CN108291879B - Substrate defect detection device and detection method using the same - Google Patents
Substrate defect detection device and detection method using the same Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种基板缺陷检测装置及利用它的检测方法。更具体地,本发明涉及一种基板缺陷检测装置及利用它的检测方法,用于检测基板(glass)上产生的缺陷,通过缩短基板缺陷检测所需时间,可以改善工艺节拍时间(tact-time)及产率。The invention relates to a substrate defect detection device and a detection method using the same. More specifically, the present invention relates to a substrate defect detection device and a detection method using the same, which are used to detect defects generated on a substrate (glass), and can improve the tact-time by shortening the time required for substrate defect detection. ) and the yield.
背景技术Background technique
通常,光学显示器由基板和液晶层、对置基板等组成,光学显示器中LCD显示器通过多个制造工艺来制造。典型的制造工艺有曝光·蚀刻(Photo)工艺、彩色滤光器(Colorfilter)加工工艺、单元(Cell)装配工艺、模块(Module)装配工艺,其中将电路图案刻在基板上的曝光·蚀刻工艺反复实施以使电路层叠,是对精度有要求的工艺。Generally, an optical display is composed of a substrate, a liquid crystal layer, a counter substrate, and the like, and the LCD display in the optical display is manufactured through a plurality of manufacturing processes. Typical manufacturing processes include exposure and etching (Photo) process, color filter (Color filter) processing process, cell (Cell) assembly process, module (Module) assembly process, among which the exposure and etching process of engraving circuit patterns on the substrate It is a process that requires precision by repeating implementation to laminate circuits.
在这种曝光·蚀刻工艺之后,利用光学检测设备(AOI,Automatic OpticalInspection)检测电路图案是否良好地形成在基板上,当通过检测发现电路图案的开路(Open)或短路(Short)时,通过修复(Repair)工艺修复开路或短路。After this exposure and etching process, an optical inspection device (AOI, Automatic Optical Inspection) is used to inspect whether the circuit pattern is well formed on the substrate, and when an open or short circuit pattern is found through inspection, repair (Repair) process repairs open circuit or short circuit.
为了提高这种缺陷检测速度,重要的是在有限的工艺时间内利用光学检测设备找出尽可能多的缺陷,特别是随着批量生产产品的速度加快,在工艺阶段最短时间内检测出基板缺陷变得越来越重要。In order to increase the speed of such defect detection, it is important to use optical inspection equipment to find as many defects as possible within the limited process time, especially as the speed of mass production of products increases, the detection of substrate defects in the shortest time in the process stage become more and more important.
图1是根据现有技术的作为光学检测设备(AOI)的基板缺陷检测装置10的示意图,参照图1说明根据现有技术的基板缺陷检测装置10。FIG. 1 is a schematic diagram of a substrate
根据现有技术的基板缺陷检测装置10包括平台30、托架(gantry)20、移动块21、探头23。平台30上安放待检测的基板33,托架20沿X轴方向可移动地结合到平台30并按照检测工艺沿X轴方向移动。移动块21沿Y轴方向可移动地结合到托架20并具有探头23,基于移动使探头23位于基板33的缺陷上方。探头23通过托架20和移动块21移动到基板33的缺陷上方,移动到检测点的探头23检测出缺陷。The substrate
具体地,参照图1和图2说明利用根据现有技术的基板缺陷检测装置10检测多个缺陷的方法如下:将托架20沿X轴方向移动后停止,利用探头23检测缺陷①,再通过移动块21使探头23沿Y轴方向移动,以检测缺陷②。然后,将托架20沿X轴方向移动后停止,再通过移动块21使探头23沿Y轴方向移动,以检测缺陷③,此后通过反复进行托架20和移动块21的移动和停止动作依次检测缺陷④和缺陷⑤。Specifically, referring to FIGS. 1 and 2 , a method for detecting a plurality of defects using the substrate
如上所述的现有基板缺陷检测装置存在如下问题。The conventional substrate defect detection apparatus as described above has the following problems.
第一,在根据现有技术的托架结构中,移动块只能沿Y轴方向移动,因此探头只能检测X轴坐标相同的缺陷(X轴线上的缺陷),对于X轴坐标不同的缺陷,只有将托架沿X轴移动后,再进行检测。因此,随着探头沿Y轴方向移动的次数增多,缺陷检测所需时间会增加(参见图2)。First, in the bracket structure according to the prior art, the moving block can only move along the Y-axis direction, so the probe can only detect defects with the same X-axis coordinates (defects on the X-axis), and for defects with different X-axis coordinates , and only after moving the carriage along the X-axis, the detection is performed. Therefore, as the number of times the probe is moved in the Y-axis direction increases, the time required for defect detection increases (see Figure 2).
