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CN108282069A - The modular splicing disc type magnetic suspension force torque motor of Ultra-Low Speed - Google Patents

The modular splicing disc type magnetic suspension force torque motor of Ultra-Low Speed Download PDF

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Publication number
CN108282069A
CN108282069A CN201810165684.9A CN201810165684A CN108282069A CN 108282069 A CN108282069 A CN 108282069A CN 201810165684 A CN201810165684 A CN 201810165684A CN 108282069 A CN108282069 A CN 108282069A
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unit
bearing
magnetic suspension
magnetic
ultra
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CN108282069B (en
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任长志
徐进
肖增华
乐中宇
叶宇
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Nanjing Institute of Astronomical Optics and Technology NIAOT of CAS
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Nanjing Institute of Astronomical Optics and Technology NIAOT of CAS
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K26/00Machines adapted to function as torque motors, i.e. to exert a torque when stalled
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • H02K1/272Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
    • H02K1/274Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets
    • H02K1/2753Inner rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of two or more circumferentially positioned magnets the rotor consisting of magnets or groups of magnets arranged with alternating polarity
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/20Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
    • H02K11/21Devices for sensing speed or position, or actuated thereby
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • H02K7/09Structural association with bearings with magnetic bearings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Magnetic Bearings And Hydrostatic Bearings (AREA)

Abstract

超低速单元式拼接盘式磁悬浮力矩电机,包括有基座、一对单元式拼接盘式直接驱动电机,其特征在于,该装置具有一个呈旋转对称的中央旋转体及约束该旋转体轴向、径向运动的一对锥形主动式偏置磁悬浮轴承,实现旋转轴的磁悬浮支撑,同时,设有相应的一对径向保护轴承、一对轴向保护轴承和位置反馈系统,在此基础上,通过一对单元式拼接盘式直驱电机冗余或同步的驱动该中央旋转体。本发明将直驱电机、磁悬浮轴承、轴向与径向保护轴承、反馈与制动系统集成于一体,结构简单紧凑,具有高度集成性,提高了空间利用率,可有效降低机械加工成本与功率电子器件成本,提高产品的竞争性。

The ultra-low-speed unit type splicing disc type magnetic levitation torque motor includes a base and a pair of unit type splicing disc type direct drive motors. It is characterized in that the device has a rotationally symmetrical central rotating body and constrains the rotating body axially, A pair of tapered active offset magnetic suspension bearings for radial movement realizes the magnetic suspension support of the rotating shaft. At the same time, it is equipped with a corresponding pair of radial protection bearings, a pair of axial protection bearings and a position feedback system. On this basis , the central rotating body is driven redundantly or synchronously by a pair of unitary spliced disc direct drive motors. The invention integrates a direct drive motor, a magnetic suspension bearing, an axial and radial protection bearing, a feedback and a braking system, has a simple and compact structure, has a high degree of integration, improves space utilization, and can effectively reduce machining costs and power Reduce the cost of electronic devices and improve the competitiveness of products.

Description

超低速单元式拼接盘式磁悬浮力矩电机Ultra-low speed unit type splicing disc type magnetic levitation torque motor

技术领域technical field

本发明涉及一种单元式拼接盘式力矩电机驱动的磁悬浮旋转装置,具体涉及一种超低速单元式拼接盘式磁悬浮力矩电机,同时集成锥形主动式偏置磁悬浮轴承,设计的高精度磁悬浮旋转轴。可用于天文仪器的跟踪主轴,也可以用于雷达跟踪、航天测控仿真平台等领域。本发明为下列项目的研究成果:国家自然基金面上项目(项目编号:11573046,11273039)、中国科学院天文专项项目(C-113)。The invention relates to a magnetic levitation rotating device driven by a unit type spliced disc torque motor, in particular to an ultra-low speed unit spliced disc type magnetic levitation torque motor, which integrates conical active bias magnetic levitation bearings and is designed for high precision magnetic levitation rotation axis. It can be used in the tracking spindle of astronomical instruments, and can also be used in radar tracking, aerospace measurement and control simulation platforms and other fields. The present invention is the research achievement of the following projects: National Natural Science Foundation General Project (Project No.: 11573046, 11273039), Chinese Academy of Sciences Astronomy Special Project (C-113).

