CN108326187A - A kind of new energy transformer copper wire apparatus for bending - Google Patents

Abstract

The invention belongs to the technical field of copper wire processing, and in particular relates to a new energy transformer copper wire bending device, which includes a base, a drive motor is installed on the upper end of the base, and a cavity is arranged in the base, and the drive shaft of the drive motor runs through the base and extends Into the cavity, one side of the drive motor is provided with a guide mechanism, the guide mechanism includes a first limit mechanism and a second limit mechanism, the drive motor is connected to the first limit mechanism through the first transmission mechanism, and the first limit mechanism The mechanism is connected to the second limit mechanism through the second transmission mechanism. The upper surface of the base is provided with an arc groove, and a mounting block is slidably connected in the arc groove. The upper end of the mounting block is provided with a steering mechanism. The steering mechanism passes through the first The three transmission mechanisms are in transmission connection with the first limit mechanism. The advantage is that the present invention can change the position of the guide wheel by adjusting the position of the mounting block, so as to achieve the effect of changing the bending arc of the copper wire, improve the scope of application of the present invention, and increase the practicability of the present invention.

Description

A new energy transformer copper wire bending device

technical field

The invention belongs to the technical field of copper wire processing, and in particular relates to a new energy transformer copper wire bending device.

Background technique

Pure copper is a soft metal, its surface is reddish orange with metallic luster when it is just cut, and its single substance is purplish red. Good ductility, high thermal conductivity and electrical conductivity, so it is the most commonly used material in cables and electrical and electronic components. It can also be used as a building material and can form many kinds of alloys. Copper alloys have excellent mechanical properties and low electrical resistivity, the most important of which are bronze and brass. In addition, copper is also a durable metal that can be recycled many times without loss of its mechanical properties.

In the processing and manufacturing process of copper wire, the raw materials are first smelted, and the formed copper wire is pushed out from the discharge port, and the temperature of the surface of the copper wire is lowered by spraying water from the nozzle, and then the original straight copper wire is bent by the bender. Bend, and finally wind the bent copper wire with the winding rack, which completes the manufacture and collection of copper wire. The existing bending device is inconvenient to adjust the bending radian of the copper wire, cannot adapt to a variety of winding frames with different diameters, and has low practicability.

For this reason, we propose a new energy transformer copper wire bending device to solve the above problems.

Contents of the invention

The object of the present invention is to solve the above problems and provide a new energy transformer copper wire bending device that can adjust the bending arc.

In order to achieve the above object, the present invention adopts the following technical solutions: a transformer copper wire bending device for new energy, including a base, a drive motor is installed on the upper end of the base, a cavity is provided in the base, and the drive motor The drive shaft of the drive shaft runs through the base and extends into the cavity. A guide mechanism is provided on one side of the drive motor. The guide mechanism includes a first limit mechanism and a second limit mechanism. The drive motor passes through the first transmission mechanism. It is connected with the transmission of the first limit mechanism, and the first limit mechanism is connected with the second limit mechanism through the second transmission mechanism. The upper surface of the base is provided with an arc-shaped groove, and the inside of the arc-shaped groove A mounting block is slidably connected, and the upper end of the mounting block is provided with a steering mechanism, and the steering mechanism is in drive connection with the first limiting mechanism through a third transmission mechanism.

In the above new energy transformer copper wire bending device, the first limiting mechanism includes a first rotating shaft, the lower end of the first rotating shaft is connected to the inner wall of the cavity in rotation, and the upper end of the first rotating shaft penetrates The base is coaxially fixedly connected with a first limiting wheel.

In the above new energy transformer copper wire bending device, the second limiting mechanism includes a second rotating shaft, the lower end of the second rotating shaft is rotationally connected with the inner wall of the cavity, and the upper end of the second rotating shaft penetrates The base is provided, and one end of the second rotating shaft outside the base is coaxially and fixedly connected with a second limiting wheel corresponding to the first limiting wheel.

In the above-mentioned new energy transformer copper wire bending device, the first transmission mechanism includes a first chain plate coaxially fixedly connected with the part of the first rotating shaft located in the cavity, and the driving shaft of the driving motor is on the same The shaft is fixedly connected with a second chain disk, and the first chain disk is connected to the second chain disk through a first chain transmission.

In the above-mentioned new energy transformer copper wire bending device, the second transmission mechanism includes a first gear coaxially fixedly connected with the part of the first rotating shaft located in the cavity, and the second rotating shaft is coaxially fixedly connected There is a second gear meshing with the first gear.