第二,为了检测缺陷,需要随时移动和停止大重量托架,当反复进行如上所述的动作时,由于托架的重量,检测装置会发生损坏,维修(maintenance)增多导致费用增加,而且由于反复进行移动和停止动作,缺陷检测所需时间会增加。Second, in order to detect defects, it is necessary to move and stop a heavy pallet at any time. When the above-mentioned operations are repeated, the inspection device will be damaged due to the weight of the pallet, the maintenance will be increased, and the cost will be increased. Repeated movement and stop operations increase the time required for defect detection.
发明内容SUMMARY OF THE INVENTION
技术问题technical problem
本发明一方面提供一种基板缺陷检测装置及利用它的检测方法,通过缩短基板缺陷检测所需时间,可以改善工艺节拍时间(tact-time)及产率。One aspect of the present invention provides a substrate defect detection device and a detection method using the same, which can improve tact-time and productivity by shortening the time required for substrate defect detection.
技术方案Technical solutions
根据本发明的一个方面提供一种基板缺陷检测装置,该检测装置包括:平台,其用于安放基板;托架,其沿X轴方向可移动地结合到所述平台;主移动块,其位于所述基板的上方且沿Y轴方向可移动地结合到所述托架;第一副移动块,其沿X轴方向可移动地结合到所述主移动块;探头,其设置在所述第一副移动块上以位于所述基板的上方,用于检测所述基板的缺陷;以及控制单元,其使所述托架沿X轴方向持续移动并控制相对于所述托架的所述副移动块的相对速度。According to one aspect of the present invention, there is provided a substrate defect inspection apparatus, the inspection apparatus includes: a platform for placing a substrate; a bracket movably coupled to the platform along an X-axis direction; a main moving block located at The upper part of the base plate is movably coupled to the bracket along the Y-axis direction; the first auxiliary moving block is movably coupled to the main moving block along the X-axis direction; the probe is arranged on the first auxiliary moving block. A pair of moving blocks are positioned above the base plate for detecting defects of the base plate; and a control unit, which makes the carriage move continuously along the X-axis direction and controls the pair of moving blocks relative to the carriage. The relative speed of the moving block.
所述第一副移动块可包括:水平副移动块,其与所述基板相对且沿X轴方向可移动地结合到所述主移动块;以及垂直副移动块,其沿Z轴方向弯折而结合到所述水平副移动块。The first sub-moving block may include: a horizontal sub-moving block which is opposite to the base plate and is movably coupled to the main moving block in the X-axis direction; and a vertical sub-moving block which is bent in the Z-axis direction And coupled to the horizontal sub-moving block.
所述基板缺陷检测装置还可包括:第二副移动块,其沿Z轴方向可移动地结合到所述垂直副移动块,所述探头可结合到所述第二副移动块以位于所述基板上方。The substrate defect detection apparatus may further include: a second sub-moving block movably coupled to the vertical sub-moving block along the Z-axis direction, and the probe may be coupled to the second sub-moving block to be positioned on the second sub-moving block. above the substrate.
所述控制单元将所述托架控制成以预设的恒定速度移动,并控制所述探头的检测动作,而且将第一副移动块控制成以与所述托架的移动速度相同的速度沿着与所述托架的移动方向相反的X轴方向移动,当所述探头针对所述基板的缺陷暂停时,可以检测所述基板的缺陷。The control unit controls the carriage to move at a preset constant speed, controls the detection action of the probe, and controls the first sub-moving block to move at the same speed as the carriage moving speed along the edge. Moving in the X-axis direction opposite to the moving direction of the carriage, when the probe is paused for the defect of the substrate, the defect of the substrate can be detected.
所述托架可包括:一对支架,其沿X轴方向移动且隔开设置在所述平台的两侧;以及托架主体,其被所述支架支撑而位于所述平台的上方。The bracket may include: a pair of brackets that move in the X-axis direction and are spaced apart on both sides of the platform; and a bracket body that is supported by the brackets and located above the platform.
