CN108301169A - A kind of three output shaft clutch of washing machine - Google Patents
A kind of three output shaft clutch of washing machine Download PDFInfo
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- CN108301169A CN108301169A CN201710022842.0A CN201710022842A CN108301169A CN 108301169 A CN108301169 A CN 108301169A CN 201710022842 A CN201710022842 A CN 201710022842A CN 108301169 A CN108301169 A CN 108301169A
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- 238000005406 washing Methods 0.000 title claims abstract description 105
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 122
- 238000006243 chemical reaction Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims 1
- 238000007789 sealing Methods 0.000 abstract description 77
- 230000018044 dehydration Effects 0.000 description 13
- 238000006297 dehydration reaction Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 6
- 230000005484 gravity Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/30—Driving arrangements
- D06F37/40—Driving arrangements for driving the receptacle and an agitator or impeller, e.g. alternatively
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/02—Rotary receptacles, e.g. drums
- D06F37/12—Rotary receptacles, e.g. drums adapted for rotation or oscillation about a vertical axis
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F37/00—Details specific to washing machines covered by groups D06F21/00 - D06F25/00
- D06F37/30—Driving arrangements
- D06F37/304—Arrangements or adaptations of electric motors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B40/00—Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
Abstract
一种洗衣机的三输出轴离合器,所述离合器包括:波轮轴、中轴套与外轴套,其中,波轮轴与离合器行星架连接,中轴套与制动轮连接,外轴套则空套在中轴套外。外轴套的下端有花键结构,其上套装有上离合套。上固定套固定在离合器安装板上,上活动套固定在制动轮上,上离合套两端各有均布的齿状结构,分别与上固定套和上活动套啮合。应用该离合器的洗衣机,其洗涤桶及其法兰与外轴套连接,波轮轴与波轮连接,中轴套与封水盘固定连接。法兰上设置有一到多个法兰排水孔,封水盘上设有与法兰排水孔数量相同的封水盘排水孔。通过牵引电机等外部力量实现下离合套和上离合套的离合状态。整体结构可靠性高,有效地实现节水环保洗衣机的封排水功能。A three-output-shaft clutch for a washing machine, the clutch comprising: a pulsator shaft, a central shaft sleeve and an outer shaft sleeve, wherein the pulsator shaft is connected to the clutch planet carrier, the central shaft sleeve is connected to a brake wheel, and the outer shaft sleeve is empty outside of the hub. The lower end of the outer shaft sleeve has a spline structure, and an upper clutch sleeve is set on it. The upper fixed sleeve is fixed on the clutch mounting plate, and the upper movable sleeve is fixed on the brake wheel. Both ends of the upper clutch sleeve have uniformly distributed tooth-like structures, which mesh with the upper fixed sleeve and the upper movable sleeve respectively. In the washing machine using the clutch, the washing tub and its flange are connected with the outer shaft sleeve, the wave wheel shaft is connected with the wave wheel, and the middle shaft sleeve is fixedly connected with the water sealing pan. One or more flange drainage holes are arranged on the flange, and the sealing water tray drainage holes having the same number as the flange drainage holes are arranged on the sealing water tray. The clutch state of the lower clutch sleeve and the upper clutch sleeve is realized by external forces such as a traction motor. The overall structure has high reliability, and effectively realizes the sealing and draining function of the water-saving and environment-friendly washing machine.
Description
技术领域technical field
本发明涉及无孔内桶的节水洗衣机技术领域,尤其涉及一种洗衣机的三输出轴离合器。The invention relates to the technical field of a water-saving washing machine without a hole in the inner tub, in particular to a three-output shaft clutch of a washing machine.
背景技术Background technique
为了解决全自动波轮或滚筒洗衣机的节水和二次污染问题,行业内开发出节水洗衣机,即无孔洗涤筒洗衣机,例如,波轮洗衣机的结构为内筒下部分为整体设计,桶壁只有靠近平衡圈的部位有一圈抛水孔,其他部位没有孔,该结构洗衣机在洗涤过程中,内筒内盛有水,而内筒与箱体之间没有水,这样可以解决节水和二次污染问题;但是在脱水工况中,通常需要将水抛向内桶桶壁,水在离心力的作用下沿内桶的桶壁向上升到抛水孔并从该孔中流出排走,而将桶内水加速到适合的离心力需要消耗大量的电力,使洗衣机无法达到节能要求。如何有效地排放内筒内的水,是我们当前需要解决的技术问题。In order to solve the water-saving and secondary pollution problems of fully automatic pulsator or drum washing machines, water-saving washing machines have been developed in the industry, that is, non-porous washing drum washing machines. The wall only has a circle of water throwing holes near the balance ring, and there are no holes in other parts. During the washing process of the washing machine with this structure, the inner cylinder is filled with water, and there is no water between the inner cylinder and the box body, which can solve the problem of water saving and Secondary pollution problem; but in the dehydration condition, it is usually necessary to throw water to the wall of the inner barrel, and the water rises along the wall of the inner barrel under the action of centrifugal force to the water throwing hole and flows out from the hole, while the water will Accelerating the water in the bucket to a suitable centrifugal force consumes a lot of electricity, so that the washing machine cannot meet the energy-saving requirements. How to effectively discharge the water in the inner cylinder is a technical problem that we need to solve at present.
发明内容Contents of the invention
本发明的基本目的是,提供一种洗衣机的三输出轴离合器,应用这种离合器的洗衣机能够实现无孔洗涤桶内的水的封闭和排放,以解决目前市场上这类节水洗衣机如何排放水的技术问题。The basic purpose of the present invention is to provide a three-output shaft clutch of a washing machine. The washing machine using this clutch can realize the sealing and discharge of the water in the non-porous washing tub, so as to solve the problem of how to discharge water in this type of water-saving washing machine currently on the market. technical problems.
