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CN108321285A - A kind of white light LEDs patterned fluorescent membrane structure and preparation method thereof - Google Patents

A kind of white light LEDs patterned fluorescent membrane structure and preparation method thereof Download PDF

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Publication number
CN108321285A
CN108321285A CN201810283383.6A CN201810283383A CN108321285A CN 108321285 A CN108321285 A CN 108321285A CN 201810283383 A CN201810283383 A CN 201810283383A CN 108321285 A CN108321285 A CN 108321285A
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fluorescent
patterned
white light
light leds
membrane structure
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邹军
刘祎明
石明明
杨波波
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ZHEJIANG EMITTING OPTOELECTRONIC TECHNOLOGY Co Ltd
Shanghai Institute of Technology
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ZHEJIANG EMITTING OPTOELECTRONIC TECHNOLOGY Co Ltd
Shanghai Institute of Technology
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/851Wavelength conversion means
    • H10H20/8516Wavelength conversion means having a non-uniform spatial arrangement or non-uniform concentration, e.g. patterned wavelength conversion layer or wavelength conversion layer with a concentration gradient
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/80Constructional details
    • H10H20/85Packages
    • H10H20/851Wavelength conversion means
    • H10H20/8511Wavelength conversion means characterised by their material, e.g. binder
    • H10H20/8512Wavelength conversion materials
    • H10H20/8513Wavelength conversion materials having two or more wavelength conversion materials
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10HINORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
    • H10H20/00Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
    • H10H20/01Manufacture or treatment
    • H10H20/036Manufacture or treatment of packages
    • H10H20/0361Manufacture or treatment of packages of wavelength conversion means

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Abstract

本发明公开了一种白光LED用图案化荧光薄膜结构及其制备方法,该方法包括下述步骤:(1)分别称量若干组荧光粉和粘合剂作为原料,分别混合均匀,形成若干组荧光胶混合物;(2)将若干组混合均匀的所述荧光胶混合物抽真空脱泡;(3)将若干组所述荧光胶混合物分别注入形状设计好的模具内的不同部分中,形成不同种类的荧光胶混合物交替的组合结构;(4)将浇入模具的若干组荧光胶混合物连同模具加热固化,脱模后即获得白光LED用图案化结构的荧光薄膜。本发明解决了传统点胶法中荧光粉混合在一起造成红色荧光粉对于黄色或者绿色荧光粉的重吸收效应的问题,减少了光的损失。

The invention discloses a patterned fluorescent film structure for white light LEDs and a preparation method thereof. The method comprises the following steps: (1) Weighing several groups of fluorescent powders and adhesives as raw materials and mixing them uniformly to form several groups of Fluorescent glue mixture; (2) Vacuum and defoam several groups of fluorescent glue mixtures that are uniformly mixed; (3) Inject several groups of fluorescent glue mixtures into different parts of the designed mold to form different types (4) heating and curing several groups of fluorescent glue mixture poured into the mold together with the mold, and obtaining a patterned fluorescent film for white LEDs after demoulding. The invention solves the problem of the reabsorption effect of the red fluorescent powder on the yellow or green fluorescent powder caused by the mixing of fluorescent powder in the traditional glue dispensing method, and reduces the loss of light.

Description

一种白光LED用图案化荧光薄膜结构及其制备方法A patterned fluorescent film structure for white light LED and its preparation method

技术领域technical field

本发明属于LED封装领域,涉及一种白光LED用图案化荧光薄膜结构及其制备方法。The invention belongs to the field of LED packaging, and relates to a patterned fluorescent film structure for white LEDs and a preparation method thereof.

背景技术Background technique

白光LED作为一种新型高效固态光源,凭借其节能、高效、环保无污染、寿命长等显著优点吸引了领域专家学者的广泛关注,作为新一代绿色照明技术,是世界各国大力推行及重点研究的新型产业之一,被认为是第四代照明光源,应用前景广泛。As a new type of high-efficiency solid-state light source, white LED has attracted extensive attention from experts and scholars in the field due to its remarkable advantages such as energy saving, high efficiency, environmental protection, pollution-free, and long life. One of the new industries, it is considered to be the fourth generation of lighting sources with broad application prospects.

目前产业化白光LED通过光转换法实现白光,传统的封装方法是在蓝光LED芯片的表面涂覆荧光粉与硅胶的混合物。具体实施工艺为:首先将蓝光LED芯片固定在支架上,连接好电路,称取一定量的硅胶或者环氧树脂与荧光粉,将荧光粉与硅胶或环氧树脂按照合适的比例混合均匀,抽真空和脱泡后,采用点胶机把荧光粉胶滴涂在蓝光芯片表面,最后置于烤箱中使其固化,这种方法即通常所说的点胶。将一个或者多个LED组合在一起,连接好电路,即可形成所需的LED灯。At present, industrialized white LEDs realize white light through light conversion methods. The traditional packaging method is to coat a mixture of phosphor powder and silica gel on the surface of blue LED chips. The specific implementation process is as follows: first, fix the blue LED chip on the bracket, connect the circuit, weigh a certain amount of silica gel or epoxy resin and phosphor powder, mix the phosphor powder and silica gel or epoxy resin evenly in an appropriate proportion, and pump After vacuum and defoaming, use a glue dispenser to apply phosphor glue on the surface of the blue-ray chip, and finally put it in an oven to cure it. This method is commonly known as glue dispensing. Combine one or more LEDs together and connect the circuit to form the desired LED light.

