:50;

第三ePWM模块用于根据晶振提供的时钟信号和接收到的第三频率产生第二PWM波信号并将其传递给正弦信号发生器,第二PWM波信号频率与正弦信号发生器时钟信号的频率比为1:50,且第二PWM波信号与第一PWM波信号相位差为90°;The third ePWM module is used to generate a second PWM wave signal based on the clock signal provided by the crystal oscillator and the received third frequency and transfer it to the sine signal generator. The frequency of the second PWM wave signal is the same as the frequency of the sine signal generator clock signal. The ratio is 1:50, and the phase difference between the second PWM wave signal and the first PWM wave signal is 90°;

正反转开关用于将正转或反转或停转的模拟信号输入至嵌入式微处理器;The forward and reverse switch is used to input the analog signal of forward, reverse or stop rotation to the embedded microprocessor;

电流反馈电路用于测量超声电机工作电流的模拟信号,并将其传递给嵌入式微处理器;The current feedback circuit is used to measure the analog signal of the ultrasonic motor operating current and transmit it to the embedded microprocessor;

电压反馈电路用于测量超声电机的工作电压的模拟信号,并将其传递给嵌入式微处理器;The voltage feedback circuit is used to measure the analog signal of the operating voltage of the ultrasonic motor and transmit it to the embedded microprocessor;

编码器用于测量超声电机转子转动角度或动子位移,产生相应的脉冲信号,并将其传递给嵌入式微处理器;The encoder is used to measure the rotation angle of the ultrasonic motor rotor or the displacement of the mover, generate the corresponding pulse signal, and transmit it to the embedded microprocessor;

速度调节开关用于将速度调节模拟信号输入至嵌入式微处理器;The speed adjustment switch is used to input the speed adjustment analog signal to the embedded microprocessor;

GPIO单元用于将正反转开关输入的模拟信号转换为数字信号后传递给运算单元;The GPIO unit is used to convert the analog signal input by the forward and reverse switch into a digital signal and then transmit it to the computing unit;

ADC单元用于将电流反馈电路、电压反馈电路输入的模拟信号转换为数字信号后传递给运算单元;The ADC unit is used to convert the analog signals input by the current feedback circuit and voltage feedback circuit into digital signals and then pass them to the computing unit;

eQEP单元用于将编码器输入的脉冲信号转换为数字信号后传递给运算单元;The eQEP unit is used to convert the pulse signal input by the encoder into a digital signal and then transmit it to the computing unit;

运算单元用于根据正反转开关、速度调节开关、电流反馈电路、电压反馈电路、编码器经转换后的数字信号计算出第一频率、第二频率、第三频率,并分别将第一频率、第二频率、第三频率传输至第一ePWM模块、第二ePWM模块、第三ePWM模块;运算单元在没有接收到正反转开关、速度调节开关、电流反馈电路、电压反馈电路、编码器经转换后的数字信号时,将预先设定的第一频率阈值、第二频率阈值、第三频率阈值作为第一频率、第二频率、第三频率分别传输至第一ePWM模块、第二ePWM模块、第三ePWM模块;The arithmetic unit is used to calculate the first frequency, the second frequency, and the third frequency based on the converted digital signals of the forward and reverse switches, the speed adjustment switch, the current feedback circuit, the voltage feedback circuit, and the encoder, and convert the first frequency to the first frequency respectively. , the second frequency, and the third frequency are transmitted to the first ePWM module, the second ePWM module, and the third ePWM module; the computing unit does not receive the forward and reverse switches, speed adjustment switches, current feedback circuits, voltage feedback circuits, and encoders. When converting the digital signal, the preset first frequency threshold, second frequency threshold, and third frequency threshold are respectively transmitted to the first ePWM module and the second ePWM as the first frequency, the second frequency, and the third frequency. module, third ePWM module;

正弦信号发生器用于根据接收到的正弦信号发生器时钟信号、第一PWM波信号和第二PWM波信号产生第一正弦波信号和第二正弦波信号,并将其传递给功放匹配电路,第一正弦波信号与第二正弦波信号相位差为90°;The sine signal generator is used to generate the first sine wave signal and the second sine wave signal according to the received sine signal generator clock signal, the first PWM wave signal and the second PWM wave signal, and transfer them to the power amplifier matching circuit, and The phase difference between the first sine wave signal and the second sine wave signal is 90°;

功放匹配电路用于根据接收到的第一正弦波信号、第二正弦波信号产生第一驱动信号、第二驱动信号,第一驱动信号、第二驱动信号相位差为90°,用于驱动待控制的超声电机。The power amplifier matching circuit is used to generate the first driving signal and the second driving signal according to the received first sine wave signal and the second sine wave signal. The phase difference between the first driving signal and the second driving signal is 90°, and is used to drive the waiting signal. Controlled ultrasonic motor.

