CN108296831A - A kind of processing and positioning device of monoblock type shift fork - Google Patents
A kind of processing and positioning device of monoblock type shift fork Download PDFInfo
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- CN108296831A CN108296831A CN201810285622.1A CN201810285622A CN108296831A CN 108296831 A CN108296831 A CN 108296831A CN 201810285622 A CN201810285622 A CN 201810285622A CN 108296831 A CN108296831 A CN 108296831A
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- shift fork
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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Abstract
Description
技术领域technical field
本发明涉及一种整体式拨叉的加工定位装置。The invention relates to a processing and positioning device for an integral shift fork.
背景技术Background technique
为降低变速器的重量,降低油耗,变速器零件的轻量化、集成化是一个趋势,带镶块拨叉是目前汽车变速器换档拨叉的一种新型结构,广泛应用于DCT变速器和新型手动档变速器,但由于把拨块和拨叉集中到1个零件上导致加工尺寸复杂,定位困难,生产车间辄需一种整体式拨叉的加工定位装置。In order to reduce the weight of the transmission and reduce fuel consumption, it is a trend to reduce the weight and integration of transmission parts. The shift fork with inserts is a new type of structure for the shift fork of the current automobile transmission. It is widely used in DCT transmissions and new manual transmissions. , but because the shift block and the shift fork are concentrated on one part, the processing size is complicated and the positioning is difficult. The production workshop often needs an integral shift fork processing and positioning device.
发明内容Contents of the invention
针对上述问题中存在的不足之处,本发明提供一种整体式拨叉的加工定位装置。In view of the deficiencies in the above problems, the present invention provides a processing and positioning device for an integral shift fork.
为实现上述目的,本发明提供一种整体式拨叉的加工定位装置,包括:In order to achieve the above purpose, the present invention provides a processing and positioning device for an integral shift fork, including:
工作台、底板、置物台,所述底板固定在所述工作台的台面上,所述置物台平行设置在所述底板的上方;A workbench, a base plate, and a storage table, the base plate is fixed on the table of the workbench, and the storage table is arranged in parallel above the base plate;
所述置物台的台面上加工有底托,拨叉匹配放置于所述底托上方,所述拨叉由开口段、连接段组成,所述置物台的上还固定有两个导向套,所述导向套的壁面加工有竖向螺旋槽;A bottom bracket is processed on the table of the storage table, and the shift fork is matched and placed above the bottom bracket. The shift fork is composed of an opening section and a connecting section, and two guide sleeves are fixed on the storage table. The wall surface of the guide sleeve is processed with a vertical spiral groove;
左端口定位机构,所述左端口定位机构位于所述开口段的左侧;a left port positioning mechanism, the left port positioning mechanism is located on the left side of the opening section;
右端口定位机构,所述右端口定位机构位于所述开口段的右侧;a right port positioning mechanism, the right port positioning mechanism is located on the right side of the opening section;
连接段定位机构,所述连接段定位机构位于所述连接段处、所述置物台上;A connecting segment positioning mechanism, the connecting segment positioning mechanism is located at the connecting segment and on the storage table;
压紧机构,所述压紧机构包括旋压轴、横杆、升降轴、T型套管、转动套。A pressing mechanism, the pressing mechanism includes a spinning shaft, a cross bar, a lifting shaft, a T-shaped sleeve, and a rotating sleeve.
作为本发明的进一步改进,所述竖向螺旋槽分为直槽段、斜槽段,所述直槽段竖直,所述斜槽段往所述拨叉的中心偏折。As a further improvement of the present invention, the vertical spiral groove is divided into a straight groove section and an inclined groove section, the straight groove section is vertical, and the inclined groove section is deflected toward the center of the shift fork.
作为本发明的进一步改进,所述左端口定位机构包括固定在所述底托上的左挡板、左折边板,所述左折边板上固定安装左顶头螺钉并配有左定位螺母。As a further improvement of the present invention, the left port positioning mechanism includes a left baffle and a left flange fixed on the bottom support, and the left flange is fixedly mounted with a left head screw and equipped with a left positioning nut.
作为本发明的进一步改进,所述右端口定位机构包括固定在所述底托上的右挡板、右折边板,所述右折边板上固定安装右顶头螺钉并配有右定位螺母。As a further improvement of the present invention, the right port positioning mechanism includes a right baffle plate and a right edge plate fixed on the bottom bracket, and the right edge plate is fixedly installed with a right head screw and equipped with a right positioning nut.
