CN108321414A - A kind of hydrophobic processing method of fuel cell supporting layer - Google Patents
A kind of hydrophobic processing method of fuel cell supporting layer Download PDFInfo
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Abstract
本发明涉及燃料电池领域,并具体提供一种燃料电池用支撑层的憎水处理方法,解决传统憎水处理方法会导致憎水剂容易堆积在支撑层表面,无法渗透到支撑层的内部,表面憎水剂的过量聚集,导致支撑层导电性和水气传质性能较低的问题,该方法获得的支撑层表面接触角的分布更加均匀,恒电位氧化加速衰减(1.2V,0.5M H2SO4),实验表明,支撑层在经恒电位氧化80小时之后,支撑层表面憎水性的下降幅度远小于比较例中支撑层,这充分说明本发明提出的憎水处理方法可显著提高支撑层的憎水稳定性能。
The invention relates to the field of fuel cells, and specifically provides a method for hydrophobic treatment of a fuel cell support layer, which solves the problem that traditional hydrophobic treatment methods will cause hydrophobic agents to easily accumulate on the surface of the support layer and cannot penetrate into the interior of the support layer. Excessive accumulation of water-repellent leads to low electrical conductivity and water-gas mass transfer performance of the support layer. The contact angle distribution of the surface of the support layer obtained by this method is more uniform, and the constant potential oxidation accelerates the decay (1.2V, 0.5MH 2 SO 4 ), the experiment shows that after the support layer is subjected to constant potential oxidation for 80 hours, the decrease in the hydrophobicity of the support layer surface is much smaller than that of the support layer in the comparative example, which fully demonstrates that the hydrophobic treatment method proposed by the present invention can significantly improve the support layer. Hydrophobic stability.
Description
技术领域technical field
本发明涉及燃料电池领域,特别涉及一种燃料电池用支撑层的憎水处理方法。The invention relates to the field of fuel cells, in particular to a hydrophobic treatment method for a fuel cell support layer.
背景技术Background technique
质子交换膜燃料电池(PEMFC)核心组件膜电极组件(MEA)由气体扩散层、催化层和质子交换膜组成。电池运行时,如果水蒸气局部分压高于当地饱和分压,当质子交换膜燃料电池工作时,膜电极中会产生水,若气体扩散层中的液态水含量过高,将发生液态水的凝聚,反应气体的传输受阻,从而影响电池的性能。典型的气体扩散层通常由憎水处理过的支撑层和微孔层构成。支撑层的憎水处理通常是将支撑层材料置于憎水剂(PTFE)乳液中,反复浸渍、晾干,直到PTFE的担载量达到期望值,然后在240℃下烧结,除去PTFE乳液中的表面活性剂,最后在340℃下焙烧使PTFE熔融产生憎水网络通道。这种憎水处理方法会导致憎水剂PTFE堆积在支撑层的表面,而无法渗透到支撑层的内部,表面憎水剂的过量聚集,影响了支撑层本身的导电性和水气传质性能。Proton exchange membrane fuel cell (PEMFC) core components Membrane electrode assembly (MEA) is composed of gas diffusion layer, catalytic layer and proton exchange membrane. When the battery is running, if the local partial pressure of water vapor is higher than the local saturation partial pressure, water will be produced in the membrane electrode when the proton exchange membrane fuel cell is working, and if the liquid water content in the gas diffusion layer is too high, the liquid water will occur Condensation, the transmission of reactive gases is hindered, thereby affecting the performance of the battery. A typical gas diffusion layer usually consists of a hydrophobic treated support layer and a microporous layer. The hydrophobic treatment of the support layer is usually to place the support layer material in the water repellent (PTFE) emulsion, repeatedly dipping and drying until the loading of PTFE reaches the desired value, and then sintering at 240 ° C to remove the PTFE emulsion. Surfactant, and finally baked at 340°C to melt PTFE to produce hydrophobic network channels. This hydrophobic treatment method will cause the hydrophobic agent PTFE to accumulate on the surface of the support layer and cannot penetrate into the interior of the support layer. The excessive accumulation of surface hydrophobic agent will affect the electrical conductivity and water vapor mass transfer performance of the support layer itself. .
