CN108301827B - System and method for evaluating microcosmic enrichment rule and blockage mechanism of mechanical screen hydrate - Google Patents
System and method for evaluating microcosmic enrichment rule and blockage mechanism of mechanical screen hydrate Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于天然气水合物开采领域,具体涉及一种模拟海洋水合物开采井中控砂筛管的筛网介质内水合物二次生成与富集堵塞微观机理的评价系统及方法。The invention belongs to the field of natural gas hydrate exploitation, and in particular relates to an evaluation system and method for simulating the microcosmic mechanism of hydrate secondary generation and enrichment blockage in the screen media of sand control screens in marine hydrate exploitation wells.
背景技术Background technique
天然气水合物是一种能量密度极高的清洁化石能源,全球约90%以上的天然气水合物赋存在海洋浅层沉积环境中,少数存在于永久冻土层当中。世界各国对天然气水合物的开发和利用进行着不断的探索,并进行了多次开采试验。我国于2017年首次在南海神狐海域开采了天然气水合物,并获得了产气时长和累计产气量两项重大突破。但无论是我国天然气水合物试采还是国外的历次天然气水合物试采,出砂问题始终存在并且在部分试采中成为制约其试采工程失败的罪魁祸首。因此,要保证天然气水合物资源的长效安全试采,必须在井底安装适当的控砂介质进行控砂,其中最常用的控砂介质即为网片型机械筛管。Natural gas hydrate is a clean fossil energy with high energy density. More than 90% of the world's natural gas hydrate occurs in shallow marine sedimentary environments, and a small amount exists in permafrost. Countries around the world are constantly exploring the development and utilization of natural gas hydrates, and have conducted many mining tests. my country first exploited natural gas hydrates in the Shenhu area of the South China Sea in 2017, and achieved two major breakthroughs in gas production duration and cumulative gas production. However, whether it is the trial production of natural gas hydrate in my country or the previous trial production of natural gas hydrate abroad, the problem of sand production always exists and has become the chief culprit restricting the failure of the trial production project in some test productions. Therefore, in order to ensure the long-term safe test production of natural gas hydrate resources, appropriate sand control media must be installed at the bottom of the well for sand control, and the most commonly used sand control media is mesh mechanical screen.
网片型机筛管通常由外保护罩、筛网网片、基管三部分构成。其中筛网网片是主要的控砂单元,也是筛管中最“脆弱”的部件,在实际矿场使用中筛网网片可能面临着严重的被冲蚀风险和堵塞风险。因此,在常规油气田开发过程中,通常在外保护罩内侧设计特殊结构的导流装置,以缓解由于泥砂正面冲击筛网网片造成的筛管冲蚀破坏;利用筛网网片金属丝的外楔形结构和多场网片之间的支撑层配合以缓解泥质等细颗粒对网片造成的堵塞。但是,对于天然气水合物开采井而言,机械筛管面临的工况更为复杂,除了上述泥砂对筛网网片的冲蚀破坏、泥质等细颗粒对网片的堵塞外,水合物开采井中面临的新的难题就是由于水合物在筛管(尤其是在筛网网片)中的二次形成导致的筛管渗透率严重下降问题。筛网网片中水合物二次富集堵塞与泥质堵塞叠加,对实际天然气水合物的生产造成极其不利的影响。但目前通用的机械筛管结构设计均未考虑水合物在筛网网片中的微观富集堵塞的影响,也尚无任何关于筛网网片中天然气水合物二次富集堵塞规律研究的模拟装置。The mesh type machine screen is usually composed of three parts: the outer protective cover, the screen mesh, and the base pipe. Among them, the screen mesh is the main sand control unit and the most "fragile" part of the screen pipe. In actual mine use, the screen mesh may face serious risks of erosion and blockage. Therefore, in the development process of conventional oil and gas fields, a flow guide device with a special structure is usually designed inside the outer protective cover to alleviate the erosion damage of the screen pipe caused by the frontal impact of the mud and sand on the screen mesh; The support layer between the structure and the multi-field mesh can relieve the blockage of the mesh caused by fine particles such as mud. However, for natural gas hydrate production wells, mechanical screens are faced with more complex working conditions. In addition to the erosion damage of the screen mesh by the above-mentioned mud and sand, and the blockage of the mesh by fine particles such as mud, hydrate production The new problem faced in the well is the serious decrease of screen permeability due to the secondary formation of hydrate in the screen (especially in the screen mesh). The superposition of hydrate secondary enrichment blockage and mud blockage in the screen mesh has extremely adverse effects on the actual production of natural gas hydrate. However, the current general-purpose mechanical screen structure design does not consider the influence of microscopic enrichment and clogging of hydrates in the screen mesh, and there is no simulation on the study of the secondary enrichment and clogging of natural gas hydrate in the screen mesh. device.