所述主移动块包括沿Y轴方向可移动地结合到所述托架主体的第一主移动块和与所述第一主移动块隔开且沿Y轴方向可移动地结合到所述托架主体的第二主移动块,所述第一副移动块通过连杆机构沿X轴方向可移动地结合到所述第一主移动块和第二主移动块,所述连杆机构可包括:第一连杆臂,其一端可旋转地连接到所述第一主移动块,而另一端结合到所述第一副移动块;以及第二连杆臂,其一端可旋转地连接到所述第二主移动块,而另一端结合到所述第一副移动块。The main moving block includes a first main moving block movably coupled to the carrier body in the Y-axis direction and a first main moving block spaced from the first main moving block and movably coupled to the carrier in the Y-axis direction The second main moving block of the frame body, the first auxiliary moving block is movably coupled to the first main moving block and the second main moving block along the X-axis direction through a link mechanism, and the link mechanism may include : a first link arm, one end of which is rotatably connected to the first main moving block, and the other end is coupled to the first auxiliary moving block; and a second link arm, one end of which is rotatably connected to the first auxiliary moving block the second main moving block, and the other end is coupled to the first sub-moving block.
所述主移动块沿Y轴方向可移动地结合到所述托架主体,所述第一副移动块通过连杆机构沿X轴方向可移动地结合到所述主移动块,所述连杆机构可包括:第三连杆臂,其一端可旋转地连接到所述主移动块;第四连杆臂,其设置成与所述第三连杆臂隔开且一端可旋转地连接到所述主移动块;第五连杆臂,其一端可旋转地连接到所述第三连杆臂的另一端,而另一端结合到所述第一副移动块;以及第六连杆臂,其一端可旋转地连接到所述第四连杆臂的另一端,而另一端结合到所述第一副移动块。The main moving block is movably coupled to the bracket body in the Y-axis direction, the first auxiliary moving block is movably coupled to the main moving block in the X-axis direction through a link mechanism, and the link The mechanism may include: a third link arm, one end of which is rotatably connected to the main moving block; the main moving block; a fifth link arm, one end of which is rotatably connected to the other end of the third link arm, and the other end is coupled to the first auxiliary moving block; and a sixth link arm, which is One end is rotatably connected to the other end of the fourth link arm, and the other end is coupled to the first auxiliary moving block.
根据本发明的另一个方面提供一种利用所述基板缺陷检测装置的基板缺陷检测方法,该检测方法包括以下步骤:输入安放在所述平台上的所述基板的缺陷坐标;根据所输入的坐标生成移动路径;根据所生成的所述移动路径以预设的恒定速度使所述托架沿X轴方向移动;通过移动所述主移动块和所述第一副移动块中的至少一个使所述探头靠近所述缺陷;使所述第一副移动块以与所述托架的移动速度相同的速度沿着与所述托架的移动方向相反的X轴方向移动,以使所述探头针对所述基板的缺陷暂停;以及当所述探头针对所述基板的缺陷暂停时,检测所述基板的缺陷。According to another aspect of the present invention, there is provided a substrate defect detection method using the substrate defect detection device, the detection method comprising the steps of: inputting defect coordinates of the substrate placed on the platform; generating a moving path; moving the carriage along the X-axis direction at a preset constant speed according to the generated moving path; moving at least one of the main moving block and the first auxiliary moving block to make all The probe is close to the defect; the first auxiliary moving block is moved along the X-axis direction opposite to the moving direction of the carriage at the same speed as the moving speed of the carriage, so that the probe is aimed at Pausing for a defect of the substrate; and detecting a defect of the substrate when the probe is paused for the defect of the substrate.
在根据所输入的缺陷坐标生成移动路径的步骤,可将位于所述第一副移动块可移动区域内的缺陷坐标中从当前检测的缺陷坐标位于最短距离处的缺陷坐标设定为下一个检测对象,以生成最短移动路径。In the step of generating a moving path according to the input defect coordinates, the defect coordinates located at the shortest distance from the currently detected defect coordinates among the defect coordinates located in the movable area of the first sub-moving block may be set as the next detection object to generate the shortest movement path.
检测所述基板的缺陷的步骤之后,还可包括判断当前检测的缺陷坐标是否为最终缺陷坐标的步骤,如果当前检测的缺陷坐标不是最终缺陷坐标,则可以使所述探头移动到从当前检测的缺陷坐标位于最短距离处的缺陷坐标。发明效果After the step of detecting the defects of the substrate, it may further include the step of judging whether the currently detected defect coordinates are the final defect coordinates. The defect coordinate is the defect coordinate at the shortest distance. Invention effect
根据本发明的实施例,用于检测基板(glass)上产生的缺陷的检测装置及检测方法,通过缩短基板缺陷检测所需时间,可以改善工艺节拍时间(tact-time)及产率。According to the embodiments of the present invention, an inspection apparatus and inspection method for inspecting defects generated on a substrate (glass) can improve tact-time and productivity by shortening the time required for inspection of substrate defects.