一种洗衣机的三输出轴离合器,所述离合器的输出端为三轴套装在一起的,包括:波轮轴、中轴套与外轴套,三轴通过轴承和水封活动地安装在一起,可以周向转动;A three-output shaft clutch for a washing machine. The output ends of the clutch are three shafts set together, including: a pulsator shaft, a middle shaft sleeve and an outer shaft sleeve. The three shafts are movably installed together through bearings and water seals. Circumferential rotation;
其中波轮轴下端与制动轮内行星架连接,上部连接波轮;Among them, the lower end of the pulsator shaft is connected with the inner planetary frame of the brake wheel, and the upper part is connected with the pulsator;
中轴套下端与制动轮连接,其上部连接有一个封水盘;The lower end of the central shaft sleeve is connected to the brake wheel, and a water sealing plate is connected to the upper part;
外轴套为空套在最外端的轴套,其上与洗涤桶法兰连接。The outer shaft sleeve is an empty sleeve at the outermost end, which is connected with the washing tub flange.
外轴套上设置有花键槽,其上套装有上离合套,上离合套可以轴向滑动,上离合套两端各设置有一圈牙嵌结构,分别可以与固定在离合器安装板上的上固定套和固定在制动轮上的上活动套相啮合。The outer shaft sleeve is provided with a spline groove, and the upper clutch sleeve is set on it, and the upper clutch sleeve can slide axially. There is a ring of tooth structure at both ends of the upper clutch sleeve, which can be respectively fixed with the upper clutch sleeve fixed on the clutch mounting plate. The sleeve is engaged with the upper movable sleeve fixed on the brake wheel.
离合器的输入端,是由套装在一起的输入轴和下轴套组成,下轴套外也有花键结构,其上套装有下离合套,而下固定套固定在离合器的下轴承托上,下活动套则与输入轴固定连接。下离合套的上下端各有一圈牙嵌结构,可以分别与下固定套和下活动套相啮合。The input end of the clutch is composed of the input shaft and the lower shaft sleeve which are set together. There is also a spline structure outside the lower shaft sleeve. The movable sleeve is fixedly connected with the input shaft. The upper and lower ends of the lower clutch sleeve respectively have a ring of inlay structures, which can be engaged with the lower fixed sleeve and the lower movable sleeve respectively.
离合器安装板上设置有上拨叉杆,上拨叉杆在牵引电机的作用下绕其转轴转动时,可以拨动上离合套轴向滑动,上离合套上移时,与上固定套啮合,使得外轴套被固定。当上拨叉杆脱离上离合套时,上离合套在重力和复位弹簧的作用下,沿轴向下移,脱离上固定套而与固定在制动轮上的上活动套啮合,,使得外轴套与制动轮连为一体,使得外轴套和中轴套一起转动。An upper shift fork lever is arranged on the clutch mounting plate. When the upper shift fork lever rotates around its rotating shaft under the action of the traction motor, it can move the upper clutch sleeve to slide axially. When the upper clutch sleeve moves upward, it meshes with the upper fixed sleeve. so that the outer shaft sleeve is fixed. When the upper shift fork lever disengages from the upper clutch sleeve, the upper clutch sleeve moves down axially under the action of gravity and the return spring, disengages from the upper fixed sleeve and engages with the upper movable sleeve fixed on the brake wheel, so that the outer The axle sleeve is integrated with the brake wheel, so that the outer axle sleeve and the middle axle sleeve rotate together.
离合器安装板上设置有下拨叉杆。下拨叉杆在牵引电机的作用下绕其转轴转动时,可以拨动下离合套轴向滑动,当下离合套上移时,则与下固定套啮合,而使下轴套以及制动轮等固定不动。下离合套下移时,下离合套脱离下固定套,而与下活动套相啮合,而使下轴套以及制动轮与输入轴连在一起。A lower shift fork lever is arranged on the clutch mounting plate. When the lower shift fork rod rotates around its rotating shaft under the action of the traction motor, it can move the lower clutch sleeve to slide axially. Fixed. When the lower clutch sleeve moves down, the lower clutch sleeve breaks away from the lower fixed sleeve and engages with the lower movable sleeve, so that the lower shaft sleeve and the brake wheel are connected with the input shaft.
进一步的,应用上述三输出轴离合器的洗衣机,其洗涤桶与法兰密封固定链接,洗涤桶为相对封闭的结构,只有上部靠近平衡圈下部有一圈抛水孔。Further, in the washing machine using the above-mentioned three-output shaft clutch, the washing tub is sealed and fixedly linked with the flange, and the washing tub is a relatively closed structure, with only a circle of water throwing holes on the upper part near the lower part of the balance ring.
进一步的,法兰上有一到多个法兰排水孔。当法兰排水孔为多个时,则在以法兰中心为圆心的圆周上,均匀分布。Further, there are one or more flange drainage holes on the flange. When there are multiple flange drainage holes, they should be evenly distributed on the circumference with the center of the flange as the center.
进一步的,在洗涤桶内,法兰的上面设置有一个封水盘,封水盘通过锁紧螺母与中轴套固定连接。封水盘有与上述法兰排水孔数量相同的封水盘排水孔,二者相对与中心轴线周向半径相同,当在排水状态下,能够使所有封水盘排水孔与法兰排水孔的相对应,实现排水功能。Further, in the washing bucket, a water sealing plate is arranged above the flange, and the water sealing plate is fixedly connected with the central shaft sleeve through a locking nut. The water sealing pan has the same number of water sealing pan drainage holes as the above flange drainage holes, and the two have the same circumferential radius relative to the central axis. When in the drainage state, all the water sealing pan drainage holes and the flange drainage holes Correspondingly, the drainage function is realized.
