CN108296350A - A kind of lightning protection cold draw net and manufacture craft and its special-purpose machinery - Google Patents
A kind of lightning protection cold draw net and manufacture craft and its special-purpose machinery Download PDFInfo
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- CN108296350A CN108296350A CN201810080265.5A CN201810080265A CN108296350A CN 108296350 A CN108296350 A CN 108296350A CN 201810080265 A CN201810080265 A CN 201810080265A CN 108296350 A CN108296350 A CN 108296350A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D31/00—Other methods for working sheet metal, metal tubes, metal profiles
- B21D31/04—Expanding other than provided for in groups B21D1/00 - B21D28/00, e.g. for making expanded metal
- B21D31/043—Making use of slitting discs or punch cutters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a kind of lightning protection cold draw net and manufacture craft and its special-purpose machineries.Wherein, manufacture craft (1) specific as follows uses material；(2) net (3) processed stretches correction (4) slitting trimming (5) leveling calibration net thick (6) winding packaging.It invents to have and precision, flatness, the mesh uniformity and the consistent effect of size and weight can be improved.
Description
Technical field
Invention is related to lightning protection field of components, more particularly to one kind can be applied to Aeronautics and Astronautics, wind-powered electricity generation, ship, weapons, electricity
Son, the lightning protection cold draw net of high ferro and marine equipment and manufacture craft and its special-purpose machinery.
Background technology
High-end equipment manufacture is quickly grown, and the manufacture and application of new material are particularly important.In the past few decades, fly
Machine manufacture is mainly metal material, and with the progress of science and technology, the demand of efficient aeronautical material is growing, intensity height, matter
The composite materials such as light glass, carbon fiber are measured largely to be used.Application for composite material, there are the defect of poorly conductive,
By easily impaired when being struck by lightning, therefore effective lightning Protection seems very necessary.Drawn metal net is covered in composite material
Surface, formed whole after solidification, composite material can be used for fuselage, wing, empennage, winglet, blade, engine nacelle and whole
The manufacture at the positions such as stream cover.When aircraft is by being struck by lightning, scattered current can be carried out to the surface of composite material, effective protection is multiple
Condensation material avoids or reduces the damage that thunder and lightning is brought.Extension net shocking preventing technology is relatively more for blade of wind-driven generator, Ke Yibao
Protect electrical heating deicing device and carbon fiber beam.Since the weather conditions of wind field are very severe, winter often will appear blade icing
The case where, when blade freezes it is serious when, blade broken can be caused, brought about great losses, the popularization of extension net shocking preventing technology can be with
Effective protection deicer, makes wind turbine work normally, and brings considerable economic benefit and social benefit.Large-scale fan blade,
Carbon fiber girder, extension net is needed to be integrally formed with carbon fibre composite as a kind of new material, it can be with comprehensive anti-
Thunder, protection carbon crossbeam is impaired, this technology belongs to the development phase at home.In addition to above-mentioned field, cold draw net can be used for
The electromagnetic shielding of weapons, high ferro, shelter, ship, marine equipment and various instrument boards.It is adopted in addition, producing above-mentioned extension net
Net puller, because controlling less accurate and not being finely adjusted, therefore manufacturing process is relatively rough, and final extension net also reaches
Less than standard.
Invention content
In view of the above problems, precision, flatness, the mesh uniformity and ruler can be improved in the one kind that is designed to provide of invention
Very little the lightning protection cold draw net and manufacture craft and its special-purpose machinery consistent with weight.
To achieve the above object, a kind of manufacture craft of lightning protection cold draw net of offer is invented, wherein specific steps are such as
Under：
(1) material, the main metallic coil band for using red copper or aluminium are used；
(2) net processed：
A, first metallic coil band is packed on the first unreeling machine and carries out blowing；
B, metallic coil band is sent into extension net machine later, using the numerical control servo feed appliance on extension net machine metallic coil
Band is sent between loading and unloading roller；
C, again to being sent into cutting die up and down from the metallic coil band that loading and unloading roller uniformly continuous comes out, with 800 times per minute
Speed is metal tape shear tension at the metal mesh with diamond-shaped meshes；
D, the metal mesh of shear tension is sent on the first winder and receive net in rolls；
(3) correction is stretched：
To avoid metal mesh from generating non-uniform stress, the metal for being extended to diamond hole A, will be first carried out on the second unreeling machine
Net is extended, while adjusting tensile force；
B, metal extension net is aligned at the being wound in four-roller DC speed regulation of S-shaped on levelling machine later, carries out stretching smoothing
Metal extends net；The side crooked radian of metal extension net can be allowed to be less than 1MM/6M by this procedure, surface irregularity degree is less than
2MM/6M, and eliminate wooden dipper song defect；
C, receive net in rolls to metal extension net using the second winder；
(4) slitting trimming：
More accurate metal extends net width and selvage bending has a better straightness to reach, and A, will pass through and stretch correction
Metal extension net unreels on third unreeling machine；
B, slitting trimming, the wide essence of net after cutting are carried out according to width requirement parameter to metal extension net by cutting machine later
It spends error and is less than 0.05MM, further correct the both sides straightness of wire side；
C, the metal extension net through slitting trimming is wound by third winder again；
(5) leveling calibration net is thick：
Metal extension net after slitting trimming is the requirement for meeting thickness, further increases flatness and the surface of wire side
Presentation quality needs to calibrate the thick technique of net by leveling, the metal extension net after slitting trimming A, is mounted in band tension
On 4th unreeling machine of correction；B, it is sent into twin rollers later, ensures that the thickness of net reaches requirement using the pressure between two rollers
Thickness；C, metal extension net carries out last wire side smoothing by straightening machine again after pressing, after this rolling and smoothing
It is certifiable less than 0.01MM and more smooth that metal extends thickness of net error precision；D, net is extended to metal by the 4th winder again
It is wound；
(6) winding packaging：
On the 4th winder with brown paper and polychlorostyrene alkene film carry out it is preliminary pack, unload reel wire later, complete
Produce last process.