但是,在目前LED封装工艺中还存在着以下方面的重要问题:However, there are still important problems in the following aspects in the current LED packaging process:

第一,产业化LED采用点胶的封装方法,荧光粉的浓度很难始终保持一致。这是由于在点胶时荧光粉胶依靠重力作用滴在LED芯片上,且荧光粉的密度也比硅胶大,必然会存在随着点胶时间的推移荧光粉在硅胶或环氧树脂中不断沉淀的现象;同时,随着点胶过程的推移,由于荧光粉胶混合物是呈垂直状态置于进料筒内的,荧光粉必然会沉淀到进料筒底部,进而导致后面点胶时荧光粉的浓度越来越少,最终导致同一批次或者不同批次LED光色度不完全相同,因此工厂不得不根据LED不同光色参数进行重新分光,增加了人力物力成本;First, the packaging method of industrialized LEDs is dispensing, so it is difficult to keep the concentration of phosphor powder consistent. This is because the fluorescent powder glue drops on the LED chip by gravity during dispensing, and the density of the phosphor powder is also higher than that of silica gel. There must be continuous precipitation of the phosphor powder in the silica gel or epoxy resin as the dispensing time goes by. At the same time, as the dispensing process goes on, since the phosphor powder and glue mixture is placed in the feeding cylinder in a vertical state, the phosphor powder will inevitably settle to the bottom of the feeding cylinder, which will lead to the loss of phosphor powder when dispensing later. The concentration is getting less and less, and eventually the same batch or different batches of LED light chromaticity are not exactly the same, so the factory has to re-split light according to different light color parameters of LEDs, which increases the cost of manpower and material resources;

第二,单个LED点胶厚度也难以做到一致。对于单个LED封装来说,荧光粉胶近似球形从点胶头滴落在芯片上,荧光胶自然流平并固化后表面呈凸起形状,中间厚四周薄,因此LED中间与四周的光色也必然是不一致的;Second, the thickness of a single LED dispensing is also difficult to achieve consistency. For a single LED package, the fluorescent powder glue is approximately spherical and drips from the dispensing head on the chip. After the fluorescent glue is naturally leveled and cured, the surface is convex, thick in the middle and thin around the periphery, so the light color in the middle and surrounding of the LED is also the same. necessarily inconsistent;

第三,LED散热及荧光粉受热老化问题。LED长时间工作后会产生大量的热量,传统点胶法荧光粉胶包裹着LED芯片,芯片产生的热量难以及时散发出去,芯片周围的温度不断升高,导致芯片的使用寿命降低。同时荧光粉会受热老化导致发光效率不断降低,最终导致LED的光转换效率降低,LED使用寿命降低;Third, the heat dissipation of LEDs and the thermal aging of phosphors. LEDs will generate a lot of heat after working for a long time. The traditional dispensing method of fluorescent powder glue wraps the LED chip. The heat generated by the chip is difficult to dissipate in time. The temperature around the chip continues to rise, resulting in a reduction in the service life of the chip. At the same time, the phosphor will be heated and aged, resulting in a continuous decrease in luminous efficiency, which will eventually lead to a decrease in the light conversion efficiency of the LED and a decrease in the service life of the LED;

第四、不同荧光粉之间存在荧光粉的重吸收效应。由于单一黄色或绿色荧光粉封装时,LED的显色指数较低,难以满足日常照明等需求,通常会加入红色荧光粉来提高LED的显色指数,在传统点胶法中,黄色或者绿色荧光粉与红色荧光粉混合在一起,红色荧光粉的激发光谱与绿色或者黄色荧光粉的发射光谱之间存在光谱重叠,红色荧光粉会对绿色或者黄色荧光粉产生重吸收效应,红色荧光粉会重吸收一部分的黄光或者绿光,从而造成光的损失,使光转化效率降低。Fourth, there is a reabsorption effect of phosphors between different phosphors. Due to the low color rendering index of LEDs when packaged with a single yellow or green phosphor, it is difficult to meet the needs of daily lighting. Red phosphors are usually added to improve the color rendering index of LEDs. In the traditional dispensing method, yellow or green fluorescent When the powder is mixed with the red phosphor, there is a spectral overlap between the excitation spectrum of the red phosphor and the emission spectrum of the green or yellow phosphor, and the red phosphor will have a reabsorption effect on the green or yellow phosphor, and the red phosphor will reabsorb Absorb part of the yellow light or green light, resulting in light loss and lower light conversion efficiency.

鉴于上述原因,行业专家和研究人员提出荧光薄膜的封装方法,以克服上述点胶法的缺点,如中国专利文献CN102931326A公开的“一种适用于狭缝涂布法制作白光LED荧光粉薄膜的LED荧光粉浆料及其制备方法”,制备得到的薄膜厚度可控,解决了点胶中出现的相同批次下LED出光不一致的问题。又如中国专利文献CN103943761A公开的“一种远程荧光粉配光薄膜及其制备方法”,制备的薄膜是由基膜以及涂覆在基膜上的涂覆层以及设置在涂覆层上的粘合层组成,同样解决了点胶方法中出现的诸多问题。但是上述公开的专利文献的制备方法,均需要加入很多其他的有机溶剂。In view of the above reasons, industry experts and researchers have proposed a packaging method for fluorescent films to overcome the shortcomings of the above-mentioned glue dispensing method, such as "a kind of LED phosphor film suitable for making white LED phosphor film by slit coating method" disclosed in Chinese patent document CN102931326A Phosphor powder slurry and its preparation method”, the thickness of the prepared film is controllable, which solves the problem of inconsistency of LED light output under the same batch in dispensing. Another example is "a remote phosphor light distribution film and its preparation method" disclosed in Chinese patent document CN103943761A. The composition of the composite layer also solves many problems in the dispensing method. However, the preparation methods of the above-mentioned disclosed patent documents all need to add many other organic solvents.

发明内容Contents of the invention

本发明提供了一种新的图案化的荧光薄膜结构,用于白光LED领域,采用在荧光薄膜中将不同种荧光粉分开并交替组合的方式,能够减少红色荧光粉对于绿色或者黄色荧光粉的重吸收效应,并且也实现了组合的目的,进而提高光转化效率。The present invention provides a new patterned fluorescent film structure, which is used in the field of white light LEDs. Different types of phosphors are separated and combined alternately in the fluorescent film, which can reduce the impact of red phosphors on green or yellow phosphors. Reabsorption effect, and also achieved the purpose of combination, thereby improving the light conversion efficiency.

