CN108362222B - A Novel Point Diffraction Interferometry System Based on Multidirectional Tilt Carrier Frequency - Google Patents
A Novel Point Diffraction Interferometry System Based on Multidirectional Tilt Carrier Frequency Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及复杂面形光学元件面形测量系统技术领域,特别是一种基于多向倾斜载频的非零位新型点衍射干涉测量系统。The invention relates to the technical field of surface shape measurement systems for complex surface-shaped optical elements, in particular to a new non-zero position diffraction interferometric measurement system based on multi-directional inclined carrier frequencies.
背景技术Background technique
近年来,随着各领域对光学系统的性能要求越来越高,复杂面形光学元件得到了广泛的应用。与传统光学元件相比,复杂面形光学元件具有更多的自由度,在光学系统中能更方便的校正像差,大大简化系统结构。但是复杂面形光学元件表面形状自由复杂、梯度变化大,给其面形的高精度测量带来了许多难题,这成为了限制了大口径复杂面形元件在航空航天、国防、天文、光刻等领域的进一步应用的瓶颈。In recent years, with the increasingly high performance requirements of optical systems in various fields, complex surface optical components have been widely used. Compared with traditional optical elements, complex surface optical elements have more degrees of freedom, can more easily correct aberrations in the optical system, and greatly simplify the system structure. However, the surface shape of complex surface optical components is free and complex, and the gradient changes greatly, which brings many difficulties to the high-precision measurement of the surface shape, which limits the large-diameter complex surface components in aerospace, defense, astronomy, lithography. The bottleneck of further application in other fields.
复杂曲面的检测方法主要分为接触式和非接触式。接触式检测方法是光学元件加工单位所能成熟应用的方法,主要包括三坐标测量机法、轮廓仪法和摆臂式轮廓仪法。接触式测量法采用逐点扫描的方式,单点测量精度能达到纳米量级,但测量效率低,无法一次得到被测件全场形貌,而且测量过程中会对光学元件表面造成损伤。非接触检测方法包括微透镜阵列法、结构光三维测量法和干涉法。其中,干涉法是当前公认的测量光学元件面形的最准确、最有效的方法。然而传统的干涉测量系统在测量复杂面形元件时,往往干涉条纹过密,无法通过条纹信息解算光学元件的面形。The detection methods of complex surfaces are mainly divided into contact and non-contact. The contact detection method is a method that can be maturely applied by the optical component processing unit, mainly including the three-coordinate measuring machine method, the profiler method and the swing arm profiler method. The contact measurement method adopts a point-by-point scanning method, and the single-point measurement accuracy can reach the nanometer level, but the measurement efficiency is low, and the full-field topography of the tested object cannot be obtained at one time, and the surface of the optical element will be damaged during the measurement process. Non-contact detection methods include microlens array method, structured light three-dimensional measurement method and interference method. Among them, the interferometry is currently recognized as the most accurate and effective method for measuring the surface shape of optical components. However, when the traditional interferometric measurement system measures complex surface components, the interference fringes are often too dense, and the surface shape of the optical components cannot be solved by the fringe information.
德国斯图加特大学的Osten教授团队发明了一种基于点光源阵列的多重倾斜波面干涉测量法。利用该系统测量复杂面形时,最大可以补偿10°的表面梯度,测量精度优于λ/30。该方法中标准球面波由标准补偿球面透镜组产生,由于系统是非零位干涉系统且绝大部分光路位于轴外,那么标准补偿球面透镜组会引入大量波像差,导致系统误差过大,限制该方法的测量精度;而且受限于加工水平,制作大口径的标准补偿球面透镜组成本非常高,这就限制了整个系统的测量口径,难以实现大口径面形的测量。The team of Prof. Osten from the University of Stuttgart in Germany invented a multi-tilt wavefront interferometry method based on an array of point light sources. When using the system to measure complex surface shapes, the maximum surface gradient of 10° can be compensated, and the measurement accuracy is better than λ/30. In this method, the standard spherical wave is generated by the standard compensation spherical lens group. Since the system is a non-zero interference system and most of the optical paths are located off-axis, the standard compensation spherical lens group will introduce a large number of wave aberrations, resulting in excessive system errors, limiting the The measurement accuracy of this method; and limited by the processing level, the cost of making a large-diameter standard compensation spherical lens group is very high, which limits the measurement aperture of the entire system, and it is difficult to measure the large-diameter surface shape.
