CN108314094A - A kind of preparation method of little particle nickel cobalt aluminum hydroxide - Google Patents
A kind of preparation method of little particle nickel cobalt aluminum hydroxide Download PDFInfo
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Abstract
本发明公开一种小颗粒氢氧化镍钴铝的制备方法。配制镍钴铝混合溶液、碳酸氢铵溶液、磷酸一氢铵溶液;将混合溶液、碳酸氢铵溶液和磷酸一氢铵溶液并流加入到底液中,加入完毕后,滴加双氧水和碳酸氢铵溶液继续反应;过滤后浆化,然后往浆化料加入氨水,升温反应,加入热纯水洗涤;采用盘式干燥机烘干后,进行筛分、除铁和混料,得到小颗粒氢氧化镍钴铝。本发明得到了可以得到粒径小于2.5微米的氢氧化镍钴铝,球形度高,振实密度高,且是实现了磷的掺杂,工艺简单,能耗低。The invention discloses a preparation method of small particle nickel cobalt aluminum hydroxide. Prepare nickel-cobalt-aluminum mixed solution, ammonium bicarbonate solution, and ammonium monohydrogen phosphate solution; add the mixed solution, ammonium bicarbonate solution, and ammonium monohydrogen phosphate solution to the base solution in parallel, and add hydrogen peroxide and ammonium bicarbonate dropwise after the addition is complete The solution continues to react; after filtration, it is slurried, then ammonia water is added to the slurried material, the temperature is raised to react, and hot pure water is added to wash; after drying with a disc dryer, sieving, iron removal and mixing are carried out to obtain small particle hydroxide nickel cobalt aluminum. The invention obtains nickel-cobalt-aluminum hydroxide with particle diameter less than 2.5 microns, high sphericity, high tap density, phosphorus doping, simple process and low energy consumption.
Description
技术领域technical field
本发明涉及一种小颗粒氢氧化镍钴铝的制备方法,属于锂电池新能源材料领域。The invention relates to a method for preparing small-particle nickel-cobalt-aluminum hydroxide, which belongs to the field of lithium battery new energy materials.
背景技术Background technique
动力电池性能是决定电动汽车发展的限制性因素,现阶段由于动力电池续航能力不足、充电速度慢、成本偏高等问题制约了电动汽车普及发展,这也是让很多消费者望而却步的主要原因,动力锂电的性价比在很大程度上影响了电动汽车的市场普及程度。正极材料是动力锂电的核心关键材料,正极材料的能量密度高低与电动汽车的续航里程息息相关,而且其成本约占锂电池电芯成本的1/3,所以开发出高能量密度、长寿命、高安全、低成本的正极材料对动力锂电、电动汽车的规模化商用至关重要。Power battery performance is the limiting factor that determines the development of electric vehicles. At this stage, the popularization and development of electric vehicles is restricted by problems such as insufficient battery life, slow charging speed, and high cost. This is also the main reason why many consumers are discouraged. Power lithium batteries The price/performance ratio has greatly affected the market popularity of electric vehicles. The positive electrode material is the core key material of the power lithium battery. The energy density of the positive electrode material is closely related to the cruising range of the electric vehicle, and its cost accounts for about 1/3 of the cost of the lithium battery cell. Therefore, a high energy density, long life, high Safe and low-cost cathode materials are crucial to the large-scale commercial use of power lithium batteries and electric vehicles.
目前国内外动力锂电正极材料技术路线主要有3个流派:磷酸铁锂派、锰酸锂派、三元派〔镍钴铝酸锂(NCA)和镍钴锰酸锂(NCM)〕。其中磷酸铁锂作为正极材料的电池充放电循环寿命长,但其缺点是能量密度、高低温性能、充放电倍率特性均存在较大差距,且生产成本较高,磷酸铁锂电池技术和应用已经遇到发展的瓶颈;锰酸锂电池能量密度低、高温下的循环稳定性和存储性能较差,因而锰酸锂仅作为国际第1代动力锂电的正极材料;而多元材料因具有综合性能和成本的双重优势日益被行业所关注和认同,逐步超越磷酸铁锂和锰酸锂成为主流的技术路线。尤其是以2013年异军突出的特斯拉(Tesla)电动汽车为代表,其推出的TeslaModelS续航里程可达480km,其圆柱型电芯所采用的正极材料为NCA。从电池能量密度和电动车续航里程来看,含镍(Ni)的三元系优势明显,特别是高Ni三元系(NCA)材料制作的电池。At present, there are mainly three schools of technical routes for cathode materials for power lithium batteries at home and abroad: lithium iron phosphate, lithium manganate, and ternary [nickel-cobalt-aluminate lithium (NCA) and nickel-cobalt lithium manganate (NCM)]. Among them, lithium iron phosphate as the positive electrode material has a long charge-discharge cycle life, but its disadvantages are that there is a large gap in energy density, high and low temperature performance, and charge-discharge rate characteristics, and the production cost is high. The technology and application of lithium iron phosphate batteries have been developed. Encountered a bottleneck in development; lithium manganate batteries have low energy density, poor cycle stability and storage performance at high temperatures, so lithium manganate is only used as the positive electrode material for the first generation of power lithium batteries in the world; and multi-component materials have comprehensive performance and The dual advantage of cost has been increasingly concerned and recognized by the industry, gradually surpassing lithium iron phosphate and lithium manganate to become the mainstream technical route. Especially represented by the Tesla (Tesla) electric vehicle, which was suddenly prominent in 2013, the Tesla Model S launched by it has a cruising range of up to 480km, and the positive electrode material used in its cylindrical batteries is NCA. From the perspective of battery energy density and electric vehicle cruising range, nickel (Ni)-containing ternary systems have obvious advantages, especially batteries made of high-Ni ternary system (NCA) materials.
高能量密度动力锂电的需求带动了高比容量的高Ni一元材料的应用和持续提升,并随着美国Tesla的热卖,锂电企业如日本的Panasonic、AESC、Nissan及韩国LGC、SKI、Samsung都把材料选择重点放在了高镍多元材料上面,由常规的LiNi1/3Co1/3Mn1/3O2(简称NCM111)、逐步转向高镍含量的多元材料LiNi0.5Co0.2Mn0.3O2(简称NCM523)、LiNi0.6Co0.2Mn0.2O2(简称NCM622)、LiNi0.8Co0.1Mn0.1O2(简称NCM811)和更高镍的Ni含量为80%~89%的NCA材料。The demand for high-energy-density power lithium batteries has driven the application and continuous improvement of high-specific-capacity high-Ni monolithic materials, and with the hot sales of Tesla in the United States, lithium battery companies such as Panasonic, AESC, and Nissan in Japan and LGC, SKI, and Samsung in South Korea have put Material selection focuses on high-nickel multi-component materials, from conventional LiNi 1/3 Co 1/3 Mn 1/3 O 2 (abbreviated as NCM111) to high-nickel-content multi-component materials LiNi 0.5 Co 0.2 Mn 0.3 O 2 (NCM523 for short), LiNi 0.6 Co 0.2 Mn 0.2 O 2 (NCM622 for short), LiNi 0.8 Co 0.1 Mn 0.1 O 2 (NCM811 for short) and higher nickel NCA materials with a Ni content of 80% to 89%.
