CN108284499A - A method of rapid dyeing being carried out to wood single-plate using oriental blueberry leaf - Google Patents
A method of rapid dyeing being carried out to wood single-plate using oriental blueberry leaf Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 24
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- 235000003095 Vaccinium corymbosum Nutrition 0.000 title claims 11
- 235000017537 Vaccinium myrtillus Nutrition 0.000 title claims 11
- 235000021014 blueberries Nutrition 0.000 title claims 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000012153 distilled water Substances 0.000 claims abstract description 13
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 4
- 230000008859 change Effects 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
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- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 abstract description 12
- 230000007613 environmental effect Effects 0.000 abstract description 6
- 239000000975 dye Substances 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 239000012771 household material Substances 0.000 abstract description 2
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 2
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- SJEYSFABYSGQBG-UHFFFAOYSA-M Patent blue Chemical compound [Na+].C1=CC(N(CC)CC)=CC=C1C(C=1C(=CC(=CC=1)S([O-])(=O)=O)S([O-])(=O)=O)=C1C=CC(=[N+](CC)CC)C=C1 SJEYSFABYSGQBG-UHFFFAOYSA-M 0.000 description 1
- 244000274906 Quercus alba Species 0.000 description 1
- 241000208422 Rhododendron Species 0.000 description 1
- 239000000980 acid dye Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/02—Staining or dyeing wood; Bleaching wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/0207—Pretreatment of wood before impregnation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/0207—Pretreatment of wood before impregnation
- B27K3/0214—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/34—Organic impregnating agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/001—Heating
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
本发明涉及一种利用南烛叶对木材单板进行快速染色的方法,首先将木材单板在45‑55℃下干燥至恒重;再将干燥的木材单板浸入乙醇溶液中,加热蒸煮后捞出,用蒸馏水冲洗后,干燥至含水率6‑10%;将干燥后的单板浸入南烛叶提取液中,75‑85℃浸泡1‑3h后捞出,进行清洗、干燥。本发明选用南烛叶作为染色剂,具有较好的生物可降解性和环境相容性,有利于环保。本发明染色方法对设备要求低、易于操作且可控性强,可用于大规模生产。采用本发明方法所得染色单板的颜色艳丽饱满、染色均匀、染液水牢度高、上染强且染色速度快,对木材的破坏性极小,且无甲醛释放,颜色持久,适用于装饰贴面材料以及室内对甲醛浓度要求较高的室内家居用材。The invention relates to a method for quickly dyeing wood veneers by using southern candle leaves. First, the wood veneers are dried to constant weight at 45-55°C; Take it out, rinse it with distilled water, and dry it to a moisture content of 6‑10%; immerse the dried veneer in the extract of southern candle leaves, soak it at 75‑85°C for 1‑3 hours, remove it, wash and dry it. The present invention selects southern candle leaves as the dyeing agent, has better biodegradability and environmental compatibility, and is beneficial to environmental protection. The dyeing method of the invention has low equipment requirements, is easy to operate and has strong controllability, and can be used in large-scale production. The color of the dyed veneer obtained by the method of the invention is bright and full, the dyeing is uniform, the dyeing solution has high water fastness, the dyeing is strong and the dyeing speed is fast, the damage to wood is very small, and there is no formaldehyde release, and the color is long-lasting, which is suitable for decorative stickers Surface materials and indoor household materials that require a higher concentration of formaldehyde.
Description
技术领域technical field
本发明涉及一种利用南烛叶对木材单板进行快速染色的方法,属于木材染色技术领域。The invention relates to a method for quickly dyeing wood veneers by using southern candle leaves, and belongs to the technical field of wood dyeing.