因此,为了设计研发具有特殊结构的专门针对天然气水合物开采井的防砂筛管,必须对水合物开采过程中其在筛网网片中的优先生成位置、微观影响机理有清晰的认识,从而再设计水合物开采井专用筛管结构特别是导流槽及筛网网片组合时具有更强的针对性。因此,针对上述问题,提出一种机械筛网网片内水合物微观富集与堵塞机理评价装置则成为本发明所面临的重要课题。Therefore, in order to design and develop sand control screens with special structures for natural gas hydrate production wells, it is necessary to have a clear understanding of the preferential generation position and microscopic impact mechanism of hydrates in the screen mesh during the production process, so as to further It is more pertinent to design the special screen structure for hydrate production wells, especially the combination of diversion groove and screen mesh. Therefore, in view of the above problems, it becomes an important subject of the present invention to propose a device for evaluating the microscopic enrichment and clogging mechanism of hydrates in the mechanical screen mesh.
发明内容Contents of the invention
本发明的目的是提供一种能够同时模拟气液流向、流动型态、温压条件对筛网中水合物微观富集堵塞机理影响的评价系统。通过该系统实现海洋天然气水合物开采井中筛网网片上天然气水合物易生成位置的预判、水合物富集堵塞规律的模拟,从而对水合物开采井尤其是水平井段筛管导流槽的设计提供依据,为实际开采井中筛管由于水合物富集堵塞后的解堵方案提供建议。The purpose of the present invention is to provide an evaluation system capable of simultaneously simulating the influence of gas-liquid flow direction, flow pattern, and temperature and pressure conditions on the microscopic enrichment and blockage mechanism of hydrates in the screen. Through this system, the prediction of the easy-to-generate location of natural gas hydrate on the screen mesh in marine gas hydrate production wells and the simulation of hydrate enrichment and blockage can be realized, so as to realize the simulation of hydrate production wells, especially the screen diversion grooves in horizontal well sections. The design provides a basis, and provides suggestions for the unblocking scheme of the screen pipe in the actual production well after it is blocked due to hydrate enrichment.
本发明是采用以下的技术方案实现的:The present invention is realized by adopting the following technical solutions:
一种机械筛网水合物微观富集与堵塞机理评价系统,包括:供给模块,用以提供甲烷和蒸馏水;循环模块,用以提供所需流型和气液比,包括出口、入口及真空泵;恒温模块,用以提供恒定的温度;多方位筛网固定模块,位于恒温模块内,包括圆形滑轨,位于滑轨圆心处的电机,沿滑轨均布的四个筛网固定装置,该四个筛网固定装置通过直角连接硬管串联,每个直角管的竖边和横边上各固定有与滑轨动配合的滑轮,该两滑轮通过皮带与电机相连,其中一个直角管分为两段,一段通过软管连循环模块的入口,另一段通过软管连循环模块的出口;所述筛网固定装置包括公头、母头以及安装时位于公头、母头之间的筛网角度调节装置,该调节装置包括两圆柱,两圆柱之间为筛网对接面,且各圆柱的对接面与底面之间开有若干贯通孔。数据采集模块,用以采集系统数据。A mechanical screen hydrate microscopic enrichment and clogging mechanism evaluation system, including: a supply module, used to provide methane and distilled water; a circulation module, used to provide the required flow pattern and gas-liquid ratio, including outlets, inlets and vacuum pumps; constant temperature The module is used to provide a constant temperature; the multi-directional screen fixing module is located in the constant temperature module, including a circular slide rail, a motor located at the center of the slide rail, and four screen fixing devices evenly distributed along the slide rail. The two screen fixing devices are connected in series through right-angled hard tubes. The vertical and horizontal sides of each right-angled tube are fixed with pulleys that are dynamically matched with the slide rails. The two pulleys are connected to the motor through a belt. One of the right-angled tubes is divided into two One section is connected to the inlet of the circulation module through the hose, and the other section is connected to the outlet of the circulation module through the hose; the screen fixing device includes a male head, a female head, and a screen angle between the male head and the female head during installation. An adjustment device, the adjustment device includes two cylinders, the butt surface of the screen is between the two cylinders, and a number of through holes are opened between the butt surface and the bottom surface of each cylinder. The data collection module is used to collect system data.
