CN108287083A - A kind of accurate temperature control water end system of washing machine performance test station - Google Patents
A kind of accurate temperature control water end system of washing machine performance test station Download PDFInfo
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- CN108287083A CN108287083A CN201810343823.2A CN201810343823A CN108287083A CN 108287083 A CN108287083 A CN 108287083A CN 201810343823 A CN201810343823 A CN 201810343823A CN 108287083 A CN108287083 A CN 108287083A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 118
- 238000005406 washing Methods 0.000 title claims abstract description 14
- 238000011056 performance test Methods 0.000 title claims abstract description 11
- 239000004973 liquid crystal related substance Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 241000233855 Orchidaceae Species 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 claims 1
- 230000005619 thermoelectricity Effects 0.000 claims 1
- 239000008400 supply water Substances 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 14
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/005—Testing of complete machines, e.g. washing-machines or mobile phones
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/30—Automatic controllers with an auxiliary heating device affecting the sensing element, e.g. for anticipating change of temperature
- G05D23/32—Automatic controllers with an auxiliary heating device affecting the sensing element, e.g. for anticipating change of temperature with provision for adjustment of the effect of the auxiliary heating device, e.g. a function of time
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- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Control Of Washing Machine And Dryer (AREA)
Abstract
Description
技术领域technical field
本发明涉及供水系统技术领域,具体为一种洗衣机性能测试工位精准控温供水末端系统。The invention relates to the technical field of water supply systems, in particular to a washing machine performance testing station precise temperature control water supply terminal system.
背景技术Background technique
目前洗衣机性能检测供水系统,一般包括两路供水,其中一路为恒温冷水,一路为恒温热水,冷水温度通常为15℃,热水温度根据被测洗衣机结构和附件类型,以及执行标准的不同,水温要求也有差异,涉及温度包括30℃、40℃、55℃、60℃等,所以恒温热水温度一旦调定一个温度,测试工位将不能测试需要其它热水温度的产品。At present, the water supply system for washing machine performance testing generally includes two water supply channels, one of which is constant temperature cold water, and the other is constant temperature hot water. The temperature of cold water is usually 15°C. Water temperature requirements are also different, involving temperatures including 30°C, 40°C, 55°C, 60°C, etc., so once the constant temperature hot water temperature is set to one temperature, the test station will not be able to test products that require other hot water temperatures.
对于检测样品类型差异多的实验室,这样的供水系统会严重制约实验室的测试效率和能力,一定程度上浪费了测试资源,为此,我们提出了一种洗衣机性能测试工位精准控温供水末端系统。For laboratories with many different types of test samples, such a water supply system will seriously restrict the test efficiency and capacity of the laboratory, and waste test resources to a certain extent. Therefore, we propose a water supply with precise temperature control for washing machine performance test stations end system.
发明内容Contents of the invention
本发明的目的在于提供一种洗衣机性能测试工位精准控温供水末端系统,以解决上述背景技术中提出的对于检测样品类型差异多的实验室,这样的供水系统会严重制约实验室的测试效率和能力,一定程度上浪费了测试资源的问题。The purpose of the present invention is to provide a washing machine performance testing station precise temperature control water supply terminal system to solve the laboratory with many different types of test samples proposed in the background technology. Such a water supply system will seriously restrict the test efficiency of the laboratory. And ability, to a certain extent, the problem of wasting test resources.
为实现上述目的,本发明提供如下技术方案:一种洗衣机性能测试工位精准控温供水末端系统,包括恒温热水支管,所述恒温热水支管的管路上安装有热水单向阀,所述恒温热水支管的左端与电动三通阀的上端进水口连接,所述电动三通阀的下端进水口连接有恒温冷水支管,所述恒温冷水支管的管路上安装有冷水单向阀,所述电动三通阀的左端出水口连接有输水管,所述输水管的管路上安装有温度传感器,所述输水管的左端安装有压力变送器,所述温度传感器的输出端口通过数据线与PID控制温控表的输入端口连接,所述PID控制温控表的输出端口通过数据线与电动三通阀的输入端口连接,所述压力变送器的左端连接有出水管,所述出水管的底部通过法兰连接有回流管,所述回流管的管路上安装有截止阀。In order to achieve the above object, the present invention provides the following technical solutions: a washing machine performance testing station precision temperature control water supply terminal system, including a constant temperature hot water branch pipe, a hot water check valve is installed on the pipeline of the constant temperature hot water branch pipe, so The left end of the constant temperature hot water branch pipe is connected to the upper water inlet of the electric three-way valve, and the lower end water inlet of the electric three-way valve is connected to a constant temperature cold water branch pipe, and a cold water check valve is installed on the pipeline of the constant temperature cold water branch pipe. The water outlet at the left end of the electric three-way valve is connected with a water delivery pipe, a temperature sensor is installed on the pipeline of the water delivery pipe, a pressure transmitter is installed at the left end of the water delivery pipe, and the output port of the temperature sensor communicates with the The input port of the PID control temperature control meter is connected, the output port of the PID control temperature control meter is connected with the input port of the electric three-way valve through a data line, and the left end of the pressure transmitter is connected with an outlet pipe, and the outlet pipe The bottom of the tank is connected with a return pipe through a flange, and a shut-off valve is installed on the pipeline of the return pipe.