背景技术Background technique
随着科学技术和材料加工工业的发展,木质资源作为原材料,其应用范围日益广泛,木质资源的自身结构和化学组成构筑的材料特性也越来越受到欢迎,特别是天然的环保性能。但由于木材的紧缺,加上木材本身色彩的单调,越来越不能满足人们的物质需求,为此开始对木材进行染色处理,丰富木材的装饰性能。目前,木材染色应用最多的是酸性染料、化学染料,通过前期的木材化学处理,再对木材进行后期染色,染色工艺复杂,对设备要求高,并且产生了染色废水处理问题,不适合大规模化生产,特别是环保要求越来越高的情况下,这一需求日趋突出,很多企业不具备污水处理设备,将化学处理浸泡水直接排入地下或河水,对土地及环境造成很大污染,受到政府的责罚,影响到正常生产。With the development of science and technology and material processing industry, wood resources are used as raw materials, and their application scope is becoming more and more extensive. The material properties constructed by the structure and chemical composition of wood resources are becoming more and more popular, especially the natural environmental protection performance. However, due to the shortage of wood and the monotonous color of wood itself, it is increasingly unable to meet people's material needs. For this reason, wood has been dyed to enrich the decorative properties of wood. At present, acid dyes and chemical dyes are the most widely used in wood dyeing. After chemical treatment of wood in the early stage, the wood is dyed in the later stage. The dyeing process is complicated, requires high equipment, and produces dyeing wastewater treatment problems, which is not suitable for large-scale production. Production, especially in the case of higher and higher environmental protection requirements, this demand is becoming more and more prominent. Many enterprises do not have sewage treatment equipment, and they directly discharge chemically treated soaking water into the ground or river water, which causes great pollution to the land and the environment. The government's punishment affects normal production.
南烛,又称乌饭树,为杜鹃花科植物,在我国分布极广。据本草记载,乌饭叶应用历史悠久,能够益精气、强筋骨、明目、益肠胃和补骨髓等,并有报道指出乌饭叶具有促进视红素再合成、Vp样机能、改善血液微循环、抗溃疡、抗炎症、抗衰老、止泄、抗菌等多种生理活性。目前,关于南烛叶的研究国内外尚未引起足够重视,属于未开发的植物资源。虽然有将其应用到食品上的研究,但将其应用到木制品上的研究甚少。Nanzhu, also known as black rice tree, is a Rhododendron family plant, which is widely distributed in my country. According to the records of Materia Medica, black rice leaf has a long history of application, which can benefit essence, strengthen bones and muscles, improve eyesight, benefit stomach and nourish bone marrow, etc. It is also reported that black rice leaf can promote resynthesis of retinoid, Vp-like function, improve blood Microcirculation, anti-ulcer, anti-inflammation, anti-aging, anti-ejaculation, antibacterial and other physiological activities. At present, the research on the southern candle leaf has not attracted enough attention at home and abroad, and it is an undeveloped plant resource. While there are studies on its application to food, there is very little research on its application to wood products.
发明内容Contents of the invention
本发明的目的在于解决现有技术的不足,提供一种利用南烛叶对木材进行快速染色的方法。The purpose of the present invention is to solve the deficiencies of the prior art and provide a method for quickly dyeing wood by using southern candle leaves.
技术方案Technical solutions
一种利用南烛叶对木材单板进行快速染色的方法,包括如下步骤:A method for quickly dyeing wood veneers by using southern candle leaves, comprising the steps of:
(1)将木材单板在45-55℃下进行干燥,直至重量不发生变化;(1) Dry the wood veneer at 45-55°C until the weight does not change;
(2)将干燥后的木材单板浸入乙醇溶液中,加热进行蒸煮,然后捞出,用蒸馏水冲洗后,放入干燥窑中干燥至含水率6-10%;(2) Immerse the dried wood veneer in the ethanol solution, heat and cook, then remove it, rinse it with distilled water, put it into a drying kiln and dry it until the water content is 6-10%;
(3)将干燥后的木材单板浸入南烛叶提取液中,75-85℃浸泡1-3h,然后捞出,进行清洗、干燥,即完成染色过程。(3) Immerse the dried wood veneer in the extract of southern candle leaves, soak at 75-85°C for 1-3h, then take it out, wash and dry, and the dyeing process is completed.
进一步,步骤(2)中,乙醇溶液体积浓度为10%。Further, in step (2), the volume concentration of the ethanol solution is 10%.
进一步,步骤(2)中,蒸煮温度为80-90℃,时间为2-3h。Further, in step (2), the cooking temperature is 80-90° C. and the cooking time is 2-3 hours.
进一步,步骤(2)中,蒸煮时,在容器上方加保鲜膜密封,防止乙醇蒸发。Further, in step (2), when cooking, add a plastic wrap to seal above the container to prevent ethanol from evaporating.