进一步地,所述直角连接硬管为透明耐高压管。Further, the right-angle connecting rigid pipe is a transparent high-pressure pipe.
进一步地,所述两圆柱之间的对接面为斜面,该斜面的倾斜角度为80°、70°、60°、50°、40°、30°、20°或10°°。当然,所述两圆柱之间的对接面也可为垂直面。Further, the butt joint surface between the two cylinders is a slope, and the slope angle of the slope is 80°, 70°, 60°, 50°, 40°, 30°, 20° or 10°. Certainly, the butt joint surface between the two cylinders may also be a vertical surface.
进一步地,所述数据采集模块包括:压力传感器、温度传感器、压差传感器以及光学摄像头和高速摄像机,所述压差传感器位于多方位筛网固定模块中每个筛网的两端,压力传感器和温度传感器用以监测系统的温压,光学摄像头和高速摄像机用以观测管道内的气液两相流的流型。Further, the data acquisition module includes: a pressure sensor, a temperature sensor, a differential pressure sensor, an optical camera and a high-speed camera, the differential pressure sensor is located at both ends of each screen in the multi-directional screen fixing module, the pressure sensor and The temperature sensor is used to monitor the temperature and pressure of the system, and the optical camera and high-speed camera are used to observe the flow pattern of the gas-liquid two-phase flow in the pipeline.
进一步地,所述循环模块包括气液混流器、高压盘管、循环泵,所述气液混流器入口连通供给模块,出口连通所述高压盘管,该高压盘管用于吸入混合均匀的气液两相流体,其出口端与循环泵相连,所述循环泵直接连入多方位筛网固定模块中,用以控制混合均匀的两相流流速。Further, the circulation module includes a gas-liquid mixer, a high-pressure coil, and a circulation pump. The inlet of the gas-liquid mixer is connected to the supply module, and the outlet is connected to the high-pressure coil. The high-pressure coil is used to suck in evenly mixed gas. The outlet of the liquid two-phase fluid is connected to a circulation pump, and the circulation pump is directly connected to a multi-directional screen fixed module to control the flow rate of the uniformly mixed two-phase flow.
进一步地,所述供给模块包括高压气瓶和供水箱。所述高压气瓶和供水箱直接和循环模块的气液混流器相连。所述供给模块还包括补液容器,用以为系统补充水和甲烷。Further, the supply module includes a high-pressure gas cylinder and a water supply tank. The high-pressure gas cylinder and the water supply tank are directly connected to the gas-liquid mixer of the circulation module. The supply module also includes a replenishment container for replenishing the system with water and methane.
进一步地所述两圆柱之间的对接面上设有凹凸配合结构。Further, a concave-convex matching structure is provided on the butt joint surface between the two cylinders.
与所述的一种机械筛网水合物微观富集规律与堵塞机理评价系统对应的,装置相对应的,本发明还提出一种机械筛网中水合物微观生成富集规律评价及其应用的方法,包括如下步骤:Corresponding to the above-mentioned mechanical screen hydrate microscopic enrichment law and clogging mechanism evaluation system, corresponding to the device, the present invention also proposes a method for evaluating the microscopic formation and enrichment law of hydrate in a mechanical screen and its application method, comprising the steps of:
(1)选定四个筛网角度调节装置:定义多方位筛网固定模块在电机作用下沿圆形滑轨整体旋转的角度为公转角,定义利用筛网角度调节装置调整的气液混流体流向与筛网之间的夹角为自转角,设定四个筛网角度调节装置其中两个处于水平状态,另两个处于竖直状态时的公转角为0°,选择筛网角度调节装置组合,使相邻两个的筛网角度调节装置自转角和为90°,另外两个筛网角度调节装置自转角之和为90°;(1) Select four screen angle adjustment devices: define the angle at which the multi-directional screen fixed module rotates along the circular slide rail under the action of the motor as the revolution angle, and define the gas-liquid mixed fluid adjusted by the screen angle adjustment device The included angle between the flow direction and the screen is the rotation angle. Set the four screen angle adjustment devices, two of which are in the horizontal state, and the revolution angle of the other two in the vertical state is 0°. Select the screen angle adjustment device Combined so that the sum of the rotation angles of two adjacent screen angle adjustment devices is 90°, and the sum of the rotation angles of the other two screen angle adjustment devices is 90°;
(2)抽真空与气液补给:对系统和多方位筛网固定模块抽真空处理;向循环模块中按一定的比例注入气、液,使系统压力达到设定的实验压力,然后关闭供给模块;(2) Vacuum pumping and gas-liquid supply: vacuumize the system and the multi-directional screen fixed module; inject gas and liquid into the circulation module in a certain proportion to make the system pressure reach the set experimental pressure, and then close the supply module ;
