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CN108334122A - The magnetorheological fluid power sense feedback device of monotubular planetary gear type and its application method - Google Patents

The magnetorheological fluid power sense feedback device of monotubular planetary gear type and its application method Download PDF

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CN108334122A
CN108334122A CN201810409797.9A CN201810409797A CN108334122A CN 108334122 A CN108334122 A CN 108334122A CN 201810409797 A CN201810409797 A CN 201810409797A CN 108334122 A CN108334122 A CN 108334122A
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torque
gear
end cover
steering wheel
magneto
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CN108334122B (en
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刘岩
张素民
廖梦迪
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Jilin University
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D17/00Control of torque; Control of mechanical power
    • G05D17/02Control of torque; Control of mechanical power characterised by the use of electric means
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B9/00Simulators for teaching or training purposes
    • G09B9/02Simulators for teaching or training purposes for teaching control of vehicles or other craft
    • G09B9/08Simulators for teaching or training purposes for teaching control of vehicles or other craft for teaching control of aircraft, e.g. Link trainer
    • G09B9/10Simulators for teaching or training purposes for teaching control of vehicles or other craft for teaching control of aircraft, e.g. Link trainer with simulated flight- or engine-generated force being applied to aircraft occupant

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Abstract

The invention discloses a kind of magnetorheological fluid power sense feedback devices of monotubular planetary gear type and its application method, described device to include:Power sense simulation system, power sense generation system, commutation planetary gear system, power supply system.The motor speed direction of the present invention does not have to mutation, and magnetorheological fluid viscosity does not have to mutation, and Planetary Gear Transmission, all gears are intermeshed always, does not have cogged sliding during transmission, power transmission, therefore fretting wear is small, lasts a long time.

Description

单筒行星齿轮式磁流变液力感反馈装置及其使用方法Single cylinder planetary gear type magneto-rheological fluid force feedback device and using method thereof

技术领域technical field

本发明属于汽车电控及智能化技术领域,涉及一种单筒行星齿轮式磁流变液力感反馈装置及其使用方法。The invention belongs to the technical field of automobile electronic control and intelligence, and relates to a single-cylinder planetary gear type magneto-rheological fluid force feedback device and a use method thereof.

背景技术Background technique

传统车辆道路试验具有成本高、时间长、场地条件有限以及极限工况易发生事故等缺点,采用汽车驾驶模拟系统替代传统车辆道路试验是目前的主流趋势。成熟的驾驶模拟系统能较为真实地反映出车辆运动状态、道路条件、周围环境以及各种体感、力感,极大地降低了车辆道路试验资金成本、时间成本和人力成本。其中准确的方向盘力感反馈是必不可少的,其很大程度上决定了驾驶员能否按照给定的路线或者驾驶意图做出相应的操作,对驾驶员的操作决策至关重要。传统的力感反馈装置主要由力矩电机配合减速机构组成,但它存在控制不平顺、延迟和抖动大、机械连接装置复杂以及容易出现电机卡死等缺点,因此本专利提出了一种单筒行星齿轮式磁流变液力感反馈装置,主要区别在于力感的方向控制由电机带动反向旋转的行星齿轮系统完成,力感的大小控制由励磁线圈控制磁流变液黏度完成,在一定程度上消除了传统力矩电机直连方案的延迟和抖动,能保证力矩准确反馈,又能克服力矩电机的一系列不足。Traditional vehicle road tests have disadvantages such as high cost, long time, limited site conditions, and accidents in extreme conditions. It is the current mainstream trend to replace traditional vehicle road tests with vehicle driving simulation systems. A mature driving simulation system can truly reflect the vehicle's motion state, road conditions, surrounding environment, and various body and force sensations, which greatly reduces the capital cost, time cost and labor cost of the vehicle road test. Among them, accurate steering wheel force feedback is essential, which to a large extent determines whether the driver can make corresponding operations according to a given route or driving intention, and is crucial to the driver's operation decision-making. The traditional force feedback device is mainly composed of a torque motor and a deceleration mechanism, but it has disadvantages such as uneven control, large delay and jitter, complicated mechanical connection device, and easy motor jamming. Therefore, this patent proposes a single-tube planetary The gear type magnetorheological fluid force feedback device, the main difference is that the direction control of the force sense is completed by the planetary gear system driven by the motor to rotate in reverse, and the magnitude of the force sense is controlled by the excitation coil to control the viscosity of the magnetorheological fluid. To a certain extent It eliminates the delay and jitter of the traditional torque motor direct connection scheme, ensures accurate torque feedback, and overcomes a series of shortcomings of the torque motor.

磁流变液是一种智能材料,是将微米尺寸的磁极化颗粒分散于非磁性液体(矿物油、硅油等)中形成的悬浮液。在零磁场情况下磁流变液可以自由流动,表现出牛顿流体的行为,其表观黏度很小;在外加磁场作用下可在短时间(毫秒级)内表观黏度增加几个数量级以上,并呈现类固体特性,具有一定的抗剪切屈服应力,而且这种变化是连续的、可逆的,即去掉磁场后又恢复到原来的流动状态,并且这种特性受外界其他因素(如温度)影响很小。磁流变液的磁流变效应,为它在工程实际中提供了广泛的应用前景。Magnetorheological fluid is a kind of smart material, which is a suspension formed by dispersing micron-sized magnetically polarized particles in non-magnetic liquids (mineral oil, silicone oil, etc.). In the case of zero magnetic field, magnetorheological fluid can flow freely, showing the behavior of Newtonian fluid, and its apparent viscosity is very small; under the action of an external magnetic field, the apparent viscosity can increase by several orders of magnitude in a short time (milliseconds), And it exhibits solid-like characteristics, has a certain shear yield stress, and this change is continuous and reversible, that is, it returns to the original flow state after removing the magnetic field, and this characteristic is affected by other external factors (such as temperature) The effect is minimal. The magnetorheological effect of magnetorheological fluid provides a wide range of application prospects in engineering practice.

发明内容Contents of the invention

为实现上述目的,本发明提供一种单筒行星齿轮式磁流变液力感反馈装置及其使用方法,解决了现有技术中力感反馈装置延迟抖动以及控制不平顺、机械连接装置复杂以及容易卡死的问题。In order to achieve the above purpose, the present invention provides a single-cylinder planetary gear type magneto-rheological fluid force feedback device and its use method, which solves the problems of delayed vibration, uneven control, complicated mechanical connection devices and problems in the prior art. Easy to get stuck.