优选的,所述恒温热水支管满足30℃、40℃、55℃、60℃的水温输出。Preferably, the constant-temperature hot water branch pipe satisfies water temperature output of 30°C, 40°C, 55°C, and 60°C.
优选的,所述电动三通阀包括三通阀和伺服电机,所述伺服电机的输出端与三通阀的调控旋钮连接,所述伺服电机的控制电路端口与PID控制温控表的输出端口通过数据线连接。Preferably, the electric three-way valve includes a three-way valve and a servo motor, the output end of the servo motor is connected to the control knob of the three-way valve, the control circuit port of the servo motor is connected to the output port of the PID control temperature control meter Connect via data cable.
优选的,所述温度传感器为TR/02015热电阻型温度传感器。Preferably, the temperature sensor is a TR/02015 thermal resistance temperature sensor.
优选的,所述压力变送器为液晶显示压力变送器。Preferably, the pressure transmitter is a liquid crystal display pressure transmitter.
优选的,所述截止阀为手动式截止阀。Preferably, the shut-off valve is a manual shut-off valve.
与现有技术相比,本发明的有益效果是:本方案能够满足输出相应温度的供水需求,通过独立提供不同的供水温度,使得本方案工位末端供水能够独立适用于多数的性能试验。Compared with the prior art, the beneficial effect of the present invention is that the solution can meet the water supply demand of corresponding output temperature, and by independently providing different water supply temperatures, the water supply at the station end of the solution can be independently applied to most performance tests.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明PID控制温控表的PID控制原理图。Fig. 2 is a schematic diagram of the PID control of the PID control temperature control table of the present invention.
图中:1恒温热水支管、2热水单向阀、3电动三通阀、4恒温冷水支管、5冷水单向阀、6输水管、7温度传感器、8 PID控制温控表、9压力变送器、10出水管、11回流管、12截止阀。In the figure: 1 constant temperature hot water branch pipe, 2 hot water one-way valve, 3 electric three-way valve, 4 constant temperature cold water branch pipe, 5 cold water one-way valve, 6 water delivery pipe, 7 temperature sensor, 8 PID control temperature control meter, 9 pressure Transmitter, 10 outlet pipe, 11 return pipe, 12 stop valve.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-2,本发明提供一种技术方案:一种洗衣机性能测试工位精准控温供水末端系统,包括恒温热水支管1,恒温热水支管1的管路上安装有热水单向阀2,恒温热水支管1的左端与电动三通阀3的上端进水口连接,电动三通阀3的下端进水口连接有恒温冷水支管4,恒温冷水支管4的管路上安装有冷水单向阀5,电动三通阀3的左端出水口连接有输水管6,输水管6的管路上安装有温度传感器7,输水管6的左端安装有压力变送器9,温度传感器7的输出端口通过数据线与PID控制温控表8的输入端口连接,PID控制温控表8的输出端口通过数据线与电动三通阀3的输入端口连接,压力变送器9的左端连接有出水管10,出水管10的底部通过法兰连接有回流管11,回流管11的管路上安装有截止阀12。Please refer to Figures 1-2, the present invention provides a technical solution: a precise temperature control water supply terminal system for washing machine performance testing stations, including a constant temperature hot water branch pipe 1, and a hot water one-way pipe is installed on the constant temperature hot water branch pipe 1 Valve 2, the left end of the constant temperature hot water branch pipe 1 is connected to the upper water inlet of the electric three-way valve 3, and the lower end water inlet of the electric three-way valve 3 is connected to the constant temperature cold water branch pipe 4, and a cold water one-way pipe is installed on the constant temperature cold water branch pipe 4. Valve 5, the water outlet at the left end of the electric three-way valve 3 is connected with a water delivery pipe 6, a temperature sensor 7 is installed on the pipeline of the water delivery pipe 6, a pressure transmitter 9 is installed at the left end of the water delivery pipe 6, and the output port of the temperature sensor 7 passes through The data line is connected to the input port of the PID control temperature control meter 8, the output port of the PID control temperature control meter 8 is connected to the input port of the electric three-way valve 3 through the data line, and the left end of the pressure transmitter 9 is connected to the water outlet pipe 10, The bottom of the outlet pipe 10 is connected with a return pipe 11 through a flange, and a stop valve 12 is installed on the pipeline of the return pipe 11 .