In the above new energy transformer copper wire bending device, the steering mechanism includes a third rotating shaft rotatably connected to the upper end of the mounting block, and a guide wheel is coaxially and fixedly connected to the third rotating shaft.

In the above new energy transformer copper wire bending device, the third transmission mechanism includes a third chain plate coaxially fixedly connected to the upper end of the first rotating shaft, and the upper end of the third rotating shaft is coaxially fixedly connected with a fourth As for the chain disk, the third chain disk is connected to the fourth chain disk through a second chain transmission.

In the above-mentioned new energy transformer copper wire bending device, the lower end of the installation block is fixedly connected with the first slider, and the inner wall of the arc-shaped groove is provided with a first slider matching the first slider. A chute, the installation block is provided with an installation chamber, the side wall of the installation chamber is fixedly connected with a telescopic rod, and the end of the telescopic rod far away from the side wall of the installation chamber is fixedly connected with a lath, and the outer sleeve of the telescopic rod is connected There is a spring, the two ends of the spring are respectively fixedly connected with the slat and the side wall of the installation cavity, both ends of the slat are rotatably connected with a rotating rod, and the end of the rotating rod far away from the slat is rotatably connected with a sliding rod , the sliding rod is slidably connected to the side wall of the installation cavity, the end of the sliding rod away from the rotating rod is set through the mounting block, and the side wall of the arc-shaped groove is equidistantly provided with multiple There is a limit slot on the slat, a slot is provided on the slat, a fourth rotating shaft is arranged in the installation cavity, one end of the fourth rotating shaft is rotatably connected with the side wall of the installation cavity, and the other end of the fourth rotating shaft The part of the fourth rotating shaft located in the slot is coaxially and fixedly connected with the third gear, and the side wall of the slot is provided with a rack meshing with the third gear.

In the above-mentioned new energy transformer copper wire bending device, a second sliding block is fixedly connected to the side wall of the sliding rod, and a second sliding block matching the second sliding block is provided on the inner side wall of the installation cavity. The chute, the end of the fourth rotating shaft outside the mounting block is fixedly connected with a rotating handle.

Compared with the existing technology, the advantages of this new energy transformer copper wire bending device are:

1. By setting the guide mechanism, the position of the copper wire is limited by the first limit wheel and the second limit wheel, so as to facilitate the next step of bending operation.

2. By setting the guiding mechanism, the moving direction of the copper wire can be changed by using the guiding wheel, so that the copper wire can be bent for easy winding. In addition, the position of the guiding wheel can be changed by setting an arc-shaped groove and a mounting block. Furthermore, the bending radian of the copper wire is changed so as to facilitate winding on winding racks of various specifications.

3. By setting the driving motor and using multiple transmission mechanisms to drive the guiding mechanism and the steering mechanism to operate, not only can the utilization rate of the driving motor be improved, the waste of resources can be reduced, and the production cost of the enterprise can be reduced.

Description of drawings

Fig. 1 is a schematic view of the structure of a transformer copper wire bending device for new energy provided by the present invention;

Fig. 2 is A-A to structural sectional view in Fig. 1;

Fig. 3 is a B-B direction structural sectional view in Fig. 1;

Fig. 4 is a perspective view of the installation block structure in a new energy transformer copper wire bending device provided by the present invention.

In the figure, 1 base, 2 driving motor, 3 cavity, 4 mounting block, 5 first rotating shaft, 6 first limiting wheel, 7 second rotating shaft, 8 second limiting wheel, 9 first chain plate, 10 the first Second chain plate, 11 first gear, 12 second gear, 13 third shaft, 14 guide wheel, 15 third chain plate, 16 fourth chain plate, 17 first slider, 18 arc groove, 19 installation cavity , 20 telescopic rod, 21 slats, 22 springs, 23 rotating rods, 24 sliding rods, 25 limit slots, 26 slotting, 27 fourth shafts, 28 third gears, 29 racks, 30 second sliders, 31 Turn the handle.

Detailed ways

The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.

Example

As shown in Figure 1-4, a new energy transformer copper wire bending device includes a base 1, a drive motor 2 is installed on the upper end of the base 1, a cavity 3 is provided in the base 1, and the drive shaft of the drive motor 2 runs through the base 1 and extend into the cavity 3, a guide mechanism is provided on one side of the drive motor 2, the guide mechanism includes a first limit mechanism and a second limit mechanism, and the drive motor 2 is transmitted through the first transmission mechanism and the first limit mechanism connection, the first limiting mechanism is connected to the second limiting mechanism through the second transmission mechanism, the upper surface of the base 1 is provided with an arc-shaped groove 18, and the arc-shaped groove 18 is slidingly connected with a mounting block 4, and the mounting block 4 The upper end of the steering mechanism is provided with a steering mechanism, and the steering mechanism is connected with the first limit mechanism through the third transmission mechanism.