本发明所采用的技术方案是,单筒行星齿轮式磁流变液力感反馈装置,包括支架,支架上依次设有轴承支座、转角及转矩传感器、励磁线圈、限位圈和电机,转向柱穿过轴承通过联轴器与转角及转矩传感器的一端刚性连接,转向柱与方向盘刚性连接,转角及转矩传感器的另一端通过联轴器与输出轴刚性连接,输出轴通过键与输出端盖板连接,输入轴的一端通过联轴器与电机连接,输入轴的另一端通过键与太阳轮连接,输入轴上设有行星支架,输入轴贯穿于行星支架并通过键与其连接,行星支架上设有行星轮,行星轮与太阳轮齿轮连接,齿圈穿过行星支架与行星轮齿轮连接,滚筒设于支架中部,滚筒通过螺丝和密封垫圈与输入端盖板和输出端盖板的上下两侧相连接,齿圈通过O形密封圈与滚筒连接,行星支架上设有轴承和套筒,套筒与轴承相连接,输入端盖板套在轴承外与滚筒相连接,行星支架通过密封毡圈与密封端盖相连接,密封端盖通过密封垫片与输入端盖板相连接,齿圈与输入端盖板之间形成封闭空间,太阳轮与输出端盖板之间形成封闭空间,两个封闭空间内部均设有磁流变液,两个封闭空间外部均设有励磁线圈,齿圈与输入端盖板之间的磁流变液与行星支架之间设有套筒,转角及转矩传感器通过信号线分别与力感控制器和磁流变液控制器连接,力感控制器通过信号线依次与磁流变液控制器、电流发生器和励磁线圈相连接,电机控制器通过信号线依次与电机驱动器、电机相连接。The technical solution adopted in the present invention is that the single-cylinder planetary gear type magneto-rheological fluid force feedback device includes a bracket on which a bearing support, a rotation angle and torque sensor, an excitation coil, a limit ring and a motor are sequentially arranged. The steering column passes through the bearing and is rigidly connected to one end of the rotation angle and torque sensor through a coupling, the steering column is rigidly connected to the steering wheel, the other end of the rotation angle and torque sensor is rigidly connected to the output shaft through a coupling, and the output shaft is connected to the The output end cover is connected, one end of the input shaft is connected to the motor through a coupling, the other end of the input shaft is connected to the sun gear through a key, the input shaft is provided with a planetary support, the input shaft runs through the planetary support and is connected to it through a key, There are planetary gears on the planetary bracket, the planetary gear is connected with the sun gear, the ring gear passes through the planetary bracket and connected with the planetary gear, the roller is set in the middle of the bracket, and the roller is connected to the input end cover plate and the output end cover plate through screws and sealing washers The upper and lower sides of the upper and lower sides are connected, the ring gear is connected with the roller through the O-ring, the planetary support is equipped with a bearing and a sleeve, the sleeve is connected with the bearing, the input end cover is sleeved outside the bearing and connected with the roller, and the planetary support The sealing felt ring is connected with the sealing end cover, and the sealing end cover is connected with the input end cover plate through the sealing gasket. A closed space is formed between the ring gear and the input end cover plate, and a closed space is formed between the sun gear and the output end cover plate. space, magnetorheological fluid is provided inside the two closed spaces, excitation coils are provided outside the two closed spaces, and a sleeve is provided between the magnetorheological fluid between the ring gear and the input end cover plate and the planet carrier, The rotation angle and torque sensors are respectively connected with the force sense controller and the magneto-rheological fluid controller through the signal lines, and the force sense controller is connected with the magneto-rheological fluid controller, the current generator and the excitation coil in turn through the signal lines, and the motor control The controller is sequentially connected with the motor driver and the motor through the signal line.

进一步的,电源通过供电线分别与转角及转矩传感器、电机、力感控制器、电机控制器、电机驱动器、磁流变液控制器、电流发生器相连接。Further, the power supply is respectively connected to the rotation angle and torque sensor, the motor, the force sense controller, the motor controller, the motor driver, the magneto-rheological fluid controller, and the current generator through the power supply line.

进一步的,所述行星轮绕自身轴线转动。Further, the planetary wheel rotates around its own axis.

进一步的,所述齿圈、太阳轮和行星轮轮齿啮合均在一个平面。Further, the teeth of the ring gear, the sun gear and the planet gears are meshed in one plane.

本发明所采用的另一种技术方案是,单筒行星齿轮式磁流变液力感反馈装置的使用方法,具体按照以下步骤进行:Another technical solution adopted by the present invention is the method of using the single cylinder planetary gear type magneto-rheological fluid force feedback device, which is specifically carried out according to the following steps:

步骤一、在驾驶过程中转动方向盘,转角及转矩传感器检测方向盘转角的大小以及方向并将其传递给力感控制器,回正力矩由主销倾角和位移及接地面分布的微元侧反力引起, 其中,MA为主销内倾引起的路面对车轮的转向力矩,Q为转向轮负载,D为主销位移,β为主销内倾角,δ为车轮转角,My为主销后倾引起的力矩,Fy为轮胎侧向力,为轮胎拖距,为主销后倾拖距,m为整车质量,v为车辆速度,b为从质心到后桥的距离,R为转向半径,L为轴距,阻尼力矩由转向系统和地面摩擦引起MD=Bs·θ+Q·f·sign(θ),其中,Bs为转向系统中转向轴的阻尼系数,θ为方向盘转角,f是地面摩擦系数,sign(θ)表示摩擦力矩方向与方向盘转动方向相反,因此,理论方向盘的力矩可表示为:Ml=F(θ)=(MA+My)/i+(MD-Bs·θ)/i+Bs·θ,得出理论方向盘力矩的大小以及方向,并将理论方向盘力矩的大小以及方向传递给磁流变液控制器;Step 1. Turn the steering wheel during driving. The angle and torque sensor detects the size and direction of the steering wheel angle and transmits it to the force-sensing controller. The aligning torque is determined by the inclination and displacement of the kingpin and the micro-element side reaction force distributed on the ground surface. cause, Among them, M A is the steering torque on the road surface caused by the kingpin inclination, Q is the steering wheel load, D is the kingpin displacement, β is the kingpin inclination angle, δ is the wheel angle, M y is caused by the kingpin caster moment, F y is tire lateral force, is the tire trail, Main pin caster trailing distance, m is the mass of the vehicle, v is the vehicle speed, b is the distance from the center of mass to the rear axle, R is the turning radius, L is the wheelbase, and the damping moment is caused by the steering system and ground friction M D =B s ·θ+Q·f·sign(θ), where B s is the damping coefficient of the steering shaft in the steering system, θ is the steering wheel angle, f is the friction coefficient of the ground, and sign(θ) represents the friction torque direction and the steering wheel The direction of rotation is opposite, therefore, the torque of the theoretical steering wheel can be expressed as: M l =F(θ)=(M A +M y )/i+(M D -B s ·θ)/i+B s ·θ, and The magnitude and direction of the theoretical steering wheel torque, and transmit the magnitude and direction of the theoretical steering wheel torque to the magnetorheological fluid controller;

步骤二、磁流变液控制器根据Ml=F(θ)=(MA+My)/i+(MD-Bs·θ)/i+Bs·θ得出理论方向盘力矩,方向与方向盘的转角相反,决策出应该向哪个励磁线圈供电并提供所供的电流大小,磁流变液产生的剪切应力τ0=1150B4-2140B3+1169B2-64B+0.8,其中,B为磁感应强度,B=μH,其中,μ为磁导率,H为磁场强度,由安培环路定理Hl=NI,其中N为励磁线圈的圈数,I为励磁线圈电流,l为磁路长度,然后通过电流发生器予以执行,磁流变液控制器还能接收转角及转矩传感器输出的转矩信号,根据理论方向盘力矩Ml的数值和实际力矩M的数值进行反馈调节反馈力矩补偿量ΔM=Ml-M,确保最终传递给驾驶员的力矩与理论方向盘力矩相等;Step 2. According to M l = F(θ) = (M A + M y )/i+(M D -B s ·θ)/i+B s ·θ, the magnetorheological fluid controller obtains the theoretical steering wheel torque and direction Contrary to the angle of the steering wheel, it is decided which excitation coil should be supplied with power and the magnitude of the supplied current. The shear stress τ 0 generated by the magnetorheological fluid is τ 0 =1150B 4 -2140B 3 +1169B 2 -64B+0.8, where, B Be the magnetic induction intensity, B=μH, wherein, μ is the magnetic permeability, H is the magnetic field intensity, by the Ampere loop theorem Hl=NI, wherein N is the number of turns of the exciting coil, I is the exciting coil current, and l is the magnetic circuit length , and then execute it through the current generator, the magneto-rheological fluid controller can also receive the torque signal output by the rotation angle and torque sensor, and adjust the feedback torque compensation amount according to the value of the theoretical steering wheel torque M l and the value of the actual torque M ΔM=M l -M, to ensure that the final torque transmitted to the driver is equal to the theoretical steering wheel torque;

步骤三、电机控制器通过电机驱动器控制电机维持等速旋转,齿圈、太阳轮作为主动源被电机驱动并被行星轮换向,齿圈和太阳轮始终维持反向旋转,齿圈/太阳轮则能够通过磁流变液的剪切力将齿圈/太阳轮的驱动力矩传递给输入端盖板/输出端盖板与滚筒,确保能够随时输出力矩r为齿圈/太阳轮与磁流变液接触面的半径,τ0为磁流变液产生的剪切应力,输入端盖板和输出端盖板被磁流变液紧贴覆盖,随时准备接收齿圈/太阳轮的驱动力矩并通过转角及转矩传感器传递给方向盘,一侧齿圈/太阳轮工作时另一侧的励磁线圈没有电流,太阳轮/齿圈进行空转。Step 3. The motor controller controls the motor to maintain constant rotation through the motor driver. The ring gear and sun gear are driven by the motor as active sources and are reversed by the planetary gear. The ring gear and sun gear always maintain reverse rotation, and the ring gear/sun gear The driving torque of the ring gear/sun gear can be transmitted to the input end cover/output end cover and the roller through the shear force of the magneto-rheological fluid, ensuring that the torque can be output at any time r is the radius of the contact surface between the ring gear/sun gear and the magneto-rheological fluid, τ0 is the shear stress generated by the magnetorheological fluid, the input end cover and the output end cover are closely covered by the magnetorheological fluid, ready to Receive the driving torque of the ring gear/sun gear and transmit it to the steering wheel through the rotation angle and torque sensor. When the ring gear/sun gear on one side is working, the excitation coil on the other side has no current, and the sun gear/ring gear is idling.