附图说明Description of drawings
图1是根据现有技术的基板缺陷检测装置的示意图。FIG. 1 is a schematic diagram of a substrate defect detection apparatus according to the prior art.
图2是用于说明利用基板缺陷检测装置检测基板缺陷的方法的参考图。FIG. 2 is a reference diagram for explaining a method of detecting a substrate defect using the substrate defect detection apparatus.
图3是根据本发明一实施例的基板缺陷检测装置的示意图。FIG. 3 is a schematic diagram of a substrate defect detection apparatus according to an embodiment of the present invention.
图4是用于说明利用根据本实施例的基板缺陷检测装置检测基板缺陷的方法的参考图。FIG. 4 is a reference diagram for explaining a method of detecting a substrate defect using the substrate defect detecting apparatus according to the present embodiment.
图5和图6是根据本发明一实施例的变形例的基板缺陷检测装置的参考图。5 and 6 are reference diagrams of a substrate defect detection apparatus according to a modification of an embodiment of the present invention.
图7是根据本发明一实施例的另一个变形例的基板缺陷检测装置的参考图。7 is a reference diagram of a substrate defect detection apparatus according to another modification of an embodiment of the present invention.
图8是用于说明利用根据本发明一实施例的基板缺陷检测装置的基板缺陷检测方法的流程图。8 is a flowchart for explaining a substrate defect detection method using the substrate defect detection apparatus according to an embodiment of the present invention.
具体实施方式Detailed ways
本发明可加以各种变换以及具有各种实施例,因此例示出特定实施例进行详细描述。然而,本发明并不受限于特定实施方式,凡在本发明的技术思想和技术范围下所作的所有变换、均等物或替代物,均应落入本发明的范围内。The present invention is capable of various modifications and has various embodiments, and therefore specific embodiments are illustrated and described in detail. However, the present invention is not limited to a specific embodiment, and all transformations, equivalents or substitutes made under the technical idea and technical scope of the present invention should fall within the scope of the present invention.
在本发明的说明中,当认为相关的公知功能或结构的具体说明会不必要地混淆本发明的主旨时,将省略不再赘述。此外,本说明书中使用的第一、第二等序数词只是用于区分一个组件与另一个组件。In the description of the present invention, when it is considered that the specific description of related well-known functions or structures may unnecessarily obscure the gist of the present invention, the detailed description will be omitted. In addition, ordinal numbers such as first and second used in this specification are only used to distinguish one component from another.
当本说明书中记载某一组件“连接”或者“结合”到另一组件时,所述某一组件可直接连接或者结合到所述另一组件,但是在没有明显相反记载的情况下,应当理解所述某一组件也可以通过其他组件连接或者结合到另一组件。When it is stated in this specification that a certain component is "connected" or "coupled" to another component, the certain component may be directly connected or coupled to the other component, but it should be understood that in the absence of an obvious statement to the contrary The certain component may also be connected or coupled to another component through other components.
此外,本说明书中“~部(单元)”、“~器”、“~模块”等术语表示处理至少一个功能或操作的单位。In addition, in this specification, terms such as "~part (unit)", "~device", "~module" and the like refer to a unit that processes at least one function or operation.
下面参照附图详细说明根据本发明的基板缺陷检测装置,在参照附图进行说明时,相同或相应的组件采用相同的附图标记并省略重复说明。The substrate defect detection apparatus according to the present invention will be described in detail below with reference to the accompanying drawings. When describing with reference to the accompanying drawings, the same or corresponding components are given the same reference numerals and repeated descriptions are omitted.