作为本发明的进一步改进,所述右顶头螺钉的头部套有弹性块尾部固定有施力杆。As a further improvement of the present invention, the head of the right plug screw is covered with an elastic block and the tail is fixed with a force applying rod.
作为本发明的进一步改进,所述连接段定位机构包括固定连接的活动底板及立柱,所述活动底板上加工有长腰槽可在所述置物台上做相对调节,所述立柱的壁面与所述连接段吻合。As a further improvement of the present invention, the connecting section positioning mechanism includes a fixedly connected movable bottom plate and a column, the movable bottom plate is processed with a long waist groove that can be relatively adjusted on the storage table, and the wall surface of the column is in contact with the column. The above-mentioned connecting segment matches.
作为本发明的进一步改进,所述升降轴顶端固定所述横杆,所述升降轴的底端固定连接所述T型套管,所述T型套管上安装有销轴并由所述底板内的键导向。As a further improvement of the present invention, the top end of the lifting shaft is fixed to the cross bar, and the bottom end of the lifting shaft is fixedly connected to the T-shaped sleeve, and the T-shaped sleeve is equipped with a pin shaft and is supported by the bottom plate. key guide inside.
作为本发明的进一步改进,所述转动套套合在所述T型套管外侧,在所述转动套的壁面上对应所述销轴处加工有横向螺旋槽,在所述转动套对应所述销轴处的另一壁面上安装有手柄。As a further improvement of the present invention, the rotating sleeve fits on the outside of the T-shaped sleeve, and a transverse spiral groove is processed on the wall surface of the rotating sleeve corresponding to the pin shaft, and a horizontal spiral groove is processed on the wall of the rotating sleeve corresponding to the pin. A handle is installed on the other wall at the shaft.
作为本发明的进一步改进,所述旋压轴共两根,所述旋压轴下端穿过所述横杆并由平面轴承、轴承座支撑,所述旋压轴的中部固定有销轴I并由所述竖向螺旋槽导向,压紧块固定在所述旋压轴的顶部。As a further improvement of the present invention, there are two spinning shafts, the lower end of the spinning shaft passes through the cross bar and is supported by a plane bearing and a bearing seat, and a pin shaft I is fixed in the middle of the spinning shaft and is supported by the Guided by a vertical spiral groove, the pressing block is fixed on the top of the spinning shaft.
作为本发明的进一步改进,所述压紧块与所述旋压轴通过花键配合并配有复位弹簧。As a further improvement of the present invention, the pressing block is splined with the spinning shaft and equipped with a return spring.
本发明的有益效果为:The beneficial effects of the present invention are:
由左端口定位机构、右端口定位机构、连接段定位机构实现拨叉在置物台上的精准定位后,通过压紧机构将拨叉压紧,之后,数控机床工作即可在拨叉上加工相应的孔,装置结构紧凑,设计巧妙,定位精度高,有效提高了产品的加工精度及加工效率。After the precise positioning of the shift fork on the storage table is realized by the left port positioning mechanism, the right port positioning mechanism and the connecting section positioning mechanism, the shift fork is pressed tightly by the pressing mechanism, and then the CNC machine tool can work on the shift fork. The hole, the device has a compact structure, ingenious design, high positioning accuracy, which effectively improves the processing accuracy and processing efficiency of the product.
附图说明Description of drawings
图1为置物台处的俯视图;Figure 1 is a top view of the storage table;
图2为本发明一种整体式拨叉的加工定位装置的主视图(压紧机构部分省略);Fig. 2 is a front view of a processing and positioning device for an integral shift fork of the present invention (the pressing mechanism part is omitted);
图3为本发明一种整体式拨叉的加工定位装置的主视图(压紧机构完整);Fig. 3 is a front view of a processing and positioning device for an integral shift fork of the present invention (the pressing mechanism is complete);
图4为拨叉的俯视图;Fig. 4 is the top view of shift fork;
图5为压紧机构的局部放大图;Figure 5 is a partial enlarged view of the pressing mechanism;
图6图5中B位置的放大图;The enlarged view of the position B in Fig. 6 and Fig. 5;
图7为左端口定位机构的俯视图;Figure 7 is a top view of the left port positioning mechanism;
图8为左端口定位机构的主视图;Figure 8 is a front view of the left port positioning mechanism;
图9为图1中A位置的放大图(右端口定位机构);Fig. 9 is an enlarged view of position A in Fig. 1 (right port positioning mechanism);
图10为图1中连接段定位机构的放大图;Fig. 10 is an enlarged view of the connecting section positioning mechanism in Fig. 1;
图11为压紧机构的局部主视图;Figure 11 is a partial front view of the pressing mechanism;
图12为图11的俯视图;Figure 12 is a top view of Figure 11;
图13为压紧机构的内部装配示意图(局部);Fig. 13 is a schematic view (partial) of the internal assembly of the pressing mechanism;
图14为图13的装配分解示意图。FIG. 14 is an exploded schematic diagram of the assembly of FIG. 13 .