针对镍钴铝酸锂正极材料,为了提高其压实密度,即提高其能量密度,目前的方法为采用大粒径的镍钴铝酸锂与小粒径的镍钴铝酸锂进行混合掺杂,提高其压实密度,一般要求小粒径的镍钴铝酸锂的D50<3微米,则要求氢氧化镍钴铝的粒径要小于2.5微米,但是常规的共沉淀工艺,一般得不到粒径小于2.5微米的氢氧化镍钴铝,得到的小粒径氢氧化镍钴铝球形度差,振实密度小,且能耗高。For the nickel-cobalt-lithium-aluminate cathode material, in order to increase its compaction density, that is, to increase its energy density, the current method is to use large particle size nickel-cobalt lithium aluminate and small-particle size nickel-cobalt lithium aluminate for mixed doping , to increase its compaction density, it is generally required that the D50 of small particle size nickel-cobalt-aluminate lithium is less than 3 microns, and the particle size of nickel-cobalt-aluminum hydroxide is required to be less than 2.5 microns, but the conventional co-precipitation process generally cannot obtain Nickel-cobalt-aluminum hydroxide with a particle size of less than 2.5 microns, the resulting small-particle-sized nickel-cobalt-aluminum hydroxide has poor sphericity, low tap density, and high energy consumption.
发明内容Contents of the invention
有鉴于此,本发明提供了一种小颗粒氢氧化镍钴铝的制备方法,可以得到粒径小于2.5微米的氢氧化镍钴铝,球形度高,振实密度高,且是实现了磷的掺杂,工艺简单,能耗低。In view of this, the present invention provides a method for preparing small-particle nickel-cobalt-aluminum hydroxide, which can obtain nickel-cobalt-aluminum hydroxide with a particle size of less than 2.5 microns, high sphericity, high tap density, and the realization of phosphorus Doping, simple process and low energy consumption.
本发明通过以下技术手段解决上述技术问题:The present invention solves the above technical problems by the following technical means:
一种小颗粒氢氧化镍钴铝的制备方法,其为以下步骤:A kind of preparation method of small particle nickel cobalt aluminum hydroxide, it is the following steps:
(1)配液,将镍钴铝盐混合溶解到纯水中,得到镍钴铝混合溶液,加入酸碱液调节混合溶液的pH为1.0-1.2,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为30-35℃;将碳酸氢铵加入纯水溶解,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为30-35℃;将磷酸一氢铵加入纯水溶解,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为30-35℃;(1) Dosing, mix and dissolve nickel-cobalt-aluminum salt into pure water to obtain a nickel-cobalt-aluminum mixed solution, add acid and alkali solution to adjust the pH of the mixed solution to 1.0-1.2, and then remove iron through a fluid iron remover, and then pass through The precision filter is used for precision filtration, and then placed in a constant temperature tank to keep the temperature at 30-35°C; add ammonium bicarbonate to pure water to dissolve, then go through a fluid iron remover for iron removal, and then go through a precision filter for precision filtration. Then put it into a constant temperature tank to keep the temperature at 30-35°C; add ammonium monohydrogen phosphate to pure water to dissolve, then go through a fluid iron remover to remove iron, then pass through a precision filter for precision filtration, and then put it into a constant temperature tank Keep the internal temperature constant until the temperature is 30-35°C;
(2)反应,将步骤(1)得到的混合溶液、碳酸氢铵溶液和磷酸一氢铵溶液并流加入到底液中,稳定混合溶液的流量和磷酸一氢铵溶液的流量,调节碳酸氢铵溶液的流量维持反应过程的pH为6-6.5,加完物料的时间为60-90min,加料过程维持温度为35-40℃,同时搅拌速度为250-350r/min,加完物料之后,同升温至温度为50-60℃并维持此温度,滴加双氧水和碳酸氢铵溶液,维持pH为6-6.5,加入完毕后继续反应10-30min,然后固液分离,得到第一滤渣和第一滤液,第一滤渣加入热纯水洗涤,洗涤至洗涤水的电导率≤100μS/cm;(2) reaction, the mixed solution that step (1) obtains, ammonium bicarbonate solution and ammonium hydrogen phosphate solution are added in the bottom liquid concurrently, the flow rate of stable mixed solution and the flow rate of ammonium hydrogen phosphate solution, adjust ammonium bicarbonate The flow of the solution maintains the pH of the reaction process at 6-6.5, the time for adding the materials is 60-90min, the temperature of the feeding process is maintained at 35-40°C, and the stirring speed is 250-350r/min. When the temperature is 50-60°C and maintain this temperature, add hydrogen peroxide and ammonium bicarbonate solution dropwise to maintain the pH at 6-6.5, continue the reaction for 10-30 minutes after the addition is complete, and then separate the solid and liquid to obtain the first filter residue and the first filtrate , the first filter residue is washed with hot pure water until the conductivity of the washing water is less than or equal to 100 μS/cm;
(3)沉淀转化,将步骤(2)洗涤后的第一滤渣加入聚烯烃类超分散剂溶液中浆化,第一滤渣与聚烯烃类超分散剂溶液的质量比为1:5-10,浆化后升温至温度为40-50℃并恒温,然后往浆化料加入氨水,维持滴加过程的pH为7.5-8.0,加入完毕后,升温至温度为75-85℃,搅拌反应30-40min后,进行固液分离,得到第二滤渣和第二滤液,将第二滤渣加入热纯水洗涤洗涤水的电导率为≤20μS/cm;(3) Precipitation transformation, adding the first filter residue after washing in step (2) into a polyolefin hyperdispersant solution for slurrying, the mass ratio of the first filter residue to the polyolefin hyperdispersant solution is 1:5-10, After slurrying, heat up to a temperature of 40-50°C and keep the temperature constant, then add ammonia water to the slurry to maintain the pH of the dropwise addition process at 7.5-8.0, after the addition is complete, heat up to a temperature of 75-85°C, and stir for 30- After 40 minutes, solid-liquid separation is carried out to obtain a second filter residue and a second filtrate, and the second filter residue is added to hot pure water for washing. The conductivity of the washing water is ≤ 20 μS/cm;
(4)将步骤(3)洗涤后的第二滤渣采用盘式干燥机烘干后,进行筛分、除铁和混料,得到小颗粒氢氧化镍钴铝。(4) Drying the second filter residue after washing in step (3) with a disc dryer, then performing screening, iron removal and mixing to obtain small particles of nickel-cobalt-aluminum hydroxide.
所述步骤(1)镍钴铝盐纯度均为电池级,最终得到的镍钴铝混合溶液的总摩尔数为1.5-2mol/L,碳酸氢铵的浓度为0.5-0.6mol/L,磷酸一氢铵的浓度为1-1.2mol/L,精密过滤器采用陶瓷滤芯,陶瓷滤芯的孔径为20-100nm。The purity of the step (1) nickel-cobalt-aluminum salt is battery grade, the total number of moles of the finally obtained nickel-cobalt-aluminum mixed solution is 1.5-2mol/L, the concentration of ammonium bicarbonate is 0.5-0.6mol/L, phosphoric acid one The concentration of ammonium hydrogen is 1-1.2mol/L, and the precision filter adopts a ceramic filter element, and the pore size of the ceramic filter element is 20-100nm.