发明内容Contents of the invention
针对上述之情况,为克服现有技术之缺陷,本发明提供一种燃料电池用支撑层的憎水处理方法,目的在于解决传统憎水处理方法会导致憎水剂容易堆积在支撑层表面,无法渗透到支撑层的内部,表面憎水剂的过量聚集,导致支撑层导电性和水气传质性能较低的问题。In view of the above-mentioned situation, in order to overcome the defects of the prior art, the present invention provides a method for hydrophobic treatment of the fuel cell support layer, the purpose is to solve the problem that the traditional hydrophobic treatment method will cause the hydrophobic agent to easily accumulate on the surface of the support layer, which cannot Penetrating into the interior of the support layer, the excessive accumulation of the surface hydrophobic agent leads to the problems of low electrical conductivity and water vapor mass transfer performance of the support layer.
考虑到超声波环境下浸渍处理可以提高支撑层断面憎水剂的含量,但常规的憎水剂PTFE在超声和有机分散剂条件下很容易团聚,进而影响支撑层的憎水处理效果,因此采用聚偏氟乙烯等在超声和有机分散剂中不发生团聚现象的憎水剂,从提高支撑层憎水稳定性的角度出发,优化支撑层的憎水处理工艺,提高支撑层断面憎水剂的分布含量,进而提高支撑层的耐久性能。Considering that immersion treatment in ultrasonic environment can increase the content of hydrophobic agent in the support layer section, but the conventional hydrophobic agent PTFE is easy to agglomerate under the conditions of ultrasonic and organic dispersant, which will affect the hydrophobic treatment effect of the support layer. Hydrophobic agents such as vinylidene fluoride that do not agglomerate in ultrasonic and organic dispersants, from the perspective of improving the hydrophobic stability of the support layer, optimize the hydrophobic treatment process of the support layer, and improve the distribution of the hydrophobic agent on the support layer section content, thereby improving the durability of the support layer.
具体地说,本发明提供的憎水处理方法包括如下步骤:Specifically, the hydrophobic treatment method provided by the invention comprises the following steps:
1)将憎水剂加入分散剂中,经超声分散均匀,得到憎水剂质量分数为1%-5%的混合分散液A;1) adding the water-repellent agent into the dispersant, and dispersing uniformly by ultrasonic to obtain a mixed dispersion liquid A with a water-repellent agent mass fraction of 1%-5%;
2)将支撑层材料放入盛有上述憎水剂的混合分散液A的容器中,在超声波环境下进行憎水处理,若干分钟之后取出支撑层烘干称重;2) Put the support layer material into the container containing the mixed dispersion A of the above-mentioned hydrophobic agent, perform hydrophobic treatment in an ultrasonic environment, take out the support layer after a few minutes, dry and weigh it;
3)重复上述步骤2)直至憎水剂的担载量达到支撑层质量的1%-30%;3) Repeat the above step 2) until the loading of the hydrophobic agent reaches 1%-30% of the mass of the support layer;
4)将上述支撑层置于充氮烘箱中,在160-360℃温度下烧结30-120分钟得到憎水处理过的支撑层。4) Put the support layer above in a nitrogen-filled oven, and sinter at a temperature of 160-360° C. for 30-120 minutes to obtain a hydrophobic-treated support layer.
在一实施例中,所述分散剂可选乙醇、异丙醇、N-甲基吡咯烷酮、N,N-二甲基乙酰胺中的一种或两种及以上的混合物。In one embodiment, the dispersant may be one or a mixture of two or more of ethanol, isopropanol, N-methylpyrrolidone, and N,N-dimethylacetamide.
在一实施例中,憎水剂为聚偏氟乙烯、四氟乙烯与六氟丙烯的共聚物、聚三氟氯乙烯、磺酸树脂等含氟聚合物中的一种或两种及以上的混合物。In one embodiment, the hydrophobic agent is one or two or more of fluorine-containing polymers such as polyvinylidene fluoride, copolymer of tetrafluoroethylene and hexafluoropropylene, polychlorotrifluoroethylene, sulfonic acid resin, etc. mixture.
在一实施例中,所述支撑层为碳纤维纸或编织布。In one embodiment, the supporting layer is carbon fiber paper or woven cloth.
在一实施例中,超声处理时超声波的频率为30kHz-100kHz。In one embodiment, the frequency of ultrasonic waves during ultrasonic treatment is 30 kHz-100 kHz.