进一步,步骤(3)中,所述南烛叶提取液的制备方法:将采摘的3d以内的新鲜南烛叶用蒸馏水洗净后,剪成叶条,将叶条放入75-85℃的蒸馏水中,搅拌提取1-3h,然后过滤,得到的液体即为南烛叶提取液。叶条与蒸馏水的料液比优选为1:120(g/ml)。Further, in the step (3), the preparation method of the extract of the southern candle leaves: wash the picked fresh southern candle leaves within 3 days with distilled water, cut them into leaf strips, and put the leaf strips into a refrigerator at 75-85°C Stir and extract in distilled water for 1-3 hours, then filter, and the obtained liquid is Nanzhuye extract. The solid-liquid ratio of leaf strips to distilled water is preferably 1:120 (g/ml).
本发明的有益效果:本发明选用天然染料南烛叶作为染色剂,纯天然无污染,具有较好的生物可降解性和环境相容性,有利于环保,并且南烛叶还具有抗菌等保健作用。本发明的染色方法对设备要求低、易于操作且可控性强,可用于大规模的工业生产。采用本发明的染色方法所得染色单板的颜色艳丽饱满、染色均匀、染液的水牢度高、上染强且染色速度快,对木材的破坏性极小,并且无任何甲醛释放,颜色持久,适用于装饰贴面材料以及室内对甲醛浓度要求较高的室内家居用材。Beneficial effects of the present invention: the present invention selects the natural dye Nanzhuye as the dyeing agent, which is pure natural and pollution-free, has better biodegradability and environmental compatibility, and is beneficial to environmental protection, and Nanzhuye also has antibacterial and other health care properties. effect. The dyeing method of the invention has low equipment requirements, is easy to operate and has strong controllability, and can be used in large-scale industrial production. The dyed veneer obtained by adopting the dyeing method of the present invention has bright and full color, uniform dyeing, high water fastness of the dye solution, strong dyeing and fast dyeing speed, minimal damage to wood, and no formaldehyde release, and the color is durable. It is suitable for decorative veneer materials and indoor household materials that require a high concentration of formaldehyde.
具体实施方式Detailed ways
下面结合具体实施例对本发明作进一步说明。The present invention will be further described below in conjunction with specific examples.
实施例1Example 1
选取3块白橡木单板(编号1-1,1-2,1-3)和3块柞木单板(编号1-4,1-5,1-6)进行染色,单板尺寸为50mm×60mm×2mm。染色方法包括如下步骤:Select 3 pieces of white oak veneer (number 1-1, 1-2, 1-3) and 3 pieces of oak wood veneer (number 1-4, 1-5, 1-6) for dyeing, the size of the veneer is 50mm ×60mm×2mm. The dyeing method comprises the following steps:
(1)将木材单板在50℃下进行干燥,直至重量不发生变化;(1) Dry the wood veneer at 50°C until the weight does not change;
(2)将干燥后的木材单板浸入10%的乙醇溶液中,加热到85℃蒸煮2.5h,单板之间用玻璃棒隔开,确保浸渍液均匀浸透,容器口加保鲜膜密封,防止乙醇蒸发;然后捞出,用蒸馏水冲洗后,放入干燥窑中干燥至含水率6%;(2) Immerse the dried wood veneer in 10% ethanol solution, heat to 85°C and cook for 2.5 hours, separate the veneers with glass rods to ensure that the impregnating liquid is evenly soaked, and seal the container mouth with plastic wrap to prevent Ethanol evaporates; then pull out, rinse with distilled water, put into drying kiln and dry to moisture content 6%;
(3)制备南烛叶提取液:将采摘的3d以内的新鲜南烛叶用蒸馏水洗净后,剪成0.5cm宽、2.0cm长的叶条,将叶条放入80℃的蒸馏水中,料液比为1:120(g/ml),搅拌提取1.5h,然后过滤,得到的液体即为南烛叶提取液。将步骤(2)干燥后的木材单板浸入南烛叶提取液中,浸泡1.2h,然后捞出,进行清洗、干燥,即完成染色过程。(3) Preparation of Nanzhu leaf extract: wash the fresh Nanzhu leaves picked within 3 days with distilled water, cut them into 0.5cm wide and 2.0cm long leaf strips, put the leaf strips into distilled water at 80°C, The ratio of solid to liquid is 1:120 (g/ml), stirring and extracting for 1.5h, and then filtering, the obtained liquid is the extract of Nanzhu Leaf. Dip the dried wood veneer in the step (2) into the extract of Nanzhu Leaf for 1.2 hours, then take it out, wash and dry, and the dyeing process is completed.