Wherein, the first limiting mechanism includes a first rotating shaft 5, the lower end of the first rotating shaft 5 is rotatably connected to the inner wall of the cavity 3, and the upper end of the first rotating shaft 5 runs through the base 1 and is fixedly connected with the first limiting wheel 6 coaxially. The second limiting mechanism includes a second rotating shaft 7, the lower end of the second rotating shaft 7 is rotationally connected with the inner side wall of the cavity 3, the upper end of the second rotating shaft 7 is set through the base 1, and the second rotating shaft 7 is located at the same end outside the base 1. The shaft is fixedly connected with the second limiting wheel 8 corresponding to the first limiting wheel 6, and the first limiting wheel 6 and the second limiting wheel 8 are all provided with annular grooves matched with copper wires, so The annular groove is arranged along the circumferential direction of the limiting wheel.

Further, the second transmission mechanism includes a first gear 11 coaxially fixedly connected with the part of the first rotating shaft 5 located in the cavity 3 , and a second gear 11 meshed with the first gear 11 is coaxially fixedly connected on the second rotating shaft 7 . For the gear 12, it should be noted that through the transmission of the first gear 11 and the second gear 12, the rotation directions of the first limiting wheel 6 and the second limiting wheel 8 are opposite, and they promote each other to push the copper wire forward.

Wherein, the first transmission mechanism includes a first chain disc 9 coaxially fixedly connected to the part of the first rotating shaft 5 located in the cavity 3, and a second chain disc 10 is coaxially fixedly connected to the drive shaft of the drive motor 2, and the first The chain disc 9 and the second chain disc 10 are connected through the first chain transmission. It should be noted that the driving motor 2 simultaneously drives the guiding mechanism and the steering mechanism to run simultaneously, which not only improves the utilization rate of the driving motor 2, but also reduces the The purchase and maintenance costs of the business.

Wherein, the steering mechanism includes a third shaft 13 rotatably connected to the upper end of the mounting block 4, the third shaft 13 is coaxially fixedly connected with a guide wheel 14, and the third transmission mechanism includes a third shaft fixedly connected to the upper end of the first shaft 5. The chain plate 15, the upper end of the third rotating shaft 13 is fixedly connected with the fourth chain plate 16 coaxially, and the third chain plate 15 and the fourth chain plate 16 are connected through the second chain transmission. It is worth mentioning that the guide wheel 14 There is an annular groove that matches the copper wire, and the annular groove is set along the circumferential direction of the limit wheel. When the copper wire is pushed forward and contacts with the guide wheel 14, the guide wheel 14 forces the copper wire to bend to produce A certain arc.

Wherein, the lower end of the mounting block 4 is fixedly connected with the first slider 17, and the inner side wall of the arc-shaped groove 18 is provided with a first chute matching the first slider 17. It is worth mentioning that the arc-shaped concave The groove 18 is set with the axis center of the first rotating shaft 5 as the center of the circle, so when the mounting block 4 moves in the arc-shaped groove 18, the distance from the first rotating shaft 5 to the third rotating shaft 13 is fixed, and the mounting block 4 is provided with There is an installation chamber 19, and the side wall of the installation chamber 19 is fixedly connected with a telescopic rod 20, and one end of the telescopic rod 20 away from the side wall of the installation chamber 19 is fixedly connected with a slat 21, and the outer sleeve of the telescopic rod 20 is connected with a spring 22, and the two ends of the spring 22 The ends are respectively fixedly connected with the side walls of the slats 21 and the installation cavity 19, the two ends of the slats 21 are rotatably connected with a rotating rod 23, and the end of the rotating rod 23 away from the slats 21 is rotatably connected with a sliding rod 24, and the sliding rod 24 is connected with the rotating rod 24. The side wall of the installation cavity 19 is slidingly connected, and the end of the sliding rod 24 away from the rotating rod 23 is set through the mounting block 4, and the side wall of the arc-shaped groove 18 is equidistantly provided with a plurality of limit grooves matching the sliding rod 24 25. The slat 21 is provided with a slot 26, and the installation cavity 19 is provided with a fourth rotating shaft 27, one end of the fourth rotating shaft 27 is rotationally connected with the side wall of the installation cavity 19, and the other end of the fourth rotating shaft 27 passes through the slot 26 and set through the mounting block 4, the part of the fourth rotating shaft 27 located in the slot 26 is coaxially fixedly connected with the third gear 28, the side wall of the slot 26 is provided with a rack 29 meshing with the third gear 28, It should be noted that, since the spring 22 is provided, it can be ensured that the sliding rod 24 and the limiting groove 25 are locked to each other without the action of external force.