图3是根据本发明一实施例的基板缺陷检测装置100的示意图,图4是用于说明利用根据本实施例的基板缺陷检测装置100检测基板310缺陷的方法的参考图。3 is a schematic diagram of a substrate
图3和图4中示出了基板缺陷检测装置100、托架200、支架210、托架主体230、导轨231、导轨535、导轨537、平台300、基板310、主移动块510、水平主移动块511、垂直主移动块513、LM(Linear Motion)导块518、LM导块519、LM导块551、第一副移动块530、水平副移动块531、垂直副移动块533、第二副移动块550、探头(probe)570、控制单元600。3 and 4 show the substrate
根据本发明一实施例的基板缺陷检测装置100包括:平台300,其用于安放基板310;托架200,其沿X轴方向可移动地结合到平台300;主移动块510,其位于基板310的上方且沿Y轴方向可移动地结合到托架200;第一副移动块530,其沿X轴方向可移动地结合到主移动块510;探头570,其设置在所述第一副移动块530上以位于基板310的上方,用于检测基板310的缺陷;控制单元600,其使托架200沿X轴方向持续移动并控制相对于托架200的所述副移动块的相对速度,从而通过缩短基板310缺陷检测所需时间,可以改善工艺节拍时间(tact-time)及产率。The substrate
经过曝光·蚀刻工艺的基板310安放在平台300上。The
平台300上沿X轴方向可移动地结合有托架200。可以将多个托架200结合到平台300。托架200可包括:一对支架210,其沿X轴方向移动且隔开设置在平台300的两侧;以及托架主体230,其被一对支架210支撑而位于平台300的上方。一对支架210设置在平台300的两侧并沿X轴方向移动,随着支架210的移动,结合到支架210被其支撑的托架主体230沿X轴方向移动。托架主体230的一侧面上可设置下述导轨231,用于主移动块510的移动。此时,可以沿X轴方向设置多个托架200,以缩短基板310缺陷检测所需时间。A
主移动块510位于基板310的上方且沿Y轴方向可移动地结合到托架200。具体地,主移动块510可包括水平主移动块511和垂直主移动块513。水平主移动块511配置成与基板310相对且下面具有LM导块519,由此可移动地结合到下述的形成在第一副移动块530的水平副移动块531上的导轨535。垂直主移动块513可沿Z轴方向弯折而结合到水平主移动块511且内侧具有与托架主体230的导轨231结合而移动的LM导块518。随着设置在垂直主移动块513上的LM导块518沿托架主体230的导轨231移动,主移动块510沿Y轴方向移动。The main moving
第一副移动块530沿X轴方向可移动地结合到主移动块510。具体地,第一副移动块530可包括水平副移动块531和垂直副移动块533。水平副移动块531配置成与基板310相对且上面可以形成导轨535以对应于设置在主移动块510上的LM导块519。此时,导轨535可沿X轴方向形成,由此LM导块519和导轨535能够结合成沿X轴方向彼此可相对移动。例如,第一副移动块530相对于主移动块510可沿X轴方向移动。垂直副移动块533沿Z轴方向弯折而结合到水平副移动块531,并且一侧面上可Z轴方向形成导轨537,以便第二副移动块550可以移动。The first
也就是说,通过连接第一副移动块530和主移动块510的LM导块结构第一副移动块530可以沿X轴方向移动,由此结合于第一副移动块530的探头570也可以沿X轴方向移动。如此,独立于托架200的移动,探头570可沿X轴方向移动,进而不仅可以检测X轴的坐标相同的缺陷,还可以在探头570的移动范围内检测X轴的坐标不同的缺陷。That is to say, through the LM guide block structure connecting the first
具体地,参照图3和图4,根据本实施例的基板缺陷检测装置100,其探头570通过第一副移动块530可沿X轴方向移动,因此不同于现有技术(参照图2),在尽量减少沿Y轴方向的移动的情况下,可依次检测缺陷①、②、③、④、⑤。因此,可以尽量减少探头570的沿Y轴方向的移动并检测基板310的缺陷,从而能够减少缺陷检测时间。Specifically, referring to FIG. 3 and FIG. 4 , according to the substrate
探头570设置在第一副移动块530上以位于基板310的上方,用于检测基板310的缺陷。根据本实施例的用于检测基板310的缺陷的探头570可以是光学摄像头如CCD(ChargeCoupled Device)。此时,可以在多个主移动块510和第一副移动块530上设置多个探头570,以缩短基板310缺陷检测所需时间。The
此时,可以将探头570结合到可移动地结合在第一副移动块530的垂直副移动块533的第二副移动块550。具体地,第一副移动块530的垂直副移动块533的一侧面上可沿Z轴方向形成导轨537,而第二副移动块550上可设置LM导块551,以便可移动地结合到垂直副移动块533的导轨537。当探头570通过第二副移动块550结合到第一副移动块530时,探头570可沿Z轴方向移动,根据需要可将探头570沿Z轴方向移动,以仔细观察基板310的缺陷。At this time, the
控制单元600使托架200沿X轴方向持续移动并控制相对于托架200的第一副移动块530的相对速度。控制单元600可以控制托架200以预设的恒定速度移动,并且可以控制探头570的检测动作。The