功放匹配电路包含Class D音频功放芯片、第一至第二升压变压器、以及第一至第二并联电感;The power amplifier matching circuit includes a Class D audio power amplifier chip, the first to second step-up transformers, and the first to second parallel inductors;

Class D音频功放芯片分别和正弦信号发生器、第一升压变压器的输入端、第二升压变压器的输入端相连;第一、第二升压变压器的输入端分别和第一、第二并联电感的一端相连,第一、第二并联电感的另一端分别和待控制的超声电机的两个驱动端相连;The Class D audio power amplifier chip is respectively connected to the sinusoidal signal generator, the input terminal of the first step-up transformer, and the input terminal of the second step-up transformer; the input terminals of the first and second step-up transformers are connected in parallel with the first and second step-up transformers respectively. One end of the inductor is connected, and the other ends of the first and second parallel inductors are respectively connected to the two driving ends of the ultrasonic motor to be controlled;

Class D音频功放芯片用于根据接收到的第一正弦波信号产生SPWM波信号SinA和SinB后输入至第一升压变压器,根据接收到的第二正弦波信号产生SPWM波信号CosA和CosB后输入至第二升压变压器,其中,SinA信号和SinB信号为一组差分信号,CosA信号和CosB信号为一组差分信号;The Class D audio power amplifier chip is used to generate SPWM wave signals SinA and SinB according to the received first sine wave signal and then input them to the first step-up transformer, and to generate SPWM wave signals CosA and CosB according to the received second sine wave signal and then input them. to the second step-up transformer, where the SinA signal and the SinB signal are a set of differential signals, and the CosA signal and the CosB signal are a set of differential signals;

SinA信号、SinB信号经过第一升压变压器升压后通过第一并联电感匹配产生第一驱动信号;The SinA signal and the SinB signal are boosted by the first step-up transformer and then matched with the first parallel inductor to generate the first drive signal;

CosA信号、CosB信号经过第二升压变压器升压后通过第二并联电感匹配产生第二驱动信号;The CosA signal and the CosB signal are boosted by the second step-up transformer and matched through the second parallel inductor to generate the second drive signal;

第一驱动信号与第二驱动信号相位差为90°,用于驱动待控制的超声电机。The phase difference between the first driving signal and the second driving signal is 90°, and is used to drive the ultrasonic motor to be controlled.

Class D音频功放芯片和第一、第二升压变压器之间均设有脉冲吸收电路。There are pulse absorption circuits between the Class D audio power amplifier chip and the first and second step-up transformers.

嵌入式微处理器的型号优先采用TMS320F28335。The embedded microprocessor model is preferred to be TMS320F28335.

正反转开关采用单刀三掷开关。The forward and reverse switch adopts a single-pole three-throw switch.

嵌入式微处理器还能够进一步包含SCI单元,SCI单元用于将电流反馈电路、电压反馈电路、编码器经转换后的数字信号传递给上位机。The embedded microprocessor can further include an SCI unit, which is used to transmit the converted digital signals of the current feedback circuit, voltage feedback circuit, and encoder to the host computer.

如图2所示,正弦信号发生器包含直流电源、第一有源滤波器、第二有源滤波器、第一至第二电阻、以及第一至第三电容。第一有源滤波器、第二有源滤波器的型号均为MAX295。As shown in Figure 2, the sine signal generator includes a DC power supply, a first active filter, a second active filter, first to second resistors, and first to third capacitors. The models of the first active filter and the second active filter are both MAX295.

直流电源为5V电源,其正极分别和第一电容的一端、第二电容的一端、第一电阻的一端、第一有源滤波器的V+引脚、第二有源滤波器的V+引脚相连,负极分别和第一电容的另一端、第二电容的另一端、第二电阻的一端、第三电容的一端、第一有源滤波器的V-引脚、第二有源滤波器的V-引脚相连后接地。The DC power supply is a 5V power supply, and its positive pole is connected to one end of the first capacitor, one end of the second capacitor, one end of the first resistor, the V+ pin of the first active filter, and the V+ pin of the second active filter. , the negative electrode is respectively connected to the other end of the first capacitor, the other end of the second capacitor, one end of the second resistor, one end of the third capacitor, the V- pin of the first active filter, and the V-pin of the second active filter. -The pins are connected to ground.