In some embodiments, the electricity with next procedure materials speed automatic uniform blowing is provided on the first unreeling machine
Control inductor.
In some embodiments, diamond-shaped meshes are clipped be drawn into after long-pitch be 1-10MM, short pitch 0.5-
5MM。
In some embodiments, the thickness of metallic coil band is 0.05-0.2MM, and width is the coiled strip of 20-1500MM, firmly
Spend ranging from HV50-200.
Another goal of the invention is to provide a kind of lightning protection cold draw net processed by above-mentioned manufacture craft, wherein
Including diamond mesh, and in diamond-type metal expanded metal net with outward extension on the net.Expanded metal net and diamond-type metal
The rhombus net for the extension that extends outwardly is formed after net combination.
Another goal of the invention is to provide a kind of special-purpose machinery that lightning protection cold draw net manufacture craft uses, wherein including
The extension net device of shear tension diamondwise mesh metal mesh is carried out to metallic coil band, is equipped in extension net device side to avoid
Metal mesh generate non-uniform stress and to metal mesh stretch smoothing at metal extension net four-roller DC speed regulation aligning levelling machine,
The cutting for having more preferable straightness to metal extension net width and selvage bending is equipped in four-roller DC speed regulation aligning levelling machine side
Device, and the flatness and table for meeting metal extension thickness of net requirement and further increasing wire side are equipped in cutting machine device side
The two pairs of rollers apparatus for correcting of face presentation quality.
In some embodiments, extension net device includes the first unreeling machine and is equipped with to metal in the first unreeling machine side
Winding carries out the extension net machine of shear tension diamondwise mesh metal mesh, and is equipped with to extend to net to metal in extension net machine and carry out
Receive the first coiled winder of net.First unreeling machine includes the first rack, is equipped in the first rack and places the of metallic coil band
One dispensing shaft is equipped with first pressure induction roller, the first pressure induction roller side of transmission metallic coil band in the first dispensing shaft side
The first buffer roll equipped with transmission metallic coil band, and it is equipped with the First Transition roller of transmission metallic coil band in the first buffer roll side.
Extension net machine includes cabinet, is equipped with to connect with First Transition roller on cabinet and transmits the charging guided way of metallic coil band, feeding
Eccentric main axis that guided way side is equipped with, is set the stretched vertically mechanism being equipped with below eccentric main axis in stretched vertically mechanism
Lateral the moving of some numerical control vertical lift circuits, the cooperation stretched vertically mechanism shear tension being equipped with below stretched vertically mechanism
Motivation structure, and be equipped with below transverse moving mechanism and metallic coil band carried out cutting into the cutting die of diamond hole metal mesh, in cutting die
The accurate digital control servo motor and cutting die micro-adjusting mechanism being equipped with.First winder includes below the cutting die in extension net cabinet
The servo Scroll being equipped with and the frequency control driving motor being equipped on servo Scroll.First pressure induction roller rises as a result,
To the pulling force of induction net, translation left and right.Eccentric main axis push metallic coil band number by numerical control be vertically moved up or down circuit adjusted
Section.The gap of cutting die micro-adjusting mechanism adjustable knife die.
In some embodiments, four-roller DC speed regulation aligning levelling machine includes being adjusted to the metal mesh after shear tension
Second unreeling machine of tensile force, the four-roller straightener being equipped in the second unreeling machine side, and be equipped in four-roller straightener side
Second winder.Second unreeling machine includes extending the second rack that net machine side is equipped with, be equipped in the second rack second
Dispensing shaft, the second transition roller being equipped in the second dispensing shaft side, the second pressure being equipped in the second transition roller side incude roller,
And the third transition roller being equipped in second pressure induction roller side.Four-roller straightener includes third rack, is set in third rack
Have and coordinates the first alignment roller of transmission alignment metal mesh with third transition roller, is equipped with transmission alignment metal in the first alignment roller side
Second alignment roller of net, the other side are equipped with across the third school of the first alignment roller and the second alignment roller cooperation transmission alignment metal mesh
Straight roller, and the 4th school being equipped between roller and the first alignment roller with third alignment roller cooperation transmission alignment metal mesh is straightened in third
Straight roller.Second winder includes the 4th rack, be equipped in the 4th rack with the 4th transition roller of the 4th alignment roller transmission, the
The third pressure sensitive roller that four transition roller sides are equipped with and the 5th transition roller being equipped in third pressure sensitive roller side, and
Five transition roller sides are equipped with motor-driven first collecting shaft.The thickness requirement of metal mesh can be improved as a result,.As a result, to metal
The smooth of net is corrected.