所述步骤(2)中底液中磷酸一氢铵的浓度为0.1-0.12mol/L,同时加入碳酸氢铵溶液使得底液的pH为6-6.5,底液的体积为加入的混合溶液、碳酸氢铵溶液和磷酸一氢铵溶液总体积的1/15-1/12,混合溶液的流量和磷酸一氢铵溶液均速加入到底液中,维持混合溶液的镍钴铝总摩尔数与磷酸一氢铵溶液中磷酸一氢铵的摩尔比为3:2.1-2.15,加入的双氧水的质量分数为25-30%,加入的双氧水摩尔数为加料完毕后母液中镍钴离子的总摩尔数的2-2.5倍。The concentration of ammonium monohydrogen phosphate in the bottom liquid in the step (2) is 0.1-0.12mol/L, adding ammonium bicarbonate solution simultaneously makes the pH of the bottom liquid be 6-6.5, and the volume of the bottom liquid is the mixed solution that adds, 1/15-1/12 of the total volume of the ammonium bicarbonate solution and the ammonium monohydrogen phosphate solution, the flow rate of the mixed solution and the ammonium monohydrogen phosphate solution are added to the bottom liquid at an even speed, and the total moles of nickel, cobalt, aluminum and phosphoric acid in the mixed solution are maintained. The molar ratio of ammonium hydrogen phosphate in the ammonium monohydrogen solution is 3:2.1-2.15, the mass fraction of the hydrogen peroxide added is 25-30%, and the molar number of hydrogen peroxide added is the total molar number of nickel-cobalt ions in the mother liquor after the feeding is completed. 2-2.5 times.
所述步骤(2)中第一滤渣洗涤采用的热纯水的温度为70-75℃,将第一滤液与洗涤第一滤渣的洗涤水混合,然后加入酸溶液调节溶液的pH为2-3,然后加入TBP进行萃取,将磷酸萃取出来,加入氨水洗涤回收得到磷酸铵,萃余液经过浓缩蒸发结晶得到铵盐。The temperature of the hot pure water used for washing the first filter residue in the step (2) is 70-75° C., the first filtrate is mixed with the washing water for washing the first filter residue, and then an acid solution is added to adjust the pH of the solution to 2-3 , and then add TBP for extraction, extract the phosphoric acid, add ammonia water to wash and recover to obtain ammonium phosphate, and the raffinate is concentrated, evaporated and crystallized to obtain ammonium salt.
所述步骤(3)中聚烯烃类超分散剂溶液的浓度为0.01-0.02%,浆化时搅拌速度为300-350r/min,浆化时间为30-50min,氨水浓度为5-6mol/L,滴加完氨水的总时间为30-45min。In the step (3), the concentration of the polyolefin hyperdispersant solution is 0.01-0.02%, the stirring speed during slurrying is 300-350r/min, the slurrying time is 30-50min, and the concentration of ammonia water is 5-6mol/L , the total time for dropping ammonia water is 30-45min.
所述步骤(3)将第二滤液和洗涤第二滤渣的洗涤水混合,加入氨水调节pH为7.5-8,经过精密过滤后,浓缩结晶得到磷酸一氢铵,返回配液得到磷酸一氢铵溶液。In the step (3), the second filtrate is mixed with the washing water for washing the second filter residue, and ammonia water is added to adjust the pH to 7.5-8. After precision filtration, the crystallization is concentrated to obtain ammonium monohydrogen phosphate, and the mixture is returned to obtain ammonium monohydrogen phosphate solution.
所述步骤(4)中烘干至水分含量低于0.5%即可,筛分采用225目筛,除铁采用电磁除铁器,电磁除铁器的磁感应强度为15000-25000高斯。In the step (4), dry until the moisture content is lower than 0.5%. The sieve uses a 225-mesh sieve, and the iron removal uses an electromagnetic iron remover whose magnetic induction is 15000-25000 Gauss.
本发明通过先制备得到镍钴铝的磷酸盐沉淀,然后再加入氨水,将磷酸盐沉淀转化成氢氧化物沉淀,从而得到氢氧化镍钴铝,在制备镍钴铝沉淀时,通过控制反应条件,得到小粒径的、镍钴铝分布均匀的镍钴铝的磷酸盐沉淀,得到的磷酸盐沉淀的指标如下:In the present invention, nickel-cobalt-aluminum phosphate precipitation is prepared first, and then ammonia water is added to convert the phosphate precipitation into hydroxide precipitation, thereby obtaining nickel-cobalt-aluminum hydroxide. When preparing the nickel-cobalt-aluminum precipitation, by controlling the reaction conditions , obtain the phosphate precipitation of nickel-cobalt-aluminum with small particle size and uniform distribution of nickel-cobalt-aluminum, and the index of the phosphate precipitation obtained is as follows:
然后加氨水进行沉淀转化,转化为氢氧化物沉淀,再经过处理,最终得到的小颗粒氢氧化镍钴铝指标如下:Then add ammonia water to carry out precipitation conversion, convert to hydroxide precipitation, and then process, the finally obtained small particle nickel cobalt aluminum hydroxide index is as follows:
本工艺得到的氢氧化镍钴铝为绿色粉末,流动性好,形貌为球形。The nickel cobalt aluminum hydroxide obtained by the process is a green powder with good fluidity and a spherical shape.
为了提高钴镍的回收率,在采用磷酸盐沉淀时,加入双氧水进行氧化,可以将未沉淀的镍钴离子进一步沉淀,提高镍钴的回收率。In order to improve the recovery rate of cobalt and nickel, when phosphate precipitation is used, hydrogen peroxide is added for oxidation, and the unprecipitated nickel and cobalt ions can be further precipitated to increase the recovery rate of nickel and cobalt.
最终沉淀转化的母液,浓缩结晶得到磷酸一氢铵返回使用,进一步降低了成本。Finally, the converted mother liquor is precipitated, concentrated and crystallized to obtain ammonium monohydrogen phosphate for reuse, further reducing the cost.
本发明的有益效果是:可以得到粒径小于2.5微米的氢氧化镍钴铝,球形度高,振实密度高,且是实现了磷的掺杂,工艺简单,能耗低。The beneficial effect of the invention is that nickel-cobalt-aluminum hydroxide with a particle size of less than 2.5 microns can be obtained, with high sphericity and high tap density, phosphorus doping is realized, the process is simple, and energy consumption is low.