发明内容SUMMARY OF THE INVENTION
本发明本发明的目的在于提供一种基于多向倾斜载频的非零位新型点衍射干涉测量系统,解决现有技术无法实现大口径复杂面形光学元件的高精度测量和通用化测量的问题。The purpose of the present invention is to provide a new non-zero point diffraction interferometric measurement system based on multi-directional tilt carrier frequency, which solves the problem that the prior art cannot realize the high-precision measurement and generalized measurement of large-diameter complex surface optical elements .
实现本发明的技术解决方案为:一种基于多向倾斜载频的非零位新型点衍射干涉测量系统,包括线偏振激光光源、光纤耦合器模块、光纤阵列、待测件以及干涉图像采集系统,所述偏振激光光源、光纤耦合器模块、光纤阵列依次共第一光轴设置,所述待测件位于第二光轴,第二光轴与第一光轴夹角为每根光纤出射光束发散角的四分之一,所述待测件的最佳拟合球面曲率中心与光纤阵列端面中心重合;The technical solution for realizing the present invention is: a new non-zero point diffraction interferometric measurement system based on multi-directional tilt carrier frequency, comprising a linearly polarized laser light source, an optical fiber coupler module, an optical fiber array, a test piece and an interference image acquisition system , the polarized laser light source, the optical fiber coupler module, and the optical fiber array are arranged in sequence with the first optical axis, the DUT is located on the second optical axis, and the angle between the second optical axis and the first optical axis is the outgoing beam of each optical fiber A quarter of the divergence angle, the best fitting spherical curvature center of the DUT coincides with the center of the end face of the fiber array;
光纤激光器发出的线偏振激光由光纤导入光纤耦合器模块,光纤耦合器模块将一束激光分成若干束激光,若干束激光导入光纤阵列,生成若干个标准球面波,其中一部分标准球面波作为参考光进入干涉图采集系统,另一部分标准球面波作为测试光入射到被测件,测试光依次经被测件、光纤阵列反射进入干涉图采集系统,参考光与测试光在干涉图采集系统中形成移相干涉图。The linearly polarized laser emitted by the fiber laser is introduced into the fiber coupler module by the fiber. The fiber coupler module divides a laser beam into several laser beams, and several laser beams are introduced into the fiber array to generate several standard spherical waves, some of which are used as reference light. Entering the interferogram acquisition system, another part of the standard spherical wave is incident on the DUT as the test light, and the test light is reflected by the DUT and the fiber array into the interferogram acquisition system in turn. The reference light and the test light form a shift in the interferogram acquisition system. Interferogram.
优选地,所述干涉图采集系统包括准直物镜、长筒光阑、空间偏振移相模块、成像透镜和CCD相机,所述准直物镜、长筒光阑、空间偏振移相模块、成像透镜和CCD相机共第三光轴设置,参考光与测试光经准直透镜形成若干束平行光,若干束平行光经过长筒光阑滤除杂散后经过空间偏振移相模块,空间偏振移相模块将每束光分为四束具有相位差的衍射光,经成像透镜在CCD相机靶面上形成相位各相差π/2的四幅空间移相干涉图。Preferably, the interferogram acquisition system includes a collimating objective lens, a long tube diaphragm, a spatial polarization phase shifting module, an imaging lens and a CCD camera, the collimating objective lens, the long tube diaphragm, a spatial polarization phase shifting module, and an imaging lens It is set on the same third optical axis as the CCD camera. The reference light and the test light are passed through the collimating lens to form several beams of parallel light. Several beams of parallel light are filtered by the long tube aperture and then passed through the spatial polarization phase shift module, and the spatial polarization phase shifts. The module divides each beam into four diffracted beams with phase difference, and forms four spatial phase-shifted interferograms with phase differences of π/2 on the target surface of the CCD camera through the imaging lens.
优选地,所述空间偏振移相模块包括位相光栅、会聚透镜、微偏振片阵列,经过长筒光阑6滤除杂散后的平行光经位相光栅分光得到衍射光,经会聚透镜后分别通过微偏振片阵列的不同区域。Preferably, the spatial polarization phase-shifting module includes a phase grating, a converging lens, and a micro-polarizer array. The parallel light after filtering out the stray light through the long tube diaphragm 6 is split by the phase grating to obtain diffracted light, which passes through the converging lens, respectively. Different areas of the micropolarizer array.