本发明还提供了一种图案化的荧光薄膜结构的制备方法,采用将不同种荧光粉分开并交替组合的方式,能够减少红色荧光粉对于绿色或者黄色荧光粉的重吸收效应,该制备方法的原料、工艺简单,并且所用原料仍为传统点胶法用到的硅胶或者环氧树脂和荧光粉,但解决了传统点胶法中LED光色一致性较差的问题,不会对薄膜的光学性能产生不利影响,并且减少了封装工艺步骤,降低了工厂的生产成本。The present invention also provides a method for preparing a patterned fluorescent thin film structure, which can reduce the reabsorption effect of red phosphor on green or yellow phosphor by separating different phosphors and combining them alternately. The raw materials and process are simple, and the raw materials used are still silica gel or epoxy resin and phosphor powder used in the traditional dispensing method, but it solves the problem of poor consistency of LED light and color in the traditional dispensing method, and will not affect the optical properties of the film. Performance is adversely affected, and packaging process steps are reduced, reducing factory production costs.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种白光LED用图案化荧光薄膜结构的制备方法,该方法主要包括下述步骤:A method for preparing a patterned fluorescent film structure for white light LEDs, the method mainly comprising the following steps:

(1)分别称量若干组荧光粉和粘合剂作为原料,将每组荧光粉和粘合剂按0.1~1:1的质量比混合均匀,形成若干组荧光胶混合物;(1) Weigh several groups of phosphors and adhesives as raw materials, and mix each group of phosphors and adhesives uniformly at a mass ratio of 0.1 to 1:1 to form several groups of fluorescent adhesive mixtures;

(2)将混合均匀的若干组所述荧光胶混合物抽真空脱泡;(2) Vacuumize and defoam the fluorescent glue mixture of several groups uniformly mixed;

(3)将若干组所述荧光胶混合物分别添加入预先设定形状的厚度为0.1~1cm的模具内的不同部分中,形成不同种类的荧光胶混合物交替的组合结构;(3) adding several groups of fluorescent glue mixtures into different parts of the pre-set mold with a thickness of 0.1 to 1 cm to form a combined structure in which different types of fluorescent glue mixtures are alternated;

(4)将若干组所述荧光胶混合物连同所述模具一起加热固化;(4) heating and curing several groups of the fluorescent glue mixture together with the mold;

(5)脱模后即获得一次成型的白光LED用图案化荧光薄膜结构。(5) After demoulding, a patterned fluorescent film structure for white light LEDs can be obtained at one time.

本发明所述的图案化结构,是指由不同种荧光粉与粘合剂混合并采用交替组合形式组成的各种具有不同形状和大小的荧光薄膜结构,并且由于不同种荧光粉的组合方式而形成的各种形状的图案。The patterned structure in the present invention refers to a variety of fluorescent film structures with different shapes and sizes, which are composed of different kinds of phosphors and adhesives mixed in alternate combinations, and are different due to the combination of different phosphors. Patterns of various shapes are formed.

优选地,所述步骤(4)的加热固化为:先在60~90℃烘烤20~40min,再转入120~160℃烘烤20~40min。Preferably, the heat curing in the step (4) is as follows: first bake at 60-90° C. for 20-40 minutes, and then transfer to 120-160° C. and bake for 20-40 minutes.

优选的,所述步骤(1)中所述的若干组荧光粉,包括黄色或绿色荧光粉、以及红色荧光粉。更优选地,所述黄色或绿色荧光粉为YAG基、LuAG基、硅酸盐、铝酸盐等,所述红色荧光粉为氮化物或者氟化物红色荧光粉。Preferably, the several groups of phosphors mentioned in the step (1) include yellow or green phosphors, and red phosphors. More preferably, the yellow or green phosphor is YAG-based, LuAG-based, silicate, aluminate, etc., and the red phosphor is nitride or fluoride red phosphor.

优选的,所述步骤(1)中所述的粘合剂选自硅胶、环氧树脂、硅酮材料、丙烯酸树脂中的一种或者几种。Preferably, the adhesive in the step (1) is selected from one or more of silica gel, epoxy resin, silicone material, and acrylic resin.

优选的,所述步骤(1)中每组荧光胶混合物中荧光粉与粘合剂的具体配比能够根据所需LED的光色参数进行调控。Preferably, the specific ratio of phosphor powder and binder in each group of phosphor glue mixture in the step (1) can be adjusted according to the required light and color parameters of the LED.

优选的,所述步骤(3)中所述模具形状不限,例如可以为圆形、正方形、长方形、椭圆形、菱形等任意需要的形状,其中两种荧光粉分布方式为黄与红交替组合或者绿与红交替组合形式,组合方式可以为圆环型、方环型、扇形、方块型、条纹型、斜条纹型、螺旋扇形等任意需要的形状。Preferably, the shape of the mold in the step (3) is not limited, for example, it can be any desired shape such as a circle, a square, a rectangle, an ellipse, a rhombus, etc., wherein the two phosphors are distributed in an alternating combination of yellow and red Or the combination of green and red alternately, the combination can be any desired shape such as circular ring, square ring, fan, square, stripe, diagonal stripe, spiral fan, etc.

优选的,所述步骤(3)中将所述的荧光胶混合物注入模具内,所用的工艺方法可以是涂覆法、丝网印刷法、喷涂法、3D打印法等,其中具体的工艺方法均为技术问题,通过不断改进工艺技术均可实现制备荧光薄膜。Preferably, in the step (3), the fluorescent glue mixture is injected into the mould, and the process method used may be a coating method, a screen printing method, a spraying method, a 3D printing method, etc., wherein the specific process methods are all As a technical problem, the preparation of fluorescent thin films can be realized through continuous improvement of process technology.