背景技术Background technique

大型天文仪器、航天器测控仿真平台等都是高精度设备,要求摩擦力矩小,传动机构刚度高,动态响应快,旋转精度高。传统旋转轴一般为采用液压静压轴承和机械轴承支承,液压静压轴承在结构设计上非常复杂,加工制造精度要求非常高,机械轴承精度很难满足大型天文仪器的精度要求。机械轴承支承的旋转轴还存在摩擦力矩大,非线性严重,功耗大,低速爬行等缺点,对于大型天文仪器而言,问题更明显。磁悬浮支撑具有非接触,无摩擦,精度高,低功耗,机械装配要求低等优点,且可与电机集成化设计,简化结构,降低成本。常规的磁悬浮轴承系统一般采用两个径向电磁轴承和一个轴向电磁轴承来控制旋转轴的五个自由度,占有相当的空间,结构复杂。本发明提出了一种单元式、拼接盘式直驱电机,集成锥形主动式偏置磁悬浮轴承,同时实现了旋转轴磁悬浮支撑和直接驱动。满足了旋转装置摩擦力矩小、传动刚度高、动态响应快、功耗低、旋转精度高的技术要求,该设计结构紧凑,可靠性高,免维护,加速性能优异,无振荡,在大型天文仪器、雷达、航天器测控平台等对可靠性、精度、承载等要求极高的应用场合有着广泛的应用前景。Large-scale astronomical instruments and spacecraft measurement and control simulation platforms are all high-precision equipment, requiring small frictional torque, high rigidity of the transmission mechanism, fast dynamic response, and high rotation accuracy. Traditional rotating shafts are generally supported by hydrostatic bearings and mechanical bearings. The structural design of hydrostatic bearings is very complicated, and the requirements for manufacturing precision are very high. The precision of mechanical bearings is difficult to meet the precision requirements of large astronomical instruments. The rotating shaft supported by mechanical bearings still has disadvantages such as large frictional torque, serious nonlinearity, high power consumption, and low-speed crawling. For large astronomical instruments, the problem is more obvious. The magnetic levitation support has the advantages of non-contact, no friction, high precision, low power consumption, and low mechanical assembly requirements, and can be integrated with the motor to simplify the structure and reduce the cost. The conventional magnetic suspension bearing system generally uses two radial electromagnetic bearings and one axial electromagnetic bearing to control the five degrees of freedom of the rotating shaft, which occupies a considerable space and has a complex structure. The invention proposes a unit type, spliced disc type direct drive motor, which integrates a conical active bias magnetic suspension bearing, and realizes the magnetic suspension support and direct drive of the rotating shaft at the same time. It meets the technical requirements of small friction torque, high transmission stiffness, fast dynamic response, low power consumption, and high rotation precision of the rotating device. The design is compact, high reliability, maintenance-free, excellent acceleration performance, and no vibration. It is suitable for large-scale astronomical instruments. , radar, and spacecraft measurement and control platforms have broad application prospects in applications that require extremely high reliability, precision, and load capacity.

发明内容Contents of the invention

本发明的目的是提出一种相对于现有技术状况而言应用范围更加广泛的单元式拼接盘式电机,同时,集成锥形主动式偏置磁悬浮轴承,实现了一种磁悬浮直接驱动旋转轴。本发明装置主要由角位移反馈系统、锥形主动式偏置磁悬浮轴承、单元式拼接盘式电机、轴向保护轴承、径向保护轴承、旋转轴、基座等组成。且满足以下技术要求:易于加工、装配,运输,维护成本低,承载能力强、无摩擦,低功耗,传动效率高,回转定位精度高、超低速运转时无爬行。The purpose of the present invention is to propose a unitary spliced disc motor with a wider range of applications than the prior art. At the same time, it integrates a conical active offset magnetic suspension bearing to realize a magnetic suspension that directly drives the rotating shaft. The device of the invention is mainly composed of an angular displacement feedback system, a tapered active offset magnetic suspension bearing, a unit spliced disc motor, an axial protection bearing, a radial protection bearing, a rotating shaft, a base and the like. And meet the following technical requirements: easy processing, assembly, transportation, low maintenance cost, strong bearing capacity, no friction, low power consumption, high transmission efficiency, high rotary positioning accuracy, and no crawling during ultra-low speed operation.