其中,恒温热水支管1满足30℃、40℃、55℃、60℃的水温输出,电动三通阀3包括三通阀和伺服电机,伺服电机的输出端与三通阀的调控旋钮连接,伺服电机的控制电路端口与PID控制温控表8的输出端口通过数据线连接,温度传感器7为TR/02015热电阻型温度传感器,压力变送器9为液晶显示压力变送器,截止阀12为手动式截止阀。Among them, the constant temperature hot water branch pipe 1 meets the water temperature output of 30°C, 40°C, 55°C, and 60°C. The electric three-way valve 3 includes a three-way valve and a servo motor. The output end of the servo motor is connected to the control knob of the three-way valve. The control circuit port of the servo motor is connected to the output port of the PID control temperature control meter 8 through a data line, the temperature sensor 7 is a TR/02015 thermal resistance temperature sensor, the pressure transmitter 9 is a liquid crystal display pressure transmitter, and the stop valve 12 It is a manual shut-off valve.
工作原理:PID控制温控表8采用UT55A温控表,通过PID控制温控表8设定温度参数,通过恒温热水支管1和恒温冷水支管4进入恒温热水和恒温冷水,恒温热水和恒温冷水通过电动三通阀3进入输水管6中,温度传感器7对输水管6内的水温进行温度测量,将测量温度值以电信号的方式输出至PID控制温控表8,PID控制温控表8将接收的电信号与预先设定的温度值对比,若测量值大于设定值,则PID控制温控表8通过电动三通阀3的伺服电机控制3的三通阀的开关,调控冷热水出量比例,增加冷水流出量,降低热水流出量,从而降低电动三通阀3的出水温度,若测量值小于设定值,则反向调节电动三通阀3的三通阀的开关,降低冷水流出量,增加热水流出量,直至测量温度值与设定温度值相等,通过压力变送器9测量输水管6内的水流的压力,压力值通过压力变送器9的显示器显示,将显示的测量压力值与需要的水压值对比,若测量值大于需要的水压值,通过调节截止阀12,使得回流管11内回流的水流量增加,加大管路压力损失,降低供水压力,若测量值小于需要的水压值,通过调节截止阀12,使得回流管11内回流的水流量降低,减小管路压力损失,提高供水压力,从而使得出水管10内的水压值与需要的压力值在需求范围波动,则出水管10流出的水压和温度即为测试需要的水压和温度。Working principle: PID control temperature control table 8 adopts UT55A temperature control table, set temperature parameters through PID control temperature control table 8, enter constant temperature hot water and constant temperature cold water through constant temperature hot water branch pipe 1 and constant temperature cold water branch pipe 4, constant temperature hot water and constant temperature The constant temperature cold water enters the water delivery pipe 6 through the electric three-way valve 3, the temperature sensor 7 measures the temperature of the water in the water delivery pipe 6, and outputs the measured temperature value to the PID control temperature control meter 8 in the form of an electrical signal, and the PID control temperature control Table 8 compares the received electrical signal with the preset temperature value. If the measured value is greater than the set value, the PID control temperature control table 8 controls the switch of the three-way valve 3 through the servo motor of the electric three-way valve 3 to regulate The ratio of cold and hot water output, increase the outflow of cold water, reduce the outflow of hot water, thereby reducing the outlet water temperature of the electric three-way valve 3, if the measured value is less than the set value, reversely adjust the three-way valve of the electric three-way valve 3 switch to reduce the outflow of cold water and increase the outflow of hot water until the measured temperature value is equal to the set temperature value, and the pressure of the water flow in the water delivery pipe 6 is measured through the pressure transmitter 9, and the pressure value is passed through the pressure transmitter 9 The display shows that the displayed measured pressure value is compared with the required water pressure value. If the measured value is greater than the required water pressure value, the return water flow in the return pipe 11 is increased by adjusting the stop valve 12, increasing the pressure loss of the pipeline. , reduce the water supply pressure, if the measured value is less than the required water pressure value, by adjusting the shut-off valve 12, the flow rate of the return water in the return pipe 11 is reduced, the pressure loss of the pipeline is reduced, and the water supply pressure is increased, so that the water in the outlet pipe 10 If the water pressure value and the required pressure value fluctuate within the required range, the water pressure and temperature flowing out of the water outlet pipe 10 are the water pressure and temperature required for the test.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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