Further, the side wall of the sliding rod 24 is fixedly connected with the second slider 30, the inner side wall of the installation cavity 19 is provided with a second sliding groove matching the second slider 30, and the fourth rotating shaft 27 is located on the installation block 4 The outer end is fixedly connected with a turning handle 31. It is worth mentioning that by setting the turning handle 31, when the position of the mounting block 4 needs to be adjusted, turning the turning handle 31 can release the connection between the mounting block 4 and the arc groove 18. locked state.

In the present invention, the drive motor 2 is connected to an external power supply. Specifically, the model of the drive motor 2 is: Y180M1-4B5 18.5KW. 8 passes through, and then close to the guide wheel 14 and winding frame, the drive motor 2 drives the second chain reel 10 to rotate, and the second chain reel 10 drives the first chain reel 9 to rotate through the first chain, and the first chain reel 9 drives the first rotating shaft 5 to rotate, and the first rotating shaft 5 drives the first gear 11, the first limiting wheel 6 and the third chain plate 15 to rotate, wherein the first gear 11 drives the second gear 12 to rotate, and the second gear 12 drives the second The second rotating shaft 7 rotates, and the second rotating shaft 7 drives the second limiting wheel 8 to rotate. The first limiting wheel 6 and the second limiting wheel 8 limit the copper wire and push the copper wire forward. In addition, the third chain Disc 15 drives the fourth chain disc 16 by the second chain, and the fourth chain disc 16 drives the third rotating shaft 13 to rotate, and the third rotating shaft 13 drives the guide wheel 14 to rotate, and the guide wheel 14 contacts with the side wall of the copper wire to change the copper wire. The forward direction of the wire makes the copper wire bend for easy winding.

The present invention can change the bending radian of the copper wire by changing the position of the guide wheel 14, and then adapt to different diameter reel racks. When the position of the guide wheel 14 needs to be changed, first turn the rotating handle 31, and the rotating handle 31 drives the fourth rotating shaft 27 rotates, and the fourth rotating shaft 27 drives the third gear 28 to rotate, and the third gear 28 drives the slat 21 to move upwards through the rack 29. One end of the rotating rod 23 on the side moves upwards, and the rotating rod 23 drives the sliding rod 24 to move towards the direction close to the telescopic rod 20, so that the sliding rod 24 moves out of the limit groove 25, and then moves the position of the mounting block 4. It should be noted that, The arc-shaped groove 18 is set with the axis center of the first rotating shaft 5 as the center of the circle, so when the installation block 4 moves in the arc-shaped groove 18, the distance from the first rotating shaft 5 to the third rotating shaft 13 is fixed. When the block 4 is moved to a suitable position, the turning handle 31 is released, and under the action of the spring 22, the sliding rod 24 moves into the limit groove 25, and the mounting block 4 is clamped and fixed, and the adjustment is completed.

Although the base 1, the drive motor 2, the cavity 3, the mounting block 4, the first shaft 5, the first limiting wheel 6, the second rotating shaft 7, the second limiting wheel 8, and the first chain disc are frequently used in this paper. 9. Second chain plate 10, first gear 11, second gear 12, third shaft 13, guide wheel 14, third chain plate 15, fourth chain plate 16, first slider 17, arc groove 18 , installation cavity 19, telescopic rod 20, slat 21, spring 22, rotating rod 23, sliding rod 24, limit groove 25, slot 26, fourth rotating shaft 27, third gear 28, rack 29, second slide Terms such as block 30 and turning handle 31 are used, but the possibility of using other terms is not excluded. These terms are used only for the purpose of describing and explaining the essence of the present invention more conveniently; interpreting them as any kind of additional limitation is against the spirit of the present invention.