本发明的有益效果是,与现有技术相比,(1)本发明单筒行星齿轮式磁流变液力感反馈装置电机控制更为简单,消除了传统力感反馈装置直接力矩控制的延迟和抖动。由于电机在本发明中只是作为主动源,因此只要做到恒速控制即可,而且转速的延迟对于力感反馈的过程没有影响,因此改变了传统力感反馈装置因为电机性能不高而影响最终实现效果的不利状况;(2)本发明单筒行星齿轮式磁流变液力感反馈装置由于采用了智能材料磁流变液,使得装置的响应速度变为毫秒级,消除了传统力感反馈装置的延迟特性。而且由于是采用液力传动的方式,因此传力过程更柔和,使得驾驶员在驾驶模拟过程中能够更好地体验方向盘反馈力矩;(3)本发明单筒行星齿轮式磁流变液力感反馈装置由于采用了行星齿轮换向系统,使得控制过程中没有参数的突变,典型的代表是电机转速方向不用突变,磁流变液黏度不用突变,行星齿轮传动,所有齿轮始终相互啮合,传动、传力过程中没有齿轮的滑移,因此摩擦磨损小,寿命较长;行星齿轮机构结构简单、紧凑,其载荷被分配到数量众多的齿上,强度大,也就是说对于轮齿的强度要求低,降低了制造的难度与成本;所有的轮齿啮合均在同一个平面,降低了传动的长度,也就是使得整个力感反馈装置的长度缩短,整体结构较为精简,从本质上提升了装置的响应速度,因此该发明的性能优于传统的力感反馈装置;(4)本发明单筒行星齿轮式磁流变液力感反馈装置采用转矩传感信号进行实时反馈调节,能够确保实际产生的方向盘力感反馈数值与理论力感数值相等,控制效果更优。The beneficial effect of the present invention is that, compared with the prior art, (1) the motor control of the single cylinder planetary gear magneto-rheological fluid force feedback device of the present invention is simpler, and the delay of the direct torque control of the traditional force feedback device is eliminated and jitter. Since the motor is only used as the active source in the present invention, it is only necessary to achieve constant speed control, and the delay of the rotational speed has no effect on the process of force feedback, so the traditional force feedback device is changed because the performance of the motor is not high. The unfavorable situation of realizing the effect; (2) The single cylinder planetary gear type magnetorheological fluid force feedback device of the present invention adopts the intelligent material magnetorheological fluid, so that the response speed of the device becomes millisecond level, eliminating the traditional force feedback Delay characteristics of the device. And because it adopts the way of hydraulic transmission, the force transmission process is softer, so that the driver can better experience the feedback torque of the steering wheel during the driving simulation process; Because the feedback device adopts the planetary gear reversing system, there is no sudden change in the parameters during the control process. The typical representative is that there is no sudden change in the direction of the motor speed, and there is no sudden change in the viscosity of the magneto-rheological fluid. Planetary gear transmission, all gears are always meshing with each other, transmission, There is no gear slippage during the force transmission process, so the friction and wear are small and the service life is long; the structure of the planetary gear mechanism is simple and compact, and its load is distributed to a large number of teeth, which has high strength, that is to say, the strength requirements for the gear teeth Low, which reduces the difficulty and cost of manufacturing; all gear teeth mesh on the same plane, which reduces the length of the transmission, that is, shortens the length of the entire force feedback device, and the overall structure is relatively simple, which essentially improves the device. response speed, so the performance of the invention is better than the traditional force feedback device; (4) the single cylinder planetary gear magneto-rheological fluid force feedback device of the present invention uses the torque sensing signal for real-time feedback adjustment, which can ensure the actual The generated force feedback value of the steering wheel is equal to the theoretical force value, and the control effect is better.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为单筒行星齿轮式磁流变液力感反馈装置轴测图;Figure 1 is an axonometric view of a single-cylinder planetary gear type magneto-rheological fluid force feedback device;

图2为单筒行星齿轮式磁流变液力感反馈装置主视图;Fig. 2 is the front view of the single cylinder planetary gear type magneto-rheological fluid force feedback device;

图3为单筒行星齿轮式磁流变液力感反馈装置俯视图;Fig. 3 is a top view of a single cylinder planetary gear type magneto-rheological fluid force feedback device;

图4为单筒行星齿轮式磁流变液力感反馈装置剖视图;Fig. 4 is a cross-sectional view of a single cylinder planetary gear type magneto-rheological fluid force feedback device;

图5为单筒行星齿轮式磁流变液力感反馈装置控制流程及信号传递图;Fig. 5 is a diagram of the control flow and signal transmission of the magneto-rheological hydraulic feedback device of the single cylinder planetary gear;

图6为单筒行星齿轮式磁流变液力感反馈装置换向总成拆解轴测图;Fig. 6 is a dismantled axonometric view of the reversing assembly of the single-cylinder planetary gear type magneto-rheological fluid force feedback device;

图7为单筒行星齿轮式磁流变液力感反馈装置齿圈轴测图;Fig. 7 is an axonometric view of the ring gear of the single-cylinder planetary gear type magneto-rheological fluid force feedback device;

图8为单筒行星齿轮式磁流变液力感反馈装置励磁线圈轴测图;Fig. 8 is an axonometric view of the excitation coil of the magneto-rheological fluid force feedback device with a single cylinder planetary gear;

图9为单筒行星齿轮式磁流变液力感反馈装置太阳轮轴测图;Fig. 9 is an axonometric view of the sun gear of the single-tube planetary gear type magneto-rheological fluid force feedback device;

图10为单筒行星齿轮式磁流变液力感反馈装置行星轮轴测图;Fig. 10 is an axonometric view of the planetary wheel of the single-tube planetary gear type magneto-rheological fluid force feedback device;

图11为单筒行星齿轮式磁流变液力感反馈装置行星支架轴测图;Fig. 11 is an axonometric view of the planetary support of the single-cylinder planetary gear type magneto-rheological fluid force feedback device;

图12为单筒行星齿轮式磁流变液力感反馈装置输入轴轴测图;Fig. 12 is an axonometric view of the input shaft of the single-cylinder planetary gear type magneto-rheological fluid force feedback device;

图13为单筒行星齿轮式磁流变液力感反馈装置输出轴轴测图;Fig. 13 is an axonometric view of the output shaft of the single-cylinder planetary gear type magneto-rheological fluid force feedback device;

图14为单筒行星齿轮式磁流变液力感反馈装置限位圈轴测图。Fig. 14 is an axonometric view of the limit ring of the single cylinder planetary gear type magneto-rheological fluid force feedback device.