第一电阻的另一端分别和第二电阻的另一端、第三电容的另一端、第一有源滤波器的GND引脚、第二有源滤波器的GND引脚相连;第一有源滤波器的CLK引脚、第二有源滤波器的CLK引脚均和第一ePWM模块相连;第一有源滤波器的IN引脚、第二有源滤波器的IN引脚分别和第二ePWM模块、第三ePWM模块对应相连;第一有源滤波器的OP IN引脚和其OP OUT引脚相连,第二有源滤波器的OP IN引脚和其OP OUT引脚相连;第一有源滤波器的OUT引脚、第二有源滤波器的OUT引脚均和功放匹配电路相连。直流电源与分压电阻R1和R2为双电源的有源滤波器供电;电容C1和C2为旁路电容和去耦电容;滑动变阻器R3和电阻R4用于调节正弦信号的幅值;有源滤波器接收嵌入式微处理器的第一ePWM模块、第二ePWM模块和第三ePWM模块输出的信号,产生两路相位相差90°的正弦波。The other end of the first resistor is connected to the other end of the second resistor, the other end of the third capacitor, the GND pin of the first active filter, and the GND pin of the second active filter respectively; the first active filter The CLK pin of the filter and the CLK pin of the second active filter are both connected to the first ePWM module; the IN pin of the first active filter and the IN pin of the second active filter are respectively connected to the second ePWM module. module and the third ePWM module are connected correspondingly; the OP IN pin of the first active filter is connected to its OP OUT pin, and the OP IN pin of the second active filter is connected to its OP OUT pin; the first active filter has The OUT pin of the source filter and the OUT pin of the second active filter are both connected to the power amplifier matching circuit. The DC power supply and voltage dividing resistors R1 and R2 supply power to the active filter of the dual power supply; the capacitors C1 and C2 are bypass capacitors and decoupling capacitors; the sliding rheostat R3 and the resistor R4 are used to adjust the amplitude of the sinusoidal signal; active filtering The device receives signals output from the first ePWM module, the second ePWM module and the third ePWM module of the embedded microprocessor, and generates two sine waves with a phase difference of 90°.

如图3所示,外部晶振单元的时钟信号输入嵌入式微处理器,嵌入式微处理器的ePWM模块输出一路正弦信号发生器时钟信号和两路相位相差90°幅值为3.3V的PWM波,经过有源滤波器滤波产生两路相位相差90°峰峰值为3.3V的正弦波,再经过基于音频功放的功放电路产生两组组差分SPWM波,最后经过放大\匹配电路产生两路相位相差90°峰峰值为300V~400V的正弦波形来驱动超声电机。As shown in Figure 3, the clock signal of the external crystal oscillator unit is input to the embedded microprocessor. The ePWM module of the embedded microprocessor outputs a sinusoidal signal generator clock signal and two PWM waves with a phase difference of 90° and an amplitude of 3.3V. The active filter generates two sine waves with a phase difference of 90° and a peak-to-peak value of 3.3V, and then passes through the power amplifier circuit based on the audio power amplifier to generate two sets of differential SPWM waves. Finally, the amplification\matching circuit generates two sets of sine waves with a phase difference of 90°. A sine waveform with a peak-to-peak value of 300V~400V drives the ultrasonic motor.

本技术领域技术人员可以理解的是,除非另外定义,这里使用的所有术语(包括技术术语和科学术语)具有与本发明所属领域中的普通技术人员的一般理解相同的意义。还应该理解的是,诸如通用字典中定义的那些术语应该被理解为具有与现有技术的上下文中的意义一致的意义,并且除非像这里一样定义,不会用理想化或过于正式的含义来解释。It can be understood by one of ordinary skill in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It should also be understood that terms such as those defined in general dictionaries are to be understood to have meanings consistent with their meaning in the context of the prior art, and are not to be taken in an idealized or overly formal sense unless defined as herein. explain.