具体实施方式Detailed ways
以下将结合具体实施例对本发明进行详细说明,本实施例的一种小颗粒氢氧化镍钴铝的制备方法,其为以下步骤:The present invention will be described in detail below in conjunction with specific examples, a kind of preparation method of small particle nickel cobalt aluminum hydroxide of the present example, it is the following steps:
(1)配液,将镍钴铝盐混合溶解到纯水中,得到镍钴铝混合溶液,加入酸碱液调节混合溶液的pH为1.0-1.2,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为30-35℃;将碳酸氢铵加入纯水溶解,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为30-35℃;将磷酸一氢铵加入纯水溶解,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为30-35℃;(1) Dosing, mix and dissolve nickel-cobalt-aluminum salt into pure water to obtain a nickel-cobalt-aluminum mixed solution, add acid and alkali solution to adjust the pH of the mixed solution to 1.0-1.2, and then remove iron through a fluid iron remover, and then pass through The precision filter is used for precision filtration, and then placed in a constant temperature tank to keep the temperature at 30-35°C; add ammonium bicarbonate to pure water to dissolve, then go through a fluid iron remover for iron removal, and then go through a precision filter for precision filtration. Then put it into a constant temperature tank to keep the temperature at 30-35°C; add ammonium monohydrogen phosphate to pure water to dissolve, then go through a fluid iron remover to remove iron, then pass through a precision filter for precision filtration, and then put it into a constant temperature tank Keep the internal temperature constant until the temperature is 30-35°C;
(2)反应,将步骤(1)得到的混合溶液、碳酸氢铵溶液和磷酸一氢铵溶液并流加入到底液中,稳定混合溶液的流量和磷酸一氢铵溶液的流量,调节碳酸氢铵溶液的流量维持反应过程的pH为6-6.5,加完物料的时间为60-90min,加料过程维持温度为35-40℃,同时搅拌速度为250-350r/min,加完物料之后,同升温至温度为50-60℃并维持此温度,滴加双氧水和碳酸氢铵溶液,维持pH为6-6.5,加入完毕后继续反应10-30min,然后固液分离,得到第一滤渣和第一滤液,第一滤渣加入热纯水洗涤,洗涤至洗涤水的电导率≤100μS/cm;(2) reaction, the mixed solution that step (1) obtains, ammonium bicarbonate solution and ammonium hydrogen phosphate solution are added in the bottom liquid concurrently, the flow rate of stable mixed solution and the flow rate of ammonium hydrogen phosphate solution, adjust ammonium bicarbonate The flow of the solution maintains the pH of the reaction process at 6-6.5, the time for adding the materials is 60-90min, the temperature of the feeding process is maintained at 35-40°C, and the stirring speed is 250-350r/min. When the temperature is 50-60°C and maintain this temperature, add hydrogen peroxide and ammonium bicarbonate solution dropwise to maintain the pH at 6-6.5, continue the reaction for 10-30 minutes after the addition is complete, and then separate the solid and liquid to obtain the first filter residue and the first filtrate , the first filter residue is washed with hot pure water until the conductivity of the washing water is less than or equal to 100 μS/cm;
(3)沉淀转化,将步骤(2)洗涤后的第一滤渣加入聚烯烃类超分散剂溶液中浆化,第一滤渣与聚烯烃类超分散剂溶液的质量比为1:5-10,浆化后升温至温度为40-50℃并恒温,然后往浆化料加入氨水,维持滴加过程的pH为7.5-8.0,加入完毕后,升温至温度为75-85℃,搅拌反应30-40min后,进行固液分离,得到第二滤渣和第二滤液,将第二滤渣加入热纯水洗涤洗涤水的电导率为≤20μS/cm;(3) Precipitation transformation, adding the first filter residue after washing in step (2) into a polyolefin hyperdispersant solution for slurrying, the mass ratio of the first filter residue to the polyolefin hyperdispersant solution is 1:5-10, After slurrying, heat up to a temperature of 40-50°C and keep the temperature constant, then add ammonia water to the slurry to maintain the pH of the dropwise addition process at 7.5-8.0, after the addition is complete, heat up to a temperature of 75-85°C, and stir for 30- After 40 minutes, solid-liquid separation is carried out to obtain a second filter residue and a second filtrate, and the second filter residue is added to hot pure water for washing. The conductivity of the washing water is ≤ 20 μS/cm;
(4)将步骤(3)洗涤后的第二滤渣采用盘式干燥机烘干后,进行筛分、除铁和混料,得到小颗粒氢氧化镍钴铝。(4) Drying the second filter residue after washing in step (3) with a disc dryer, then performing screening, iron removal and mixing to obtain small particles of nickel-cobalt-aluminum hydroxide.
所述步骤(1)镍钴铝盐纯度均为电池级,最终得到的镍钴铝混合溶液的总摩尔数为1.5-2mol/L,碳酸氢铵的浓度为0.5-0.6mol/L,磷酸一氢铵的浓度为1-1.2mol/L,精密过滤器采用陶瓷滤芯,陶瓷滤芯的孔径为20-100nm。The purity of the step (1) nickel-cobalt-aluminum salt is battery grade, the total number of moles of the finally obtained nickel-cobalt-aluminum mixed solution is 1.5-2mol/L, the concentration of ammonium bicarbonate is 0.5-0.6mol/L, phosphoric acid one The concentration of ammonium hydrogen is 1-1.2mol/L, and the precision filter adopts a ceramic filter element, and the pore size of the ceramic filter element is 20-100nm.
所述步骤(2)中底液中磷酸一氢铵的浓度为0.1-0.12mol/L,同时加入碳酸氢铵溶液使得底液的pH为6-6.5,底液的体积为加入的混合溶液、碳酸氢铵溶液和磷酸一氢铵溶液总体积的1/15-1/12,混合溶液的流量和磷酸一氢铵溶液均速加入到底液中,维持混合溶液的镍钴铝总摩尔数与磷酸一氢铵溶液中磷酸一氢铵的摩尔比为3:2.1-2.15,加入的双氧水的质量分数为25-30%,加入的双氧水摩尔数为加料完毕后母液中镍钴离子的总摩尔数的2-2.5倍。The concentration of ammonium monohydrogen phosphate in the bottom liquid in the step (2) is 0.1-0.12mol/L, adding ammonium bicarbonate solution simultaneously makes the pH of the bottom liquid be 6-6.5, and the volume of the bottom liquid is the mixed solution that adds, 1/15-1/12 of the total volume of ammonium bicarbonate solution and ammonium monohydrogen phosphate solution. The molar ratio of ammonium monohydrogen phosphate in the ammonium monohydrogen solution is 3:2.1-2.15, the mass fraction of the hydrogen peroxide added is 25-30%, and the hydrogen peroxide mole number added is the total mole number of nickel-cobalt ions in the mother liquor after the feeding is completed. 2-2.5 times.
所述步骤(2)中第一滤渣洗涤采用的热纯水的温度为70-75℃,将第一滤液与洗涤第一滤渣的洗涤水混合,然后加入酸溶液调节溶液的pH为2-3,然后加入TBP进行萃取,将磷酸萃取出来,加入氨水洗涤回收得到磷酸铵,萃余液经过浓缩蒸发结晶得到铵盐。The temperature of the hot pure water used for washing the first filter residue in the step (2) is 70-75° C., the first filtrate is mixed with the washing water for washing the first filter residue, and then an acid solution is added to adjust the pH of the solution to 2-3 , and then add TBP for extraction, extract the phosphoric acid, add ammonia water to wash and recover to obtain ammonium phosphate, and the raffinate is concentrated, evaporated and crystallized to obtain ammonium salt.
所述步骤(3)中聚烯烃类超分散剂溶液的浓度为0.01-0.02%,浆化时搅拌速度为300-350r/min,浆化时间为30-50min,氨水浓度为5-6mol/L,滴加完氨水的总时间为30-45min。In the step (3), the concentration of the polyolefin hyperdispersant solution is 0.01-0.02%, the stirring speed during slurrying is 300-350r/min, the slurrying time is 30-50min, and the concentration of ammonia water is 5-6mol/L , the total time for dropping ammonia water is 30-45min.