In some embodiments, cutting device include third unreeling machine, the cutting machine that is equipped in third unreeling machine side
With the third winder being equipped in cutting machine side.The third that third unreeling machine includes the 5th rack, is equipped in the 5th rack
Dispensing shaft, the 4th pressure sensitive roller being equipped in third dispensing shaft side, be equipped in the 4th pressure sensitive roller side it is second slow
Roller is rushed, and the 6th transition roller being equipped in the second buffer roll side.Cutting machine include the 6th rack, in the 6th rack be equipped with
The directive wheel of 6th transition roller connection, the carving knife being equipped in directive wheel side, and be equipped in carving knife side and connect with carving knife
The leftover bits and pieces of material Scroll connect.Third winder includes the 7th rack, is equipped in the 7th rack the 7th transition roller, in the 7th mistake
The third buffer roll and the 8th transition roller being equipped in third buffer roll side that roller side is equipped with are crossed, and in the 8th transition roller side
Equipped with motor-driven second collecting shaft.It is first to cut metal selvage as a result, further increases the flatness of metal mesh later.
In some embodiments, pair that two pairs of rollers apparatus for correcting includes the 4th unreeling machine, is equipped in the 4th unreeling machine side
Roller machine, the straightening machine being equipped in twin rollers side, and the 4th winder that is equipped in straightening machine side.4th unreeling machine includes the
Eight racks, the 4th dispensing shaft being equipped in the 8th rack, the 5th pressure sensitive roller being equipped in the 4th dispensing shaft side,
The 4th buffer roll that five pressure sensitive roller sides are equipped with, and the 9th transition roller that is equipped in the 4th buffer roll side.Twin rollers packet
Workbench is included, and is equipped with the upper roller being connect with the 9th transition roller and lower roll on the table.Straightening machine is included in upper roller and lower roll
Side is equipped with the straightener roll of conveying metal extension net.4th winder include the 9th rack, be equipped in the 9th rack the tenth
Transition roller, the 5th buffer roll being equipped in the tenth transition roller side and the 11st transition roller being equipped in the 5th buffer roll side,
And it is equipped with motor-driven third collecting shaft in the 11st transition roller side.The thickness requirement of metal extension net is improved as a result,.
The beneficial effects of the invention are as follows consistent with precision, flatness, the mesh uniformity and size and weight can be improved
Effect.Since the manufacture craft of lightning protection cold draw net is to be sent into the expanded net machine guide table of metallic coil band to watch with numerical control
Between taking the loading and unloading roller of feeding circuit, under the control of accurate digital control servo motor above and below the feeding of uniformly continuous in cutting die,
So reduce because mechanical feed precision is not high, feeding unevenness generate travers the defects of, with 800 times per minute speed handles
Metal sheet band shear tension is at the metal mesh with diamond-shaped meshes, and upper cutting die fixes diamond-shaped meshes long-pitch (1-10M M), by machine
The numerical control vertical lift system control mesh short pitch (0.5-5MM) of device has metal tape shear tension at the requirement for meeting parameter
There is the metal mesh of diamond hole.It extends net machine and uses advanced design concept, using elaborate servo digital control system pushing precision error
Less than 0.005MM, because feeding is uniform, the small travers for eliminating product of error ensure that the surface density of product well.For
Ensure the metal mesh that sizing grid is consistent, eliminates wide screen face out-of-flatness, can produce the very high wide size of mesh precision, mesh precision
Error is less than 0.01MM, and surface density error is can be controlled within 5G/M2, to improve the overall leveling of wide screen, is set in upper lower slide
Cutting die micro-adjusting mechanism is counted, control accuracy can be accurate to 0.001MM.To ensure that the winding without damage of forming mesh uses electricity
Son induction tension system, automatically controls in winding pulling force wrapup procedure and keeps mesh indeformable, foldover, net volume be not neat for wire side.