完成上述发明任务的技术方案是:一种超低速单元式拼接盘式磁悬浮力矩电机,主要包括基座、一对单元式拼接盘式直接驱动电机、一对锥形主动式偏置磁悬浮轴承及轴向、径向保护轴承。其特征在于,该装置具有一个呈旋转对称的中央旋转体及约束该旋转体轴向、径向运动的一对锥形主动式偏置磁悬浮轴承,实现旋转轴的磁悬浮支撑,同时,设计有相应的一对径向保护轴承、一对轴向保护轴承和位置反馈系统,在此基础上,通过一对单元式拼接盘式直驱电机冗余或同步的驱动该中央旋转体。The technical solution for accomplishing the task of the above invention is: an ultra-low-speed unitary spliced disc magnetic suspension torque motor, which mainly includes a base, a pair of unitary spliced disc direct drive motors, a pair of conical active biased magnetic suspension bearings and a shaft To, radial protection bearing. It is characterized in that the device has a rotationally symmetrical central rotating body and a pair of conical active offset magnetic suspension bearings that constrain the axial and radial movement of the rotating body to realize the magnetic suspension support of the rotating shaft. At the same time, it is designed with corresponding Based on a pair of radial protection bearings, a pair of axial protection bearings and a position feedback system, the central rotating body is driven redundantly or synchronously by a pair of unitary spliced disc direct drive motors.

所述的一对单元式拼接盘式直接驱动电机、一对锥形主动式磁悬浮轴承、一对径向保护轴承、一对轴向保护轴承相对于旋转轴轴向中心对称布置。工作前先进行锥形主动式磁悬浮轴承初始化,根据轴向、径向锥形主动式磁悬浮轴承传感器标定的位置,初始化控制电流或电压,控制旋转轴的位置,工作时,旋转轴需要转动或者转动某个角度时,由控制器控制单元式拼接盘式直接驱动电机执行系统指令。The pair of unit type spliced disk direct drive motors, the pair of conical active magnetic suspension bearings, the pair of radial protection bearings, and the pair of axial protection bearings are arranged symmetrically with respect to the axial center of the rotating shaft. Initialize the tapered active magnetic suspension bearing before work. According to the calibrated position of the axial and radial conical active magnetic suspension bearing sensors, initialize the control current or voltage to control the position of the rotating shaft. When working, the rotating shaft needs to rotate or rotate At a certain angle, the controller controls the unit type splicing disc type direct drive motor to execute the system command.

所述单元式拼接盘式直驱电机为三相永磁力矩电机,被设计成2L(L=1,2,3,4……)个最小单元电机,2L个最小单元可以灵活自由组合成P个单元电机,根据型号大小,优选结构组合P=1,2,3,4,……。具体实施实例中,P=4,各个独立的单元电机可以单独作为一个电机运行,也可以协同同步运行。根据一种优选设计方案,左右两套单元式拼接盘式永磁同步力矩电机各有4个定子单元,各自共用一个转子,可以独立或者协同的驱动旋转轴4旋转。每个所述的直接驱动(单元)电机都包括一个与所述中央旋转圆柱体(旋转轴5)抗扭、刚性地连接在一起的附件(转子)和可通电的基件(定子单元)。附件(转子)参照图7中的2-8,2-9,2-10,2-11;可通电的基件(定子单元)参照图7中的2-1,2-2,2-3,2-4,2-5,2-6,2-7。The unit spliced disc direct drive motor is a three-phase permanent magnet torque motor, which is designed as 2L (L=1, 2, 3, 4...) minimum unit motors, and the 2L minimum units can be flexibly and freely combined into P A unit motor, according to the size of the model, the optimal structure combination P=1, 2, 3, 4, .... In a specific implementation example, P=4, and each independent unit motor can operate as a single motor, or can cooperate and operate synchronously. According to a preferred design scheme, the left and right sets of unit spliced disc permanent magnet synchronous torque motors each have 4 stator units, each sharing a rotor, and can independently or cooperatively drive the rotating shaft 4 to rotate. Each of said direct drive (unit) motors consists of an appendage (rotor) and an energizable base (stator unit) which are rigidly connected to said central rotating cylinder (rotation shaft 5 ) in a torsionally fixed manner. Accessories (rotor) refer to 2-8, 2-9, 2-10, 2-11 in Figure 7; base parts (stator units) that can be powered refer to 2-1, 2-2, 2-3 in Figure 7 , 2-4, 2-5, 2-6, 2-7.