图中,1.支架,2.电机,3.联轴器,4.限位圈,5.密封端盖,6.输入端盖板,7.O形密封圈,8.滚筒,9.齿圈,10.行星轮,11.太阳轮,12.励磁线圈,13.输出端盖板,14.轴承支座,15.转向柱,16.方向盘,17.转角及转矩传感器,18.输出轴,19.键,20.行星支架,21.输入轴,22.套筒,23.密封垫圈,24.轴承,25.密封垫片,26.密封毡圈,27.力感控制器,28.电机控制器,29.电机驱动器,30.磁流变液控制器,31.电流发生器,32.电源。In the figure, 1. Bracket, 2. Motor, 3. Coupling, 4. Limiting ring, 5. Sealing end cover, 6. Input end cover, 7. O-ring, 8. Roller, 9. Teeth Ring, 10. Planetary gear, 11. Sun gear, 12. Excitation coil, 13. Output end cover plate, 14. Bearing support, 15. Steering column, 16. Steering wheel, 17. Angle and torque sensor, 18. Output Shaft, 19. Key, 20. Planetary carrier, 21. Input shaft, 22. Sleeve, 23. Seal washer, 24. Bearing, 25. Seal washer, 26. Seal felt ring, 27. Force sense controller, 28 . Motor controller, 29. Motor driver, 30. Magneto-rheological fluid controller, 31. Current generator, 32. Power supply.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

如图1-3所示,单筒行星齿轮式磁流变液力感反馈装置,包括力感模拟系统、力感控制系统、力感产生系统、换向系统和供电系统;As shown in Figure 1-3, the single-cylinder planetary gear type magneto-rheological fluid force feedback device includes a force-sensing simulation system, a force-sensing control system, a force-sensing generation system, a reversing system and a power supply system;

单筒行星齿轮式磁流变液力感反馈装置,包括支架1,支架1上依次设有轴承支座14、转角及转矩传感器17、励磁线圈12、限位圈4和电机2;The single-cylinder planetary gear type magneto-rheological fluid force feedback device includes a bracket 1, on which a bearing support 14, a rotation angle and torque sensor 17, an excitation coil 12, a limit ring 4 and a motor 2 are sequentially arranged;

力感模拟系统:根据方向盘16的转角信号,用于产生理论方向盘力感的大小和方向;包括方向盘16、转向柱15、轴承24、轴承支座14、联轴器3、转角及转矩传感器17、力感控制器27;支架1上依次设有轴承支座14和转角及转矩传感器17,转向柱15穿过轴承通过联轴器与转角及转矩传感器17的一端连接,转向柱15与方向盘16刚性连接,转角及转矩传感器17通过信号线与力感控制器27连接;Force feeling simulation system: according to the angle signal of the steering wheel 16, it is used to generate the size and direction of the theoretical steering wheel force sense; including the steering wheel 16, the steering column 15, the bearing 24, the bearing support 14, the coupling 3, the angle of rotation and the torque sensor 17. Force-sensing controller 27; the support 1 is provided with a bearing support 14 and a rotation angle and torque sensor 17 in turn, and the steering column 15 passes through the bearing and is connected with one end of the rotation angle and torque sensor 17 through a coupling, and the steering column 15 Rigidly connected with the steering wheel 16, the angle and torque sensor 17 is connected with the force sense controller 27 through the signal line;

力感控制系统:根据理论力感产生相应的控制信号,用于控制电机2转速和磁流变液黏度;包括电机控制器27、电机驱动器29、磁流变液控制器30、电流发生器31,如图4所示,转角及转矩传感器17通过信号线分别与力感控制器27和磁流变液控制器30连接,力感控制器27通过信号线依次与磁流变液控制器30、电流发生器31和励磁线圈12相连接,电机控制器28通过信号线依次与电机驱动器29、电机2相连接;Force sensing control system: generate corresponding control signals according to the theoretical force sensing to control the speed of the motor 2 and the viscosity of the magneto-rheological fluid; including a motor controller 27, a motor driver 29, a magnetorheological fluid controller 30, and a current generator 31 , as shown in Figure 4, the rotation angle and torque sensors 17 are respectively connected with the force sense controller 27 and the magneto-rheological fluid controller 30 through the signal line, and the force sense controller 27 is connected with the magneto-rheological fluid controller 30 through the signal line in turn , the current generator 31 is connected with the excitation coil 12, and the motor controller 28 is connected with the motor driver 29 and the motor 2 in sequence through the signal line;

力感产生系统:用于接收方向盘16力感的控制信号并依照电磁作用和黏性液体传动作用产生实际力矩;如图7-14所示,包括联轴器3、励磁线圈12、电机2、输入轴21、输出轴18、密封端盖5、密封垫片23、密封垫片25、密封毡圈26、轴承24、套筒22、O形密封圈7、齿圈9、太阳轮11、行星轮10、行星支架20、滚筒8、键19、输出端盖板13、输入端盖板6、限位圈4;转角及转矩传感器17的另一端通过联轴器与输出轴18刚性连接,输出轴18通过键19与输出端盖板13连接,输入轴21的一端通过联轴器3与电机2连接,输入轴21的另一端通过键与太阳轮11连接,输入轴21靠近联轴器3的一端设有限位圈4,输入轴21上设有行星支架20,输入轴21贯穿于行星支架20并通过键与其连接,行星支架20上设有行星轮10,行星轮10与太阳轮11齿轮连接,齿圈9穿过行星支架20与行星轮10齿轮连接,滚筒8设于支架1中部,滚筒8通过螺丝和密封垫圈23与输入端盖板6和输出端盖板13的上下两侧相连接,齿圈9通过O形密封圈7与滚筒8连接,行星支架20上设有轴承24和套筒22,套筒22与轴承24相连接,输入端盖板6套在轴承24外与滚筒8相连接,行星支架20通过密封毡圈26与密封端盖5相连接,密封端盖5通过密封垫片25与输入端盖板6相连接,齿圈9与输入端盖板6之间形成封闭空间,太阳轮11与输出端盖板13之间形成封闭空间,两个封闭空间内部均设有磁流变液,两个封闭空间外部均设有励磁线圈12,齿圈9与输入端盖板6之间的磁流变液与行星支架20之间设有套筒22;Force-sensing generating system: used to receive the control signal of steering wheel 16 force-sensing and generate actual torque according to the electromagnetic action and viscous fluid transmission action; as shown in Figure 7-14, it includes coupling 3, excitation coil 12, motor 2, Input shaft 21, output shaft 18, sealing end cover 5, sealing gasket 23, sealing gasket 25, sealing felt ring 26, bearing 24, sleeve 22, O-ring sealing ring 7, ring gear 9, sun gear 11, planet Wheel 10, planet carrier 20, drum 8, key 19, output end cover 13, input end cover 6, limit ring 4; the other end of the rotation angle and torque sensor 17 is rigidly connected to the output shaft 18 through a coupling, The output shaft 18 is connected with the output end cover plate 13 through the key 19, one end of the input shaft 21 is connected with the motor 2 through the coupling 3, the other end of the input shaft 21 is connected with the sun gear 11 through the key, and the input shaft 21 is close to the coupling One end of 3 is provided with a limit ring 4, and the input shaft 21 is provided with a planetary support 20, and the input shaft 21 runs through the planetary support 20 and is connected with it by a key. Gear connection, the ring gear 9 passes through the planetary bracket 20 and is connected with the gear of the planetary gear 10, the roller 8 is set in the middle of the bracket 1, and the roller 8 is connected to the upper and lower sides of the input end cover plate 6 and the output end cover plate 13 through screws and sealing washers 23 The ring gear 9 is connected with the drum 8 through the O-ring 7, the planet carrier 20 is provided with a bearing 24 and a sleeve 22, the sleeve 22 is connected with the bearing 24, and the input end cover plate 6 is set outside the bearing 24 and The rollers 8 are connected, the planetary carrier 20 is connected with the sealing end cover 5 through the sealing felt ring 26, the sealing end cover 5 is connected with the input end cover plate 6 through the sealing gasket 25, and the gap between the ring gear 9 and the input end cover plate 6 is A closed space is formed. A closed space is formed between the sun gear 11 and the output end cover plate 13. Magnetorheological fluid is provided inside the two closed spaces, and excitation coils 12 are provided outside the two closed spaces. The ring gear 9 and the input end A sleeve 22 is provided between the magnetorheological fluid between the cover plates 6 and the planet carrier 20;