优选地,被测件所在的第二光轴与干涉图采集系统所在的第三光轴在第一光轴两侧对称分布。Preferably, the second optical axis where the measured object is located and the third optical axis where the interferogram acquisition system is located are symmetrically distributed on both sides of the first optical axis.
优选地,所述光纤耦合器模块的若干束激光通过光纤导入光纤阵列。Preferably, several laser beams of the optical fiber coupler module are introduced into the optical fiber array through optical fibers.
本发明与现有技术相比,其显著优点为:(1)本发明利用细光纤断面作为点衍射器件,产生近乎理想的点衍射球面波,这样光路中就不必加入标准补偿球面透镜组,避免标准补偿球面透镜组引入大量波像差,同时突破了标准补偿球面透镜组对干涉系统测量口径的限制。(2)本发明利用光纤阵列构成点衍射阵,产生多向倾斜载频的波面补偿被测件表面梯度,解决干涉法测量复杂面形元件时干涉条纹密度过大,无法解算的问题。Compared with the prior art, the present invention has the following significant advantages: (1) the present invention utilizes the thin optical fiber section as a point diffraction device to generate nearly ideal point diffraction spherical waves, so that a standard compensation spherical lens group does not need to be added to the optical path, avoiding The standard compensation spherical lens group introduces a large number of wave aberrations, and at the same time breaks through the limitation of the standard compensation spherical lens group on the measurement aperture of the interference system. (2) The present invention uses an optical fiber array to form a point diffraction array, generates a multi-directional tilted carrier frequency wavefront to compensate the surface gradient of the measured component, and solves the problem that the interference fringe density is too large and cannot be solved when measuring complex surface components by interferometry.
下面结合附图对本发明做进一步详细的描述。The present invention will be described in further detail below with reference to the accompanying drawings.
附图说明Description of drawings
图1为本发明基于多向倾斜的非零位新型点衍射干涉测量系统示意图。FIG. 1 is a schematic diagram of a new non-zero point diffraction interferometry system based on multidirectional tilt of the present invention.
具体实施方式Detailed ways
一种基于多向倾斜载频的非零位新型点衍射干涉测量系统,包括线偏振激光光源1、光纤耦合器模块2、光纤阵列3、待测件4以及干涉图像采集系统,所述偏振激光光源1、光纤耦合器模块2、光纤阵列3依次共第一光轴设置,所述待测件4位于第二光轴,第二光轴与第一光轴夹角为每根光纤出射光束发散角的四分之一,所述待测件4的最佳拟合球面曲率中心与光纤阵列3端面中心重合;A new type of non-zero point diffraction interferometric measurement system based on multidirectional tilt carrier frequency, comprising a linearly polarized laser light source 1, an optical fiber coupler module 2, an
光纤激光器1发出的线偏振激光由光纤导入光纤耦合器模块2,光纤耦合器模块2将一束激光分成若干束激光,若干束激光导入光纤阵列3,生成若干个标准球面波,其中一部分标准球面波作为参考光进入干涉图采集系统,另一部分标准球面波作为测试光入射到被测件4,测试光依次经被测件4、光纤阵列3反射进入干涉图采集系统,参考光与测试光在干涉图采集系统中形成移相干涉图。The linearly polarized laser emitted by the fiber laser 1 is introduced into the fiber coupler module 2 by the fiber. The fiber coupler module 2 divides a laser beam into several laser beams, and several laser beams are introduced into the
进一步的实施例中,所述干涉图采集系统包括准直物镜5、长筒光阑6、空间偏振移相模块、成像透镜10和CCD相机11,所述准直物镜5、长筒光阑6、空间偏振移相模块、成像透镜10和CCD相机11共第三光轴设置,参考光与测试光经准直透镜5形成若干束平行光,若干束平行光经过长筒光阑6滤除杂散后经过空间偏振移相模块,空间偏振移相模块将每束光分为四束具有相位差的衍射光,经成像透镜10在CCD相机11靶面上形成相位各相差π/2的四幅空间移相干涉图。In a further embodiment, the interferogram acquisition system includes a collimating objective lens 5, a long tube aperture 6, a spatial polarization phase shifting module, an
进一步的实施例中,所述空间偏振移相模块包括位相光栅7、会聚透镜8、微偏振片阵列9,经过长筒光阑6滤除杂散后的平行光经位相光栅7分光得到衍射光,经会聚透镜8后分别通过微偏振片阵列9的不同区域。In a further embodiment, the spatial polarization phase-shifting module includes a phase grating 7, a condensing lens 8, and a micro-polarizer array 9, and the parallel light after filtering the stray light through the long tube diaphragm 6 is split by the phase grating 7 to obtain diffracted light. , respectively pass through different areas of the micro-polarizer array 9 after passing through the condensing lens 8 .