所述的单元式拼接盘式直驱电机,其转子由p个N极和p个S极(p=1,2,3,…)交替均布的分组在转子轴上;每个磁极的永磁体采用单元式结构;每个磁极由m(m=1,2,3,…)个等长同极性的永磁体组成,并采用减小齿槽效应的设计;该m个等长同极性的永磁由自动涂胶装配机构按N、S极交替进行的方式均匀的装配在电机转子轴上;永磁铁外面设计了保护装置,保护永磁体。In the unit type spliced disc type direct drive motor, the rotor consists of p N poles and p S poles (p=1, 2, 3, ...) alternately and evenly distributed on the rotor shaft; the permanent The magnet adopts a unit structure; each magnetic pole is composed of m (m=1, 2, 3, ...) permanent magnets of equal length and same polarity, and adopts a design to reduce cogging effect; the m equal length and same polarity The permanent magnet is evenly assembled on the rotor shaft of the motor by the automatic glue-coating assembly mechanism in the way of alternating N and S poles; a protection device is designed outside the permanent magnet to protect the permanent magnet.

所述的单元式拼接盘式直驱电机,作为实例一个具体实现,电机转子由128个N极和128个S极交替均布的分布在转子轴上;每个磁极的永磁体采用单元式结构;整个转子由16个转子单元组成,每个转子单元交替均布了8个N极和8个S极永磁体2-10,每个磁极由2个等长同极性的永磁体组成,并采用减小齿槽效应的设计;该2个等长同极性的永磁按N、S极交替进行的方式均匀粘结在转子导磁环(板)上;永磁体2-10外面安装有不锈钢保护罩,通过螺钉固定在转子导磁环(板)上。The unit type splicing disc type direct drive motor is implemented as an example, the motor rotor is distributed on the rotor shaft by 128 N poles and 128 S poles alternately and uniformly; the permanent magnet of each magnetic pole adopts a unit structure ; The whole rotor is made up of 16 rotor units, and each rotor unit is alternately distributed with 8 N poles and 8 S poles permanent magnets 2-10, and each magnetic pole is made up of 2 permanent magnets of equal length and same polarity, and The design of reducing the cogging effect is adopted; the two permanent magnets of the same length and the same polarity are uniformly bonded on the rotor magnetic conducting ring (plate) in the way of alternating N and S poles; the permanent magnets 2-10 are installed outside The stainless steel protective cover is fixed on the rotor magnetic conducting ring (plate) by screws.

所述单元式拼接盘式直驱电机,其定子采用单元式拼接结构设计,每个独立完整的定子单元由若干个最小定子绕组单元组合组成;可以有2M(M=1,2,3,4,……)个独立的定子单元均布在同一圆周上,各个独立的定子单元可以单独作为一个电机运行,也可以协同同步运行。所述的单元式拼接式结构设计是指每个独立定子单元(电机)(参照图10-图13,图14)都由最小定子绕组单元通过定位结构,更具体的讲一种凸凹槽定位结构,装配而成;每个绕组单元的定子铁芯3-2由矽钢片通过级进模一次冲压而成,每个内部单元的齿槽采用了用于减小齿槽效应结构;而每个完整定子单元最外侧的绕组单元,则采用了减少端面效应的设计。定子铁芯与定子绕组之间通过绝缘隔离罩绝缘。The unit spliced disc direct drive motor has a stator with a unit spliced structure design, and each independent and complete stator unit is composed of several minimum stator winding units; there can be 2M (M=1, 2, 3, 4 ,…) independent stator units are evenly distributed on the same circle, and each independent stator unit can operate as a single motor, or can cooperate and operate synchronously. The unit splicing structure design means that each independent stator unit (motor) (refer to Figure 10-Figure 13, Figure 14) is passed through the positioning structure by the smallest stator winding unit, more specifically, a convex groove positioning structure , Assembled; the stator core 3-2 of each winding unit is made of silicon steel sheets through a progressive die stamping at one time, and the cogging of each internal unit adopts a structure for reducing the cogging effect; and each The outermost winding unit of the complete stator unit is designed to reduce the end effect. The stator core and the stator winding are insulated by an insulating isolation cover.