换向系统:用于使太阳轮11与齿圈9在电机2开启后始终保持反向运动,产生相反方向的力感;包括输入轴21、齿圈9、太阳轮11、行星轮10、行星支架20;如图5-6所示,输入轴21上设有行星支架20,输入轴21贯穿于行星支架20并通过键与其连接,行星支架20上设有行星轮10,行星轮10与太阳轮11齿轮连接,齿圈9穿过行星支架20与行星轮10齿轮连接;Reversing system: used to make the sun gear 11 and the ring gear 9 keep moving in the opposite direction after the motor 2 is turned on, so as to generate a sense of force in the opposite direction; including the input shaft 21, the ring gear 9, the sun gear 11, the planetary gear 10, and the planetary gear Bracket 20; as shown in Figure 5-6, input shaft 21 is provided with planetary support 20, and input shaft 21 runs through planetary support 20 and is connected with it by key, and planetary support 20 is provided with planetary gear 10, and planetary gear 10 and sun The wheel 11 is gear connected, and the ring gear 9 passes through the planet carrier 20 and is connected with the planet gear 10;

供电系统:用于为装置提供电能;电源32通过供电线分别与转角及转矩传感器17、电机2、力感控制器27、电机控制器28、电机驱动器29、磁流变液控制器30、电流发生器31相连接。Power supply system: used to provide electric energy for the device; the power supply 32 is respectively connected to the angle and torque sensor 17, the motor 2, the force sense controller 27, the motor controller 28, the motor driver 29, the magnetorheological fluid controller 30, A current generator 31 is connected.

方向盘16用于给驾驶员提供转向装置;Steering wheel 16 is used for providing steering gear to the driver;

转角及转矩传感器17用于检测方向盘16转角的大小和方向和后续的力感控制,并检测传递到驾驶员手中的转向柱15上的力矩数值,用于后续的力矩数值反馈控制,使得力感大小更接近理论力感;The angle and torque sensor 17 is used to detect the magnitude and direction of the steering wheel 16 angle of rotation and subsequent force-feeling control, and detects the torque value delivered to the steering column 15 in the hand of the driver for subsequent torque value feedback control, so that the force The sense size is closer to the theoretical force sense;

力感控制器27根据驾驶员转动方向盘16的转角和方向,运行内部的理论力感模拟算法,产生具有和实车驾驶时相同大小和方向的理论方向盘力矩。The force sense controller 27 runs an internal theoretical force sense simulation algorithm according to the angle and direction of the driver's steering wheel 16 to generate a theoretical steering wheel moment with the same magnitude and direction as the actual vehicle driving.

电机控制器28用于控制电机2匀速旋转,保证电机2在有负载波动工况下能够维持匀速旋转驱动太阳轮11与齿圈9转动,电机控制器28产生PWM控制信号传递给电机驱动器29用于控制电机2;The motor controller 28 is used to control the uniform rotation of the motor 2 to ensure that the motor 2 can maintain a constant rotation to drive the sun gear 11 and the ring gear 9 to rotate under load fluctuation conditions. The motor controller 28 generates a PWM control signal and transmits it to the motor driver 29 for use for controlling motor 2;

电机驱动器29接收电机控制器28产生的PWM控制信号,并将其转换成电压电流信号输送给电机2,使得电机2能够维持预先设定的转速;The motor driver 29 receives the PWM control signal generated by the motor controller 28, and converts it into a voltage and current signal and sends it to the motor 2, so that the motor 2 can maintain a preset rotating speed;

如图5所示,磁流变液控制器30根据力感控制器27所产生的理论方向盘力矩的大小运行控制算法,决策出励磁线圈12所需的励磁电流数值,根据力感控制器27所产生的理论方向盘力矩的方向决策出应该向哪个励磁线圈12进行供电,确保太阳轮11和输入端盖板6之间的磁流变液或齿圈9和输出端盖板13之间的磁流变液通磁,同时外部的对应的励磁线圈12通电,同时磁流变液控制器30还接受转角及转矩传感器17的信号用于实时调节励磁线圈12电流的大小,确保转向柱15上传递给驾驶员的力矩大小与理论力感的数值相同;As shown in FIG. 5 , the magneto-rheological fluid controller 30 runs the control algorithm according to the theoretical steering wheel torque generated by the force-sensing controller 27 to determine the value of the excitation current required by the excitation coil 12 . The direction of the generated theoretical steering wheel torque determines which excitation coil 12 should be powered to ensure the magnetorheological fluid between the sun gear 11 and the input end cover plate 6 or the magnetic flow between the ring gear 9 and the output end cover plate 13 The magneto-rheological fluid controller 30 also receives the signals from the rotation angle and torque sensor 17 to adjust the current of the excitation coil 12 in real time to ensure the transmission of the current on the steering column 15. The magnitude of the torque given to the driver is the same as the value of the theoretical sense of force;

电流发生器31接收磁流变液控制器30所传递的理论电流产生大小一致的励磁电流用于输入给励磁线圈12,电流发生器31拥有两个通道分别连接两个励磁线圈12,具体向哪个通道输送电流取决于理论方向盘力矩的方向,该选择由磁流变液控制器30决策。The current generator 31 receives the theoretical current delivered by the magneto-rheological fluid controller 30 to generate an excitation current of the same size for input to the excitation coil 12. The current generator 31 has two channels respectively connected to the two excitation coils 12. The current delivered by the channel depends on the direction of the theoretical steering wheel torque, and the selection is decided by the magneto-rheological fluid controller 30 .

电机2用于齿圈9与太阳轮11反向旋转;电机2与输入轴21连接,电机2带动输入轴21转动,进而带动太阳轮11的转动,太阳轮11又带动行星轮10转动,行星轮10安装在行星支架20上,并且行星轮10仅有绕自身轴线的转动运动,行星支架20受到固连在支架1上的限位圈4的作用,不会产生任何运动,齿圈9与太阳轮11的转速比确定,行星轮10又带动齿圈9转动,从而齿圈9与太阳轮11转动方向相反,并且传递相反的力矩,且齿圈9、太阳轮11和行星轮10轮齿啮合均在一个平面。The motor 2 is used for the reverse rotation of the ring gear 9 and the sun gear 11; the motor 2 is connected with the input shaft 21, and the motor 2 drives the input shaft 21 to rotate, and then drives the rotation of the sun gear 11, and the sun gear 11 drives the rotation of the planetary gear 10, and the planetary gear 10 rotates. The wheel 10 is installed on the planetary carrier 20, and the planetary wheel 10 can only rotate around its own axis. The planetary carrier 20 will not produce any movement due to the action of the limit ring 4 fixed on the carrier 1. The ring gear 9 and The rotation speed ratio of the sun gear 11 is determined, and the planetary gear 10 drives the ring gear 9 to rotate, so that the ring gear 9 rotates in the opposite direction to the sun gear 11 and transmits the opposite torque, and the gear teeth of the ring gear 9, the sun gear 11 and the planetary gear 10 The meshing is all in one plane.

励磁线圈12用于控制产生磁场控制齿圈9/太阳轮11与输入端盖板6/输出端盖板13之间的磁流变液的黏度大小;The excitation coil 12 is used to control the viscosity of the magnetorheological fluid between the ring gear 9/sun gear 11 and the input end cover plate 6/output end cover plate 13 to generate a magnetic field;

齿圈9用于产生一个方向的运动以及和输入端盖板6之间的磁流变液产生驱动力矩;The ring gear 9 is used to generate motion in one direction and the magneto-rheological fluid between the input end cover plate 6 to generate driving torque;

太阳轮11用于产生另一个方向的运动以及和输出端盖板13之间的磁流变液产生驱动力矩;The sun gear 11 is used to generate motion in another direction and the magneto-rheological fluid between the output end cover plate 13 to generate driving torque;

磁流变液分布于齿圈9与输入端盖板6和太阳轮11与输出端盖板13之间形成两个封闭空间内。The magnetorheological fluid is distributed in two closed spaces formed between the ring gear 9 and the input end cover plate 6 and between the sun gear 11 and the output end cover plate 13 .