优选的,所述步骤(3)中所述的模具,模具的材料需能承受180℃以上的高温,且在高温下不变形不分解,表面光滑,可灵活设计和组装拆卸。Preferably, for the mold described in step (3), the material of the mold must be able to withstand a high temperature above 180°C, not deform or decompose under high temperature, have a smooth surface, and can be flexibly designed, assembled and disassembled.

优选的,所述步骤(3)中模具整体的形状、大小,内部不同部分的形状、不同类型荧光粉的环数、块数、扇形数、条纹数等均不是固定不变的,本领域技术人员均可根据实际的需要来进行设计和改变,只要保证黄色或者绿色荧光薄膜与红色荧光薄膜是交替组合形式。Preferably, the overall shape and size of the mold in the step (3), the shapes of different parts inside, the number of rings, blocks, sectors, stripes, etc. of different types of phosphors are not fixed. Personnel can design and change according to actual needs, as long as yellow or green fluorescent films and red fluorescent films are alternately combined.

优选的,所述白光LED用图案化荧光薄膜结构的厚度在(0.1-1mm)±0.05mm。Preferably, the thickness of the patterned fluorescent film structure for white light LEDs is (0.1-1 mm)±0.05 mm.

本发明还提供一种白光LED用图案化的荧光薄膜结构,包括多个荧光薄膜部分,多个所述荧光薄膜部分组合为一个图形,并且多个所述荧光薄膜部分的设置结构为:使含有不同种荧光粉的荧光薄膜部分交替设置。The present invention also provides a patterned fluorescent film structure for white light LEDs, comprising a plurality of fluorescent film parts, the plurality of fluorescent film parts are combined into a pattern, and the arrangement structure of the plurality of fluorescent film parts is: The fluorescent film parts of different kinds of fluorescent powder are arranged alternately.

优选地,所述白光LED用图案化荧光薄膜结构的厚度在(0.1-1mm)±0.05mm。Preferably, the thickness of the patterned fluorescent film structure for white light LEDs is (0.1-1mm)±0.05mm.

在优选实施例中,所述白光LED用图案化的荧光薄膜结构包括多个红色荧光粉制得的红色荧光薄膜部分,还包括多个黄色荧光粉制得的黄色荧光薄膜部分或多个绿色荧光粉制得的绿色荧光薄膜部分,所述红色荧光薄膜部分与所述黄色荧光薄膜部分或所述绿色荧光薄膜部分为交替设置。In a preferred embodiment, the patterned fluorescent film structure for white light LEDs includes a plurality of red fluorescent film parts made of red phosphor powder, and also includes a plurality of yellow fluorescent film parts made of yellow phosphor powder or a plurality of green fluorescent film parts. The green fluorescent film parts made of powder, the red fluorescent film parts and the yellow fluorescent film parts or the green fluorescent film parts are arranged alternately.

在一些实施例中,所述白光LED用图案化的荧光薄膜结构的形状可以为圆形、正方形、长方形、椭圆形或菱形,所述多个所述荧光薄膜部分的组合方式可以为圆环型、方环型、扇形、方块型、条纹型、斜条纹型、螺旋扇形。In some embodiments, the shape of the patterned fluorescent film structure for white light LEDs can be circular, square, rectangular, elliptical or rhombus, and the combination of the plurality of fluorescent film parts can be circular. , Square ring, fan, square, stripe, diagonal stripe, spiral fan.

优选地,白光LED用图案化的荧光薄膜结构采用上述制备方法制备得到。Preferably, the patterned fluorescent thin film structure for white light LED is prepared by the above-mentioned preparation method.

与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:

第一.本发明的制备方法中,制备该图案化荧光薄膜结构用到的原料仍可以使用传统点胶法中用到的原料,不需加入其他物质,节约了成本,且降低了环境污染;并且制得的荧光薄膜保持了荧光粉良好的光学性能;First. In the preparation method of the present invention, the raw materials used in the preparation of the patterned fluorescent film structure can still use the raw materials used in the traditional dispensing method, without adding other substances, which saves costs and reduces environmental pollution; And the prepared fluorescent film maintains the good optical performance of phosphor powder;

第二.本发明的制备方法中,采用荧光薄膜封装LED可以解决传统点胶法中荧光粉沉淀、LED光色一致性较差、不利于LED散热等问题;Second. In the preparation method of the present invention, the use of fluorescent film to encapsulate the LED can solve the problems of phosphor powder precipitation in the traditional dispensing method, poor consistency of LED light and color, and unfavorable LED heat dissipation;

第三.本发明的图案化的荧光薄膜结构及其制备方法,采用图案化这一方法,将黄色或者绿色荧光粉与红色荧光粉分开并交替组合设置的方式,不仅可以改善单一黄色或者绿色荧光粉封装LED显色指数偏低问题,同时可以解决传统点胶法或者一般荧光薄膜中两种荧光粉混合在一起导致的红色荧光粉对黄色或者绿色荧光粉的重吸收效应,致使LED发光效率降低等问题;Third. The patterned fluorescent thin film structure and its preparation method of the present invention, adopting the method of patterning, separate yellow or green phosphors from red phosphors and alternately combine them, which can not only improve single yellow or green phosphors The problem of low color rendering index of powder-encapsulated LEDs can also solve the reabsorption effect of red phosphors on yellow or green phosphors caused by the traditional dispensing method or the mixing of two phosphors in general fluorescent films, resulting in reduced LED luminous efficiency And other issues;

第四.本发明的图案化的荧光薄膜结构及其制备方法,采用荧光薄膜封装方式,省去了传统点胶法中点胶这一工艺,减少了封装工艺步骤,降低了工厂的生产成本。Fourth. The patterned fluorescent film structure and its preparation method of the present invention adopts the fluorescent film encapsulation method, which saves the dispensing process in the traditional dispensing method, reduces the encapsulation process steps, and reduces the production cost of the factory.

当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present invention does not necessarily need to achieve all the above-mentioned advantages at the same time.