洗涤过程中,During washing,
进水和洗涤过程中,先是把上拨叉杆拨动上离合套上移,与上固定套相啮合,进而使外轴套以及与其固定在一起的法兰和洗涤桶等固定不动。而下拨叉杆拨动下离合套与下活动套啮合,即使输入轴和下轴套连为一体,实现制动轮内的轮系为一体状态,使得输出端的波轮轴和中轴套以及波轮和封水盘一起转动,通过变频电机带动输入轴以及上述的零部件一起转过一个角度,使得法兰排水孔与封水盘排水孔错位,实现封水状态,In the process of water intake and washing, the upper clutch sleeve is first moved up by the upper fork lever to engage with the upper fixed sleeve, so that the outer shaft sleeve, the flange and the washing bucket fixed together with it are fixed. And the lower shift fork lever moves the lower clutch sleeve to mesh with the lower movable sleeve, even if the input shaft and the lower shaft sleeve are connected as one, the gear train in the brake wheel is realized as one, so that the wave wheel shaft at the output end, the middle shaft sleeve and the wave shaft The wheel and the sealing water plate rotate together, and the input shaft and the above-mentioned parts are rotated through an angle through the frequency conversion motor, so that the flange drain hole and the water sealing plate drain hole are misaligned, and the water sealing state is realized.
通过位置传感器等方式感应到达到封水状态位置时,牵引电机控制下拨叉杆拨动下离合套上移,与下固定套啮合,固定住下轴套以及与其相连的制动轮、中轴套和封水盘。When the position of the water sealing state is sensed by the position sensor, the traction motor controls the lower fork lever to move the lower clutch sleeve upwards, meshes with the lower fixed sleeve, and fixes the lower shaft sleeve, the brake wheel and the central shaft connected to it. Cover and sealing water tray.
洗衣机开始进水,进水量通过流量计等方式来控制的,当达到预设的水量时,开始进入洗涤状态,由于上离合套以及离合套都处在固定状态,输入轴的动力,则通过行星齿轮系的减速,传递到波轮轴以及波轮,实现洗涤状态。The washing machine starts to take in water, and the water inflow is controlled by means of flow meters. When the preset water volume is reached, the washing machine starts to enter the washing state. Since the upper clutch sleeve and the clutch sleeve are in a fixed state, the power of the input shaft passes through the planetary The deceleration of the gear train is transmitted to the pulsator shaft and the pulsator to realize the washing state.
洗涤结束时,先通过牵引电机带动下拨叉杆向下拨动下离合套下移,脱离下固定套,而与下活动套啮合,使得输入轴以及下轴套、制动轮,中轴套和封水盘联系再一起,这时上离合套以及外轴套、洗涤桶等仍是固定状态。变频电机带动输入轴以及下轴套、制动轮,中轴套和封水盘一起顺时针转动一个角度,通过位置传感器控制,使封水盘排水孔与法兰排水孔正对,进行排水。At the end of washing, the traction motor drives the lower fork lever downward to move the lower clutch sleeve down, disengages from the lower fixed sleeve, and engages with the lower movable sleeve, so that the input shaft, the lower shaft sleeve, the brake wheel, and the middle shaft sleeve Connect with the sealing water tray again, at this moment, the upper clutch sleeve, the outer shaft sleeve, the washing bucket, etc. are still in a fixed state. The frequency conversion motor drives the input shaft, the lower bushing, the brake wheel, the middle bushing and the sealing water pan to rotate clockwise for an angle, controlled by the position sensor, so that the drain hole of the sealing water pan is facing the drain hole of the flange for drainage.
当排水结束时,牵引电机拉动上拨叉杆转动,使上离合套脱离上固定套,而与上活动套啮合,即使外轴套与中轴套,以及波轮轴成为一体,这时变频电机转动,带动波轮、封水盘,以及洗涤桶和法兰一起转动,实现脱水状态。When the drainage is finished, the traction motor pulls the upper shift fork lever to rotate, so that the upper clutch sleeve is separated from the upper fixed sleeve and meshes with the upper movable sleeve. , to drive the pulsator, water sealing plate, and the washing bucket and flange to rotate together to achieve the dehydration state.
在整个洗涤过程中有三个状态。There are three states in the whole washing process.
第一种状态为,上离合套与上固定套啮合,下离合套与下固定套啮合,进而,下轴套,制动轮,中轴套,以及外轴套都为固定状态,也是洗涤桶,法兰、封水盘不动,电机带动输入轴转动时,通过行星齿轮系,带动波轮轴以及波轮减速转动。为洗涤状态。The first state is that the upper clutch sleeve is engaged with the upper fixed sleeve, and the lower clutch sleeve is engaged with the lower fixed sleeve. Then, the lower shaft sleeve, the brake wheel, the middle shaft sleeve, and the outer shaft sleeve are all in a fixed state, which is also a washing bucket. , the flange and the sealing water plate do not move, and when the motor drives the input shaft to rotate, the planetary gear train drives the pulsator shaft and the pulsator to rotate at reduced speed. In the washing state.
第二种状态,上离合套与上活动套啮合,下离合套与下活动套啮合,进而,进而,输入轴、下轴套,制动轮,中轴套,以及外轴套和波轮轴都为一体。电机转动时,带动波轮、封水盘以及洗涤桶一起转动,为脱水状态。In the second state, the upper clutch sleeve is engaged with the upper movable sleeve, and the lower clutch sleeve is engaged with the lower movable sleeve, and furthermore, the input shaft, the lower shaft sleeve, the brake wheel, the middle shaft sleeve, the outer shaft sleeve and the pulsator shaft are all as one. When the motor rotates, it drives the pulsator, the water sealing tray and the washing tub to rotate together, and it is in a dehydration state.