单筒行星齿轮式磁流变液力感反馈装置的使用方法应用单筒行星齿轮式磁流变液力感反馈装置,具体按照以下步骤进行:The method of using the single cylinder planetary gear type magneto-rheological fluid force feedback device is applied to the single cylinder planetary gear type magneto-rheological fluid force feedback device, and the specific steps are as follows:

步骤一、在驾驶过程中转动方向盘16,转角及转矩传感器17检测方向盘16转角的大小以及方向并将其传递给力感控制器27,回正力矩由主销倾角和位移及接地面分布的微元侧反力引起, 其中,MA为主销内倾引起的路面对车轮的转向力矩,Q为转向轮负载,D为主销位移,β为主销内倾角,δ为车轮转角,My为主销后倾引起的力矩,Fy为轮胎侧向力,为轮胎拖距,为主销后倾拖距,m为整车质量,v为车辆速度,b为从质心到后桥的距离,R为转向半径,L为轴距,阻尼力矩由转向系统和地面摩擦引起MD=Bs·θ+Q·f·sign(θ),其中,Bs为转向系统中转向轴的阻尼系数,θ为方向盘16转角,f是地面摩擦系数,sign(θ)表示摩擦力矩方向与方向盘16转动方向相反,因此,理论方向盘的力矩可表示为:Ml=F(θ)=(MA+My)/i+(MD-Bs·θ)/i+Bs·θ,得出理论方向盘力矩的大小以及方向,并将理论方向盘力矩的大小以及方向传递给磁流变液控制器30;Step 1. Turn the steering wheel 16 during driving. The angle and torque sensor 17 detects the size and direction of the steering wheel 16 angle of rotation and transmits it to the force-sensing controller 27. Caused by the side reaction force, Among them, M A is the steering torque on the road surface caused by the kingpin inclination, Q is the steering wheel load, D is the kingpin displacement, β is the kingpin inclination angle, δ is the wheel angle, M y is caused by the kingpin caster moment, F y is tire lateral force, is the tire trail, Main pin caster trailing distance, m is the mass of the vehicle, v is the vehicle speed, b is the distance from the center of mass to the rear axle, R is the turning radius, L is the wheelbase, and the damping moment is caused by the steering system and ground friction M D =B s ·θ+Q·f·sign(θ), where B s is the damping coefficient of the steering shaft in the steering system, θ is the steering wheel 16 rotation angle, f is the friction coefficient of the ground, sign(θ) represents the friction torque direction and The steering wheel 16 rotates in the opposite direction, therefore, the moment of the theoretical steering wheel can be expressed as: M l =F(θ)=(M A +M y )/i+(M D −B s θ)/i+B s θ, Obtain the magnitude and direction of the theoretical steering wheel torque, and transmit the magnitude and direction of the theoretical steering wheel torque to the magnetorheological fluid controller 30;

步骤二、磁流变液控制器30根据Ml=F(θ)=(MA+My)/i+(MD-Bs·θ)/i+Bs·θ得出理论方向盘力矩,方向与方向盘16的转角相反,决策出应该向哪个励磁线圈12供电并提供所供的电流大小,磁流变液产生的剪切应力τ0=1150B4-2140B3+1169B2-64B+0.8,其中,B为磁感应强度,B=μH,其中,μ为磁导率,H为磁场强度,由安培环路定理Hl=NI,其中N为励磁线圈12的圈数,I为励磁线圈12电流,l为磁路长度,然后通过电流发生器31予以执行,磁流变液控制器30还能接收转角及转矩传感器17输出的转矩信号,根据理论方向盘力矩Ml的数值和实际力矩M的数值进行反馈调节,反馈力矩补偿量ΔM=Ml-M,确保最终传递给驾驶员的力矩与理论方向盘力矩相等;Step 2: The magnetorheological fluid controller 30 obtains the theoretical steering wheel torque according to M l =F(θ)=(M A +M y )/i+(M D -B s ·θ)/i+B s ·θ, The direction is opposite to the rotation angle of the steering wheel 16, and it is determined which exciting coil 12 should be supplied with power and the magnitude of the supplied current. The shear stress τ 0 generated by the magnetorheological fluid is τ 0 =1150B 4 -2140B 3 +1169B 2 -64B+0.8, Wherein, B is the magnetic induction intensity, and B=μH, and wherein, μ is magnetic permeability, and H is the magnetic field strength, by Ampere's loop theorem H1=NI, and wherein N is the number of turns of excitation coil 12, and I is excitation coil 12 electric currents, l is the length of the magnetic circuit, and then it is executed by the current generator 31, and the magneto-rheological fluid controller 30 can also receive the torque signal output by the rotation angle and torque sensor 17, according to the value of the theoretical steering wheel torque M l and the actual torque M The numerical value is used for feedback adjustment, and the feedback torque compensation amount ΔM=M l -M ensures that the final torque transmitted to the driver is equal to the theoretical steering wheel torque;

步骤三、电机控制器28通过电机驱动器29控制电机2维持等速旋转产生出理论方向盘力感,齿圈9、太阳轮11作为主动源被电机2驱动并被行星轮10换向,齿圈9和太阳轮11始终维持反向旋转,齿圈9/太阳轮11则能够通过磁流变液的剪切力将齿圈9/太阳轮11的驱动力矩传递给输入端盖板6(或者输出端盖板13)与滚筒8,确保能够随时输出力矩r为齿圈9/太阳轮11与磁流变液接触面的半径,τ0为磁流变液产生的剪切应力,输入端盖板6和输出端盖板13被磁流变液紧贴覆盖,随时准备接收齿圈9/太阳轮11的驱动力矩并通过转角及转矩传感器17传递给方向盘16;一侧齿圈9(或太阳轮11)工作时另一侧的励磁线圈12没有电流,太阳轮11(或齿圈9)进行空转。Step 3: The motor controller 28 controls the motor 2 to maintain constant rotation through the motor driver 29 to generate a theoretical steering wheel force sense. The ring gear 9 and the sun gear 11 are driven by the motor 2 as active sources and are reversed by the planetary gear 10. The ring gear 9 and the sun gear 11 are always in reverse rotation, and the ring gear 9/sun gear 11 can transmit the driving torque of the ring gear 9/sun gear 11 to the input end cover plate 6 (or the output end Cover plate 13) and roller 8 ensure that torque can be output at any time r is the radius of the contact surface between the ring gear 9/sun gear 11 and the magneto-rheological fluid, τ0 is the shear stress generated by the magnetorheological fluid, and the input end cover plate 6 and the output end cover plate 13 are closely attached by the magnetorheological fluid Covering, ready to receive the driving torque of the ring gear 9/sun gear 11 at any time and transmit it to the steering wheel 16 through the angle and torque sensor 17; when the ring gear 9 (or sun gear 11) on one side is working, the excitation coil 12 on the other side has no current , The sun gear 11 (or the ring gear 9) is idling.