附图说明Description of drawings

图1为本发明实施例1的圆环型荧光薄膜结构图;Fig. 1 is the structural diagram of the annular fluorescent film of embodiment 1 of the present invention;

图2为本发明实施例2的第一种圆形荧光薄膜结构图;Fig. 2 is the structural diagram of the first kind of circular fluorescent film of embodiment 2 of the present invention;

图3为本发明实施例2的第二种圆形荧光薄膜结构图;Fig. 3 is the structure diagram of the second kind of circular fluorescent film of embodiment 2 of the present invention;

图4为本发明实施例2的第三种圆形荧光薄膜结构图;Fig. 4 is the structure diagram of the third kind of circular fluorescent film of embodiment 2 of the present invention;

图5为本发明实施例3的螺旋扇形荧光薄膜结构图;Fig. 5 is the structural diagram of the spiral fan-shaped fluorescent film of embodiment 3 of the present invention;

图6为本发明实施例4的第一种方环型荧光薄膜结构图;Fig. 6 is the structural diagram of the first square ring type fluorescent film of the embodiment 4 of the present invention;

图7为本发明实施例4的第二种方环型荧光薄膜结构图;Fig. 7 is the structure diagram of the second square ring type fluorescent film of the embodiment of the present invention 4;

图8为本发明实施例5的第一种条状型荧光薄膜结构图;FIG. 8 is a structural diagram of the first strip-shaped fluorescent film according to Embodiment 5 of the present invention;

图9为本发明实施例5的第二种条状型荧光薄膜结构图;FIG. 9 is a structural diagram of the second strip-shaped fluorescent film according to Embodiment 5 of the present invention;

图10为本发明实施例6的第一种斜条纹状荧光薄膜结构图;10 is a structural diagram of the first oblique stripe fluorescent film in Example 6 of the present invention;

图11为本发明实施例6的第二种斜条纹状荧光薄膜结构图;11 is a structural diagram of the second oblique stripe fluorescent film in Example 6 of the present invention;

图12为本发明实施例7的第一种块状荧光薄膜结构图;Fig. 12 is a structural diagram of the first bulk fluorescent film according to Embodiment 7 of the present invention;

图13为本发明实施例7的第二种块状荧光薄膜结构图;Fig. 13 is a structural diagram of the second bulk fluorescent film according to Embodiment 7 of the present invention;

图14为本发明实施例7的第三种块状荧光薄膜结构图;Fig. 14 is a structural diagram of the third bulk fluorescent film according to Embodiment 7 of the present invention;

图15为本发明实施例7的第四种块状荧光薄膜结构图;Fig. 15 is a structure diagram of the fourth bulk fluorescent film according to Embodiment 7 of the present invention;

以上图1-15中,标号1均代表黄色或者绿色荧光薄膜部分,标号2均代表红色荧光薄膜部分。In the above Figures 1-15, the number 1 represents the part of the yellow or green fluorescent film, and the number 2 represents the part of the red fluorescent film.

具体实施方式Detailed ways

本发明公开了一种白光LED用图案化荧光薄膜结构及其制备方法,该方法包括下述步骤:(1)分别称量若干组荧光粉和粘合剂作为原料,按0.1~1:1的质量比分别混合均匀,形成若干组荧光胶混合物;(2)将若干组混合均匀的所述荧光胶混合物抽真空脱泡;(3)将若干组所述荧光胶混合物,分别注入形状设计好的厚度为0.1~1cm的模具内的不同部分中,形成不同种类的荧光胶混合物交替的组合结构;(4)将浇入模具的若干组荧光胶混合物连同模具加热固化,脱模后即获得白光LED用图案化结构的荧光薄膜。本发明采用荧光薄膜中两种荧光粉分开交替排列并组合的方式,解决了传统点胶法中荧光粉混合在一起造成红色荧光粉对于黄色或者绿色荧光粉的重吸收效应的问题,减少了光的损失。The invention discloses a patterned fluorescent film structure for white light LEDs and a preparation method thereof. The method comprises the following steps: (1) Weighing several groups of phosphors and adhesives as raw materials, and weighing them according to the ratio of 0.1 to 1:1 The mass ratios are mixed uniformly to form several groups of fluorescent glue mixtures; (2) several groups of uniformly mixed fluorescent glue mixtures are vacuumed and defoamed; (3) several groups of fluorescent glue mixtures are injected into the designed shapes respectively In different parts of the mold with a thickness of 0.1-1cm, a combined structure of different types of fluorescent glue mixtures is formed alternately; (4) Several groups of fluorescent glue mixtures poured into the mold are heated and cured together with the mold, and white light LEDs are obtained after demoulding Fluorescent films with patterned structures. The invention adopts the way that two kinds of fluorescent powders in the fluorescent film are separately arranged alternately and combined, which solves the problem of the reabsorption effect of the red fluorescent powder on the yellow or green fluorescent powder caused by the mixing of the fluorescent powders in the traditional dispensing method, and reduces the light emission. Loss.

下面结合具体实施例,进一步阐述本发明。应该理解,这些实施例仅用于说明本发明,而不用于限定本发明的保护范围。在实际应用中本领域技术人员根据本发明做出的改进和调整,仍属于本发明的保护范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention, not to limit the protection scope of the present invention. Improvements and adjustments made by those skilled in the art according to the present invention in practical applications still belong to the protection scope of the present invention.