本发明采用减少端面效应的设计,具体是指在定子单元的最外层的两个定子绕组的矽钢片上设计了如图14-1、图14-2有利于的磁力线闭合的回路结构。The present invention adopts the design of reducing the end face effect, specifically refers to the design of the closed loop structure of the magnetic force lines as shown in Figure 14-1 and Figure 14-2 on the silicon steel sheets of the two outermost stator windings of the stator unit.

对于中央旋转部件的驱动部分通过电动直接驱动实现,尤其通过直接驱动永磁同步力矩电机实现,优选单元式盘式拼接永磁同步力矩电机直接驱动中央旋转部件(旋转轴)。其中,每一个盘式直接驱动装置的可通电基件(定子单元)通过连接件与基座刚性连接。电机转子部件被构造成包含永磁铁励磁的附件,与中央旋转部件(旋转轴)通过连接件刚性的连接在一起,用于探测角度和/或相位位置的(传感)装置有利的轴向上设置在附件之间。The driving part of the central rotating part is realized by electric direct drive, especially by directly driving the permanent magnet synchronous torque motor, preferably the unitary disc spliced permanent magnet synchronous torque motor directly drives the central rotating part (rotary shaft). Wherein, the energizable base member (stator unit) of each disc-type direct drive device is rigidly connected to the base through a connecting member. The rotor part of the motor is constructed as an attachment containing permanent magnet excitation, rigidly connected to the central rotating part (rotary shaft) by means of joints, and the (sensing) device for detecting the angle and/or phase position is advantageously axially Set between attachments.

所述的电机转子由n个N极和n个S极(n=1,2,3,…)交替均布的分组在转子轴上;每个磁极的永磁体采用单元式结构;每个磁极由m(m=1,2,3,…)个等长同极性的永磁体组成,并采用减小齿槽效应的设计;该m个等长同极性的永磁由自动涂胶装配机构按N、S极交替进行的方式均匀的装配在电机转子轴上;永磁铁外面设计了不锈钢保护装置。The motor rotor is composed of n N poles and n S poles (n=1, 2, 3,...) alternately and evenly distributed on the rotor shaft; the permanent magnet of each pole adopts a unit structure; each pole It is composed of m (m=1,2,3,...) permanent magnets of equal length and polarity, and adopts a design to reduce the cogging effect; the m permanent magnets of equal length and polarity are assembled by automatic glue coating The mechanism is evenly assembled on the rotor shaft of the motor in the way of alternating N and S poles; a stainless steel protection device is designed outside the permanent magnet.

为了提高系统的可靠性。拼接式盘式直接驱动电机采用了对称的双冗余结构,既实现了轴向作用力的对称性,又可以通过双冗余控制系统实现某套控制系统出现故障时,另一套系统仍能够正常工作。正常工作时,两余度同时工作,当某一余度出现故障时,系统切除发生故障的余度,启用单余度方式。In order to improve the reliability of the system. The spliced disc-type direct drive motor adopts a symmetrical double-redundant structure, which not only realizes the symmetry of the axial force, but also realizes that when one set of control systems fails, the other set of systems can still operate through the dual-redundant control system. normal work. During normal operation, the two redundancy systems work at the same time. When a failure occurs in a certain redundancy system, the system removes the faulty redundancy and activates the single redundancy mode.

重复地说:本电机采用双余度系统,作为优选方式,采用热备份控制方式。即在正常情况下两余度同时工作,当某一余度出现故障时,系统切除发生故障的余度,启用单余度方式。To repeat: This motor adopts a dual redundancy system, and as an optimal method, it adopts a hot backup control method. That is to say, under normal circumstances, the two redundancy levels work at the same time. When a certain redundancy level fails, the system removes the faulty level and activates the single redundancy mode.