实施例Example

电机2以2转/秒的转速顺时针匀速旋转,则太阳轮11、齿圈9以相反方向转动,此时驾驶员从零位逆时针转动方向盘16,力感控制器27决策出理论力感的大小之后,通过磁流变液控制器30决策出励磁线圈12的理论电流,与此同时力感控制器27决策出理论力感的方向应该为顺时针,则磁流变液控制器30控制电流发生器31,选择向太阳轮11和输出端盖板13之间的磁流变液通磁,也就是对对应的外部励磁线圈12进行通电,线圈向其内部的磁流变液产生磁场,改变磁流变液的黏度至合适大小,在顺时针转动的太阳轮11的作用下,输出端盖板13将产生与理论力感大小相等的顺时针反馈力矩传递至方向盘16上,此时齿圈9空转;如若此时驾驶员从零位顺时针转动方向盘16,力感控制器27决策出理论力感的大小之后,通过磁流变液控制器30决策出励磁线圈12的理论电流。与此同时力感控制器27决策出理论力感的方向应该为逆时针,则磁流变液控制器30控制电流发生器31,选择向齿圈9和输入端盖板6之间的磁流变液通磁,也就是对对应的外部励磁线圈12进行通电,线圈向其内部的磁流变液产生磁场,改变磁流变液的黏度至合适大小,在逆时针转动的齿圈9的作用下,输入端盖板6将产生与理论力感大小相等的逆时针反馈力矩传递至方向盘16上,此时太阳轮11空转。The motor 2 rotates clockwise at a constant speed of 2 revolutions per second, and the sun gear 11 and the ring gear 9 rotate in the opposite direction. At this time, the driver turns the steering wheel 16 counterclockwise from the zero position, and the force sense controller 27 determines the theoretical force sense After the magnitude of the magnitude, the theoretical current of the excitation coil 12 is determined by the magnetorheological fluid controller 30, and at the same time the force sense controller 27 determines that the direction of the theoretical force sense should be clockwise, then the magnetorheological fluid controller 30 controls The current generator 31 chooses to energize the magnetorheological fluid between the sun gear 11 and the output end cover plate 13, that is, energizes the corresponding external excitation coil 12, and the coil generates a magnetic field to the magnetorheological fluid inside it, Change the viscosity of the magnetorheological fluid to an appropriate value. Under the action of the clockwise rotating sun gear 11, the output end cover plate 13 will generate a clockwise feedback torque equal to the theoretical force sense and transmit it to the steering wheel 16. At this time, the gear Circle 9 is idling; if the driver turns the steering wheel 16 clockwise from the zero position, the force sense controller 27 decides the size of the theoretical force sense, and then the magneto-rheological fluid controller 30 determines the theoretical current of the excitation coil 12. At the same time, the force sense controller 27 decides that the direction of the theoretical force sense should be counterclockwise, then the magneto-rheological fluid controller 30 controls the current generator 31 to select the magnetic flow between the ring gear 9 and the input end cover plate 6 Fluid-changing magnetism, that is, energizing the corresponding external excitation coil 12, the coil generates a magnetic field to the magnetorheological fluid inside, changing the viscosity of the magnetorheological fluid to an appropriate size, and the role of the ring gear 9 rotating counterclockwise Next, the input end cover plate 6 transmits the counterclockwise feedback torque equal to the theoretical force sense to the steering wheel 16, and at this time the sun gear 11 is idling.

经过磁流变液控制器30的控制以及换向系统的执行,电流发生器31随时切换供电通道,该发明能够在方向盘16任意位置下输出任意大小和方向的力矩,整个控制过程没有电机换向的存在,因此系统的响应速度将由磁流变液的响应速度决定,而磁流变液的响应速度在毫秒级,因此发明比现有传统的力感反馈装置更具优势。After the control of the magneto-rheological fluid controller 30 and the execution of the reversing system, the current generator 31 switches the power supply channel at any time. This invention can output torque of any size and direction at any position of the steering wheel 16. There is no motor reversing in the whole control process. Therefore, the response speed of the system will be determined by the response speed of the magnetorheological fluid, and the response speed of the magnetorheological fluid is at the millisecond level, so the invention has more advantages than the existing traditional force feedback device.

以上所述仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进等,均包含在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present invention are included in the protection scope of the present invention.

Claims (5)