以上所述的具体实施方式,对本发明的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施方式而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above-mentioned specific embodiments further describe the objectives, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above-mentioned are only specific embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims (6)

1. The ultrasonic motor driving controller based on the audio power amplifier is characterized by comprising a crystal oscillator, an embedded microprocessor, a sinusoidal signal generator, a power amplifier matching circuit, a forward and reverse rotation switch, a speed regulating switch, a current feedback circuit, a voltage feedback circuit, an encoder and a power module, wherein the embedded microprocessor is respectively and electrically connected with the power module, the forward and reverse rotation switch, the speed regulating switch, the current feedback circuit, the voltage feedback circuit, the encoder, the crystal oscillator and the input side of the sinusoidal signal generator, and the output side of the sinusoidal signal generator is connected with an ultrasonic motor to be driven through the power amplifier matching circuit;
the crystal oscillator is used for providing a clock signal for the embedded microprocessor;
the embedded microprocessor comprises a first ePWM module, a second ePWM module, a third ePWM module, an operation unit, a GPIO unit, an ADC unit and an eQEP unit;
the first ePWM module is used for generating a clock signal of a sinusoidal signal generator according to a clock signal provided by the crystal oscillator and the received first frequency and transmitting the clock signal to the sinusoidal signal generator;
the second ePWM module is used for generating a first PWM wave signal according to a clock signal provided by the crystal oscillator and a received second frequency and transmitting the first PWM wave signal to the sinusoidal signal generator, and the frequency ratio of the first PWM wave signal frequency to the sinusoidal signal generator clock signal is 1:50;
the third ePWM module is used for generating a second PWM wave signal according to a clock signal provided by the crystal oscillator and a received third frequency and transmitting the second PWM wave signal to the sinusoidal signal generator, the frequency ratio of the frequency of the second PWM wave signal to the clock signal of the sinusoidal signal generator is 1:50, and the phase difference of the second PWM wave signal and the first PWM wave signal is 90 degrees;
the positive and negative rotation switch is used for inputting a positive rotation or reverse rotation or stopping analog signal to the embedded microprocessor;
the current feedback circuit is used for measuring an analog signal of the working current of the ultrasonic motor and transmitting the analog signal to the embedded microprocessor;
the voltage feedback circuit is used for measuring an analog signal of the working voltage of the ultrasonic motor and transmitting the analog signal to the embedded microprocessor;
the encoder is used for measuring the rotation angle of the rotor of the ultrasonic motor or the displacement of the rotor, generating corresponding pulse signals and transmitting the pulse signals to the embedded microprocessor;
the speed regulation switch is used for inputting a speed regulation analog signal to the embedded microprocessor;
the GPIO unit is used for converting the analog signal input by the forward and reverse switch into a digital signal and transmitting the digital signal to the operation unit;
the ADC unit is used for converting analog signals input by the current feedback circuit and the voltage feedback circuit into digital signals and transmitting the digital signals to the operation unit;
the eQEP unit is used for converting the pulse signal input by the encoder into a digital signal and transmitting the digital signal to the operation unit;
the operation unit is used for calculating a first frequency, a second frequency and a third frequency according to the digital signals converted by the forward and reverse rotation switch, the speed regulating switch, the current feedback circuit, the voltage feedback circuit and the encoder, and transmitting the first frequency, the second frequency and the third frequency to the first ePWM module, the second ePWM module and the third ePWM module respectively; when the arithmetic unit does not receive the digital signals converted by the forward and reverse rotation switch, the speed regulating switch, the current feedback circuit, the voltage feedback circuit and the encoder, the arithmetic unit respectively transmits a preset first frequency threshold value, a preset second frequency threshold value and a preset third frequency threshold value to the first ePWM module, the second ePWM module and the preset third frequency threshold value as the first frequency, the preset second frequency and the preset third frequency;
the sine signal generator is used for generating a first sine wave signal and a second sine wave signal according to the received sine signal generator clock signal, the first PWM wave signal and the second PWM wave signal, and transmitting the first sine wave signal and the second sine wave signal to the power amplifier matching circuit, and the phase difference between the first sine wave signal and the second sine wave signal is 90 degrees;
the power amplifier matching circuit is used for generating a first driving signal and a second driving signal according to the received first sine wave signal and the received second sine wave signal, and the phase difference of the first driving signal and the second driving signal is 90 degrees and is used for driving an ultrasonic motor to be controlled;