第三种状态,为洗涤桶的封排水开关转换状态,即上离合套与上固定套啮合,而下离合套则与下活动套啮合,整体状态为,外轴套以及洗涤桶和法兰固定不动,而中轴套和封水盘与波轮一起转动,在电机的带动下顺时针转动一个角度,或者逆时针转过一个角度,实现洗涤桶内的水封闭和排放状态的转换。The third state is the switching state of the seal and drain switch of the washing tub, that is, the upper clutch sleeve is engaged with the upper fixed sleeve, while the lower clutch sleeve is engaged with the lower movable sleeve. The overall state is that the outer shaft sleeve, the washing tub and the flange are fixed. It does not move, but the central shaft sleeve and the water sealing plate rotate together with the pulsator, and under the drive of the motor, they rotate an angle clockwise or counterclockwise to realize the conversion of the water sealing and discharging state in the washing tub.
进一步地,封水盘和法兰其中之一可以没有排水孔,通过法兰的上下移动来封排水状态的转换,法兰的上下移动是通过中轴套转动时,其上设置的螺旋结构或者斜面结构来实现的。Further, one of the water sealing plate and the flange may not have a drainage hole, and the state of sealing and drainage can be changed by moving the flange up and down. When the flange moves up and down, the helical structure or It is realized by the slope structure.
进一步地,洗衣机采用的电机为变频电机,通过位置传感器实现转动角度的控制以及速度的控制。Further, the motor used in the washing machine is a variable frequency motor, and the control of the rotation angle and the speed are realized through the position sensor.
在洗涤桶内的水封闭和排放状态转换过程中,是通过位置传感器来实现位置控制的。During the water sealing and discharge state conversion process in the washing tub, the position control is realized by the position sensor.
与现有技术相比,本发明的优点和有益效果为:本发明产品通过三输出轴离合器,实现洗涤桶内的水可控的开关功能,进水和洗涤时,关闭,排水和脱水时打开,先将大部分的洗涤水排走,再进行高速脱水,不仅控制方便,而且外形小巧,成本低廉,节能环保。Compared with the prior art, the advantages and beneficial effects of the present invention are: the product of the present invention realizes the controllable switch function of the water in the washing bucket through the clutch of the three output shafts, and it is closed during water intake and washing, and opened during draining and dehydration , first drain most of the washing water, and then perform high-speed dehydration, which is not only convenient to control, but also small in size, low in cost, energy-saving and environmentally friendly.
附图说明Description of drawings
图1为本发明一种洗衣机的三输出轴离合器,离合器的原理结构示意图;Fig. 1 is a three output shaft clutch of a kind of washing machine of the present invention, the principle structure schematic diagram of clutch;
图2为本发明一种洗衣机的三输出轴离合器,洗衣机的原理结构示意图;Fig. 2 is a three-output shaft clutch of a washing machine of the present invention, a schematic structural diagram of the washing machine;
图3为排水和脱水状态下,法兰和封水盘的位置关系图。Fig. 3 is a diagram showing the positional relationship between the flange and the sealing water tray in the state of draining and dehydration.
图4为进水和洗涤状态下,法兰和封水盘的位置关系图。Fig. 4 is a diagram showing the positional relationship between the flange and the water sealing pan in the state of water intake and washing.
图5为螺旋方式,洗涤和进水状态下,法兰和封水盘的位置关系图。Fig. 5 is a diagram showing the relationship between the flange and the sealing water tray in the spiral mode, in the state of washing and water intake.
图6为螺旋方式,排水和脱水状态下,法兰和封水盘的位置关系图。Fig. 6 is a diagram showing the relationship between the flange and the sealing water tray in the state of spiral mode, drainage and dehydration.
在图中:外桶1,平衡圈2、抛水孔3、洗涤桶4、波轮5、波轮轴6、中间轴7,锁紧螺母8,封水盘排水口9,封水盘10,法兰排水孔11,法兰12,外轴套13,离合器安装板14,上固定套15,上离合套16,上活动套17,上拨叉干18,制动轮19,下轴套20,下固定套21,下离合套22,下拨叉杆23,下活动套24,电机转子25,输入轴26,电机定子27,下轴承托28.In the figure: outer bucket 1, balance ring 2, water throwing hole 3, washing bucket 4, pulsator 5, pulsator shaft 6, intermediate shaft 7, lock nut 8, water sealing tray outlet 9, water sealing tray 10, Flange drain hole 11, flange 12, outer shaft sleeve 13, clutch mounting plate 14, upper fixed sleeve 15, upper clutch sleeve 16, upper movable sleeve 17, upper shift fork stem 18, brake wheel 19, lower shaft sleeve 20 , the lower fixed sleeve 21, the lower clutch sleeve 22, the lower shift fork lever 23, the lower movable sleeve 24, the motor rotor 25, the input shaft 26, the motor stator 27, and the lower bearing bracket 28.
具体实施方式Detailed ways
实施例1Example 1
所述三输出轴离合器的输出端为三轴套装在一起的,包括:波轮轴6、中轴套7与外轴套13三轴通过轴承和水封活动地安装在一起,可以周向自由转动.The output end of the three-output shaft clutch is set together by three shafts, including: the wave wheel shaft 6, the middle shaft sleeve 7 and the outer shaft sleeve 13. The three shafts are movably installed together through bearings and water seals, and can rotate freely in the circumferential direction. .
其中波轮轴6下端与制动轮19内行星架连接,上部连接波轮5;Wherein the lower end of the pulsator shaft 6 is connected with the inner planet carrier of the brake wheel 19, and the upper part is connected with the pulsator 5;
中轴套7下端与制动轮19连接,其上部连接有一个封水盘10;The lower end of the central shaft sleeve 7 is connected with the brake wheel 19, and the upper part is connected with a water sealing disc 10;
外轴套13为空套在最外端的轴套,其上与洗涤桶法兰12连接。Outer axle sleeve 13 is the axle sleeve of empty sleeve at outermost end, is connected with washing tub flange 12 on it.