(3)模拟气液混输:启动循环模块使气液充分混合,接通多方位筛网固定模块与循环模块,设定循环泵定速循环,同时开启温控模块,对整个系统降温;降至设定温度之后持续维持该温度定速循环并在此过程中分别实时记录四个筛网网片两侧的绝对压力值和压差的变化情况;(3) Simulate gas-liquid mixed transmission: start the circulation module to fully mix the gas and liquid, connect the multi-directional screen fixed module and the circulation module, set the circulation pump to circulate at a constant speed, and turn on the temperature control module at the same time to cool down the entire system; After reaching the set temperature, continue to maintain the constant speed cycle of the temperature and record the changes of the absolute pressure value and pressure difference on both sides of the four screen meshes in real time;
(4)固定自转角条件下的最佳筛管外保护罩导流槽流向识别:调整预设温度、气液比,重复步骤(2)-(3),获得一定公转角条件下筛网中水合物微观生成的三维临界状态分布图;(4) Recognition of the flow direction of the diversion groove of the optimal screen outer protective cover under the condition of fixed rotation angle: adjust the preset temperature and gas-liquid ratio, and repeat steps (2)-(3) to obtain the flow direction of the screen under a certain revolution angle. Three-dimensional critical state distribution map of hydrate microscopic formation;
(5)调整自转角组合,重复步骤(2)-(4),获得一定公转角条件下筛网网片中水合物二次富集生成临界条件的四维临界状态图;(5) Adjust the rotation angle combination, repeat steps (2)-(4), and obtain the four-dimensional critical state diagram of the critical condition for the secondary enrichment of hydrate in the screen mesh sheet under a certain revolution angle;
(6)停止实验。(6) Stop the experiment.
进一步地,步骤(6)中当以下任何条件满足时停止实验:A、多方位筛网固定模块中筛网两侧压差增大到起始压差的5倍及以上时;B、整个系统压力值达到14MPa时。Further, stop the experiment when any of the following conditions are met in step (6): A, when the pressure difference on both sides of the screen in the multi-directional screen fixed module increases to 5 times or more than the initial pressure difference; B, the whole system When the pressure value reaches 14MPa.
与现有技术相比,本发明的优点和积极效果在于:Compared with prior art, advantage and positive effect of the present invention are:
本发明创新提出筛网网片中水合物微观富集与堵塞机理评价的模拟实验系统,从定量角度解答水合物开采过程中机械筛管发生堵塞的部位及堵塞规律,为满足我国对天然气水合物能源的开发需求,为适用于天然气水合物开采井的机械筛管机构设计和降压开采的生产参数、降压速率的制定等提供一定支撑。The invention innovatively proposes a simulation experiment system for hydrate micro-enrichment and clogging mechanism evaluation in the screen mesh, and answers the location and clogging law of mechanical screen pipe clogging in the process of hydrate mining from a quantitative perspective. The demand for energy development provides certain support for the design of mechanical screen mechanisms suitable for natural gas hydrate production wells and the formulation of production parameters and depressurization rates for depressurization production.
本发明通过模拟一定气液比和流动形态条件下筛网水合物富集堵塞的情况,可以比较在水平井段筛管筛网各个方向的水合物二次生成堵塞情况和规律,然后在施工过程中可以具有针对性地在容易二次生成水合物的筛网方位使用甲烷水合物抑制装置,提高生产效率和产量。By simulating the hydrate enrichment and clogging of the screen under a certain gas-liquid ratio and flow form, the present invention can compare the secondary generation and clogging of hydrate in all directions of the screen in the horizontal well section, and then in the construction process In the process, the methane hydrate suppression device can be used in a targeted manner at the screen position where hydrates are easily generated secondary to improve production efficiency and output.
本发明通过调节供给模块和循环模块来实现不同气液比、不同流速条件下筛网水合物二次生成堵塞的规律和临界条件,所得数据可以对现场生产的每日产量、降压速率等生产条件等进行一定的指导。The invention adjusts the supply module and the circulation module to realize the regularity and critical conditions of the secondary generation and blockage of screen hydrate under different gas-liquid ratios and different flow rates, and the obtained data can be used for the production of daily output and depressurization rate of on-site production. Conditions, etc. to provide certain guidance.