Stretch in correction due to metal material and stretch mesh technique unavoidably make made of metal mesh generate non-uniform stress, from
And metal mesh is caused to have the defects of bending, surface irregularity, bent wooden dipper, it is necessary to use and stretch correcting process together.It is put using second
Volume machine loads onto the diamond hole metal mesh of extension forming (with tension deviation-rectifying system), and adjusting tension (15-25KG ranges) will
Metal extends net and is aligned on four rollers of levelling machine at the four-roller DC speed regulation specially designed that is wound in of S shapes, four-roller design point
It not being driven by four direct current generators, the characteristic that can stablize stepless speed regulation using direct current generator is equipped with special velocity feedback circuits,
The speed for accurately controlling each roller, the tensile stress generated using the speed difference between four rollers stretch smoothing metal reel wire, warp
Crossing this procedure can allow the side crooked radian of net to be less than 1M M/6M, and surface irregularity degree is less than 2MM/6M, and eliminates wooden dipper song and lack
It falls into, it is coiled to receive net using 1300B type winders.Slitting trimming process, this procedure are to ensure more accurate product width, disappearing
Except selvage bending has better straightness.It will be wrapped on 1300 unreeling machines by the metal mesh for stretching correction, by unreeling machine
Pressure sensitive roller, buffer roll, transition roller unreel, reuse by improving dedicated metal mesh banding machine by banding machine guiding
Device, cutting cutter shaft, by width requirement parameter slitting trimming, the net width trueness error after cutting is less than 0.05MM, further school
The both sides straightness of positive wire side, then this road is just completed by the collecting shaft winding on cutting machine and cuts network process.Leveling calibration net is thick
It is the thickness met the requirements that technique, which is then the metal mesh after cutting, further increases flatness, the appearance quality of wire side,
Design need to pass through the thick technique of leveling calibration net together, be operated using to roll squeezer, straightening machine and mating retractable volume equipment.Through
The metal mesh crossed after cutting loads onto the unreeling machine rectified a deviation with tension, enters two pairs of rollers by pressure sensitive roller, buffer roll, transition roller
Machine passes through servo motor adjustment up-down rollers gap, after ensureing that the thickness of net reaches requirement thickness using the pressure between two rollers, fortune
Row equipment.Netcom's overcorrection machine by flattening is carried out last wire side smoothing, is extended by this rolling and metal after smoothing
Thickness of net error precision is certifiable less than 0.01MM and more smooth.Finally use with tension rectify a deviation 1300 type winder into
It is coiled that row receives net, on Scroll with brown paper and polychlorostyrene alkene film carry out it is preliminary pack, unload reel wire and complete production most
Technique afterwards.Therefore, the above-mentioned cold draw net for anti-lightning strike electromagnetic shielding, (as needed using bulk metal thin-band material
Can be copper, nickel, aluminium etc.) forming of extending, smooth (wire side thickness is accurate to 0.01MM) the grid longitude and latitude node of wire side is non-overlapping, whole
A wire side silk stalk size accuracy can be controlled in 0.01MM, and the surface density error of net can control within 5g/m2, and percent opening maximum can
Reach 80%, can arbitrarily adjust, can answer extensively in series of parameters such as mesh, silk stalk, thickness, surface densities according to actual needs
For anti-lightning strike and electromagnetic shielding field.Realize that improve precision, flatness, the mesh uniformity and size and weight consistent
Effect.
Description of the drawings
Fig. 1 is the fabrication processing figure of invention；
Fig. 2 is the structural schematic diagram of diamond mesh；
Fig. 3 is the structural schematic diagram of junior unit in diamond mesh；
Fig. 4 is the structural schematic diagram that net device is extended in the present invention；
Fig. 5 is the structural schematic diagram of extension net machine shown in Fig. 2；
Fig. 6 is the structural schematic diagram that four-roller DC speed regulation aligns levelling machine in the present invention；
Fig. 7 is the structural schematic diagram of cutting machine in the present invention；
Fig. 8 is the structural schematic diagram of two pairs of rollers apparatus for correcting in the present invention.
Specific implementation mode
Utility model is described in further detail below in conjunction with the accompanying drawings.
As shown in Figure 1, a kind of manufacture craft of lightning protection cold draw net, wherein be as follows：
(1) material, the main metallic coil band for using red copper or aluminium are used；
(2) net processed：A, first metallic coil band is packed on the first unreeling machine and carries out blowing；
B, metallic coil band is sent into extension net machine later, using the numerical control servo feed appliance on extension net machine metallic coil
Band is sent between loading and unloading roller；C, again to being sent into cutting die up and down from the metallic coil band that loading and unloading roller uniformly continuous comes out, with every
800 speed of minute is metal tape shear tension at the metal mesh with diamond-shaped meshes；D, the metal mesh of shear tension is sent
Enter and carries out receiving net on the first winder in rolls；(3) correction is stretched：To avoid metal mesh from generating non-uniform stress, A, first by the
The metal extension net for being extended to diamond hole is carried out on two unreeling machines, while adjusting tensile force；B, metal is extended into net into S later
Shape is wound on four-roller DC speed regulation aligning levelling machine, carries out stretching smoothing metal extension net；Gold can be allowed by this procedure
The side crooked radian for belonging to extension net is less than 1MM/6M, and surface irregularity degree is less than 2MM/6M, and eliminates wooden dipper song defect；C, using
Two winders receive net in rolls to metal extension net；(4) slitting trimming：Net width and net are extended to reach more accurate metal
Side bending has better straightness, A, will be unreeled on third unreeling machine by stretching calibration metal extension net；B, Zhi Houyou
Cutting machine carries out slitting trimming to metal extension net according to width requirement parameter, and the net width trueness error after cutting is less than
0.05MM further corrects the both sides straightness of wire side；C, again by third winder to through slitting trimming metal extend net into
Row winding；(5) leveling calibration net is thick：Metal extension net after slitting trimming is the requirement for meeting thickness, further increases net
The flatness and appearance quality in face need to calibrate the thick technique of net by leveling, A, by the metal after slitting trimming
Extension net is mounted on the 4th unreeling machine rectified a deviation with tension；B, it is sent into twin rollers, is ensured using the pressure between two rollers later
The thickness of net reaches requirement thickness；C, metal extension net carries out last wire side smoothing, warp by straightening machine again after pressing
It crosses this rolling and metal extension thickness of net error precision after smoothing is certifiable less than 0.01MM and more smooth；D, it is received again by the 4th
Volume machine winds metal extension net；(6) winding packaging：With brown paper and polychlorostyrene, alkene film carries out on the 4th winder
Preliminary packaging unloads reel wire later, completes production last process.It is provided on first unreeling machine with next procedure materials speed
The automatically controlled inductor of automatic uniform blowing.Diamond-shaped meshes are clipped be drawn into after long-pitch be 1-10MM, short pitch 0.5-
5MM.The thickness of metallic coil band is 0.05-0.2MM, and width is the coiled strip of 20-1500MM, hardness range HV50-200.