外轴套13上设置有花键槽,其上套装有上离合套16,上离合套16可以轴向滑动,上离合套16两端各设置有一圈牙嵌结构,分别可以与固定在离合器安装板14上的上固定套15和固定在制动轮19上的上活动套17相啮合。The outer shaft sleeve 13 is provided with a spline groove, and the upper clutch sleeve 16 is set on it, and the upper clutch sleeve 16 can slide axially. The two ends of the upper clutch sleeve 16 are respectively provided with a ring of tooth structure, which can be fixed on the clutch mounting plate respectively. The upper fixed sleeve 15 on 14 is engaged with the upper movable sleeve 17 that is fixed on the brake wheel 19.
离合器安装板上设置有上拨叉杆18,上拨叉杆18在牵引电机的作用下绕其转轴转动时,可以拨动上离合套16轴向滑动,上离合套16上移时,与上固定套15啮合,使得外轴套16被固定。当上拨叉杆18脱离上离合套16时,上离合套16在重力和复位弹簧的作用下,沿轴向下移,脱离上固定套15而与固定在制动轮19上的上活动套17啮合,使得外轴套13和中轴套7一起转动。On the clutch mounting plate, an upper shift fork lever 18 is provided. When the upper shift fork lever 18 rotates around its rotating shaft under the action of the traction motor, the upper clutch sleeve 16 can be moved to slide axially. The fixing sleeve 15 engages so that the outer bushing 16 is fixed. When the upper shift fork lever 18 was separated from the upper clutch sleeve 16, the upper clutch sleeve 16 would move down the axial direction under the action of gravity and the return spring, and break away from the upper fixed sleeve 15 and connect with the upper movable sleeve fixed on the brake wheel 19. 17 is engaged, so that the outer shaft sleeve 13 and the middle shaft sleeve 7 rotate together.
离合器的输入端,是由套装在一起的输入轴26和下轴套20组成,下轴套20外也有花键结构,其上套装有下离合套22,可以轴向滑动,而下固定套21固定在离合器的下轴承托28上,下活动套24则与输入轴26固定连接。下离合套22的上下端各有一圈牙嵌结构,可以分别与下固定套21和下活动套24相啮合。The input end of the clutch is made up of the input shaft 26 and the lower shaft sleeve 20 which are set together. The lower shaft sleeve 20 also has a spline structure, and the lower clutch sleeve 22 is set on it, which can slide axially, while the lower fixed sleeve 21 It is fixed on the lower bearing bracket 28 of the clutch, and the lower movable sleeve 24 is fixedly connected with the input shaft 26. The upper and lower ends of the lower clutch sleeve 22 respectively have a ring of inlay structures, which can be engaged with the lower fixed sleeve 21 and the lower movable sleeve 24 respectively.
离合器安装板上设置有下拨叉杆23。下拨叉杆23在牵引电机的作用下绕其转轴转动时,可以拨动下离合套22轴向滑动,当下离合套22上移时,则与下固定套21啮合,而使下轴套20以及制动轮19等固定不动。下离合套22下移时,下离合套22脱离下固定套22,而与下活动套24相啮合,而使下轴套20以及制动轮19与输入轴26连在一起。A lower shift fork lever 23 is arranged on the clutch mounting plate. When the lower shift fork lever 23 rotates around its rotating shaft under the action of the traction motor, it can move the lower clutch sleeve 22 to slide axially. And braking wheel 19 etc. are fixed. When the lower clutch sleeve 22 moves down, the lower clutch sleeve 22 breaks away from the lower fixed sleeve 22 and engages with the lower movable sleeve 24, so that the lower shaft sleeve 20 and the brake wheel 19 are connected with the input shaft 26.
进一步的,应用上述三输出轴离合器的洗衣机,其洗涤桶4与法兰12密封固定链接,洗涤桶4为相对封闭的结构,只有上部靠近平衡圈2下部有一圈抛水孔3。Further, in the washing machine using the above-mentioned three-output shaft clutch, the washing tub 4 is sealed and fixedly linked with the flange 12. The washing tub 4 is a relatively closed structure, and only a ring of water throwing holes 3 is arranged on the upper part near the balance ring 2 and the lower part.
进一步的,法兰12上有一到多个法兰排水孔11。当法兰排水孔11为多个时,则在以法兰中心为圆心的圆周上,均匀分布。Further, there are one or more flange drain holes 11 on the flange 12 . When there are a plurality of flange drain holes 11, they are evenly distributed on the circumference with the center of the flange as the center.
进一步的,在洗涤桶4内,法兰12的上面设置有一个封水盘10,封水盘10通过锁紧螺母8与中轴套7固定连接。封水盘10有与上述法兰排水孔11数量相同的封水盘排水孔9,二者相对与中心轴线周向半径相同,当在排水状态下,能够使所有封水盘排水孔9与法兰排水孔11的相对应,实现排水功能。Further, in the washing tub 4 , a water sealing pan 10 is arranged on the flange 12 , and the water sealing pan 10 is fixedly connected with the central shaft sleeve 7 through the locking nut 8 . The sealing water tray 10 has the same number of water sealing tray drainage holes 9 as the above-mentioned flange drainage holes 11, and the two are relatively the same as the circumferential radius of the central axis. Corresponding to blue drainage hole 11, realizes drainage function.
洗涤过程中,工作原理。During the washing process, it works.