本发明通过实验获得气液两相流流向与筛网夹角对筛网上水合物富集堵塞程度的关系,对筛网管外保护罩的导流槽优化设计具有一定的指导意义,另外,在评价选用筛管时,可以对其筛网网片进行实验,其网片上水合物二次生成堵塞的性质也可以作为一定的评价指标。The present invention obtains the relationship between the flow direction of the gas-liquid two-phase flow and the angle between the screen and the degree of hydrate enrichment and blockage on the screen through experiments, which has certain guiding significance for the optimization design of the diversion groove of the protective cover outside the screen pipe. In addition, in the evaluation When selecting a screen tube, experiments can be carried out on its screen mesh, and the property of secondary generation and blockage of hydrate on the mesh can also be used as a certain evaluation index.
附图说明Description of drawings
图1为本发明所述机械筛网水合物微观富集与堵塞机理评价系统框图;Fig. 1 is a block diagram of the mechanical screen hydrate microscopic enrichment and clogging mechanism evaluation system of the present invention;
图2为本发明所述筛网固定装置结构示意图;Fig. 2 is a schematic structural view of the screen fixing device of the present invention;
图3为本发明所述筛网角度调节装置结构示意图;Fig. 3 is a structural schematic diagram of the screen angle adjusting device of the present invention;
以上各图中:1、恒温模块;2、循环模块;3、供给模块;4、数据采集模块;5、压差传感器;6、筛网固定装置;9、透明耐高压管线;10、耐高压软管;11、公头;12、母头;13、耐高压密封垫圈;14、筛网;15、筛网角度调节装置;16、直角连接硬管;17-1、第一测压孔;17-2、第二测压孔;18、滑轮;19、滑轨;20、电机;15-1、贯通孔;15-2、对接面;15-3、底面;图中6-1、6-2、6-3及6-4均为筛网固定装置编号。In the above figures: 1. Constant temperature module; 2. Circulation module; 3. Supply module; 4. Data acquisition module; 5. Pressure difference sensor; 6. Screen fixing device; 9. Transparent high-pressure resistant pipeline; Hose; 11. male head; 12. female head; 13. high pressure resistant sealing gasket; 14. screen; 15. screen angle adjustment device; 17-2, second pressure measuring hole; 18, pulley; 19, slide rail; 20, motor; 15-1, through hole; 15-2, docking surface; 15-3, bottom surface; 6-1, 6 in the figure -2, 6-3 and 6-4 are the screen fixing device numbers.
具体实施方式Detailed ways
本发明的提出过程:机械筛管是气液从地层产出后流经的第一站,面临的水合物二次生成风险较大。具体到以圆柱状包裹在基管外围的筛网网片中,如果不考虑筛管导流槽的影响,对垂直井而言,由于筛网网片与气液流向之间的夹角是固定的,因此可以认为冲击到筛网网片表面的气液流向为均匀水平的,因此筛管被水合物富集堵塞也是均匀的。然而,对于水平井或者其他井型而言,可以预见水合物在筛管中的富集堵塞是不均匀发生的。因此,研究气液流向、气液流向与筛网网片夹角对筛网中水合物二次生成富集规律的影响,将是从机理上揭示水合物开采中筛管堵塞部位、优化筛管导流槽的前提,也是对筛网中水合物堵塞部位开展“解堵”措施提供“眼睛”。Proposal process of the present invention: the mechanical screen is the first station through which the gas and liquid flow after being produced from the formation, and faces a relatively high risk of secondary formation of hydrates. Specific to the screen mesh wrapped around the periphery of the base pipe in a cylindrical shape, if the influence of the screen diversion groove is not considered, for vertical wells, since the angle between the screen mesh and the gas-liquid flow direction is fixed Therefore, it can be considered that the gas-liquid flow direction impacting the surface of the screen mesh is uniform and horizontal, so the screen tube is also uniformly blocked by hydrate enrichment. However, for horizontal wells or other well types, it is foreseeable that the enrichment and plugging of hydrate in the screen will occur unevenly. Therefore, studying the influence of the gas-liquid flow direction, the angle between the gas-liquid flow direction and the screen mesh on the secondary formation and enrichment of hydrate in the screen will be the key to revealing the clogged position of the screen tube in hydrate mining from the mechanism and optimizing the screen tube. The premise of the diversion tank is also to provide "eyes" for "blockage removal" measures for the hydrate blockage in the screen.