所述步骤(3)将第二滤液和洗涤第二滤渣的洗涤水混合,加入氨水调节pH为7.5-8,经过精密过滤后,浓缩结晶得到磷酸一氢铵,返回配液得到磷酸一氢铵溶液。In the step (3), the second filtrate is mixed with the washing water for washing the second filter residue, and ammonia water is added to adjust the pH to 7.5-8. After precision filtration, the crystallization is concentrated to obtain ammonium monohydrogen phosphate, and the mixture is returned to obtain ammonium monohydrogen phosphate solution.
所述步骤(4)中烘干至水分含量低于0.5%即可,筛分采用225目筛,除铁采用电磁除铁器,电磁除铁器的磁感应强度为15000-25000高斯。In the step (4), dry until the moisture content is lower than 0.5%. The sieve uses a 225-mesh sieve, and the iron removal uses an electromagnetic iron remover whose magnetic induction is 15000-25000 Gauss.
最终得到的小颗粒氢氧化镍钴铝指标如下:The finally obtained small particle nickel cobalt aluminum hydroxide index is as follows:
实施例1Example 1
一种小颗粒氢氧化镍钴铝的制备方法,其为以下步骤:A kind of preparation method of small particle nickel cobalt aluminum hydroxide, it is the following steps:
(1)配液,将镍钴铝盐混合溶解到纯水中,得到镍钴铝混合溶液,加入酸碱液调节混合溶液的pH为1.15,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为31.5℃;将碳酸氢铵加入纯水溶解,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为31.5℃;将磷酸一氢铵加入纯水溶解,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为31.5℃;(1) Dosing, mix and dissolve the nickel-cobalt-aluminum salt into pure water to obtain a nickel-cobalt-aluminum mixed solution, add acid and alkali solution to adjust the pH of the mixed solution to 1.15, then remove iron through a fluid iron remover, and then pass through precision filtration Then put it into a constant temperature tank to keep the temperature at 31.5°C; add ammonium bicarbonate to pure water to dissolve, then go through a fluid iron remover to remove iron, then go through a precision filter for fine filtration, and then put it in Keep the temperature in the constant temperature tank to 31.5°C; add ammonium monohydrogen phosphate to pure water to dissolve, then go through the fluid iron remover to remove iron, then pass through the precision filter for precision filtration, and then put it in the constant temperature tank to keep the temperature at 31.5°C ℃;
(2)反应,将步骤(1)得到的混合溶液、碳酸氢铵溶液和磷酸一氢铵溶液并流加入到底液中,稳定混合溶液的流量和磷酸一氢铵溶液的流量,调节碳酸氢铵溶液的流量维持反应过程的pH为6.35,加完物料的时间为80min,加料过程维持温度为36℃,同时搅拌速度为315r/min,加完物料之后,同升温至温度为53℃并维持此温度,滴加双氧水和碳酸氢铵溶液,维持pH为6.35,加入完毕后继续反应20min,然后固液分离,得到第一滤渣和第一滤液,第一滤渣加入热纯水洗涤,洗涤至洗涤水的电导率≤100μS/cm;(2) reaction, the mixed solution that step (1) obtains, ammonium bicarbonate solution and ammonium hydrogen phosphate solution are added in the bottom liquid concurrently, the flow rate of stable mixed solution and the flow rate of ammonium hydrogen phosphate solution, adjust ammonium bicarbonate The flow of the solution maintains the pH of the reaction process at 6.35, and the time for adding the materials is 80 minutes. During the feeding process, the temperature is maintained at 36°C, while the stirring speed is 315r/min. After adding the materials, the temperature is raised to 53°C and maintained at this temperature. temperature, add hydrogen peroxide and ammonium bicarbonate solution dropwise to maintain the pH at 6.35, continue to react for 20 minutes after the addition, and then separate the solid and liquid to obtain the first filter residue and the first filtrate. The first filter residue is washed with hot pure water until the washing water Conductivity≤100μS/cm;
(3)沉淀转化,将步骤(2)洗涤后的第一滤渣加入聚烯烃类超分散剂溶液中浆化,第一滤渣与聚烯烃类超分散剂溶液的质量比为1:8,浆化后升温至温度为45℃并恒温,然后往浆化料加入氨水,维持滴加过程的pH为7.8,加入完毕后,升温至温度为79℃,搅拌反应35min后,进行固液分离,得到第二滤渣和第二滤液,将第二滤渣加入热纯水洗涤洗涤水的电导率为≤20μS/cm;(3) Precipitation transformation, the first filter residue after step (2) washing is added in the polyolefin hyperdispersant solution for slurrying, the mass ratio of the first filter residue and the polyolefin hyperdispersant solution is 1:8, slurrying After that, the temperature was raised to 45°C and kept at a constant temperature, and then ammonia water was added to the slurry to maintain the pH of the dropwise addition process at 7.8. After the addition was completed, the temperature was raised to 79°C, and after stirring for 35 minutes, solid-liquid separation was carried out to obtain the first The second filter residue and the second filtrate, the second filter residue is added to hot pure water for washing, and the conductivity of the washing water is ≤ 20 μS/cm;
(4)将步骤(3)洗涤后的第二滤渣采用盘式干燥机烘干后,进行筛分、除铁和混料,得到小颗粒氢氧化镍钴铝。(4) Drying the second filter residue after washing in step (3) with a disc dryer, then performing screening, iron removal and mixing to obtain small particles of nickel-cobalt-aluminum hydroxide.
所述步骤(1)镍钴铝盐纯度均为电池级,最终得到的镍钴铝混合溶液的总摩尔数为1.8mol/L,碳酸氢铵的浓度为0.54mol/L,磷酸一氢铵的浓度为1.12mol/L,精密过滤器采用陶瓷滤芯,陶瓷滤芯的孔径为80nm。The purity of said step (1) nickel-cobalt-aluminum salt is battery grade, the total number of moles of the nickel-cobalt-aluminum mixed solution finally obtained is 1.8mol/L, the concentration of ammonium bicarbonate is 0.54mol/L, and the concentration of ammonium monohydrogen phosphate The concentration is 1.12mol/L, and the precision filter adopts a ceramic filter element, and the pore size of the ceramic filter element is 80nm.
所述步骤(2)中底液中磷酸一氢铵的浓度为0.11mol/L,同时加入碳酸氢铵溶液使得底液的pH为6.35,底液的体积为加入的混合溶液、碳酸氢铵溶液和磷酸一氢铵溶液总体积的1/14,混合溶液的流量和磷酸一氢铵溶液均速加入到底液中,维持混合溶液的镍钴铝总摩尔数与磷酸一氢铵溶液中磷酸一氢铵的摩尔比为3:2.12,加入的双氧水的质量分数为28%,加入的双氧水摩尔数为加料完毕后母液中镍钴离子的总摩尔数的2.15倍。The concentration of ammonium monohydrogen phosphate in the bottom liquid in the described step (2) is 0.11mol/L, adding ammonium bicarbonate solution simultaneously makes the pH of bottom liquid be 6.35, and the volume of bottom liquid is the mixed solution that adds, ammonium bicarbonate solution and 1/14 of the total volume of the ammonium monohydrogen phosphate solution, the flow rate of the mixed solution and the ammonium monohydrogen phosphate solution are added to the bottom liquid at an even speed, and the total moles of nickel, cobalt, and aluminum in the mixed solution are kept equal to the monohydrogen phosphate in the ammonium monohydrogen phosphate solution. The molar ratio of ammonium is 3:2.12, the mass fraction of hydrogen peroxide added is 28%, and the molar number of hydrogen peroxide added is 2.15 times of the total molar number of nickel-cobalt ions in the mother liquor after the feeding is completed.