图中:1、工作台;2、底板;3、导向套;31、竖向螺旋槽;311、直槽段;312、斜槽段;4、置物台;41、底托;5、拨叉;51、开口段;52、连接段;6、右端口定位机构;61、右挡板;62、右折边板;63、右顶头螺钉;631、施力杆;64、右定位螺母;65、弹性块;7、左端口定位机构;71、左挡板;72、左折边板;73、左顶头螺钉;74、左定位螺母;8、压紧机构;81、键;82、转动套;821、横向螺旋槽;822、手柄;83、销轴;84、T型套管;85、升降轴;86、横杆;861、平面轴承;862、轴承座;87、旋压轴;871、销轴I;88、复位弹簧;89、压紧块;9、连接段定位机构;91、活动底板;911、长腰槽;92、立柱。In the figure: 1. Workbench; 2. Bottom plate; 3. Guide sleeve; 31. Vertical spiral groove; 311. Straight groove section; 312. Inclined groove section; 4. Storage table; 41. Bottom bracket; 5. Shift fork ; 51, opening section; 52, connecting section; 6, right port positioning mechanism; 61, right baffle plate; 62, right flange plate; 63, right top screw; Elastic block; 7, left port positioning mechanism; 71, left baffle plate; 72, left flange plate; 73, left top screw; 74, left positioning nut; 8, pressing mechanism; 81, key; 82, rotating sleeve; 821 , horizontal spiral groove; 822, handle; 83, pin shaft; 84, T-shaped sleeve; 85, lifting shaft; 86, cross bar; 861, plane bearing; 862, bearing seat; 87, spinning shaft; 871, pin shaft 1; 88, back-moving spring; 89, pressing block; 9, connection section positioning mechanism; 91, movable base plate; 911, long waist groove; 92, column.
具体实施方式Detailed ways
如图1、图2所示,本发明实施例所述的一种整体式拨叉的加工定位装置,包括:底板2固定在工作台1的台面上,置物台4平行设置在底板2的上方;置物台4的台面上加工有底托41,拨叉5匹配放置于底托41上方,拨叉5由开口段51、连接段52组成(图4所示),置物台4的上还固定有两个导向套3,导向套3的壁面加工有竖向螺旋槽31,竖向螺旋槽31分为直槽段311、斜槽段312,直槽段311竖直,斜槽段312往拨叉5的中心偏折(图5、图6所示);左端口定位机构7位于开口段51的左侧,左端口定位机构7包括固定在底托41上的左挡板71、左折边板72,左折边板72上固定安装左顶头螺钉73并配有左定位螺母74(图7、图8所示);右端口定位机构6位于开口段51的右侧,右端口定位机构6包括固定在底托41上的右挡板61、右折边板62,右折边板62上固定安装右顶头螺钉63并配有右定位螺母64,右顶头螺钉63的头部套有弹性块65尾部固定有施力杆631(图9所示);连接段定位机构9位于连接段52处、置物台4上,连接段定位机构9包括固定连接的活动底板91及立柱92,活动底板91上加工有长腰槽911可在置物台4上做相对调节,立柱92的壁面与连接段52吻合(图10所示);如图3、图5所示,压紧机构8包括旋压轴87、横杆86、升降轴85、T型套管84、转动套82,升降轴85顶端固定横杆86,升降轴85的底端固定连接T型套管84(图11所示),T型套管84上安装有销轴83并由底板2内的键81导向(图13所示),转动套82套合在T型套管84外侧,在转动套82的壁面上对应销轴83处加工有横向螺旋槽821,在转动套82对应销轴83处的另一壁面上安装有手柄822(图12所示),旋压轴87共两根,旋压轴87下端穿过横杆86并由平面轴承861、轴承座862支撑,旋压轴87的中部固定有销轴I871并由竖向螺旋槽31导向,压紧块89固定在旋压轴87的顶部,压紧块89与旋压轴87通过花键配合并配有复位弹簧88(图5所示)。As shown in Fig. 1 and Fig. 2, a processing and positioning device for an integral shift fork according to the embodiment of the present invention includes: the base plate 2 is fixed on the table surface of the workbench 1, and the storage table 4 is arranged in parallel above the base plate 2 The table of the storage table 4 is processed with a bottom bracket 41, and the shift fork 5 is matched and placed above the bottom bracket 41. The shift fork 5 is composed of an opening section 51 and a connecting section 52 (shown in FIG. 4 ), and the top of the storage table 4 is also fixed. There are two guide sleeves 3, and the wall surface of the guide sleeve 3 is processed with a vertical spiral groove 31. The vertical spiral groove 31 is divided into a straight groove section 311 and an inclined groove section 312. The straight groove section 311 is vertical, and the inclined groove section 312 moves forward The center of the fork 5 is deflected (shown in Fig. 5 and Fig. 6); the left port positioning mechanism 7 is located on the left side of the opening section 