为了能够更加清楚地理解本发明的目的、特征和优点,下面结合附图及实施例对本发明做进一步详细地说明。In order to understand the purpose, features and advantages of the present invention more clearly, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
实施例一,本实施例提出一种机械筛网水合物微观富集规律与堵塞机理评价系统,如图1所示,包括:循环模块2、供给模块3、恒温模块1、多方位筛网固定模块及数据采集模块4。
循环模块2用以将实验系统的管路抽真空、向实验管路和多方位筛网固定模块注入甲烷和蒸馏水的两相流体,提供模拟实验所需的流型和气液比。主要包括气液混流器、高压盘管、循环泵、抽真空泵以及相关的阀门管线。气液混流器连通供给模块,由供给模块提供蒸馏水和甲烷气体,再在气液混流器中充分混合,形成具有指定气液比的两相流体。高压盘管吸入气液混流器中混合均匀的气液两相流体,高压盘出口端与循环泵相连。循环泵直接连入多方位筛网固定模块的管线,控制混合均匀的两相流流速,保证实验的进行。抽真空泵用于实验开始前将管线中的气体清空。The
供给模块包括高压气瓶和供水箱,所述高压气瓶和供水箱直接和循环模块的气液混流器相连,提供所需要的甲烷气体和蒸馏水。另外,还包括补液容器,当实验中水合物生成时,系统的压力降低,通过补液容器为系统补充水和气。The supply module includes a high-pressure gas cylinder and a water supply tank, and the high-pressure gas cylinder and the water supply tank are directly connected with the gas-liquid mixer of the circulation module to provide the required methane gas and distilled water. In addition, it also includes a rehydration container. When the hydrate is generated in the experiment, the pressure of the system is reduced, and the system is replenished with water and gas through the rehydration container.
数据采集模块包含压力传感器、温度传感器、压差传感器以及光学摄像头、高速摄像机及对应的采集软件。多方位筛网固定模块中每个筛网的两端设有压差传感器,通过测量两端的压差变化来反应筛网上甲烷水合物二次生成造成的堵塞的情况。压力传感器和温度传感器用于监测系统的温压情况,探究水合物二次生成所需的临界温度压力条件等。通过光学摄像头和高速摄像机等可以用于观测管道内的气液两相流的流型,探究流动形态、气液比等流动参数对筛网上水合物的二次生成堵塞的影响,从而为生产参数的制定提供依据。The data acquisition module includes pressure sensors, temperature sensors, differential pressure sensors, optical cameras, high-speed cameras and corresponding acquisition software. The two ends of each screen in the multi-directional screen fixing module are equipped with differential pressure sensors, and the clogging caused by the secondary generation of methane hydrate on the screen is reflected by measuring the change in pressure difference between the two ends. Pressure sensors and temperature sensors are used to monitor the temperature and pressure of the system, and to explore the critical temperature and pressure conditions required for the secondary formation of hydrates, etc. Optical cameras and high-speed cameras can be used to observe the flow pattern of gas-liquid two-phase flow in the pipeline, and explore the influence of flow parameters such as flow shape and gas-liquid ratio on the secondary generation of hydrate on the screen, so as to provide production parameters. provide a basis for its formulation.
恒温模块为低温恒温箱,多方位筛网固定模块位于恒温模块内部,参考图1,多方位筛网固定模块包括滑轨19,位于滑轨圆心处的电机20,沿滑轨均布的四个筛网固定装置6,该四个筛网固定装置6通过直角连接硬管16串联,每个直角连接硬管16的竖边和横边上各固定有与滑轨动配合的滑轮18,该两滑轮18通过皮带与电机20相连,其中一个直角管分为两段,一段通过软管连循环模块的入口,另一段通过软管连循环模块的出口。相互串联的筛网固定装置6在透明耐高压管的连接下分别处于水平状态和竖直状态,可以分别研究流速由上到下、水平穿透和由下到上三种不同流动方向条件下的筛网中水合物微观富集与堵塞规律。通过电机带动滑轮从而带动多方位筛网固定模块旋转可以进一步研究多角度流动方向条件下的筛网中水合物微观富集与堵塞规律。直角连接硬管16采用透明耐高压管的主要作用是观察流经筛网时的流动型态并起串联筛网固定串联作用。The constant temperature module is a low-temperature constant temperature box, and the multi-directional screen fixing module is located inside the constant temperature module. Referring to Figure 1, the multi-directional screen fixing module includes a