为了实现中央旋转部件(旋转轴)绕中心旋转,设计的锥形主动式偏置磁悬浮轴承代替径向磁悬浮轴承和轴向磁悬浮轴承。所述的锥形主动式偏置磁悬浮轴承非机械接触轴承。可以是永磁偏置的、电磁控制的主动式磁悬浮轴承或二者相结合的混合轴承,根据设计方案,锥形主动式偏置磁悬浮轴承采用单元化设计,被设计成2R(R=1,2,3,4,……)个最小单元,2R个最小单元可以灵活自由组合成T个单元,成对均布于中央圆柱体的圆周上,优选结构T=1,2,3,4,……。In order to realize the rotation of the central rotating part (rotating shaft) around the center, the designed conical active offset magnetic bearing replaces the radial magnetic bearing and the axial magnetic bearing. The tapered active offset magnetic suspension bearing is a non-mechanical contact bearing. It can be a permanent magnetic bias, electromagnetically controlled active magnetic bearing or a hybrid bearing combining the two. According to the design plan, the tapered active bias magnetic bearing adopts a unitized design and is designed as 2R (R=1, 2, 3, 4, ...) minimum units, 2R minimum units can be flexibly and freely combined into T units, which are evenly distributed in pairs on the circumference of the central cylinder. The preferred structure T=1, 2, 3, 4, ....

为了对锥形主动式偏置磁悬浮轴承进行有效控制,它还包括传感器检测系统,该系统包括磁悬浮轴承轴向位移传感器、磁悬浮轴承径向位移传感器。磁悬浮轴承径向位移传感器位于其中一个盘式电机的右侧并安装在位于定子外壳端盖上的支架上,磁悬浮轴承轴向位移传感器安装在位于磁悬浮轴承端盖的轴向支架上。磁悬浮轴承轴向位移传感器用于检测锥形主动式偏置磁悬浮轴承轴向的位移,磁轴承径向位移传感器用于检测锥形主动式偏置磁悬浮轴承径向的位移。根据检测的偏差,实时控制径向主动式磁悬浮轴承,确保中央圆柱体回转中心轴在规定的精度空间之内。In order to effectively control the tapered active offset magnetic suspension bearing, it also includes a sensor detection system, which includes an axial displacement sensor for the magnetic suspension bearing and a radial displacement sensor for the magnetic suspension bearing. The radial displacement sensor of the magnetic suspension bearing is located on the right side of one of the disc motors and is installed on the bracket located on the end cover of the stator housing, and the axial displacement sensor of the magnetic suspension bearing is installed on the axial bracket located on the end cover of the magnetic suspension bearing. The magnetic suspension bearing axial displacement sensor is used to detect the axial displacement of the conical active bias magnetic suspension bearing, and the magnetic bearing radial displacement sensor is used to detect the radial displacement of the conical active bias magnetic suspension bearing. According to the detected deviation, the radial active magnetic suspension bearing is controlled in real time to ensure that the central axis of rotation of the central cylinder is within the specified precision space.

所述的锥形主动式偏置磁悬浮轴承的锥形角α类似于角接触轴承的接触角,其大小可根据轴向和径向承载能力的进行设计。The taper angle α of the tapered active offset magnetic suspension bearing is similar to the contact angle of the angular contact bearing, and its size can be designed according to the axial and radial bearing capacity.

为了实现中央旋转部件(旋转轴)绕中心旋转,设计的保护轴承,保护整个装置受到较大的外载荷冲击或者锥形主动式偏置磁悬浮轴承失效时不受破坏。其中径向保护轴承尤其是滚动轴承。球轴承以及滚子轴承都可以考虑作为滚动保护轴承。在所有情况中,为了实现旋转轴的无摩擦悬浮,保护滚动轴承的滚珠或滚轮与唯一的中央旋转部件(旋转轴)上的一个圆柱形表面保持相同的间距,且小于径向磁悬浮轴承的气隙。In order to realize the rotation of the central rotating part (rotating shaft) around the center, the protection bearing is designed to protect the whole device from damage when it is subjected to a large external load impact or the tapered active bias magnetic suspension bearing fails. Among them, radial protection bearings are especially rolling bearings. Ball bearings as well as roller bearings can be considered as rolling protection bearings. In all cases, in order to achieve a frictionless suspension of the rotating shaft, the balls or rollers of the protective rolling bearing are kept at the same distance from a cylindrical surface on the only central rotating part (rotating shaft) and smaller than the air gap of the radial magnetic bearing .