As Figure 2-3, a kind of lightning protection cold draw net processed by above-mentioned manufacture craft, wherein including water chestnut
Shape metal mesh 01, and the expanded metal net with outward extension on diamond mesh 01.Expanded metal net and diamond mesh
The rhombus net for the extension that extends outwardly is formed after 01 combination.
As shown in Figure 4-8, a kind of special-purpose machinery that lightning protection cold draw net manufacture craft uses, including metallic coil is brought into
The extension net device 02 of row shear tension diamondwise mesh metal mesh 01 is equipped in 02 side of extension net device to avoid metal mesh
01 generate non-uniform stress and to metal mesh 01 stretch smoothing at metal extension net four-roller DC speed regulation aligning levelling machine 03,
Being equipped in 03 side of four-roller DC speed regulation aligning levelling machine has more preferable straightness to divide metal extension net width and selvage bending
Cutting apparatus 04, and 04 side of cutting machine device be equipped with meet metal extension thickness of net require and further increase the smooth of wire side
The two pairs of rollers apparatus for correcting 05 of degree and appearance quality.
Extension net device 02 includes that the first unreeling machine 21 and being equipped in 21 side of the first unreeling machine cuts metallic coil band
The extension net machine 22 for being drawn into diamond-shaped meshes metal mesh is cut, and is equipped in extension net machine 22 and receipts net is carried out to metal extension net
The first coiled winder 23.First unreeling machine 21 includes the first rack 211, is equipped in the first rack 211 and places metallic coil
First dispensing shaft 212 of band is equipped with the first pressure induction roller 213 of transmission metallic coil band, the in 212 side of the first dispensing shaft
One pressure sensitive roller, 213 side is equipped with the first buffer roll 214 of transmission metallic coil band, and is equipped in 214 side of the first buffer roll
It is driven the First Transition roller 215 of metallic coil band.Extension net machine 22 is equipped with including cabinet 221, on cabinet 221 and First Transition
The charging guided way 222 of the connection transmission metallic coil band of roller 215, feed eccentric main axis 223 that guided way 222 side is equipped with,
The stretched vertically mechanism 224 being equipped with below eccentric main axis 223, the numerical control vertical lift electricity being equipped in stretched vertically mechanism 224
Road, the transverse moving mechanism 226 for coordinating 224 shear tension of stretched vertically mechanism being equipped with below stretched vertically mechanism 224, and
It is equipped with below transverse moving mechanism 226 and metallic coil band is carried out cutting into the cutting die of diamond hole metal mesh 01, is set on cutting die
Some accurate digital control servo motors 227 and cutting die micro-adjusting mechanism 228.First winder 23 includes the knife in extension net machine 22 casees
The servo Scroll 231 being equipped with and the frequency control driving motor 232 being equipped on servo Scroll 231 below mould.First pressure
Power induction roller 213 plays the pulling force of induction net, translation left and right.Eccentric main axis 223 push metallic coil band number by numerical control hang down
Drop circuit is gone straight up to be adjusted.The gap of 228 adjustable knife die of cutting die micro-adjusting mechanism.Four-roller DC speed regulation is aligned levelling machine 03 and is wrapped
Include the second unreeling machine 31 of tensile force is adjusted to the metal mesh 01 after shear tension, is equipped in 31 side of the second unreeling machine four
Roller straightener 32, and the second winder 33 for being equipped in 32 side of four-roller straightener.Second unreeling machine 31 is included in extension net machine
The second rack 311 that 22 sides are equipped with, the second dispensing shaft 312 being equipped in the second rack 311, in the second dispensing shaft 312 1
The second transition roller 313 that side is equipped with, the second pressure being equipped in 313 side of the second transition roller incude roller 314, and in second pressure
The third transition roller 315 that 314 side of induction roller is equipped with.Four-roller straightener 32 includes third rack 321, in third rack 321
It is set equipped with coordinating the first alignment roller 322 of transmission alignment metal mesh 01 with third transition roller 315, being straightened 322 side of roller first
There are the second alignment roller 323 of transmission alignment metal mesh 01, the other side to be equipped with across the first alignment roller 322 and second and be straightened roller 323
The third of cooperation transmission alignment metal mesh 01 is straightened roller 324, and is equipped between third alignment roller 324 and first is straightened roller 322
With the 4th alignment roller 325 of the third alignment cooperation transmission alignment metal mesh 01 of roller 324.Second winder 33 includes the 4th rack
331, the 4th transition roller 332 transmitted with the 4th alignment roller 325 is equipped in the 4th rack 331, in 332 side of the 4th transition roller
The third pressure sensitive roller 333 being equipped with and the 5th transition roller 334 being equipped in 333 side of third pressure sensitive roller, and the 5th
334 side of transition roller is equipped with motor-driven first collecting shaft 335.The thickness requirement of metal mesh 01 can be improved.To metal mesh 01
Smooth be corrected.42 and of cutting machine that cutting device 04 includes third unreeling machine 41, is equipped in 41 side of third unreeling machine
In the third winder 43 that 42 side of cutting machine is equipped with.Third unreeling machine 41 includes the 5th rack 411, in the 5th rack 411