进水和洗涤过程中,先是把上拨叉杆18拨动上离合套16上移,与上固定套15相啮合,进而使外轴套13以及与其固定在一起的法兰12和洗涤桶4等固定不动。而下拨叉杆23拨动下离合套22与下活动套24啮合,即使输入轴26和下轴套20连为一体,实现制动轮内的轮系为一体状态,使得输出端的波轮轴6和中轴套7以及波轮5和封水盘10一起转动,通过变频电机带动输入轴26以及上述的零部件一起转过一个角度,使得法兰排水孔11与封水盘排水孔9错位,实现封水状态,如图4所示,实线为法兰12和法兰排水孔11的图形,虚线为封水盘10和封水盘排水孔9的图形。此时的法兰排水孔11与封水盘排水孔9错开一个位置,使相对应的孔完全隔开。During the water intake and washing process, the upper clutch sleeve 16 is first moved upward by moving the upper fork lever 18 to engage with the upper fixed sleeve 15, so that the outer shaft sleeve 13 and the flange 12 fixed together with it and the washing tub 4 Wait for it to stay still. And the lower shift fork lever 23 stirs the lower clutch sleeve 22 to engage with the lower movable sleeve 24, even if the input shaft 26 and the lower shaft sleeve 20 are connected as one, the gear train in the brake wheel is realized as a whole, so that the pulsator shaft 6 at the output end It rotates together with the central shaft sleeve 7, the pulsator 5 and the water sealing plate 10, and the input shaft 26 and the above-mentioned parts are rotated through an angle through the frequency conversion motor, so that the flange drain hole 11 and the water sealing plate drain hole 9 are misaligned. Realize the water sealing state, as shown in Figure 4, the solid line is the figure of the flange 12 and the flange drain hole 11, and the dotted line is the figure of the water sealing plate 10 and the water sealing plate drain hole 9. At this time, the flange drain hole 11 is staggered from the water sealing tray drain hole 9 by a position, so that the corresponding holes are completely separated.
通过位置传感器等方式感应到达到封水状态位置时,牵引电机控制下拨叉杆23拨动下离合套22上移,与下固定套21啮合,固定住下轴套20以及与其相连的制动轮19、中轴套7和封水盘10。When the position of the water sealing state is sensed by means of a position sensor, the traction motor controls the lower fork lever 23 to move the lower clutch sleeve 22 to move upwards, meshes with the lower fixed sleeve 21, and fixes the lower shaft sleeve 20 and the brake connected to it. Wheel 19, central axle sleeve 7 and sealing water pan 10.
洗衣机开始进水,进水量通过流量计等方式来控制的,当达到预设的水量时,开始进入洗涤状态,由于上离合套16以及离合套23都处在固定状态,输入轴26的动力,则通过行星齿轮系的减速,传递到波轮轴6以及波轮5,实现洗涤状态。The washing machine starts to take in water, and the water inflow is controlled by means of a flow meter. When the preset water volume is reached, the washing machine starts to enter the washing state. Since the upper clutch sleeve 16 and the clutch sleeve 23 are in a fixed state, the power of the input shaft 26, Then, through the deceleration of the planetary gear train, it is transmitted to the pulsator shaft 6 and the pulsator 5 to realize the washing state.
洗涤结束时,先通过牵引电机带动下拨叉杆23向下拨动下离合套22下移,脱离下固定套21,而与下活动套24啮合,使得输入轴26以及下轴套20、制动轮19,中轴套7和封水盘10联系再一起,这时上离合套16以及外轴套13、洗涤桶4等仍是固定状态。变频电机带动输入轴26以及下轴套20、制动轮19,中轴套7和封水盘10一起顺时针转动一个角度,通过位置传感器控制,使封水盘排水孔9与法兰排水孔11正对,进行排水。如图3所示,实线为法兰12和法兰排水孔11的图形,虚线为封水盘10和封水盘排水孔9的图形,此时的法兰排水孔11与封水盘排水孔9位置正对着,进入排水状态。When the washing is finished, the lower shift fork lever 23 is driven downward by the traction motor to move the lower clutch sleeve 22 to move down, break away from the lower fixed sleeve 21, and mesh with the lower movable sleeve 24, so that the input shaft 26 and the lower shaft sleeve 20, the system Moving wheel 19, central axle sleeve 7 and sealing water tray 10 are connected together again, at this moment upper clutch cover 16 and outer axle sleeve 13, washing tub 4 etc. are still fixed state. The frequency conversion motor drives the input shaft 26, the lower shaft sleeve 20, the brake wheel 19, the middle shaft sleeve 7 and the sealing water plate 10 to rotate clockwise for an angle, and is controlled by the position sensor to make the water sealing plate drain hole 9 and the flange drain hole 11 is facing, carry out drainage. As shown in Figure 3, the solid line is the figure of the flange 12 and the flange drain hole 11, and the dotted line is the figure of the seal water tray 10 and the drain hole 9 of the seal water pan. The hole 9 is directly opposite to each other, and enters the drainage state.
当排水结束时,牵引电机拉动上拨叉杆18转动,使上离合套16脱离上固定套15,而与上活动套17啮合,即使外轴套13与中轴套7,以及波轮轴6成为一体,这时变频电机转动,带动波轮5、封水盘10,以及洗涤桶4和法兰12一起转动,实现脱水状态。When the drainage is finished, the traction motor pulls the upper shift fork lever 18 to rotate, so that the upper clutch sleeve 16 breaks away from the upper fixed sleeve 15 and engages with the upper movable sleeve 17, even if the outer shaft sleeve 13 and the middle shaft sleeve 7 and the pulsator shaft 6 become One, at this moment the frequency conversion motor rotates, drives the pulsator 5, the sealing water plate 10, and the washing tub 4 and the flange 12 rotate together, realizes the dehydration state.
在整个洗涤过程中有三个状态。There are three states in the whole washing process.