所述步骤(2)中第一滤渣洗涤采用的热纯水的温度为72.5℃,将第一滤液与洗涤第一滤渣的洗涤水混合,然后加入酸溶液调节溶液的pH为2.3,然后加入TBP进行萃取,将磷酸萃取出来,加入氨水洗涤回收得到磷酸铵,萃余液经过浓缩蒸发结晶得到铵盐。The temperature of the hot pure water used for washing the first filter residue in the step (2) is 72.5°C, mix the first filtrate with the washing water for washing the first filter residue, then add an acid solution to adjust the pH of the solution to 2.3, and then add TBP Perform extraction, extract phosphoric acid, add ammonia water to wash and recover to obtain ammonium phosphate, and the raffinate is concentrated, evaporated and crystallized to obtain ammonium salt.
所述步骤(3)中聚烯烃类超分散剂溶液的浓度为0.013%,浆化时搅拌速度为320r/min,浆化时间为35min,氨水浓度为5.3mol/L,滴加完氨水的总时间为41min。In the step (3), the concentration of the polyolefin hyperdispersant solution is 0.013%, the stirring speed during slurrying is 320r/min, the slurrying time is 35min, and the ammonia concentration is 5.3mol/L. The time is 41 minutes.
所述步骤(3)将第二滤液和洗涤第二滤渣的洗涤水混合,加入氨水调节pH为7.8,经过精密过滤后,浓缩结晶得到磷酸一氢铵,返回配液得到磷酸一氢铵溶液。In the step (3), the second filtrate is mixed with the washing water for washing the second filter residue, and ammonia water is added to adjust the pH to 7.8. After precision filtration, the crystallization is concentrated to obtain ammonium monohydrogen phosphate, and the mixture is returned to obtain an ammonium monohydrogen phosphate solution.
所述步骤(4)中烘干至水分含量低于0.5%即可,筛分采用225目筛,除铁采用电磁除铁器,电磁除铁器的磁感应强度为20000高斯。In the step (4), dry until the moisture content is lower than 0.5%. The sieve adopts a 225-mesh sieve, and the iron removal adopts an electromagnetic iron remover whose magnetic induction intensity is 20,000 Gauss.
最终得到的小颗粒氢氧化镍钴铝指标如下:The finally obtained small particle nickel cobalt aluminum hydroxide index is as follows:
实施例2Example 2
一种小颗粒氢氧化镍钴铝的制备方法,其为以下步骤:A kind of preparation method of small particle nickel cobalt aluminum hydroxide, it is the following steps:
(1)配液,将镍钴铝盐混合溶解到纯水中,得到镍钴铝混合溶液,加入酸碱液调节混合溶液的pH为1.08,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为33.8℃;将碳酸氢铵加入纯水溶解,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为33.8℃;将磷酸一氢铵加入纯水溶解,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为33.8℃;(1) Dosing, mix and dissolve nickel-cobalt-aluminum salt into pure water to obtain a nickel-cobalt-aluminum mixed solution, add acid and alkali solution to adjust the pH of the mixed solution to 1.08, then remove iron through a fluid iron remover, and then pass through precision filtration Then put it into a constant temperature tank to keep the temperature at 33.8°C; add ammonium bicarbonate to pure water to dissolve, then go through a fluid iron remover to remove iron, then go through a precision filter for fine filtration, and then put it in Keep the temperature in the constant temperature tank to 33.8°C; add ammonium monohydrogen phosphate to pure water to dissolve, then go through the fluid iron remover to remove iron, then pass through the precision filter for precision filtration, and then put it in the constant temperature tank to keep the temperature at 33.8 ℃;
(2)反应,将步骤(1)得到的混合溶液、碳酸氢铵溶液和磷酸一氢铵溶液并流加入到底液中,稳定混合溶液的流量和磷酸一氢铵溶液的流量,调节碳酸氢铵溶液的流量维持反应过程的pH为6.15,加完物料的时间为70min,加料过程维持温度为38.5℃,同时搅拌速度为275r/min,加完物料之后,同升温至温度为52℃并维持此温度,滴加双氧水和碳酸氢铵溶液,维持pH为6.15,加入完毕后继续反应20min,然后固液分离,得到第一滤渣和第一滤液,第一滤渣加入热纯水洗涤,洗涤至洗涤水的电导率≤100μS/cm;(2) reaction, the mixed solution that step (1) obtains, ammonium bicarbonate solution and ammonium hydrogen phosphate solution are added in the bottom liquid concurrently, the flow rate of stable mixed solution and the flow rate of ammonium hydrogen phosphate solution, adjust ammonium bicarbonate The flow of the solution maintains the pH of the reaction process at 6.15, and the time for adding the materials is 70 minutes. During the feeding process, the temperature is maintained at 38.5°C, while the stirring speed is 275r/min. After adding the materials, the temperature is raised to 52°C and maintained at this temperature. temperature, add hydrogen peroxide and ammonium bicarbonate solution dropwise to maintain the pH at 6.15, continue to react for 20 minutes after the addition is complete, and then separate the solid and liquid to obtain the first filter residue and the first filtrate. The first filter residue is washed with hot pure water until the washing water Conductivity≤100μS/cm;
(3)沉淀转化,将步骤(2)洗涤后的第一滤渣加入聚烯烃类超分散剂溶液中浆化,第一滤渣与聚烯烃类超分散剂溶液的质量比为1:9,浆化后升温至温度为43℃并恒温,然后往浆化料加入氨水,维持滴加过程的pH为7.9,加入完毕后,升温至温度为79℃,搅拌反应33min后,进行固液分离,得到第二滤渣和第二滤液,将第二滤渣加入热纯水洗涤洗涤水的电导率为≤20μS/cm;(3) Precipitation transformation, the first filter residue after step (2) washing is added in the polyolefin hyperdispersant solution for slurrying, the mass ratio of the first filter residue and the polyolefin hyperdispersant solution is 1:9, slurrying After that, the temperature was raised to 43°C and kept at a constant temperature, and then ammonia water was added to the slurry to maintain the pH of the dropwise addition process at 7.9. After the addition was completed, the temperature was raised to 79°C, and after stirring for 33 minutes, solid-liquid separation was carried out to obtain the first The second filter residue and the second filtrate, the second filter residue is added to hot pure water for washing, and the conductivity of the washing water is ≤ 20 μS/cm;
(4)将步骤(3)洗涤后的第二滤渣采用盘式干燥机烘干后,进行筛分、除铁和混料,得到小颗粒氢氧化镍钴铝。(4) Drying the second filter residue after washing in step (3) with a disc dryer, then performing screening, iron removal and mixing to obtain small particles of nickel-cobalt-aluminum hydroxide.