The third dispensing shaft 412 that is equipped with, the 4th pressure sensitive roller 413 being equipped in 412 side of third dispensing shaft, in the 4th pressure sensitive
The second buffer roll 414 that 413 side of roller is equipped with, and the 6th transition roller 415 that is equipped in 414 side of the second buffer roll.Cutting machine
42 include the 6th rack 421, in the 6th rack 421 be equipped with connect with the 6th transition roller 415 directive wheel 422, in directive wheel
The carving knife 423 that 422 sides are equipped with, and the leftover bits and pieces of material Scroll being connect with carving knife 423 is equipped in 423 side of carving knife
424.Third winder 43 include the 7th rack 431, be equipped in the 7th rack 431 the 7th transition roller 432, in the 7th transition
The third buffer roll 433 and the 8th transition roller 434 being equipped in 433 side of third buffer roll that 432 side of roller is equipped with, and the 8th
434 side of transition roller is equipped with motor-driven second collecting shaft 435.01 side of metal mesh is first cut, further increases metal later
The flatness of net 01.Two pairs of rollers apparatus for correcting 05 includes the 4th unreeling machine 51, is equipped in 51 side of the 4th unreeling machine twin rollers 52,
In the straightening machine 53 that 52 side of twin rollers is equipped with, and the 4th winder 54 that is equipped in 53 side of straightening machine.4th unreeling machine 51
Including the 8th rack 511, the 4th dispensing shaft 512 being equipped in the 8th rack 511, it is equipped in 512 side of the 4th dispensing shaft
5th pressure sensitive roller 513, the 4th buffer roll 514 being equipped in 513 side of the 5th pressure sensitive roller, and in the 4th buffer roll
The 9th transition roller 515 that 514 sides are equipped with.Twin rollers 52 include workbench 521, and are equipped with and the 9th mistake on workbench 521
Cross the upper roller 522 and lower roll 523 of the connection of roller 515.Straightening machine 53 is included in upper roller 522 and 523 side of lower roll is equipped with conveying metal
Extend the straightener roll 531 of net.The tenth transition roller that 4th winder 54 includes the 9th rack 541, is equipped in the 9th rack 541
542, the 5th buffer roll 543 being equipped in 542 side of the tenth transition roller and the 11st mistake being equipped in 543 side of the 5th buffer roll
Roller 544 is crossed, and motor-driven third collecting shaft 545 is equipped in 544 side of the 11st transition roller.Improve the thickness of metal extension net
Degree requires.
Above-described is only some embodiments of invention.For those of ordinary skill in the art, it is not taking off
Under the premise of conceiving from innovation and creation, various modifications and improvements can be made, these belong to the protection domain of utility model.
Claims (10)
1. a kind of manufacture craft of lightning protection cold draw net, wherein be as follows：
(1) material, the main metallic coil band for using red copper or aluminium are used；
(2) net processed：
A, first metallic coil band is packed on the first unreeling machine and carries out blowing；
B, metallic coil band is sent into extension net machine later, metallic coil band is sent using the numerical control servo feed appliance on extension net machine
To between loading and unloading roller；
C, again to being sent into cutting die up and down from the metallic coil band that loading and unloading roller uniformly continuous comes out, with 800 speed per minute
Metal tape shear tension at the metal mesh with diamond-shaped meshes；
D, the metal mesh of shear tension is sent on the first winder and receive net in rolls；
(3) correction is stretched：
To avoid metal mesh from generating non-uniform stress, the metal extension for being extended to diamond hole A, will be first carried out on the second unreeling machine
Net, while adjusting tensile force；
B, metal extension net is aligned at the being wound in four-roller DC speed regulation of S-shaped on levelling machine later, carries out stretching smoothing metal
Extend net；The side crooked radian of metal extension net can be allowed to be less than 1MM/6M by this procedure, surface irregularity degree is less than 2MM/
6M, and eliminate wooden dipper song defect；
C, receive net in rolls to metal extension net using the second winder；
(4) slitting trimming：
More accurate metal extends net width and selvage bending has a better straightness to reach, and A, will pass through and stretch calibration metal
Extension net unreels on third unreeling machine；
B, slitting trimming is carried out according to width requirement parameter to metal extension net by cutting machine later, the net width precision after cutting is missed
Difference is less than 0.05MM, further corrects the both sides straightness of wire side；
C, the metal extension net through slitting trimming is wound by third winder again；
(5) leveling calibration net is thick：
Metal extension net after slitting trimming is the requirement for meeting thickness, further increases the flatness and appearance of wire side
Quality needs to calibrate by leveling and nets thick technique, and the metal extension net after slitting trimming A, is mounted in band tension correction
The 4th unreeling machine on；B, it is sent into twin rollers later, ensures that the thickness of net reaches requirement thickness using the pressure between two rollers；
C, metal extension net carries out last wire side smoothing by straightening machine again after pressing, expands by this rolling and metal after smoothing
It is certifiable less than 0.01MM and more smooth to open up thickness of net error precision；D, metal extension net is received by the 4th winder again
Volume；
(6) winding packaging：
On the 4th winder with brown paper and polychlorostyrene alkene film carry out it is preliminary pack, unload reel wire later, complete production
Last process.