第一种状态为,上离合套16与上固定套啮合,下离合套22与下固定套啮合,进而,下轴套20,制动轮19,中轴套7,以及外轴套13都为固定状态,也是洗涤桶4,法兰12、封水盘10不动,电机带动输入轴26转动时,通过行星齿轮系,带动波轮轴6以及波轮5减速转动。为洗涤状态。The first state is that the upper clutch sleeve 16 is engaged with the upper fixed sleeve, the lower clutch sleeve 22 is engaged with the lower fixed sleeve, and then the lower shaft sleeve 20, the brake wheel 19, the middle shaft sleeve 7, and the outer shaft sleeve 13 are all In the fixed state, the washing bucket 4, the flange 12, and the sealing water tray 10 are still. When the motor drives the input shaft 26 to rotate, the planetary gear train drives the pulsator shaft 6 and the pulsator 5 to slow down and rotate. In the washing state.
第二种状态,上离合套16与上活动套17啮合,下离合套22与下活动套24啮合,进而,进而,输入轴26、下轴套20,制动轮19,中轴套7,以及外轴套13和波轮轴6都为一体。电机转动时,带动波轮5、封水盘10以及洗涤桶4一起转动,为脱水状态。In the second state, the upper clutch sleeve 16 is engaged with the upper movable sleeve 17, the lower clutch sleeve 22 is engaged with the lower movable sleeve 24, and then, the input shaft 26, the lower shaft sleeve 20, the brake wheel 19, the middle shaft sleeve 7, And the outer shaft sleeve 13 and the pulsator shaft 6 are all integrated. When the motor rotates, it drives the pulsator 5, the water sealing tray 10 and the washing bucket 4 to rotate together, which is a dehydration state.
第三种状态,为洗涤桶4的封排水开关转换状态,即上离合套16与上固定套15啮合,而下离合套22则与下活动套24啮合,整体状态为,外轴套13以及洗涤桶4和法兰12固定不动,而中轴套7和封水盘10与波轮5一起转动,在电机的带动下顺时针转动一个角度,或者逆时针转过一个角度,实现洗涤桶内的水封闭和排放状态的转换。The third state is the switching state of the sealing and drainage switch of the washing tub 4, that is, the upper clutch sleeve 16 is engaged with the upper fixed sleeve 15, and the lower clutch sleeve 22 is engaged with the lower movable sleeve 24. The overall state is that the outer shaft sleeve 13 and the lower movable sleeve 24 are engaged. The washing bucket 4 and the flange 12 are fixed, while the central shaft sleeve 7 and the sealing water plate 10 rotate together with the pulsator 5. Driven by the motor, they rotate clockwise by an angle, or counterclockwise by an angle to realize the cleaning of the washing bucket. The transition of the closed and discharged states of the water within.
在洗涤桶内的水封闭和排放状态转换过程中,是通过位置传感器来实现位置控制的。During the water sealing and discharge state conversion process in the washing tub, the position control is realized by the position sensor.
实施例2.这个方式的三输出轴离合器与上述离合器相似,下部分相同,只有中轴套7的顶端是螺旋结构,或者斜面结构,而封水盘10的中间部分也是螺旋结构,或者与斜面结构相对应的结构,封水盘上还设置有导向限位销柱,当中轴套7相对与外轴套13转过一个角度时,由于导向限位销柱控制封水盘10不能旋转,在中间的螺旋结构或斜面结构控制下,可以沿轴向滑动。Embodiment 2. The three-output-shaft clutch of this mode is similar to the above-mentioned clutch, and the lower part is the same, only the top end of the central shaft sleeve 7 is a spiral structure, or a slope structure, and the middle part of the sealing water plate 10 is also a spiral structure, or is connected to the slope. In the structure corresponding to the structure, the water sealing plate is also provided with guide and limit pins. When the middle bushing 7 rotates through an angle relative to the outer bushing 13, the water sealing plate 10 cannot rotate due to the guide and limit pins. Under the control of the middle helical structure or slope structure, it can slide along the axial direction.
封水盘10上没有排水孔,当封水盘10下移时,压紧在法兰面上,堵住法兰12上法兰排水孔11,这时洗涤桶内为封闭状态,可以进水和洗涤状态。当封水盘10上移时,封水盘10与法兰12脱离,洗涤桶4内水,从封水盘10和法兰12之间的间隙,进入到法兰排水孔11,进而排出到洗涤桶外。There is no drainage hole on the sealing water tray 10, when the sealing water tray 10 moves down, it will be pressed against the flange surface to block the flange drainage hole 11 on the flange 12, at this moment, the inside of the washing tub is closed and water can enter and washing status. When the water sealing plate 10 moves up, the water sealing plate 10 is separated from the flange 12, and the water in the washing bucket 4 enters the flange drain hole 11 from the gap between the water sealing plate 10 and the flange 12, and then is discharged to the Outside the washing tub.
在整个洗涤过程中也是三个状态。There are also three states throughout the washing process.
第一种状态为,上离合套16与上固定套啮合,下离合套22与下固定套啮合,进而,下轴套20,制动轮19,中轴套7,以及外轴套13都为固定状态,也是洗涤桶4,法兰12、封水盘10不动,电机带动输入轴26转动时,通过行星齿轮系,带动波轮轴6以及波轮5减速转动。为洗涤状态。见图5所示,这时的封水盘10压在法兰12的表面,封住法兰12上的法兰排水孔11,洗涤桶为封闭状态。The first state is that the upper clutch sleeve 16 is engaged with the upper fixed sleeve, the lower clutch sleeve 22 is engaged with the lower fixed sleeve, and then the lower shaft sleeve 20, the brake wheel 19, the middle shaft sleeve 7, and the outer shaft sleeve 13 are all In the fixed state, the washing bucket 4, the flange 12, and the sealing water tray 10 are still. When the motor drives the input shaft 26 to rotate, the planetary gear train drives the pulsator shaft 6 and the pulsator 5 to slow down and rotate. In the washing state. As shown in FIG. 5 , the water sealing plate 10 at this moment is pressed on the surface of the flange 12 to seal the flange drain hole 11 on the flange 12 , and the washing tub is in a closed state.