1.单筒行星齿轮式磁流变液力感反馈装置,其特征在于,包括支架(1),支架(1)上依次设有轴承支座(14)、转角及转矩传感器(17)、励磁线圈(12)、限位圈(4)和电机(2),转向柱(15)穿过轴承通过联轴器与转角及转矩传感器(17)的一端刚性连接,转向柱(15)与方向盘(16)刚性连接,转角及转矩传感器(17)的另一端通过联轴器与输出轴(18)刚性连接,输出轴(18)通过键(19)与输出端盖板(13)连接,输入轴(21)的一端通过联轴器(3)与电机(2)连接,输入轴(21)的另一端通过键与太阳轮(11)连接,输入轴(21)上设有行星支架(20),输入轴(21)贯穿于行星支架(20)并通过键与其连接,行星支架(20)上设有行星轮(10),行星轮(10)与太阳轮(11)齿轮连接,齿圈(9)穿过行星支架(20)与行星轮(10)齿轮连接,滚筒(8)设于支架(1)中部,滚筒(8)通过螺丝和密封垫圈(23)与输入端盖板(6)和输出端盖板(13)的上下两侧相连接,齿圈(9)通过O形密封圈(7)与滚筒(8)连接,行星支架(20)上设有轴承(24)和套筒(22),套筒(22)与轴承(24)相连接,输入端盖板(6)套在轴承(24)外与滚筒(8)相连接,行星支架(20)通过密封毡圈(26)与密封端盖(5)相连接,密封端盖(5)通过密封垫片(25)与输入端盖板(6)相连接,齿圈(9)与输入端盖板(6)之间形成封闭空间,太阳轮(11)与输出端盖板(13)之间形成封闭空间,两个封闭空间内部均设有磁流变液,两个封闭空间外部均设有励磁线圈(12),齿圈(9)与输入端盖板(6)之间的磁流变液与行星支架(20)之间设有套筒(22),转角及转矩传感器(17)通过信号线分别与力感控制器(27)和磁流变液控制器(30)连接,力感控制器(27)通过信号线依次与磁流变液控制器(30)、电流发生器(31)和励磁线圈(12)相连接,电机控制器(28)通过信号线依次与电机驱动器(29)、电机(2)相连接。1. The single-cylinder planetary gear type magneto-rheological fluid force feedback device is characterized in that it includes a bracket (1), and the bracket (1) is sequentially provided with a bearing support (14), a rotation angle and torque sensor (17), The excitation coil (12), the limit ring (4) and the motor (2), the steering column (15) pass through the bearing and are rigidly connected with one end of the rotation angle and torque sensor (17) through a coupling, and the steering column (15) and The steering wheel (16) is rigidly connected, the other end of the rotation angle and torque sensor (17) is rigidly connected to the output shaft (18) through a coupling, and the output shaft (18) is connected to the output end cover plate (13) through a key (19) , one end of the input shaft (21) is connected to the motor (2) through a coupling (3), the other end of the input shaft (21) is connected to the sun gear (11) through a key, and the input shaft (21) is provided with a planet carrier (20), the input shaft (21) runs through the planet carrier (20) and is connected with it by a key, the planet carrier (20) is provided with a planetary wheel (10), and the planetary wheel (10) is connected with the sun gear (11) gear, The ring gear (9) passes through the planetary bracket (20) and is connected to the gear of the planetary gear (10), the roller (8) is set in the middle of the bracket (1), and the roller (8) is connected to the input end cover plate through screws and sealing washers (23) (6) is connected with the upper and lower sides of the output end cover plate (13), the ring gear (9) is connected with the drum (8) through the O-ring (7), and the planet carrier (20) is provided with a bearing (24) and the sleeve (22), the sleeve (22) is connected with the bearing (24), the input end cover plate (6) is sleeved outside the bearing (24) and connected with the roller (8), and the planet carrier (20) is passed through the sealing felt The ring (26) is connected with the sealing end cover (5), the sealing end cover (5) is connected with the input end cover (6) through the sealing gasket (25), the ring gear (9) is connected with the input end cover (6 ), a closed space is formed between the sun gear (11) and the output end cover plate (13), magnetorheological fluid is provided inside the two closed spaces, and excitation coils ( 12), a sleeve (22) is provided between the magnetorheological fluid between the ring gear (9) and the input end cover plate (6) and the planet carrier (20), and the rotation angle and torque sensor (17) passes through the signal line respectively connected with the force sense controller (27) and the magneto-rheological fluid controller (30), the force sense controller (27) is sequentially connected with the magneto-rheological fluid controller (30), the current generator (31) and the The exciting coils (12) are connected, and the motor controller (28) is connected with the motor driver (29) and the motor (2) sequentially through signal lines. 2.根据权利要求1所述的单筒行星齿轮式磁流变液力感反馈装置,其特征在于,电源(32)通过供电线分别与转角及转矩传感器(17)、电机(2)、力感控制器(27)、电机控制器(28)、电机驱动器(29)、磁流变液控制器(30)、电流发生器(31)相连接。2. The single cylinder planetary gear type magneto-rheological fluid force feedback device according to claim 1, characterized in that, the power supply (32) is respectively connected to the rotation angle and torque sensor (17), the motor (2), the The force sense controller (27), the motor controller (28), the motor driver (29), the magneto-rheological fluid controller (30), and the current generator (31) are connected together. 3.根据权利要求1所述的单筒行星齿轮式磁流变液力感反馈装置,其特征在于,所述行星轮(10)绕自身轴线转动。3. The single cylinder planetary gear type magneto-rheological fluid feedback device according to claim 1, characterized in that the planetary wheel (10) rotates around its own axis. 4.根据权利要求1所述的单筒行星齿轮式磁流变液力感反馈装置,其特征在于,所述齿圈(9)、太阳轮(11)和行星轮(10)轮齿啮合均在一个平面。4. The single cylinder planetary gear type magneto-rheological fluid force feedback device according to claim 1, characterized in that, the gear teeth of the ring gear (9), the sun gear (11) and the planetary gear (10) are evenly meshed. in one plane. 5.一种如权利要求1-4任何一项所述的单筒行星齿轮式磁流变液力感反馈装置的使用方法,其特征在于,具体按照以下步骤进行:5. A method for using the single-tube planetary gear type magneto-rheological fluid force feedback device according to any one of claims 1-4, characterized in that, specifically, the following steps are carried out: 步骤一、在驾驶过程中转动方向盘(16),转角及转矩传感器(17)检测方向盘(16)转角的大小以及方向并将其传递给力感控制器(27),回正力矩由主销倾角和位移及接地面分布的微元侧反力引起,MA=QDsinβsinδ,My=Fy···),其中,MA为主销内倾引起的路面对车轮的转向力矩,Q为转向轮负载,D为主销位移,β为主销内倾角,δ为车轮转角,My为主销后倾引起的力矩,Fy为轮胎侧向力,ξ·为轮胎拖距,ξ··为主销后倾拖距,m为整车质量,v为车辆速度,b为从质心到后桥的距离,R为转向半径,L为轴距,阻尼力矩由转向系统和地面摩擦引起MD=Bs·θ+Q·f·sign(θ),其中,Bs为转向系统中转向轴的阻尼系数,θ为方向盘(16)转角,f是地面摩擦系数,sign(θ)表示摩擦力矩方向与方向盘(16)转动方向相反,因此,理论方向盘的力矩可表示为:Ml=F(θ)=(MA+My)/i+(MD-Bs·θ)/i+Bs·θ,得出理论方向盘力矩的大小以及方向,并将理论方向盘力矩的大小以及方向传递给磁流变液控制器(30);Step 1. Turn the steering wheel (16) during driving, and the angle and torque sensor (17) detects the size and direction of the steering wheel (16) angle and transmits it to the force-sensing controller (27). and the displacement and the micro-element side reaction force distributed on the ground plane, M A =QDsinβsinδ, M y =F y··· ), Among them, M A is the steering torque on the road surface caused by the kingpin inclination, Q is the steering wheel load, D is the kingpin displacement, β is the kingpin inclination angle, δ is the wheel angle, M y is caused by the kingpin caster , F y is the tire lateral force, ξ is the tire trail, ξ ·· is the kingpin caster trail, m is the mass of the vehicle, v is the vehicle speed, b is the distance from the center of mass to the rear axle, R is the steering radius, L is the wheelbase, and the damping torque is caused by the friction between the steering system and the ground M D =B s θ+Q f sign(θ), where B s is the damping coefficient of the steering shaft in the steering system, θ is the steering wheel (16) angle of rotation, f is the ground friction coefficient, and sign (θ) represents that the friction torque direction is opposite to the direction of rotation of the steering wheel (16), therefore, the torque of the theoretical steering wheel can be expressed as: M l =F(θ)=( M A +M y )/i+(M D -B s θ)/i+B s θ, get the magnitude and direction of the theoretical steering wheel torque, and transfer the magnitude and direction of the theoretical steering wheel torque to the magnetorheological fluid controller (30); 步骤二、磁流变液控制器(30)根据Ml=F(θ)=(MA+My)/i+(MD-Bs·θ)/i+Bs·θ得出理论方向盘力矩,方向与方向盘(16)的转角相反,决策出应该向哪个励磁线圈(12)供电并提供所供的电流大小,磁流变液产生的剪切应力τ0=1150B4-2140B3+1169B2-64B+0.8,其中,B为磁感应强度,B=μH,其中,μ为磁导率,H为磁场强度,由安培环路定理Hl=NI,其中N为励磁线圈(12)的圈数,I为励磁线圈(12)电流,l为磁路长度,然后通过电流发生器(31)予以执行,磁流变液控制器(30)还能接收转角及转矩传感器(17)输出的转矩信号,根据理论方向盘力矩Ml的数值和实际力矩M的数值进行反馈调节,反馈力矩补偿量ΔM=Ml-M,确保最终传递给驾驶员的力矩与理论方向盘力矩相等;Step 2: The magnetorheological fluid controller (30) obtains the theoretical steering wheel according to M l =F(θ)=(M A +M y )/i+(M D -B s ·θ)/i+B s ·θ Torque, the direction is opposite to the angle of rotation of the steering wheel (16), and it is determined which exciting coil (12) should be powered and the magnitude of the current supplied, the shear stress τ 0 produced by the magneto-rheological fluid = 1150B 4 -2140B 3 +1169B 2-64B +0.8, wherein, B is magnetic induction intensity, B=μ H, and wherein, μ is magnetic permeability, and H is magnetic field intensity, by Ampere's loop theorem H1=NI, and wherein N is the number of turns of exciting coil (12) , I is the current of the excitation coil (12), l is the length of the magnetic circuit, and then it is executed by the current generator (31), and the magneto-rheological fluid controller (30) can also receive the output rotation angle and torque sensor (17). The torque signal is adjusted according to the value of the theoretical steering wheel torque M l and the actual torque M, and the feedback torque compensation ΔM=M l -M ensures that the final torque delivered to the driver is equal to the theoretical steering wheel torque; 步骤三、电机控制器(28)通过电机驱动器(29)控制电机(2)维持等速旋转,齿圈(9)、太阳轮(11)作为主动源被电机(2)驱动并被行星轮(10)换向,齿圈(9)和太阳轮(11)始终维持反向旋转,齿圈(9)/太阳轮(11)则能够通过磁流变液的剪切力将齿圈(9)/太阳轮(11)的驱动力矩传递给输入端盖板(6)/输出端盖板(13)与滚筒(8),确保能够随时输出力矩r为齿圈(9)/太阳轮(11)与磁流变液接触面的半径,τ0为磁流变液产生的剪切应力,输入端盖板(6)和输出端盖板(13)被磁流变液紧贴覆盖,随时准备接收齿圈(9)/太阳轮(11)的驱动力矩并通过转角及转矩传感器(17)传递给方向盘(16),一侧齿圈(9)/太阳轮(11)工作时另一侧的励磁线圈(12)没有电流,太阳轮(11)/齿圈(9)进行空转。Step 3, the motor controller (28) controls the motor (2) to maintain constant speed rotation through the motor driver (29), and the ring gear (9) and the sun gear (11) are driven by the motor (2) as active sources and are driven by the planetary gear ( 10) Reversing, the ring gear (9) and the sun gear (11) always maintain reverse rotation, and the ring gear (9)/sun gear (11) can move the ring gear (9) through the shear force of the magneto-rheological fluid. / The driving torque of the sun gear (11) is transmitted to the input end cover (6) / output end cover (13) and the roller (8), ensuring that the torque can be output at any time r is the radius of the contact surface between the ring gear (9)/sun gear (11) and the magneto-rheological fluid, τ0 is the shear stress generated by the magneto-rheological fluid, the input end cover (6) and the output end cover (13 ) is closely covered by magnetorheological fluid, ready to receive the driving torque of the ring gear (9)/sun gear (11) at any time and transmit it to the steering wheel (16) through the angle and torque sensor (17), and the ring gear (9) on one side )/sun gear (11) work, the excitation coil (12) on the other side does not have electric current, and sun gear (11)/ring gear (9) carries out idling.
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