具体地,控制单元600将托架200控制成以恒定速度沿X轴方向移动,并将结合有探头570的第一副移动块530控制成以与托架200的移动速度相同的速度沿着与托架200的移动方向相反的X轴方向移动。也就是说,当托架200以恒定速度沿着正(+)X轴方向移动时,控制单元600将第一副移动块530控制成以与托架200的移动速度相同的速度沿着负(-)X轴方向移动。通过这样的机制会出现探头570针对基板310的缺陷暂停的现象(对缺陷的探头570的相对速度为0的现象),并通过使探头570的停止现象出现在基板310的缺陷的上侧,探头570可在停止状态下检测基板310的缺陷。对于现有技术,在托架200移动的状态下,探头570也会一起移动,而为了基板310的缺陷的精确检测,必须将托架200停止后,再利用探头570检测缺陷。相比之下,在本实施例中,独立于托架200的移动,探头570可沿X轴方向移动,因此通过使探头570沿着与托架200的移动方向相反的方向移动,可以引起探头570针对基板310的缺陷瞬间停止的现象。也就是说,在托架200沿X轴方向移动的过程中,也可以使探头570的X轴方向位置固定。由此,无需停止托架200,在使托架200以恒定速度移动的情况下,探头570不会晃动,可以检测基板310的缺陷。因此,通过尽量减少托架200移动和停止的反复动作,不仅可以防止托架200的重量所导致的检测装置的损伤,而且可以缩短缺陷检测所需时间。Specifically, the
图5和图6是根据本发明一实施例的变形例的基板缺陷检测装置100的参考图,参照图5和图6,根据本实施例的基板缺陷检测装置100中,主移动块510包括沿Y轴方向可移动地结合到托架主体230的第一主移动块510a和与第一主移动块510a隔开且沿Y轴方向可移动地结合到托架主体230的第二主移动块510b,第一副移动块530通过连杆机构沿X轴方向可移动地结合到第一主移动块510a和第二主移动块510b,连杆机构可包括:第一连杆臂517a,其一端可旋转地连接到第一主移动块510a,而另一端结合到第一副移动块530;以及第二连杆臂517b,其一端可旋转地连接到第二主移动块510b,而另一端结合到第一副移动块530。5 and 6 are reference diagrams of a substrate
本实施例是前一个实施例的变形例,用于使探头570沿X轴方向移动的组件不同于前一个实施例。对于本实施例,除了第一主移动块510a和第二主移动块510b、第一副移动块530及连杆机构之外,其他组件与前一个实施例相同,因此用前一个实施例的说明来替代对相同组件的说明。This embodiment is a modification of the previous embodiment, and the components for moving the
对于本实施例,托架主体230的上面沿Y轴方向形成有导轨231,并且形成多个主移动块510,由第一主移动块510a和第二主移动块510b组成。第一主移动块510a沿Y轴方向可移动地结合到托架主体230,第二主移动块510b与第一主移动块510a隔开且沿Y轴方向可移动地结合到托架主体230。For this embodiment, the upper surface of the
结合探头570的第一副移动块530通过连杆机构沿X轴方向可移动地结合到第一主移动块510a和第二主移动块510b。连杆机构包括第一连杆臂517a和第二连杆臂517b。第一连杆臂517a其一端通过铰链销515可旋转地连接到第一主移动块510a,而另一端结合到第一副移动块530。第二连杆臂517b其一端可旋转地连接到第二主移动块510b,而另一端结合到第一副移动块530。参照图6的(b),当第一主移动块510a和第二主移动块510b彼此远离时,第一连杆臂517a和第二连杆臂517b会旋转,由此结合到第一连杆臂517a和第二连杆臂517b的第一副移动块530沿X轴方向。通过这样的连杆机构,结合探头570的第一副移动块530可沿X轴方向移动,由此可以尽量减少探头570的沿Y轴方向的移动,在使托架200以恒定速度移动的情况下,探头570不会晃动,可以检测缺陷。The first
图7是根据本发明一实施例的另一个变形例的基板缺陷检测装置的参考图,参照图7,主移动块510沿Y轴方向可移动地结合到托架主体230,第一副移动块530通过连杆机构沿X轴方向可移动地结合到主移动块510,连杆机构可包括:第三连杆臂517c,其一端可旋转地连接到主移动块510;第四连杆臂517d,其设置成与第三连杆臂517c隔开且一端可旋转地连接到主移动块510;第五连杆臂517e,其一端可旋转地连接到第三连杆臂517c的另一端,而另一端结合到第一副移动块530;以及第六连杆臂517f,其一端可旋转地连接到第四连杆臂517d的另一端,而另一端结合到第一副移动块530。7 is a reference diagram of a substrate defect detection apparatus according to another modification of an embodiment of the present invention. Referring to FIG. 7 , the main moving
本实施例是最前一个实施例的另一个变形例,用于使探头570沿X轴方向移动的组件不同于前述第一个实施例。对于本实施例,除了主移动块510、第一副移动块530及连杆机构之外,其他组件与第一个实施例相同,因此用前述第一个实施例的说明来替代对相同组件的说明。This embodiment is another modification of the first embodiment, and the components for moving the