第二种状态,上离合套16与上活动套17啮合,下离合套22与下活动套24啮合,进而,进而,输入轴26、下轴套20,制动轮19,中轴套7,以及外轴套13和波轮轴6都为一体。电机转动时,带动波轮5、封水盘10以及洗涤桶4一起转动,为脱水状态。见图6所示,这时的封水盘10脱离法兰12一定距离,洗涤桶4内的水通过封水盘10和法兰12之间的间隙流入到法兰排水孔11,流到洗涤桶40,外桶1以内,从外桶底部的排水孔排出,当排水结束,进入脱水状态,在离心力的作用下,衣物中残留水被抛到洗涤桶内壁,再沿内壁上移,从洗涤桶4顶部抛水孔3抛出到外桶1内,再从外桶1底部的排水口排出。In the second state, the upper clutch sleeve 16 is engaged with the upper movable sleeve 17, the lower clutch sleeve 22 is engaged with the lower movable sleeve 24, and then, the input shaft 26, the lower shaft sleeve 20, the brake wheel 19, the middle shaft sleeve 7, And the outer shaft sleeve 13 and the pulsator shaft 6 are all integrated. When the motor rotates, it drives the pulsator 5, the water sealing tray 10 and the washing bucket 4 to rotate together, which is a dehydration state. As shown in Figure 6, at this time, the water sealing pan 10 is separated from the flange 12 by a certain distance, and the water in the washing bucket 4 flows into the flange drain hole 11 through the gap between the water sealing pan 10 and the flange 12, and flows to the washing machine. Bucket 40, within outer barrel 1, is discharged from the drain hole at the bottom of the outer barrel. When the drainage is completed, it enters the dehydration state. Under the action of centrifugal force, the residual water in the clothes is thrown to the inner wall of the washing barrel, and then moves up along the inner wall, from the washing machine. The water throwing hole 3 at the top of the barrel 4 is thrown into the outer barrel 1, and then discharged from the drain at the bottom of the outer barrel 1.
第三种状态,为洗涤桶4的封排水开关转换状态,即上离合套16与上固定套15啮合,而下离合套22则与下活动套24啮合,整体状态为,外轴套13以及洗涤桶4和法兰12固定不动,而中轴套7与波轮5一起转动,而中轴套7转动时,其上套装的封水盘10在导向止动销的作用下,不能转动,但在封水盘10中部的螺旋结构或者斜面结构作用下,封水盘10轴向移动。例如封水盘10内部为右旋螺旋,如果目前的状态为洗涤状态,即封水盘10压在法兰12上表面,启动变频电机逆时针低速转动一个角度,则带动中轴套10转动,根据上述描述,封水盘则向上轴向移动一定距离,脱离法兰12,使排水通道打开。反过来,如果时脱水状态下,即封水盘10在法兰12上部一定距离,为脱水和排水状态,这时启动变频电机顺时针转动一定角度,则带动中轴套10顺时针转动一定距离,根据上述描述,封水盘10则向下轴向移动一定距离,又压在法兰12上,涤桶内的水转为封闭,转为洗涤和进水状态。The third state is the switching state of the sealing and drainage switch of the washing tub 4, that is, the upper clutch sleeve 16 is engaged with the upper fixed sleeve 15, and the lower clutch sleeve 22 is engaged with the lower movable sleeve 24. The overall state is that the outer shaft sleeve 13 and the lower movable sleeve 24 are engaged. The washing tub 4 and the flange 12 are fixed, and the central shaft sleeve 7 rotates together with the pulsator 5, and when the central shaft sleeve 7 rotates, the water sealing plate 10 set on it cannot rotate under the action of the guide stop pin. However, under the effect of the helical structure or the slope structure in the middle of the water sealing plate 10, the water sealing plate 10 moves axially. For example, the inside of the sealing water tray 10 is a right-handed spiral. If the current state is the washing state, that is, the water sealing tray 10 is pressed on the upper surface of the flange 12, and the frequency conversion motor is started to rotate counterclockwise at a low speed, and then the central shaft sleeve 10 is driven to rotate. According to the above description, the sealing water plate moves upwards for a certain distance in the axial direction and breaks away from the flange 12 to open the drainage channel. Conversely, if it is in the dehydration state, that is, the water sealing plate 10 is at a certain distance above the flange 12, and it is in the dehydration and drainage state, then start the frequency conversion motor to rotate clockwise for a certain angle, and then drive the central shaft sleeve 10 to rotate clockwise for a certain distance , according to the above description, the sealing water plate 10 then moves downwards for a certain distance axially, and is pressed on the flange 12 again, so that the water in the washing bucket turns into a closed state, turning into a state of washing and water intake.
电机的转动角度是通过位置传感器控制的。The rotation angle of the motor is controlled by a position sensor.
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CN111074499A (en) * | 2018-10-18 | 2020-04-28 | 安徽聚隆传动科技股份有限公司 | Water inlet type water switch device of washing drum of washing-free drum washing machine |
CN111793935A (en) * | 2019-04-04 | 2020-10-20 | 安徽聚隆传动科技股份有限公司 | Driving clutch device of drum washing machine, drum washing machine and washing control method |
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CN114737367A (en) * | 2021-01-08 | 2022-07-12 | 青岛海尔洗衣机有限公司 | A washing machine and its control method |
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