一、染色前后色差测试1. Color difference test before and after dyeing
在染色前的白橡木单板(编号1-1,1-2,1-3)和柞木单板(编号1-4,1-5,1-6)正面随机选取3个点,用X-rite RM200色差仪进行测量,记录参数,取平均值,具体数据见表1。采用实施例1的方法染色后,再次测量标记点色度学参数并记录,采用CIE(1976)L*、a*、b*色度学参数计算△L*、△a*、△b*和△E*,具体见表2,Randomly select 3 points on the front of the white oak veneer (number 1-1, 1-2, 1-3) and oak veneer (number 1-4, 1-5, 1-6) before staining, and use X -rite RM200 colorimeter to measure, record the parameters, and take the average value. See Table 1 for the specific data. After adopting the method dyeing of embodiment 1, measure the chromaticity parameter of marking point again and record, adopt CIE (1976) L*, a*, b* chromaticity parameter to calculate ΔL*, Δa*, Δb* and △E*, see Table 2 for details,
△E*=(△L*2+△a*2+△b*2)1/2 △E*=(△L* 2 +△a* 2 +△b* 2 ) 1/2
式中:△E*为色差,又称总体色差,数值越大表示被测物和对照样颜色差别越大,判断标准见表3。In the formula: △E* is the color difference, also known as the overall color difference. The larger the value, the greater the color difference between the tested object and the control sample. The judgment criteria are shown in Table 3.
表1白橡木、柞木染色前色差Table 1 Color difference of white oak and oak before staining
表2白橡木、柞木染色后色差Table 2 Color difference of white oak and oak wood after staining
表3色差值与人肉眼视觉感觉关系Table 3 Relationship between color difference value and human visual perception
根据△E*的值,即染色前后色度值的差,可以看出采用本发明的方法染色后,色差值都在12.0以上,表明单板染色前后颜色差别非常大,染色效果好。According to the value of △E*, that is, the difference in chromaticity before and after dyeing, it can be seen that after dyeing by the method of the present invention, the color difference is above 12.0, which shows that the color difference of the veneer before and after dyeing is very large, and the dyeing effect is good.
二、水洗后色差测试2. Color difference test after washing
将采用实施例1的染色方法染色后的白橡木单板(编号1-1,1-2,1-3)和柞木单板(编号1-4,1-5,1-6)放入盛有蒸馏水的烧杯中并封口,水浴锅中80℃加热3h后,取出自然晾干,并在标记点再次测量色度学参数。建立记录表采用CIE(1976)L*、a*、b*色度学参数计算△L*、△a*、△b*和△E*,△E*=(△L*2+△a*2+△b*2)1/2。具体数据见表4。色差值越小则相应的水洗牢度越大。White oak veneer (numbering 1-1, 1-2, 1-3) and oak veneer (numbering 1-4, 1-5, 1-6) after adopting the staining method dyeing of embodiment 1 are put into Put it in a beaker filled with distilled water and seal it, heat it in a water bath at 80°C for 3 hours, take it out to dry naturally, and measure the colorimetric parameters again at the marked point. Establish a record table and use CIE (1976) L*, a*, b* colorimetric parameters to calculate △L*, △a*, △b* and △E*, △E*=(△L* 2 +△a* 2 +△b* 2 ) 1/2 . See Table 4 for specific data. The smaller the color difference value, the greater the corresponding washing fastness.
表4白橡木、柞木水洗后色差Table 4 Color difference of white oak and oak wood after washing
根据△E*的值,即水洗稍后色度值差,可以看出,采用实施例1的染色方法染色后的单板,水洗前后色差不大,表明采用本发明染色方法染色白橡木、柞木的效果好,且不易褪色。According to the value of △E*, that is, the chromaticity value difference after washing, it can be seen that the veneer dyed by the dyeing method of Example 1 has little color difference before and after washing, indicating that the dyeing method of the present invention is used to dye white oak, oak The effect of wood is good, and it is not easy to fade.
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