对于本实施例,托架主体230的上面沿Y轴方向形成导轨231,主移动块510沿Y轴方向可移动地结合到托架主体230。In this embodiment, the
结合探头570的第一副移动块530通过连杆机构沿X轴方向可移动地结合到主移动块510。连杆机构包括第三连杆臂517c、第四连杆臂517d、第五连杆臂517e及第六连杆臂517f。第三连杆臂517c其一端通过铰链销515可旋转地连接到主移动块510,而另一端连接到第五连杆臂517e的一端。第四连杆臂517d设置成与第三连杆臂517c隔开且一端通过铰链销515可旋转地连接到主移动块510,而另一端连接到第六连杆臂517f的一端。第五连杆臂517e其一端通过铰链销515可旋转地连接到第三连杆臂517c的另一端,而另一端结合到第一副移动块530。第六连杆臂517f其一端通过铰链销515可旋转地连接到第四连杆臂517d的另一端,而另一端结合到第一副移动块530。参照图7的(b),随着第三连杆臂517c、第四连杆臂517d、第五连杆臂517e及第六连杆臂517f旋转,第一副移动块530沿X轴方向。通过这样的连杆机构,结合探头570的第一副移动块530可沿X轴方向移动,由此可以尽量减少探头570的沿Y轴方向的移动,在使托架200以恒定速度移动的情况下,探头570不会晃动,可以检测缺陷。The first
另外,虽然未图示,但前述的两种变形例也可以包括沿Z轴方向可移动地结合到第一副移动块530的第二副移动块550,探头570可以结合到第二副移动块550。In addition, although not shown, the aforementioned two modifications may also include a second
图8是用于说明利用根据本发明一实施例的基板缺陷检测装置100的基板缺陷检测方法的流程图。参照图8,根据本实施例的基板缺陷检测方法包括以下步骤:输入安放在平台300上的基板310的缺陷坐标;根据所输入的坐标生成基板缺陷检测装置100的移动路径;根据所生成的移动路径以预设的恒定速度使托架200沿X轴方向;通过移动主移动块510和副移动块中的至少一个使探头570靠近缺陷;使第一副移动块530以与托架200的移动速度相同的速度沿着与托架200的移动方向相反的X轴方向移动,以使探头570针对基板310的缺陷暂停;以及当探头570针对基板310的缺陷暂停时,检测基板310的缺陷。FIG. 8 is a flowchart for explaining a substrate defect detection method using the substrate
输入基板310的缺陷坐标的步骤S100是操作人员输入认为基板310上有缺陷的坐标的步骤。此时,可以输入多个由操作人员输入的缺陷坐标。The step S100 of inputting the defect coordinates of the
生成整个移动路径的步骤S200是根据所输入的缺陷坐标生成缺陷坐标之间最短移动路径的步骤。根据所输入的缺陷坐标生成移动路径的步骤是根据位于所输入的多个坐标上的缺陷生成用于使探头570移动最短距离的移动路径的步骤。具体地,在根据所输入的缺陷坐标生成移动路径的步骤,将位于第一副移动块530可移动区域内的多个缺陷坐标中从当前检测的缺陷坐标位于最短距离处的缺陷坐标设定为下一个检测对象,以生成最短移动路径。此时,第一副移动块530可移动区域是指第一副移动块530顺着导轨535沿X轴方向可移动的距离,可以是导轨535的长度或者在导轨535的长度内预先设定的距离。对于本实施例,由于利用第一副移动块530可沿X轴方向移动,即使不是在同一X轴上的缺陷,也可以进行检测,因此可将从当前检测的缺陷坐标位于最短距离处的缺陷坐标设定为下一个检测对象,从而可以生成缺陷坐标之间的最短移动路径(参照图4)。因此,与现有技术(参照图2)相比,由于探头570移动最短距离,可以缩短基板310的缺陷检测时间。The step S200 of generating the entire moving path is a step of generating the shortest moving path between defect coordinates based on the input defect coordinates. The step of generating a movement path based on the input defect coordinates is a step of generating a movement path for moving the
然后,托架200、主移动块510及第一副移动块530沿着所生成的最短移动路径移动,以使探头570位于所输入的坐标上。Then, the
使托架200移动的步骤S300是使托架200沿X轴方向移动,使其位于认为存在缺陷的区域的步骤。此时,若要使托架200移动并检测缺陷,可以使托架200以预设的恒定速度持续移动。The step S300 of moving the