进一步的实施例中,被测件4所在的第二光轴与干涉图采集系统所在的第三光轴在第一光轴两侧对称分布。In a further embodiment, the second optical axis where the component under
进一步的实施例中,所述光纤耦合器模块2的若干束激光通过光纤导入光纤阵列3。In a further embodiment, several laser beams of the optical fiber coupler module 2 are introduced into the
本发明中,光纤阵列3中每根光纤出射的测试光都能覆盖待测件4的整个面形。系统为非零位干涉系统,测试光经待测件4反射后不需要完全返回光纤阵列3端面中心,只要能满足干涉图条纹密度不超过CCD11分辨率即可。In the present invention, the test light emitted from each optical fiber in the
本发明为了消除杂散光的影响,只有轴上光纤发出的参考光和由待测件4反射到光纤阵列3端面中心处的测试光能够通过长筒光阑6,其余杂散光会被长筒光阑6内壁吸收。In order to eliminate the influence of stray light in the present invention, only the reference light emitted by the optical fiber on the axis and the test light reflected by the
本发明为了避免相邻点光源产生的干涉图相互干扰,光纤阵列3中每根光纤均可由光纤耦合器模块2中相应的光开关实现光路通断。In the present invention, in order to avoid mutual interference of interference patterns generated by adjacent point light sources, each optical fiber in the
最后通过控制不同点光源对应光路的通断,得到对应于待测件不同局部面形的子干涉图,将子干涉图拼接融合,得到对应于整个待测件面形的干涉图。通过对拼接后的干涉图进行结算,获取待测件的面形数据Finally, by controlling the on-off of the corresponding optical paths of different point light sources, sub-interferograms corresponding to different local surfaces of the DUT are obtained, and the sub-interferograms are spliced and fused to obtain an interferogram corresponding to the entire surface of the DUT. Obtain the surface shape data of the DUT by calculating the interferogram after splicing
下面结合实施例进行更详细的描述。A more detailed description is given below in conjunction with the embodiments.
实施例1Example 1
结合图1所示,一种基于多向倾斜的非零位新型点衍射干涉测量系统,光路为改进的反射式点衍射干涉光路系统,包括线偏振激光光源1、光纤耦合模块2、光纤阵列3、待测件4、准直物镜5、长筒光阑6、位相光栅7、会聚透镜8、微偏振片阵列9、成像透镜10和CCD相机11;其中光纤阵列3为梯度补偿模块,位相光栅7、会聚透镜8和微偏振片阵列9构成空间偏振移相模块;线偏振激光光源1、光纤耦合模块2、光纤阵列3依次共光轴设置,此光轴为第一光轴;被测件4所在光轴为第二光轴,且第二光轴与第一光轴夹角为每根光纤出射光束发散角的四分之一;准直物镜5、长筒光阑6、位相光栅7、会聚透镜8、微偏振片阵列9、成像透镜10和CCD相机11依次共光轴设置,组成干涉图采集系统,准直物镜5、长筒光阑6、位相光栅7、会聚透镜8、微偏振片阵列9、成像透镜10和CCD相机11所在光轴为第三光轴,被测件4所在的第二光轴与干涉图采集系统所在的第三光轴在第一光轴两侧对称分布;光纤激光器1发出的线偏振激光由光纤导入光纤耦合模块2,光纤耦合模块2将一束激光分成若干束激光,再由光纤将这若干束激光导入光纤阵列3,由光纤阵列3衍射出若干个标准球面波,其中一部分标准球面波作为参考光进入干涉图采集系统,另一部分作为测试光入射到被测件4,测试光依次经被测件4、光纤阵列3反射进入干涉图采集系统,参考光与测试光在干涉图采集系统中先经准直透镜5形成若干束平行光,再经过长筒光阑6滤除杂散光后,光束经位相光栅7分光得到四束衍射光,经会聚透镜8后分别通过微偏振片阵列9的不同区域,再经成像物镜10在CCD11上形成移相干涉图。As shown in Figure 1, a new non-zero point diffraction interferometry system based on multi-directional tilt, the optical path is an improved reflective point diffraction interference optical path system, including a linearly polarized laser light source 1, a fiber coupling module 2, and a
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