2. a kind of manufacture craft of lightning protection cold draw net according to claim 1, which is characterized in that described first is put
The automatically controlled inductor with next procedure materials speed automatic uniform blowing is provided on volume machine.
3. a kind of manufacture craft of lightning protection cold draw net according to claim 2, which is characterized in that the diamond-shaped meshes
It is clipped be drawn into after long-pitch be 1-10MM, short pitch 0.5-5MM.
4. a kind of manufacture craft of lightning protection cold draw net according to claim 1,2 or 3, which is characterized in that the gold
The thickness for belonging to winding is 0.05-0.2MM, and width is the coiled strip of 20-1500MM, hardness range HV50-200.
5. a kind of lightning protection cold draw net processed by above-mentioned manufacture craft, which is characterized in that including diamond mesh,
And in diamond-type metal expanded metal net with outward extension on the net；Shape after the expanded metal net is combined with diamond mesh
At the rhombus net for the extension that extends outwardly.
6. a kind of special-purpose machinery that lightning protection cold draw net manufacture craft uses, which is characterized in that including being carried out to metallic coil band
The extension net device of shear tension diamondwise mesh metal mesh is equipped in extension net device side to avoid metal mesh from generating unevenness
Even stress and to metal mesh stretch smoothing at the four-roller DC speed regulation aligning levelling machine of metal extension net, in four-roller DC speed regulation
Aligning levelling machine side is equipped with the cutting device for having more preferable straightness to metal extension net width and selvage bending, and in cutting machine
Device side is equipped with pair for meeting flatness and appearance quality that metal extension thickness of net required and further increased wire side
Roller apparatus for correcting.
7. a kind of special-purpose machinery that lightning protection cold draw net manufacture craft uses according to claim 6, which is characterized in that
The extension net device include the first unreeling machine and the first unreeling machine side be equipped with to metallic coil band carry out shear tension at
The extension net machine of diamond-shaped meshes metal mesh, and be equipped in extension net machine and metal extension net is carried out to receive the first coiled winding of net
Machine；
First unreeling machine includes the first rack, be equipped in the first rack place metallic coil band the first dispensing shaft,
First dispensing shaft side is equipped with the first pressure induction roller of transmission metallic coil band, first pressure induction roller side is equipped with transmission metal
First buffer roll of winding, and it is equipped with the First Transition roller of transmission metallic coil band in the first buffer roll side；
The extension net machine includes cabinet, is equipped with the charging guiding for connecting transmission metallic coil band with First Transition roller on cabinet
Rail, the eccentric main axis being equipped in charging guided way side, the stretched vertically mechanism being equipped with below eccentric main axis, in stretched vertically
The cooperation stretched vertically mechanism shear tension that the numerical control that mechanism is equipped with is vertically moved up or down circuit, is equipped with below stretched vertically mechanism
Transverse moving mechanism, and be equipped with below transverse moving mechanism and to metallic coil band cut into the knife of diamond hole metal mesh
Mould, the accurate digital control servo motor being equipped on cutting die and cutting die micro-adjusting mechanism；
First winder includes the servo Scroll being equipped with below the cutting die extended in net cabinet and is wound in servo
The frequency control driving motor that axis is equipped with.
8. a kind of special-purpose machinery that lightning protection cold draw net manufacture craft uses according to claim 6, which is characterized in that
The described four-roller DC speed regulation aligning levelling machine include to the metal mesh after shear tension adjust tensile force the second unreeling machine,
In the four-roller straightener that the second unreeling machine side is equipped with, and the second winder for being equipped in four-roller straightener side；
Second unreeling machine includes that the second rack being equipped in extension net machine side, second be equipped in the second rack are put
Material axis, the second transition roller being equipped in the second dispensing shaft side, the second pressure being equipped in the second transition roller side incude roller, and
In the third transition roller that second pressure induction roller side is equipped with；
The four-roller straightener includes third rack, is equipped with to coordinate with third transition roller in third rack and transmits alignment metal
First alignment roller of net is equipped with the second alignment roller of transmission alignment metal mesh in the first alignment roller side, the other side be equipped with across
The third of first alignment roller and the second alignment roller cooperation transmission alignment metal mesh is straightened roller, and is straightened roller and the first alignment in third
The 4th alignment roller with third alignment roller cooperation transmission alignment metal mesh is equipped between roller；
Second winder includes the 4th rack, is equipped with the 4th transition with the 4th alignment roller transmission in the 4th rack
Roller, the third pressure sensitive roller being equipped in the 4th transition roller side and the 5th transition being equipped in third pressure sensitive roller side
Roller, and it is equipped with motor-driven first collecting shaft in the 5th transition roller side.