参考图2及图3,本实施例筛网固定装置6,包括公头11、母头12以及安装时位于公头、母头之间的筛网角度调节装置15,该调节装置包括两圆柱,两圆柱之间为筛网对接面15-2,且各圆柱的对接面15-2与底面15-3之间开有若干贯通孔15-1。公头11和母头12之间使用刨箍夹紧确保其两者的密封。筛网角度调节装置15能够压住放置于筛网固定装置6中的筛网14,防止其在气液两相流的冲击下发生移动和较大的变形。筛网固定装置公头11和母头12上分别设有第一测压孔17-1,及第二测压孔17-2,用于实时测量实验过程中筛网两端的差压。Referring to Fig. 2 and Fig. 3, the
筛网角度调节装置15可以根据需求将两圆柱之间的对接面15-2设置成斜面,斜面的倾斜角度α可以为80°、70°、60°、40°、30°、20°或10°。当然,也可以将两圆柱之间的对接面15-2设置成垂直面。实验过程中通过更换不同的筛网角度调节装置15,以此来使流经筛网的气液两相流和筛网网面具有一定的角度,从而实现流体流向与筛网网片介质夹角模拟,从而对天然气水合物试采井专用筛管导流槽的设计提供支撑。The screen
本实施例筛网角度调节装置15两圆柱的底面15-3分别与固定装置公头11和母头12对接。为了使筛网固定更加牢固,所述两圆柱之间的对接面上设有凹凸配合结构,通过凹凸结构可以可靠地压紧筛网14。In this embodiment, the bottom surfaces 15-3 of the two cylinders of the screen
本系统通过电机20带动滑轮18沿滑轨19滑动而可以使多方位筛网固定模块整体发生旋转,实现控制气液两相流流动的方向与重力方向的夹角,以此来模拟流体流向对筛网网片介质中水合物微观富集堵塞规律的影响;通过控制气液比、实验管路内流体流速、温度和压力等实验条件可以观测各个方位筛网上水合物二次生成的微观机理和临界条件,并且进行相关的敏感性分析。另外,通过透明耐高压管、耐高压软管及筛网固定装置的配合,实现了同时观察流型、筛网堵塞差压的目的,通过模拟实验将筛网中水合物富集堵塞程度演化规律与流型建立规律,进一步刻画不同条件下的筛网水合物富集堵塞机理。In this system, the
本系统能够比较真实地模拟实际的天然气水合物开采井井底工况的需求,模拟结果对现场施工具有指导意义。This system can more realistically simulate the requirements of the actual bottom-hole working conditions of natural gas hydrate production wells, and the simulation results have guiding significance for on-site construction.
实施例二,本实施例提出一种机械筛网中水合物微观生成富集规律评价方法,主要包括以下步骤:
(1)选定筛网角度调节装置:(1) Select the screen angle adjustment device:
定义多方位筛网固定模块在电机作用下沿圆形滑轨整体旋转的角度为公转角,参考图1,定义从装置入流口依次将筛网固定装置编号为6-1、6-2、6-3、6-4,定义6-2、6-4处于水平状态,6-1、6-3处于竖直状态时的公转角为0°,电机顺时针旋转形成公转角;Define the angle at which the multi-directional screen fixing module rotates along the circular slide rail under the action of the motor as the revolution angle. Referring to Figure 1, define the screen fixing device as 6-1, 6-2, and 6 from the inlet of the device in sequence. -3, 6-4, define that 6-2, 6-4 are in the horizontal state, 6-1, 6-3 are in the vertical state when the revolution angle is 0°, and the motor rotates clockwise to form the revolution angle;
定义利用筛网角度调节装置调整的气液混流体流向与筛网之间的夹角为自转角,自转角指明了一定公转角条件下的最佳筛网外保护罩倾角设计,利用公转角和自转角的配合,实现流体流向、外保护罩导流槽对筛管中水合物二次微观富集与生成条件的影响,为不同井型条件下筛管导流槽的走向设计提供基础。The angle between the flow direction of the gas-liquid mixed fluid adjusted by the screen angle adjustment device and the screen is defined as the rotation angle. The coordination of the rotation angle realizes the influence of the fluid flow direction and the diversion groove of the outer protective cover on the secondary microscopic enrichment and generation conditions of hydrate in the screen, and provides a basis for the direction design of the diversion groove of the screen under different well type conditions.