所述步骤(1)镍钴铝盐纯度均为电池级,最终得到的镍钴铝混合溶液的总摩尔数为1.8mol/L,碳酸氢铵的浓度为0.55mol/L,磷酸一氢铵的浓度为1.15mol/L,精密过滤器采用陶瓷滤芯,陶瓷滤芯的孔径为40nm。The purity of said step (1) nickel-cobalt-aluminum salt is battery grade, the total number of moles of the nickel-cobalt-aluminum mixed solution finally obtained is 1.8mol/L, the concentration of ammonium bicarbonate is 0.55mol/L, and the concentration of ammonium monohydrogen phosphate The concentration is 1.15mol/L, and the precision filter adopts a ceramic filter element, and the pore size of the ceramic filter element is 40nm.
所述步骤(2)中底液中磷酸一氢铵的浓度为0.112mol/L,同时加入碳酸氢铵溶液使得底液的pH为6.15,底液的体积为加入的混合溶液、碳酸氢铵溶液和磷酸一氢铵溶液总体积的1/13,混合溶液的流量和磷酸一氢铵溶液均速加入到底液中,维持混合溶液的镍钴铝总摩尔数与磷酸一氢铵溶液中磷酸一氢铵的摩尔比为3:2.12,加入的双氧水的质量分数为27%,加入的双氧水摩尔数为加料完毕后母液中镍钴离子的总摩尔数的2.35倍。The concentration of ammonium monohydrogen phosphate in the bottom liquid in the described step (2) is 0.112mol/L, adding ammonium bicarbonate solution simultaneously makes the pH of bottom liquid be 6.15, and the volume of bottom liquid is the mixed solution that adds, ammonium bicarbonate solution and 1/13 of the total volume of the ammonium monohydrogen phosphate solution, the flow rate of the mixed solution and the ammonium monohydrogen phosphate solution are added to the bottom liquid at an even speed, and the total moles of nickel, cobalt and aluminum in the mixed solution are kept equal to the monohydrogen phosphate in the ammonium monohydrogen phosphate solution. The molar ratio of ammonium is 3:2.12, the mass fraction of hydrogen peroxide added is 27%, and the molar number of hydrogen peroxide added is 2.35 times of the total molar number of nickel-cobalt ions in the mother liquor after the feeding is completed.
所述步骤(2)中第一滤渣洗涤采用的热纯水的温度为73.5℃,将第一滤液与洗涤第一滤渣的洗涤水混合,然后加入酸溶液调节溶液的pH为2.15,然后加入TBP进行萃取,将磷酸萃取出来,加入氨水洗涤回收得到磷酸铵,萃余液经过浓缩蒸发结晶得到铵盐。The temperature of the hot pure water used for washing the first filter residue in the step (2) is 73.5°C, mix the first filtrate with the washing water for washing the first filter residue, then add an acid solution to adjust the pH of the solution to 2.15, and then add TBP Perform extraction, extract phosphoric acid, add ammonia water to wash and recover to obtain ammonium phosphate, and the raffinate is concentrated, evaporated and crystallized to obtain ammonium salt.
所述步骤(3)中聚烯烃类超分散剂溶液的浓度为0.013%,浆化时搅拌速度为315r/min,浆化时间为45min,氨水浓度为5.5mol/L,滴加完氨水的总时间为41min。The concentration of the polyolefin hyperdispersant solution in the step (3) is 0.013%, the stirring speed during slurrying is 315r/min, the slurrying time is 45min, the ammoniacal liquor concentration is 5.5mol/L, and the total amount of ammoniacal liquor is added dropwise. The time is 41 minutes.
所述步骤(3)将第二滤液和洗涤第二滤渣的洗涤水混合,加入氨水调节pH为7.85,经过精密过滤后,浓缩结晶得到磷酸一氢铵,返回配液得到磷酸一氢铵溶液。In the step (3), the second filtrate is mixed with the washing water for washing the second filter residue, and ammonia water is added to adjust the pH to 7.85. After precision filtration, the crystallization is concentrated to obtain ammonium monohydrogen phosphate, and the mixture is returned to obtain an ammonium monohydrogen phosphate solution.
所述步骤(4)中烘干至水分含量低于0.5%即可,筛分采用225目筛,除铁采用电磁除铁器,电磁除铁器的磁感应强度为20000高斯。In the step (4), dry until the moisture content is lower than 0.5%. The sieve adopts a 225-mesh sieve, and the iron removal adopts an electromagnetic iron remover whose magnetic induction intensity is 20,000 Gauss.
最终得到的小颗粒氢氧化镍钴铝指标如下:The finally obtained small particle nickel cobalt aluminum hydroxide index is as follows:
实施例3Example 3
一种小颗粒氢氧化镍钴铝的制备方法,其为以下步骤:A kind of preparation method of small particle nickel cobalt aluminum hydroxide, it is the following steps:
(1)配液,将镍钴铝盐混合溶解到纯水中,得到镍钴铝混合溶液,加入酸碱液调节混合溶液的pH为1.13,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为33.8℃;将碳酸氢铵加入纯水溶解,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为33.8℃;将磷酸一氢铵加入纯水溶解,然后经过流体除铁器进行除铁,再经过精密过滤器进行精密过滤,然后放入到恒温槽内恒温至温度为33.8℃;(1) Dosing, mix and dissolve nickel-cobalt-aluminum salt into pure water to obtain a nickel-cobalt-aluminum mixed solution, add acid and alkali solution to adjust the pH of the mixed solution to 1.13, then remove iron through a fluid iron remover, and then pass through precision filtration Then put it into a constant temperature tank to keep the temperature at 33.8°C; add ammonium bicarbonate to pure water to dissolve, then go through a fluid iron remover to remove iron, then go through a precision filter for fine filtration, and then put it in Keep the temperature in the constant temperature tank to 33.8°C; add ammonium monohydrogen phosphate to pure water to dissolve, then go through the fluid iron remover to remove iron, then pass through the precision filter for precision filtration, and then put it in the constant temperature tank to keep the temperature at 33.8 ℃;
(2)反应,将步骤(1)得到的混合溶液、碳酸氢铵溶液和磷酸一氢铵溶液并流加入到底液中,稳定混合溶液的流量和磷酸一氢铵溶液的流量,调节碳酸氢铵溶液的流量维持反应过程的pH为6.25,加完物料的时间为80min,加料过程维持温度为38℃,同时搅拌速度为335r/min,加完物料之后,同升温至温度为55℃并维持此温度,滴加双氧水和碳酸氢铵溶液,维持pH为6.25,加入完毕后继续反应25min,然后固液分离,得到第一滤渣和第一滤液,第一滤渣加入热纯水洗涤,洗涤至洗涤水的电导率≤100μS/cm;(2) reaction, the mixed solution that step (1) obtains, ammonium bicarbonate solution and ammonium hydrogen phosphate solution are added in the bottom liquid concurrently, the flow rate of stable mixed solution and the flow rate of ammonium hydrogen phosphate solution, adjust ammonium bicarbonate The flow of the solution maintains the pH of the reaction process at 6.25, and the time for adding the materials is 80 minutes. During the feeding process, the temperature is maintained at 38°C, while the stirring speed is 335r/min. After adding the materials, the temperature is raised to 55°C and maintained at this temperature, add hydrogen peroxide and ammonium bicarbonate solution dropwise, and maintain the pH at 6.25, continue to react for 25 minutes after the addition, and then separate the solid and liquid to obtain the first filter residue and the first filtrate. The first filter residue is washed with hot pure water until the washing water Conductivity≤100μS/cm;
(3)沉淀转化,将步骤(2)洗涤后的第一滤渣加入聚烯烃类超分散剂溶液中浆化,第一滤渣与聚烯烃类超分散剂溶液的质量比为1:9,浆化后升温至温度为43℃并恒温,然后往浆化料加入氨水,维持滴加过程的pH为7.9,加入完毕后,升温至温度为79℃,搅拌反应35min后,进行固液分离,得到第二滤渣和第二滤液,将第二滤渣加入热纯水洗涤洗涤水的电导率为≤20μS/cm;(3) Precipitation transformation, the first filter residue after step (2) washing is added in the polyolefin hyperdispersant solution for slurrying, the mass ratio of the first filter residue and the polyolefin hyperdispersant solution is 1:9, slurrying After that, the temperature was raised to 43°C and kept at a constant temperature, and then ammonia water was added to the slurry to maintain the pH of the dropwise addition process at 7.9. After the addition was completed, the temperature was raised to 79°C, and after stirring for 35 minutes, solid-liquid separation was carried out to obtain the first The second filter residue and the second filtrate, the second filter residue is added to hot pure water for washing, and the conductivity of the washing water is ≤ 20 μS/cm;
(4)将步骤(3)洗涤后的第二滤渣采用盘式干燥机烘干后,进行筛分、除铁和混料,得到小颗粒氢氧化镍钴铝。(4) Drying the second filter residue after washing in step (3) with a disc dryer, then performing screening, iron removal and mixing to obtain small particles of nickel-cobalt-aluminum hydroxide.