9. a kind of special-purpose machinery that lightning protection cold draw net manufacture craft uses according to claim 6, which is characterized in that
The cutting device includes third unreeling machine, the cutting machine being equipped in third unreeling machine side and is equipped in cutting machine side
Third winder；
The third unreeling machine includes the 5th rack, is equipped in the 5th rack third dispensing shaft, in third dispensing shaft one
The 4th pressure sensitive roller that side is equipped with, the second buffer roll being equipped in the 4th pressure sensitive roller side, and in the second buffer roll one
The 6th transition roller that side is equipped with；
The cutting machine includes the 6th rack, the directive wheel being connect with the 6th transition roller is equipped in the 6th rack, is being oriented to
The carving knife that wheel side is equipped with, and the leftover bits and pieces of material Scroll being connect with carving knife is equipped in carving knife side；
The third winder includes the 7th rack, is equipped in the 7th rack the 7th transition roller, in the 7th transition roller one
The third buffer roll and the 8th transition roller being equipped in third buffer roll side that side is equipped with, and it is equipped with electricity in the 8th transition roller side
Second collecting shaft of machine driving.
10. a kind of special-purpose machinery that lightning protection cold draw net manufacture craft uses according to claim 6, feature exist
In, the two pairs of rollers apparatus for correcting include the 4th unreeling machine, the twin rollers that are equipped in the 4th unreeling machine side, in twin rollers side
The straightening machine being equipped with, and the 4th winder that is equipped in straightening machine side；
4th unreeling machine includes the 8th rack, is equipped in the 8th rack the 4th dispensing shaft, in the 4th dispensing shaft one
The 5th pressure sensitive roller that side is equipped with, the 4th buffer roll being equipped in the 5th pressure sensitive roller side, and in the 4th buffer roll one
The 9th transition roller that side is equipped with；
The twin rollers include workbench, and are equipped with the upper roller being connect with the 9th transition roller and lower roll on the table；
The straightening machine is included in upper roller and lower roll side is equipped with the straightener roll of conveying metal extension net；
4th winder includes the 9th rack, is equipped in the 9th rack the tenth transition roller, in the tenth transition roller one
The 5th buffer roll and the 11st transition roller being equipped in the 5th buffer roll side that side is equipped with, and set in the 11st transition roller side
There is motor-driven third collecting shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810080265.5A CN108296350A (en) | 2018-01-27 | 2018-01-27 | A kind of lightning protection cold draw net and manufacture craft and its special-purpose machinery |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810080265.5A CN108296350A (en) | 2018-01-27 | 2018-01-27 | A kind of lightning protection cold draw net and manufacture craft and its special-purpose machinery |
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| CN108296350A true CN108296350A (en) | 2018-07-20 |
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| CN201810080265.5A Pending CN108296350A (en) | 2018-01-27 | 2018-01-27 | A kind of lightning protection cold draw net and manufacture craft and its special-purpose machinery |
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Cited By (6)
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| CN110228104A (en) * | 2019-03-29 | 2019-09-13 | 熊秀 | A kind of diamond shape lightning protection metal mesh molding equipment, preparation method and diamond shape lightning protection metal mesh |
| CN113909376A (en) * | 2021-10-13 | 2022-01-11 | 大连泽晟新材料有限公司 | Integrated three-dimensional metal net and production equipment thereof |
| CN114260648A (en) * | 2021-12-04 | 2022-04-01 | 佛山市顺德区天伦实业有限公司 | Forming process for aluminum filter screen of range hood |
| CN114412673A (en) * | 2022-03-03 | 2022-04-29 | 毛清术 | Internal core component of internal combustion engine fuel processor |
| CN116833283A (en) * | 2023-08-31 | 2023-10-03 | 江苏金松新材料有限公司 | Elastic structure flow field net and processing stamping equipment and processing technology thereof |
| CN117732982A (en) * | 2024-02-19 | 2024-03-22 | 四川腾邦科技有限公司 | Multifunctional stamping system and stamping method for magnetic rotating motor iron core |
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| CN116833283A (en) * | 2023-08-31 | 2023-10-03 | 江苏金松新材料有限公司 | Elastic structure flow field net and processing stamping equipment and processing technology thereof |
| CN116833283B (en) * | 2023-08-31 | 2023-10-31 | 江苏金松新材料有限公司 | Elastic structure flow field net and processing stamping equipment and processing technology thereof |
| CN117732982A (en) * | 2024-02-19 | 2024-03-22 | 四川腾邦科技有限公司 | Multifunctional stamping system and stamping method for magnetic rotating motor iron core |
| CN117732982B (en) * | 2024-02-19 | 2024-05-10 | 四川腾邦科技有限公司 | Multifunctional stamping system and stamping method for magnetic rotating motor iron core |
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