51, and the left port positioning mechanism 7 includes a left baffle plate 71 fixed on the bottom bracket 41, a left flange plate 72, the left top screw 73 is fixedly installed on the left flange plate 72 and is equipped with a left positioning nut 74 (shown in Fig. 7 and Fig. 8); the right port positioning mechanism 6 is located on the right side of the opening section 51, and the right port positioning mechanism 6 includes a fixed On the right baffle plate 61 on the bottom bracket 41, the right edge plate 62, the right top screw 63 is fixedly installed on the right edge plate 62 and is equipped with a right positioning nut 64, the head of the right top screw 63 is covered with an elastic block 65 afterbody is fixed with The force applying rod 631 (shown in Figure 9); the connecting section positioning mechanism 9 is located at the connecting section 52 and on the storage platform 4, the connecting section positioning mechanism 9 includes a fixedly connected movable base plate 91 and a column 92, and the movable base plate 91 is processed with a long The waist groove 911 can be adjusted relatively on the storage table 4, and the wall surface of the column 92 coincides with the connecting section 52 (as shown in Figure 10); as shown in Figure 3 and Figure 5, the pressing mechanism 8 includes a spinning shaft 87 and a cross bar 86 , lifting shaft 85, T-shaped sleeve 84, rotating sleeve 82, fixed cross bar 86 at the top of lifting shaft 85, and the bottom end of lifting shaft 85 is fixedly connected with T-shaped sleeve 84 (shown in Figure 11), on T-shaped sleeve 84 A pin shaft 83 is installed and guided by the key 81 in the bottom plate 2 (as shown in Figure 13), the rotating sleeve 82 is fitted on the outside of the T-shaped sleeve 84, and a horizontal spiral is processed on the wall surface of the rotating sleeve 82 corresponding to the pin shaft 83. Groove 821, handle 822 (shown in Figure 12) is installed on the other wall surface of rotating sleeve 82 corresponding pin shaft 83 place, totally two spinning shafts 87, and the lower end of spinning shafts 87 passes through cross bar 86 and is controlled by plane bearing 861, The bearing block 862 is supported, and the middle part of the spinning shaft 87 is fixed with a pin shaft I871 and is guided by the vertical spiral groove 31. The pressing block 89 is fixed on the top of the spinning shaft 87, and the pressing block 89 and the spinning shaft 87 are matched and matched by splines. Return spring 88 (shown in Figure 5) is arranged.
由左端口定位机构、右端口定位机构、连接段定位机构实现拨叉在置物台上的精准定位后,通过压紧机构将拨叉压紧,之后,数控机床工作即可在拨叉上加工相应的孔,装置结构紧凑,设计巧妙,定位精度高,有效提高了产品的加工精度及加工效率。After the precise positioning of the shift fork on the storage table is realized by the left port positioning mechanism, the right port positioning mechanism and the connecting section positioning mechanism, the shift fork is pressed tightly by the pressing mechanism, and then the CNC machine tool can work on the shift fork. The hole, the device has a compact structure, ingenious design, high positioning accuracy, which effectively improves the processing accuracy and processing efficiency of the product.