与现有技术相比,支撑层表面接触角的分布更加均匀;恒电位氧化加速衰减(1.2V,0.5M H2SO4),实验表明,支撑层在经恒电位氧化80小时之后,支撑层表面憎水性的下降幅度远小于比较例中支撑层,这充分说明本发明提出的憎水处理方法可显著提高支撑层的憎水稳定性能。Compared with the prior art, the distribution of the contact angle on the surface of the support layer is more uniform; the constant potential oxidation accelerates the decay (1.2V, 0.5MH 2 SO 4 ), the experiment shows that after the support layer is oxidized by the constant potential for 80 hours, the surface of the support layer The decline in hydrophobicity is much smaller than that of the support layer in the comparative example, which fully demonstrates that the hydrophobic treatment method proposed by the present invention can significantly improve the hydrophobic stability of the support layer.
附图说明Description of drawings
图1实施例和比较例所得到的的支撑层断面F元素分布情况The distribution of F elements in the cross-section of the support layer obtained in the embodiment and comparative example of Fig. 1
具体实施方式Detailed ways
以下结合附图和表格对具体实施方式做进一步详细说明。The specific implementation manner will be described in further detail below in conjunction with the accompanying drawings and tables.
实施例一Embodiment one
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为1%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 1% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到10%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 10%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例二、Embodiment two,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为2%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 2% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到10%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 10%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例三、Embodiment three,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为3%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 3% hydrophobic agent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到10%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 10%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例四、Embodiment four,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为4%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 4% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到10%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 10%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例五、Embodiment five,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为5%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 5% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到10%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 10%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例六、Embodiment six,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为1%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 1% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到10%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 10%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例七、Embodiment seven,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为1%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 1% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到20%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 20%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例八、Embodiment eight,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为1%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 1% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到30%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 30%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例九、Embodiment nine,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为2%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 2% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到10%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 10%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例十、Embodiment ten,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为2%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 2% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到20%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 20%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例十一、Embodiment eleven,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为2%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 2% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到30%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 30%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例十二、Embodiment 12,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为3%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 3% hydrophobic agent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到10%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 10%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例十三、Embodiment thirteen,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为3%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 3% hydrophobic agent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到20%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 20%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例十四、Embodiment fourteen,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为3%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 3% hydrophobic agent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到30%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 30%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例十五、Embodiment fifteen,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为4%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 4% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中P聚偏氟乙烯的担载量达到10%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of P polyvinylidene fluoride in the carbon paper reaches 10%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support. Floor.
实施例十六、Embodiment sixteen,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为4%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 4% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到10%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 10%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例十七、Embodiment seventeen,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为4%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 4% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到20%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 20%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例十八、Embodiment eighteen,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为4%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 4% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重(可以改为聚偏氟乙烯,这样前后更吻合),然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到30%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it (it can be changed to polyvinylidene fluoride, so that the front and back are more consistent), and then soak the carbon paper in the above dispersion liquid for impregnation in an ultrasonic environment, the ultrasonic frequency is 30kHz , took it out after 3 minutes, weighed after drying at 80°C, repeated dipping, drying, and weighing until the load of polyvinylidene fluoride in the carbon paper reached 30%, and finally, the carbon paper treated by the above impregnation method was placed in a In a nitrogen oven, sinter at 340°C for 1 hour to obtain a hydrophobic support layer.