所述步骤(1)镍钴铝盐纯度均为电池级,最终得到的镍钴铝混合溶液的总摩尔数为1.85mol/L,碳酸氢铵的浓度为0.54mol/L,磷酸一氢铵的浓度为1.12mol/L,精密过滤器采用陶瓷滤芯,陶瓷滤芯的孔径为40nm。The purity of said step (1) nickel-cobalt-aluminum salt is battery grade, the total number of moles of the nickel-cobalt-aluminum mixed solution finally obtained is 1.85mol/L, the concentration of ammonium bicarbonate is 0.54mol/L, and the concentration of ammonium monohydrogen phosphate The concentration is 1.12mol/L, and the precision filter adopts a ceramic filter element, and the pore size of the ceramic filter element is 40nm.
所述步骤(2)中底液中磷酸一氢铵的浓度为0.11mol/L,同时加入碳酸氢铵溶液使得底液的pH为6.25,底液的体积为加入的混合溶液、碳酸氢铵溶液和磷酸一氢铵溶液总体积的1/12,混合溶液的流量和磷酸一氢铵溶液均速加入到底液中,维持混合溶液的镍钴铝总摩尔数与磷酸一氢铵溶液中磷酸一氢铵的摩尔比为3:2.13,加入的双氧水的质量分数为29%,加入的双氧水摩尔数为加料完毕后母液中镍钴离子的总摩尔数的2.35倍。The concentration of ammonium monohydrogen phosphate in the bottom liquid in the described step (2) is 0.11mol/L, adding ammonium bicarbonate solution simultaneously makes the pH of bottom liquid be 6.25, and the volume of bottom liquid is the mixed solution that adds, ammonium bicarbonate solution and 1/12 of the total volume of the ammonium monohydrogen phosphate solution, the flow rate of the mixed solution and the ammonium monohydrogen phosphate solution are added to the bottom liquid at an even speed, and the total moles of nickel, cobalt, and aluminum in the mixed solution are kept equal to the monohydrogen phosphate in the ammonium monohydrogen phosphate solution. The molar ratio of ammonium is 3:2.13, the mass fraction of hydrogen peroxide added is 29%, and the molar number of hydrogen peroxide added is 2.35 times of the total molar number of nickel-cobalt ions in the mother liquor after the feeding is completed.
所述步骤(2)中第一滤渣洗涤采用的热纯水的温度为72℃,将第一滤液与洗涤第一滤渣的洗涤水混合,然后加入酸溶液调节溶液的pH为2.5,然后加入TBP进行萃取,将磷酸萃取出来,加入氨水洗涤回收得到磷酸铵,萃余液经过浓缩蒸发结晶得到铵盐。The temperature of the hot pure water used for washing the first filter residue in the step (2) is 72° C., mix the first filtrate with the washing water for washing the first filter residue, then add an acid solution to adjust the pH of the solution to 2.5, and then add TBP Perform extraction, extract phosphoric acid, add ammonia water to wash and recover to obtain ammonium phosphate, and the raffinate is concentrated, evaporated and crystallized to obtain ammonium salt.
所述步骤(3)中聚烯烃类超分散剂溶液的浓度为0.015%,浆化时搅拌速度为325r/min,浆化时间为40min,氨水浓度为5.3mol/L,滴加完氨水的总时间为42min。The concentration of the polyolefin hyperdispersant solution in the step (3) is 0.015%, the stirring speed during slurrying is 325r/min, the slurrying time is 40min, the ammoniacal liquor concentration is 5.3mol/L, and the total amount of ammoniacal liquor is added dropwise. The time is 42 minutes.
所述步骤(3)将第二滤液和洗涤第二滤渣的洗涤水混合,加入氨水调节pH为7.75,经过精密过滤后,浓缩结晶得到磷酸一氢铵,返回配液得到磷酸一氢铵溶液。In the step (3), the second filtrate is mixed with the washing water for washing the second filter residue, and ammonia water is added to adjust the pH to 7.75. After precision filtration, the crystallization is concentrated to obtain ammonium monohydrogen phosphate, and the mixture is returned to obtain an ammonium monohydrogen phosphate solution.
所述步骤(4)中烘干至水分含量低于0.5%即可,筛分采用225目筛,除铁采用电磁除铁器,电磁除铁器的磁感应强度为18000高斯。In the step (4), dry until the moisture content is lower than 0.5%. The sieve adopts a 225-mesh sieve, and an electromagnetic iron remover is used for iron removal. The magnetic induction of the electromagnetic iron remover is 18,000 Gauss.
最终得到的小颗粒氢氧化镍钴铝指标如下:The finally obtained small particle nickel cobalt aluminum hydroxide index is as follows:
将实施例1、2、3得到的产品混合碳酸锂进行烧结,得到的镍钴铝酸锂的正极材料的指标如下The product obtained in Examples 1, 2, and 3 is mixed with lithium carbonate and sintered, and the index of the positive electrode material of nickel-cobalt-aluminate lithium obtained is as follows
将此小粒径的镍钴铝酸锂与粒径为15-20μm的镍钴锰酸锂进行掺杂,混合均匀:Dope the nickel-cobalt lithium aluminate with a particle size of 15-20 μm and mix them evenly:
可以得出,本专利的小粒径氢氧化镍钴铝制备的小粒径的镍钴铝酸锂,与粒径为15-20μm的镍钴锰酸锂进行掺杂,可以显著的提高正极材料的压实密度。It can be concluded that the small particle size lithium nickel cobalt aluminate prepared by the small particle size nickel cobalt aluminum hydroxide of this patent is doped with nickel cobalt lithium manganese oxide with a particle size of 15-20 μm, which can significantly improve the positive electrode material. compaction density.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
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