具体使用时,为方便理解本发明,结合附图进行描述;In specific use, for the convenience of understanding the present invention, it will be described in conjunction with the accompanying drawings;
在拨叉放入前,根据设计图纸,调节好左端口定位机构、连接段定位机构的位置,左端口定位机构通过旋转左顶头螺钉后再旋紧左定位螺母,连接段定位机构通过活动底板在长腰槽上的滑动达到设计位置后旋紧螺钉即可。Before the shift fork is put in, according to the design drawings, adjust the positions of the left port positioning mechanism and the connecting section positioning mechanism. The left port positioning mechanism rotates the left top screw and then tightens the left positioning nut. The connecting section positioning mechanism passes through the movable bottom plate. Tighten the screws after the slide on the long waist groove reaches the designed position.
将拨叉置于置物台的底托上,拨叉左侧与左挡板抵靠,连接部与立柱的面贴合,之后由施力杆转动右顶头螺钉,使得右顶头螺钉的弹性块与拨叉的表面贴合,拨叉的位置得到唯一确定,同时,在钻孔的过程中,弹性块一定程度上起到了吸震的作用,之后由压紧机构将拨叉压紧即可。Put the shift fork on the bottom support of the storage table, the left side of the shift fork is against the left baffle, and the connecting part is attached to the surface of the column, and then the right top screw is turned by the force lever, so that the elastic block of the right top screw is in line with the The surface of the shift fork fits together, and the position of the shift fork is uniquely determined. At the same time, during the drilling process, the elastic block plays a role of shock absorption to a certain extent, and then the pressing mechanism presses the shift fork.
压紧机构的工作情况如下:人工转动手柄,转动套相应转动,即销轴相对于横向螺旋槽运动,当销轴83在横向螺旋槽821处从高位往低位运动时,升降轴85往下,当销轴83在横向螺旋槽821处水平运动时,升降轴处于稳定状态(即拨叉的加工位置)。加工完成,当销轴83在横向螺旋槽821处从低位往高位运动时,升降轴85在上部复位弹簧的作用下往上复位。升降轴只做升降运动(由于升降轴固定连接T型套管,T型套管由键导向,所以升降轴只会做直线上下运动),升降轴通过横杆将升降运动传递给旋压轴,旋压轴在直线上升的过程中,由于其上装有销轴I,销轴I由竖向螺旋槽导向,当销轴I由直槽段导向时,表现为旋压轴的直线运动,压紧块相应做直线移动;当销轴I由斜槽段导向时,表现为旋压轴的直线运动与旋转运动的组合运动,压紧块相应做直线移动的同时发生偏转;The working conditions of the pressing mechanism are as follows: manually rotate the handle, and the rotating sleeve rotates correspondingly, that is, the pin shaft moves relative to the horizontal spiral groove. When the pin shaft 83 moves horizontally at the transverse spiral groove 821, the lifting shaft is in a stable state (ie the processing position of the shift fork). After the processing is completed, when the pin shaft 83 moves from the low position to the high position at the transverse spiral groove 821, the lifting shaft 85 resets upward under the action of the upper return spring. The lifting shaft only moves up and down (because the lifting shaft is fixedly connected to the T-shaped sleeve, and the T-shaped sleeve is guided by the key, so the lifting shaft can only move up and down in a straight line), the lifting shaft transmits the lifting motion to the spinning shaft through the cross bar, and the spinning shaft During the straight-up process of the finale shaft, since the pin shaft I is installed on it, the pin shaft I is guided by the vertical spiral groove. When the pin shaft I is guided by the straight groove section, it appears as the linear motion of the spinning shaft, and the pressing block correspondingly moves. Straight line movement; when the pin shaft I is guided by the chute section, it manifests as a combined motion of the linear motion and the rotary motion of the spinning shaft, and the pressing block deflects while moving in a straight line;
具体地,手动转动手柄使得销轴I到达斜槽段的最高点,之后在底托处放入拨叉,缓慢将手柄复位,在复位的过程中,先由斜槽段导向,压紧块在下降的同时缓慢发生往拨叉内的转动,当销轴I走完斜槽段,压紧块与拨叉的边缘位置正交,压紧块不再转动,销轴I继续走完直槽段,压紧块在下降的过程中将拨叉压紧。Specifically, turn the handle manually so that the pin shaft I reaches the highest point of the chute section, then put the shift fork at the bottom bracket, and slowly reset the handle. While descending, the rotation to the inside of the shift fork occurs slowly. When the pin shaft I completes the chute section, the pressing block is perpendicular to the edge of the shift fork, the pressing block no longer rotates, and the pin shaft I continues to complete the straight groove section , the compression block compresses the shift fork during the process of descending.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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