制备方法实施例Example of preparation method

一种白光LED用图案化荧光薄膜结构及其制备方法,该方法包括下述步骤:A patterned fluorescent film structure for white light LEDs and a preparation method thereof, the method comprising the following steps:

(1)分别称量若干组荧光粉和粘合剂作为原料按0.1~1:1的质量比混合均匀,将各组原料分别置于配胶杯中并搅拌混合均匀,形成若干组荧光胶混合物;(1) Weigh several groups of phosphors and adhesives as raw materials and mix them uniformly at a mass ratio of 0.1 to 1:1. Put each group of raw materials in a plastic mixing cup and mix them evenly to form several groups of fluorescent glue mixtures. ;

(2)将若干组混合均匀的所述荧光胶混合物抽真空脱泡;(2) Vacuumize and defoam several groups of uniformly mixed fluorescent glue mixtures;

(3)将所述若干组荧光胶混合物,分别注入形状设计好的厚度为0.1~1cm的模具内的不同部分中,在不同种的荧光胶混合物之间形成交替组合结构;(3) Inject the several groups of fluorescent glue mixtures into different parts of the mold with a designed shape and a thickness of 0.1-1 cm, forming an alternate combination structure between different kinds of fluorescent glue mixtures;

(4)将荧光胶混合物连同模具置于烘箱固化,先在60~90℃烘烤20~40min,在转入120~160℃烘烤20~40min;(4) Put the fluorescent glue mixture together with the mold in an oven for curing, first bake at 60-90°C for 20-40 minutes, then transfer to 120-160°C for 20-40 minutes;

(5)脱模后即获得一次成型的厚度在0.1~1±0.05mm的白光LED用图案化结构的荧光薄膜。(5) After demoulding, a fluorescent film with a patterned structure for white light LEDs with a thickness of 0.1-1±0.05 mm can be obtained at one time.

所述步骤(1)中所述的若干组荧光粉,至少包括YAG基、LuAG基、硅酸盐、铝酸盐等黄色或者绿色荧光粉的一种,与氮化物或者氟化物红色荧光粉。The several groups of phosphors mentioned in the step (1) include at least one of YAG-based, LuAG-based, silicate, aluminate and other yellow or green phosphors, and nitride or fluoride red phosphors.

所述步骤(1)中所述的粘合剂为硅胶、环氧树脂、硅酮材料、丙烯酸树脂中的一种或者几种。The adhesive in the step (1) is one or more of silica gel, epoxy resin, silicone material, and acrylic resin.

所述步骤(3)中所述模具形状不限,例如可以为圆形、正方形、长方形、椭圆形、菱形等任意需要的形状,其中两种荧光粉分布方式为黄与红交替组合或者绿与红交替组合形式,组合方式可以为圆环型、方环型、扇形、方块型、条纹型、斜条纹型、螺旋扇形等任意需要的形状。The shape of the mold in the step (3) is not limited, for example, it can be any desired shape such as a circle, a square, a rectangle, an ellipse, a rhombus, etc., wherein the two phosphors are distributed in an alternating combination of yellow and red or green and red. Alternate combination of red, the combination can be in any desired shape such as circular ring, square ring, fan, square, stripe, diagonal stripe, spiral fan, etc.

优选的,所述步骤(3)中模具整体的形状、大小,内部不同部分的形状、不同类型荧光粉的环数、块数、扇形数、条纹数等均不是固定不变的,本领域技术人员均可根据实际的需要来进行设计和改变,只要保证黄色或者绿色荧光薄膜与红色荧光薄膜是交替组合形式。Preferably, the overall shape and size of the mold in the step (3), the shapes of different parts inside, the number of rings, blocks, sectors, stripes, etc. of different types of phosphors are not fixed. Personnel can design and change according to actual needs, as long as yellow or green fluorescent films and red fluorescent films are alternately combined.

以下实施例将示例性的提供几种形状的荧光薄膜结构及其组合方式。The following embodiments will exemplarily provide several shapes of fluorescent thin film structures and combinations thereof.

实施例1Example 1

如图1为一种圆环型荧光薄膜结构,标号1所指示的圆环为黄色或者绿色荧光薄膜部分,标号2所指示的圆环为红色荧光薄膜部分,黄色或者绿色荧光薄膜部分与红色荧光薄膜部分交替排列并组合,黄色或者绿色荧光薄膜部分共3圈,红色荧光薄膜部分共2圈,该圆环型荧光薄膜结构的最外圈直径为10cm。Figure 1 is a ring-shaped fluorescent film structure, the ring indicated by the label 1 is the yellow or green fluorescent film part, the ring indicated by the label 2 is the red fluorescent film part, and the yellow or green fluorescent film part is connected with the red fluorescent film. The thin film parts are alternately arranged and combined, the yellow or green fluorescent thin film part has 3 circles in total, and the red fluorescent thin film part has 2 circles in total, and the diameter of the outermost ring of the ring-shaped fluorescent thin film structure is 10 cm.

实施例2Example 2

如图2、3、4分别为圆形荧光薄膜结构,标号1所指示的区域为黄色或者绿色荧光薄膜部分,标号1所指示的区域为红色荧光薄膜部分,黄色或者绿色荧光薄膜部分与红色荧光薄膜部分交替排列并组合。Figures 2, 3, and 4 are circular fluorescent film structures. The area indicated by the label 1 is the yellow or green fluorescent film part, the area indicated by the label 1 is the red fluorescent film part, and the yellow or green fluorescent film part is connected with the red fluorescent film. The film sections are alternately arranged and combined.

其中,图2为黄色或者绿色荧光薄膜部分与红色荧光薄膜部分各为一半,图3为平均分的4个扇形,两种荧光薄膜部分各占2份,图4为平均分的8个扇形,两种荧光薄膜部分各占4份,该圆形荧光薄膜结构的直径为10cm。Among them, Fig. 2 shows that the yellow or green fluorescent film part and the red fluorescent film part are half respectively, and Fig. 3 is 4 sectors divided on average, and the two kinds of fluorescent film parts each occupy 2 parts, and Fig. 4 is 8 sectors divided on average, The two kinds of fluorescent film parts respectively account for 4 parts, and the diameter of the circular fluorescent film structure is 10 cm.