the power amplifier matching circuit comprises a Class D audio power amplifier chip, first to second step-up transformers and first to second parallel inductors;
the Class D audio power amplifier chip is respectively connected with the sinusoidal signal generator, the input end of the first step-up transformer and the input end of the second step-up transformer; the input ends of the first step-up transformer and the second step-up transformer are respectively connected with one ends of the first parallel inductor and the second parallel inductor, and the other ends of the first parallel inductor and the second parallel inductor are respectively connected with two driving ends of an ultrasonic motor to be controlled;
the Class D audio power amplifier chip is used for generating SPWM wave signals SinA and SinB according to the received first sine wave signals, inputting the SPWM wave signals SinA and SinB to the first step-up transformer, generating SPWM wave signals CosA and CosB according to the received second sine wave signals, and inputting the SPWM wave signals CosA and CosB to the second step-up transformer, wherein the SinA signal and the SinB signal are a group of differential signals, and the CosA signal and the CosB signal are a group of differential signals;
the SinA signal and the SinB signal are boosted by a first boosting transformer and then are matched through a first parallel inductor to generate a first driving signal;
the CosA signal and the CosB signal are boosted by a second boosting transformer and then are matched through a second parallel inductor to generate a second driving signal;
the phase difference between the first driving signal and the second driving signal is 90 degrees, and the first driving signal and the second driving signal are used for driving the ultrasonic motor to be controlled.
2. The audio power amplifier-based ultrasonic motor drive controller of claim 1, wherein the sinusoidal signal generator comprises a dc power source, a first active filter, a second active filter, first to second resistors, and first to third capacitors;
the models of the first active filter and the second active filter are MAX295;
the direct current power supply is a 5V power supply, the positive electrode of the direct current power supply is respectively connected with one end of a first capacitor, one end of a second capacitor, one end of a first resistor, a V+ pin of a first active filter and a V+ pin of a second active filter, and the negative electrode of the direct current power supply is respectively connected with the other end of the first capacitor, the other end of the second capacitor, one end of a second resistor, one end of a third capacitor, the V-pin of the first active filter and the V-pin of the second active filter and then grounded;
the other end of the first resistor is respectively connected with the other end of the second resistor, the other end of the third capacitor, the GND pin of the first active filter and the GND pin of the second active filter;
the CLK pin of the first active filter and the CLK pin of the second active filter are connected with the first ePWM module;
the IN pin of the first active filter and the IN pin of the second active filter are correspondingly connected with the second ePWM module and the third ePWM module respectively;
the OP IN pin of the first active filter is connected with the OP OUT pin of the first active filter, and the OP IN pin of the second active filter is connected with the OP OUT pin of the second active filter;
and the OUT pin of the first active filter and the OUT pin of the second active filter are connected with the power amplifier matching circuit.
3. The ultrasonic motor driving controller based on the audio power amplifier according to claim 2, wherein a pulse absorption circuit is arranged between the Class D audio power amplifier chip and the first step-up transformer and the second step-up transformer.
4. The ultrasonic motor drive controller based on an audio power amplifier of claim 1, wherein the embedded microprocessor is model TMS320F28335.
5. The ultrasonic motor drive controller based on an audio power amplifier according to claim 1, wherein the forward and reverse rotation switch is a single pole three throw switch.
6. The ultrasonic motor drive controller based on the audio power amplifier according to claim 1, wherein the embedded microprocessor further comprises an SCI unit, and the SCI unit is used for transmitting the digital signals converted by the current feedback circuit, the voltage feedback circuit and the encoder to an upper computer.
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CN109687759B (en) * 2018-11-21 2024-05-24 南京航空航天大学 Driving method and circuit for stepping motion of piezoelectric ultrasonic motor

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Publication number Priority date Publication date Assignee Title
US5198732A (en) * 1991-08-22 1993-03-30 Mitsubishi Jukogyo Kabushiki Kaisha Rotation control system for ultrasonic motor
CN103346693A (en) * 2013-07-03 2013-10-09 南京航空航天大学 Embedded-type driving controller for ultrasonic motor two-freedom-degree platform
CN208386439U (en) * 2018-05-21 2019-01-15 南京航空航天大学 A kind of ultrasound motor drive controller based on audio frequency power amplifier

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5198732A (en) * 1991-08-22 1993-03-30 Mitsubishi Jukogyo Kabushiki Kaisha Rotation control system for ultrasonic motor
CN103346693A (en) * 2013-07-03 2013-10-09 南京航空航天大学 Embedded-type driving controller for ultrasonic motor two-freedom-degree platform
CN208386439U (en) * 2018-05-21 2019-01-15 南京航空航天大学 A kind of ultrasound motor drive controller based on audio frequency power amplifier

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