设定公转角为0°,选择筛网角度调节装置组合,使6-1与6-3中的筛网角度调节装置自转角和为90°(或直接选定垂直面),使6-2与6-4中的筛网角度调节装置自转角之和为90°(或直接选定垂直面);Set the revolution angle to 0°, select the screen angle adjustment device combination, make the sum of the rotation angles of the screen angle adjustment devices in 6-1 and 6-3 be 90° (or directly select the vertical plane), make 6-2 The sum of the rotation angles of the screen angle adjustment device in 6-4 is 90° (or directly select the vertical plane);
(2)抽真空与气液补给:关闭供给模块与混输模块之间的阀门,接通多方位筛网固定模块与循环模块,开启循环模块中的真空泵,对循环系统和多方位筛网固定模块抽真空处理;然后开启供给模块与循环模块之间的阀门,关闭多方位筛网固定模块与循环模块之间的阀门,向循环模块中按一定的比例注入气、液,使系统压力达到设定的实验压力,然后关闭供给模块。(2) Vacuum pumping and gas-liquid supply: close the valve between the supply module and the mixed transport module, connect the multi-directional screen fixing module and the circulation module, turn on the vacuum pump in the circulation module, and fix the circulation system and the multi-directional screen. The module is vacuumized; then open the valve between the supply module and the circulation module, close the valve between the multi-directional screen fixed module and the circulation module, and inject gas and liquid into the circulation module in a certain proportion to make the system pressure reach the set value. Set the experimental pressure, and then close the supply module.
(3)模拟气液混输:启动循环模块,使气液充分混合,接通多方位筛网固定模块与循环模块,设定循环泵泵速,起泵定速循环,与此同时,开启温控模块,设定温度值(如2℃),对整个系统降温;降至设定温度之后持续维持该温度定速循环并在此过程中分别实时记录4个筛网网片两侧的绝对压力值和压差的变化情况。绝对压力降低表示系统中某个位置生成了水合物,筛网两侧的压差抬升表示筛网中开始生成了水合物,记录此时的绝对压力,作为水合物在筛网网片中生成的临界压力(此处可以得到4个压力值,作为四种自转角条件下的临界压力条件);(3) Simulate gas-liquid mixed transport: start the circulation module to fully mix the gas and liquid, connect the multi-directional screen fixed module and the circulation module, set the pump speed of the circulation pump, start the pump to circulate at a constant speed, and at the same time, turn on the temperature Control module, set the temperature value (such as 2°C) to cool down the entire system; after falling to the set temperature, continue to maintain the temperature at a constant speed cycle and record the absolute pressure on both sides of the 4 screen meshes in real time during this process Variations in value and differential pressure. A decrease in absolute pressure indicates that hydrates have been generated at a certain position in the system, and an increase in the differential pressure on both sides of the screen indicates that hydrates have begun to be generated in the screen. Record the absolute pressure at this time as the hydrate generated in the screen mesh. Critical pressure (4 pressure values can be obtained here, as critical pressure conditions under four kinds of rotation angle conditions);
(4)固定自转角条件下的最佳筛管外保护罩导流槽流向识别:调整预设温度(如4℃)、气液比条件,重复步骤(2)-(3),如此即可获得一定公转角条件下筛网中水合物微观生成的三维临界状态分布图(温度、压力、气液比)。(4) Recognition of the flow direction of the flow direction of the diversion groove of the optimal screen outer protective cover under the condition of fixed rotation angle: adjust the preset temperature (such as 4°C), gas-liquid ratio conditions, and repeat steps (2)-(3), so that is enough The three-dimensional critical state distribution map (temperature, pressure, gas-liquid ratio) of the microscopic formation of hydrate in the screen under a certain revolution angle is obtained.
(5)调整自转角组合,重复步骤(2)-(4),即可获得一定公转角条件下筛网网片中水合物二次富集生成临界条件的四维临界状态图(自转角)(5) Adjust the rotation angle combination and repeat steps (2)-(4) to obtain the four-dimensional critical state diagram (rotation angle) of the critical condition for the secondary enrichment of hydrate in the screen mesh under a certain revolution angle
(6)停止实验。(6) Stop the experiment.
本发明涉及的判断模拟实验结束的标志为:①当多方位筛网固定模块中筛网两侧的压差增大到起始压差的5倍及以上时,表明由于水合物在筛网上的生成,已经造成了严重的堵塞,停止实验;②当由于水合物在筛网上形成导致循环泵驱替压力上升,整个系统压力值达到14MPa时,接近系统安全耐压,停止实验。The sign of judging the end of the simulation experiment involved in the present invention is: ① When the pressure difference on both sides of the screen in the multi-directional screen fixed module increases to 5 times or more than the initial pressure difference, it indicates that the hydrate is on the screen. ② When the displacement pressure of the circulation pump increases due to the formation of hydrate on the screen, and the pressure value of the entire system reaches 14MPa, the test is close to the safe pressure of the system, so the experiment is stopped.
以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例应用于其它领域,但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention to other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or modify the equivalent of equivalent changes. The embodiments are applied to other fields, but any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the protection scope of the technical solutions of the present invention without departing from the content of the technical solutions of the present invention.
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