实施例3Example 3

如图5为螺旋扇形荧光薄膜结构,标号1所指示的区域为黄色或者绿色荧光薄膜部分,标号2所指示的区域为红色荧光薄膜部分,一共8个平均分的螺旋扇形,两种荧光薄膜部分各占4份,交替排列并组合,荧光薄膜直径为10cm。As shown in Figure 5, the structure of the spiral fan-shaped fluorescent film, the area indicated by the label 1 is the yellow or green fluorescent film part, and the area indicated by the label 2 is the red fluorescent film part, a total of 8 average spiral fan-shaped, two kinds of fluorescent film parts Each occupies 4 parts, alternately arranged and combined, and the diameter of the fluorescent film is 10cm.

实施例4Example 4

如图6、7为方环型荧光薄膜结构,标号1所指示的区域为黄色或者绿色荧光薄膜部分,标号2所指示的区域为红色荧光薄膜部分,图6为正方形结构,图7为长方形结构,一共5个相互套接的环,黄色或者绿色荧光薄膜部分为3环,红色荧光薄膜部分为2环,交替排列并组合,其中,正方形荧光薄膜结构长宽各为10cm,长方形荧光薄膜结构长为15cm,宽为10cm。As shown in Figures 6 and 7, the square ring fluorescent film structure, the area indicated by the label 1 is the yellow or green fluorescent film part, the area indicated by the label 2 is the red fluorescent film part, Figure 6 is a square structure, and Figure 7 is a rectangular structure , a total of 5 mutually nested rings, the yellow or green fluorescent film part is 3 rings, and the red fluorescent film part is 2 rings, which are alternately arranged and combined. Among them, the length and width of the square fluorescent film structure are 10 cm, and the rectangular fluorescent film structure is It is 15cm and the width is 10cm.

实施例5Example 5

如图8、9为条状型荧光薄膜结构,标号1所指示的区域为黄色或者绿色荧光薄膜部分,标号2所指示的区域为红色荧光薄膜部分,图8为正方形结构,图9为长方形结构,一共6条荧光薄膜部分,其中黄色或者绿色荧光薄膜部分3条,红色荧光薄膜部分3条,交替排列并组合,正方形荧光薄膜结构的长宽各为10cm,长方形荧光薄膜结构的长为15cm,宽为10cm。Figures 8 and 9 are strip-shaped fluorescent film structures. The area indicated by the label 1 is the yellow or green fluorescent film part, and the area indicated by the label 2 is the red fluorescent film part. Figure 8 is a square structure, and Figure 9 is a rectangular structure. , a total of 6 fluorescent film parts, including 3 yellow or green fluorescent film parts and 3 red fluorescent film parts, arranged alternately and combined. The length and width of the square fluorescent film structure are 10cm, and the length of the rectangular fluorescent film structure is 15cm. The width is 10cm.

除图中所示的横条纹外,条纹还可以为竖条纹。In addition to the horizontal stripes shown in the figure, the stripes can also be vertical stripes.

实施例6Example 6

如图10、11为斜条纹状荧光薄膜结构,标号1所指示的区域为黄色或者绿色荧光薄膜部分,标号2所指示的区域为红色荧光薄膜部分,图10为正方形结构,图11为长方形结构,一共8条荧光薄膜部分,其中黄色或者绿色荧光薄膜部分4条,红色荧光薄膜部分4条,交替排列并组合,正方形荧光薄膜结构的长宽各为10cm,长方形荧光薄膜结构的长为15cm,宽为10cm。As shown in Figures 10 and 11, the oblique striped fluorescent film structure, the area indicated by the label 1 is the yellow or green fluorescent film part, the area indicated by the label 2 is the red fluorescent film part, the square structure in Figure 10, and the rectangular structure in Figure 11 , a total of 8 fluorescent film parts, including 4 yellow or green fluorescent film parts, and 4 red fluorescent film parts, arranged alternately and combined. The length and width of the square fluorescent film structure are 10cm, and the length of the rectangular fluorescent film structure is 15cm. The width is 10cm.

除图中所示的向左下角倾斜的结构外,荧光薄膜结构也可为向右下角倾斜。In addition to the structure inclined to the lower left corner shown in the figure, the structure of the fluorescent film may also be inclined to the lower right corner.

实施例7Example 7

如图12、13、14、15为块状结构荧光薄膜结构,标号1所指示的区域为黄色或者绿色荧光薄膜部分,标号2所指示的区域为红色荧光薄膜部分,图12、14为正方形结构,图13、15为长方形结构,图12、13一共4块荧光薄膜部分,其中黄色或者绿色荧光薄膜部分2块,红色荧光薄膜部分2块,交替排列并组合,图14、15一共9块,其中黄色或者绿色荧光薄膜部分5块,红色荧光薄膜部分4块,交替排列并组合,正方形荧光薄膜结构长宽各为10cm,长方形荧光薄膜结构长为15cm,宽为10cm。Figures 12, 13, 14, and 15 are fluorescent film structures with block structures. The area indicated by the label 1 is the yellow or green fluorescent film part, and the area indicated by the label 2 is the red fluorescent film part. Figures 12 and 14 are square structures. , Figures 13 and 15 are rectangular structures. Figures 12 and 13 have a total of 4 pieces of fluorescent film parts, including 2 pieces of yellow or green fluorescent film parts and 2 pieces of red fluorescent film parts, which are arranged and combined alternately. Figures 14 and 15 have a total of 9 pieces. Among them, 5 pieces of yellow or green fluorescent film parts and 4 pieces of red fluorescent film parts are arranged and combined alternately. The length and width of the square fluorescent film structure are 10cm, and the length and width of the rectangular fluorescent film structure are 15cm and 10cm.