Claims (9)

1. A transformer copper wire bending device for new energy, including a base (1), characterized in that a driving motor (2) is installed on the upper end of the base (1), and a cavity is provided in the base (1) (3), the drive shaft of the drive motor (2) runs through the base (1) and extends into the cavity (3), and a guide mechanism is provided on one side of the drive motor (2), and the guide mechanism includes a second A limit mechanism and a second limit mechanism, the driving motor (2) is connected to the first limit mechanism through the first transmission mechanism, and the first limit mechanism is connected to the second limit mechanism through the second transmission mechanism transmission connection, the upper surface of the base (1) is provided with an arc-shaped groove (18), and a mounting block (4) is slidably connected in the arc-shaped groove (18), and the upper end of the mounting block (4) A steering mechanism is provided, and the steering mechanism is in drive connection with the first limiting mechanism through the third transmission mechanism. 2. The new energy transformer copper wire bending device according to claim 1, characterized in that, the first limit mechanism includes a first rotating shaft (5), and the lower end of the first rotating shaft (5) is in contact with the space. The inner side wall of the cavity (3) is rotationally connected, and the upper end of the first rotating shaft (5) passes through the base (1) and is fixedly connected with the first limiting wheel (6) coaxially. 3. The new energy transformer copper wire bending device according to claim 2, characterized in that, the second limit mechanism includes a second rotating shaft (7), and the lower end of the second rotating shaft (7) is in contact with the hollow The inner side wall of the cavity (3) is rotationally connected, the upper end of the second rotating shaft (7) is set through the base (1), and one end of the second rotating shaft (7) outside the base (1) is coaxially fixedly connected with the second rotating shaft (7). A second limiting wheel (8) corresponding to the first limiting wheel (6). 4. The new energy transformer copper wire bending device according to claim 3, characterized in that, the first transmission mechanism includes a coaxial fixed connection with the part of the first rotating shaft (5) located in the cavity (3) The first chain disc (9), the drive shaft of the drive motor (2) is coaxially fixedly connected with the second chain disc (10), the first chain disc (9) and the second chain disc (10) are connected through the first chain transmission. 5. The new energy transformer copper wire bending device according to claim 4, characterized in that, the second transmission mechanism includes a coaxial fixed connection with the part of the first rotating shaft (5) located in the cavity (3) a first gear (11), and a second gear (12) meshing with the first gear (11) is coaxially and fixedly connected to the second rotating shaft (7). 6. The transformer copper wire bending device for new energy according to claim 5, characterized in that, the steering mechanism includes a third rotating shaft (13) rotatably connected to the upper end of the mounting block (4), and the third rotating shaft (13) A guide wheel (14) is fixedly connected with the upper coaxial. 7. The new energy transformer copper wire bending device according to claim 6, characterized in that, the third transmission mechanism includes a third chain disc (15) coaxially fixedly connected to the upper end of the first rotating shaft (5) , the upper end of the third rotating shaft (13) is coaxially fixedly connected with a fourth chain disk (16), and the third chain disk (15) is connected to the fourth chain disk (16) through a second chain transmission. 8. The new energy transformer copper wire bending device according to claim 1, characterized in that, the lower end of the installation block (4) is fixedly connected with a first slider (17), and the arc-shaped groove ( 18) is provided with a first chute matching the first slider (17) on the inner side wall, and the installation block (4) is provided with an installation cavity (19), and the side wall of the installation cavity (19) A telescopic rod (20) is fixedly connected to the top, and the end of the telescopic rod (20) away from the side wall of the installation cavity (19) is fixedly connected to a slat (21), and a spring (22) is connected outside the telescopic rod (20) , the two ends of the spring (22) are respectively fixedly connected with the slat (21) and the side wall of the installation cavity (19), and both ends of the slat (21) are rotatably connected with a rotating rod (23), so The end of the rotating rod (23) away from the slats (21) is rotatably connected with a sliding rod (24), the sliding rod (24) is slidingly connected with the side wall of the installation cavity (19), and the sliding rod (24) is away from One end of the rotating rod (23) is set through the mounting block (4), and a plurality of limit grooves (25) matching the sliding rod (24) are equidistantly provided on the side wall of the arc-shaped groove (18) , the slats (21) are provided with a slot (26), the installation cavity (19) is provided with a fourth shaft (27), and one end of the fourth shaft (27) is connected to the installation cavity (19) The other end of the fourth rotating shaft (27) passes through the slot (26) and is set through the mounting block (4), and the fourth rotating shaft (27) is located in the part of the slot (26) A third gear (28) is fixedly connected coaxially, and a rack (29) meshing with the third gear (28) is provided on the side wall of the slot (26). 9. The new energy transformer copper wire bending device according to claim 8, characterized in that a second slider (30) is fixedly connected to the side wall of the sliding rod (24), and the installation cavity ( 19) is provided with a second chute matching the second slide block (30) on the inner side wall, and the end of the fourth rotating shaft (27) located outside the mounting block (4) is fixedly connected with a turning handle (31).