实施例十九、Embodiment nineteen,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为5%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 5% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到10%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 10%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例二十、Embodiment twenty,
首先,选用憎水剂为偏聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为5%的憎水剂分散液;First, the hydrophobic agent is selected as polyvinylidene fluoride, a certain amount of vinylidene fluoride powder is weighed, and a certain amount of N-methylpyrrolidone and ethanol dispersion is added (the volume ratio of N-methylpyrrolidone and ethanol is 1 :6), ultrasonic dispersion to obtain polyvinylidene fluoride mass fraction is 5% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到20%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 20%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
实施例二十一、Embodiment 21,
首先,选用憎水剂为聚偏氟乙烯,称取一定量的偏聚氟乙烯粉末,加入一定量的N-甲基吡咯烷酮和乙醇分散液(N-甲基吡咯烷酮和乙醇的体积比为1:6),超声分散得到聚偏氟乙烯质量分数为5%的憎水剂分散液;First, select polyvinylidene fluoride as the hydrophobic agent, weigh a certain amount of polyvinylidene fluoride powder, add a certain amount of N-methylpyrrolidone and ethanol dispersion (the volume ratio of N-methylpyrrolidone and ethanol is 1: 6), ultrasonic dispersion to obtain a polyvinylidene fluoride mass fraction of 5% water-repellent dispersion;
将碳纸裁成所需的尺寸并称重,然后,将碳纸浸泡在上述分散液中在超声波环境下进行浸渍处理,超声波频率为30kHz,3分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中聚偏氟乙烯的担载量达到30%,最后,将上述浸渍方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。Cut the carbon paper into the required size and weigh it. Then, soak the carbon paper in the above dispersion liquid for impregnation treatment in an ultrasonic environment. The ultrasonic frequency is 30kHz. Take it out after 3 minutes, dry it at 80°C and weigh it. Impregnation, drying, and weighing until the loading of polyvinylidene fluoride in the carbon paper reaches 30%. Finally, the carbon paper treated by the above impregnation method is placed in a nitrogen-filled oven and sintered at 340°C for 1 hour to obtain a hydrophobic support layer. .
比较例comparative example
首先,将60wt%的PTFE乳液用去离子水稀释为1wt%的分散液,将碳纸裁成所需的尺寸并称重。然后,采用常规浸渍方法,将碳纸浸泡在上述分散液中若干分钟后取出,80℃干燥后称重,反复浸渍、干燥、称重,直到碳纸中PTFE的担载量达到10%。最后,将上述方法处理的碳纸置于充氮烘箱中,340℃烧结1小时得到憎水支撑层。First, 60wt% PTFE emulsion was diluted with deionized water to 1wt% dispersion liquid, and the carbon paper was cut into required size and weighed. Then, using the conventional impregnation method, soak the carbon paper in the above dispersion for several minutes, take it out, dry it at 80°C and weigh it, and repeat the impregnation, drying, and weighing until the loading of PTFE in the carbon paper reaches 10%. Finally, the carbon paper treated by the above method was placed in a nitrogen-filled oven, and sintered at 340°C for 1 hour to obtain a hydrophobic support layer.
为了分析憎水剂在支撑层断面的分布情况,对比较例和实施例所制备的支撑层的断面进行了F元素的面扫描,如图1所示。可以明显地看出,采用超声浸渍法制备的支撑层的断面F元素的分布更加均匀,而且,超声浸渍法制备的支撑层断面F元素的质量百分含量为8.01%,明显高于常规浸渍法制备的支撑层(3.90%)。In order to analyze the distribution of the water-repellent agent on the cross-section of the support layer, the cross-sections of the support layers prepared in the comparative examples and the examples were subjected to surface scanning of F elements, as shown in FIG. 1 . It can be clearly seen that the distribution of F elements in the cross-section of the support layer prepared by the ultrasonic impregnation method is more uniform, and the mass percentage of the F element in the cross-section of the support layer prepared by the ultrasonic impregnation method is 8.01%, which is significantly higher than that of the conventional impregnation method. Prepared support layer (3.90%).
此外,采用液滴成像分析仪(Drop Shape Analyzer 100)对实施例和比较例的支撑层表面进行测量,发现实施例制备的支撑层表面接触角的分布更加均匀;恒电位氧化加速衰减(1.2V,0.5M H2SO4)实验表明,支撑层在经恒电位氧化80小时之后,实施例中支撑层表面憎水性的下降幅度远小于比较例中支撑层,这充分说明本发明提出的憎水处理方法可显著提高支撑层的憎水稳定性能。In addition, the surface of the support layer of the examples and comparative examples was measured using a droplet imaging analyzer (Drop Shape Analyzer 100), and it was found that the distribution of the surface contact angle of the support layer prepared by the embodiment was more uniform; the constant potential oxidation accelerated decay (1.2V , 0.5MH 2 SO 4 ) experiments showed that after the support layer was subjected to constant potential oxidation for 80 hours, the decrease in hydrophobicity of the support layer surface in the examples was far less than that of the support layer in the comparative example, which fully illustrates the hydrophobic treatment proposed by the present invention The method can significantly improve the hydrophobic stability of the support layer.
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