本发明的白光LED用图案化荧光薄膜结构及其制备方法具有以下优点:The patterned fluorescent thin film structure for white light LED of the present invention and its preparation method have the following advantages:

第一.本发明的制备方法中,制备该图案化荧光薄膜结构用到的原料仍为传统点胶法中用到的原料,未加入其他物质,节约了成本,且降低了环境污染;并且制得的荧光薄膜保持了荧光粉良好的光学性能;First. In the preparation method of the present invention, the raw materials used to prepare the patterned fluorescent film structure are still the raw materials used in the traditional dispensing method, and no other substances are added, which saves costs and reduces environmental pollution; and The obtained fluorescent film maintains the good optical properties of the phosphor;

第二.本发明的制备方法中,采用荧光薄膜封装LED可以解决传统点胶法中荧光粉沉淀、LED光色一致性较差、不利于LED散热等问题;Second. In the preparation method of the present invention, the use of fluorescent film to encapsulate the LED can solve the problems of phosphor powder precipitation in the traditional dispensing method, poor consistency of LED light and color, and unfavorable LED heat dissipation;

第三.本发明的图案化的荧光薄膜结构及其制备方法,采用图案化这一方法,黄色或者绿色荧光粉与红色荧光粉分开并交替组合的方式,不仅可以改善单一黄色或者绿色荧光粉封装LED显色指数偏低问题,同时可以解决传统点胶法或者一般荧光薄膜中两种荧光粉混合在一起导致的红色荧光粉对黄色荧光粉或者绿色荧光粉的重吸收效应,致使LED发光效率降低等问题;Third. The patterned fluorescent thin film structure of the present invention and its preparation method adopt the method of patterning, yellow or green phosphors and red phosphors are separated and combined alternately, which can not only improve the packaging of single yellow or green phosphors The problem of low color rendering index of LED can also solve the reabsorption effect of red phosphor on yellow phosphor or green phosphor caused by the traditional dispensing method or the mixing of two phosphors in general fluorescent film, resulting in the reduction of LED luminous efficiency And other issues;

第四.本发明的图案化的荧光薄膜结构及其制备方法,采用荧光薄膜封装方式,省去了传统点胶法中点胶这一工艺,减少了封装工艺步骤,降低了工厂的生产成本。Fourth. The patterned fluorescent film structure and its preparation method of the present invention adopts the fluorescent film encapsulation method, which saves the dispensing process in the traditional dispensing method, reduces the encapsulation process steps, and reduces the production cost of the factory.

以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only to help illustrate the invention. The preferred embodiments are not exhaustive in all detail, nor are the inventions limited to specific embodiments described. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The invention is to be limited only by the claims, along with their full scope and equivalents.

Claims (10)

1. a kind of white light LEDs preparation method of patterned fluorescent membrane structure, which is characterized in that this method includes mainly following Step:
(1) several groups fluorescent powder and adhesive are weighed respectively as raw material, and every group of fluorescent powder and adhesive are pressed 0.1~1:1 Mass ratio is uniformly mixed, and forms several groups fluorescent glue mixture;
(2) by fluorescent glue mixture vacuumizing and defoaming described in uniformly mixed several groups;
(3) it is in the mold of 0.1~1cm to be added into fluorescent glue mixture described in several groups respectively and preset the thickness of shape Different piece in, form different types of alternate composite structure of fluorescent glue mixture;
(4) fluorescent glue mixture described in several groups is heating and curing together with the mold;
(5) it demoulds, that is, obtains one-time formed white light LEDs patterned fluorescent membrane structure.
2. the white light LEDs as described in claim 1 preparation method of patterned fluorescent membrane structure, which is characterized in that described Step (4) be heating and curing for:20~40min is first toasted at 60~90 DEG C, then is transferred to 120~160 DEG C of 20~40min of baking.
3. the white light LEDs as described in claim 1 preparation method of patterned fluorescent membrane structure, which is characterized in that described Several groups fluorescent powder described in step (1), including red fluorescence powder further include yellow fluorescent powder or green emitting phosphor.
4. the white light LEDs as described in claim 1 preparation method of patterned fluorescent membrane structure, which is characterized in that described One or several kinds of the adhesive in silica gel, epoxy resin, silicone material, acrylic resin described in step (1).
5. the white light LEDs as described in claim 1 preparation method of patterned fluorescent membrane structure, which is characterized in that described The specific proportioning of fluorescent powder and adhesive in step (1) described in every group of fluorescent glue mixture can be according to the light of required LED Color parameter is regulated and controled.
6. the white light LEDs as described in claim 1 preparation method of patterned fluorescent membrane structure, which is characterized in that described Mold described in step (3), the material of mold can bear 180 DEG C or more of high temperature, and it is indeformable at high temperature do not decompose, table Face is smooth.
7. the white light LEDs as described in claim 1 preparation method of patterned fluorescent membrane structure, which is characterized in that described The thickness of white light LEDs patterned fluorescent membrane structure is in (0.1-1mm) ± 0.05mm.
8. a kind of patterned fluorescence membrane structure of white light LEDs, which is characterized in that multiple including multiple fluorescence membrane parts The fluorescence membrane part is combined as figure, and the setting structure of multiple fluorescence membrane parts is:Make containing not of the same race The fluorescence membrane part of fluorescent powder is arranged alternately.
9. the patterned fluorescence membrane structure of white light LEDs as claimed in claim 8, which is characterized in that the white light LEDs are used Patterned fluorescence membrane structure includes red fluorescence film portion made from multiple red fluorescence powders, further includes that multiple yellow are glimmering Green fluorescence film portion made from yellow fluorescence film portion made from light powder or multiple green emitting phosphors, the red fluorescence Film portion is to be arranged alternately with the yellow fluorescence film portion or the green fluorescence film portion.
10. the patterned fluorescence membrane structure of white light LEDs as claimed in claim 8, which is characterized in that the white light LEDs It is prepared using any preparation methods of claim 1-7 with patterned fluorescence membrane structure.
CN201810283383.6A 2018-04-02 2018-04-02 A kind of white light LEDs patterned fluorescent membrane structure and preparation method thereof Pending CN108321285A (en)

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CN118507607A (en) * 2024-07-16 2024-08-16 江西省兆驰光电有限公司 Fluorescent adhesive film and preparation method and application thereof

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CN109935677A (en) * 2019-04-01 2019-06-25 南京航空航天大学 Structure and preparation method of a new type of fluorescent film for white light LED
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