使探头570移动的步骤S400是利用主移动块510和第一副移动块530中的至少一个使探头570移动靠近所输入的缺陷坐标的步骤。此时,独立于托架200的移动,探头570可沿X轴方向移动,因此不同于现有技术,不仅可以检测X轴的坐标相同的缺陷,还可以在探头570的X轴移动范围内检测X轴的坐标不同的缺陷(参照图4)。另外,使托架200以恒定速度移动并检测缺陷时,优选探头570沿X轴方向先行位于缺陷坐标,以通过第一副移动块530的移动引起对缺陷暂停的现象。The step S400 of moving the
检测基板310的缺陷的步骤S500是利用探头570检测基板310的缺陷的步骤。此时,探头570通过第一副移动块530可沿X轴方向移动,因此不同于现有技术(参照图2),可以尽量减少沿Y轴方向的移动并检测多个缺陷(参照图4)。另外,使托架200以恒定速度移动并检测缺陷时,通过使探头570以与托架200的移动速度相同的速度沿着与托架200的移动方向相反的X轴方向移动,以产生探头570针对基板310的缺陷暂停的现象,在探头570不晃动的情况下,可以检测缺陷。也就是说,通过暂时固定探头570的位置,可以检测基板310的缺陷。The step S500 of detecting the defect of the
最后,判断检测到的坐标是否为最终缺陷坐标的步骤S600是判断检测到的缺陷坐标是否为所输入的缺陷坐标中的最终缺陷坐标并判断是否结束检测缺陷的步骤。具体地,如果当前检测的缺陷坐标不是最终缺陷坐标,则将探头570移动到最短移动路径上的其他缺陷坐标并检测缺陷,如果当前检测的坐标是最终缺陷坐标,则结束当前检测区域中的检测,并将基板缺陷检测装置100移动到下一个检测区域。根据通过这样的过程生成的最短移动路径来移动探头570,可以在较短的时间内检测多个缺陷。Finally, the step S600 of judging whether the detected coordinates are the final defect coordinates is a step of judging whether the detected defect coordinates are the final defect coordinates among the input defect coordinates, and judging whether to end the detection of defects. Specifically, if the currently detected defect coordinates are not the final defect coordinates, move the
以上参照本发明的实施例进行了说明,但所属领域的普通技术人员容易理解在不脱离权利要求书中记载的本发明的构思及领域的范围内可以对本发明做各种修改及变更。The embodiments of the present invention have been described above, but those of ordinary skill in the art can easily understand that various modifications and changes can be made to the present invention without departing from the spirit and scope of the present invention described in the claims.
符号说明Symbol Description
100:基板缺陷检测装置 200:托架100: Substrate defect inspection device 200: Bracket
210:支架 230:托架主体210: Bracket 230: Bracket body
231、535、537:导轨 300:平台231, 535, 537: Rail 300: Platform
310:基板 510:主移动块310: Base plate 510: Main moving block
510a:第一主移动块 510b:第二主移动块510a: first main moving
511:水平主移动块 513:垂直主移动块511: Horizontal main moving block 513: Vertical main moving block
515:铰链销 517a:第一连杆臂515: Hinge pin 517a: First link arm
517b:第二连杆臂 517c:第三连杆臂517b:
517d:第四连杆臂 517e:第五连杆臂517d:
517f:第六连杆臂 518、519、551:LM导块517f:
530:第一副移动块 531:水平副移动块530: The first sub-moving block 531: The horizontal sub-moving block
533:垂直副移动块 550:第二副移动块533: Vertical sub-moving block 550: Second sub-moving block
570:探头 600:控制单元570: Probe 600: Control Unit
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PCT/KR2017/005186 WO2017200324A1 (en) | 2016-05-18 | 2017-05-18 | Substrate defect inspection device and inspection method using same |
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