角位移传感器用于实现旋转轴的精密位置控制和速度控制。可以安装中央旋转部件(旋转轴)内侧圆柱面上,也可以安装在外侧圆柱面上。角位移传感器可以选择增量式传感器,也可以选择绝对式传感器。根据一种优选的实施方式,角位移传感器增量式传感器,角位移传感器通过粘性连接介质固定在中央旋转部件(旋转轴)设计好的凹槽内。可选的方式,为构造冗余系统,提高系统的精度,角位移传感器配有p(p=2,4,8)个信号读取装置。角位移信号经过控制器的处理后,用于旋转轴的位置、速度控制。Angular displacement sensors are used to achieve precise position control and speed control of rotating axes. It can be installed on the inner cylindrical surface of the central rotating part (axis of rotation) or on the outer cylindrical surface. The angular displacement sensor can choose an incremental sensor or an absolute sensor. According to a preferred embodiment, the angular displacement sensor is an incremental sensor, and the angular displacement sensor is fixed in a designed groove of the central rotating part (rotating shaft) through a viscous connection medium. Optionally, in order to construct a redundant system and improve the accuracy of the system, the angular displacement sensor is equipped with p (p=2, 4, 8) signal reading devices. After the angular displacement signal is processed by the controller, it is used for the position and speed control of the rotating shaft.

本发明的优点在于,采用对称的单元式拼接盘式直接驱动电机,集成锥形主动式偏置磁悬浮轴承,设计的磁悬浮直接驱动旋转轴,既消除了机械轴承的摩擦力矩,又提高了控制精度,减小了转台系统的功耗,超低速运转时无爬行现象,整体装置可靠性高、故障率低。另外,本发明设计的结构易于加工、装配,运输,维护成本低,承载能力强、回转定位精度高,具有良好的抗振性能和制动控制误差补偿的作用。The advantage of the present invention is that it adopts a symmetrical unit type spliced disc type direct drive motor, integrates a tapered active offset magnetic suspension bearing, and the designed magnetic suspension directly drives the rotating shaft, which not only eliminates the friction torque of the mechanical bearing, but also improves the control accuracy , reducing the power consumption of the turntable system, no crawling phenomenon during ultra-low speed operation, high reliability of the overall device, and low failure rate. In addition, the structure designed by the invention is easy to process, assemble, and transport, has low maintenance cost, strong bearing capacity, high rotary positioning accuracy, good anti-vibration performance and the function of braking control error compensation.

附图说明Description of drawings

图1.单个使用时单元式拼接盘式电机驱动的磁悬浮旋转轴整体剖面图;Figure 1. The overall cross-sectional view of the magnetic levitation rotating shaft driven by the unitary splicing disc motor when used alone;

图2. 轴向锥形主动式磁悬浮轴承传感器剖面图;Figure 2. Cross-sectional view of the axial tapered active magnetic bearing sensor;

图3. 轴向角位置传感器剖面图;Figure 3. Cross-sectional view of the axial angular position sensor;

图4. 电磁制动器结构原理面图;Figure 4. Schematic diagram of the structure of the electromagnetic brake;

图5.轴向保护轴承整体结构图;Figure 5. The overall structure of the axial protection bearing;

图6. 轴向传感器安装原理图;Figure 6. Schematic diagram of axial sensor installation;

图7. 径向保护轴承及盘式直接驱动电机结构原理图;Figure 7. Structural schematic diagram of radial protection bearing and disc direct drive motor;

图8.锥形主动式磁悬浮轴承机构原理图;Figure 8. Schematic diagram of the tapered active magnetic suspension bearing mechanism;

图9. 角位置传感器安装机构原理图;Figure 9. Schematic diagram of the installation mechanism of the angular position sensor;

图10-1、图10-2分别为定子拼接盘式直接驱动电机结构原理图;Figure 10-1 and Figure 10-2 are the structural schematic diagrams of the stator spliced disc type direct drive motor respectively;

图11-1、图11-2分别为定子拼接盘式直接驱动电机结构原理图;Figure 11-1 and Figure 11-2 are the schematic diagrams of the structure of the stator-spliced disc-type direct drive motor;

图12-1、图12-2分别为定子拼接盘式直接驱动电机结构原理图;Figure 12-1 and Figure 12-2 are the structural schematic diagrams of the stator spliced disc type direct drive motor respectively;

图13-1、图13-2分别为定子拼接盘式直接驱动电机结构原理图;Figure 13-1 and Figure 13-2 are the structural schematic diagrams of the stator spliced disc type direct drive motor respectively;

图14-1、图14-2分别为最小定子单元结构原理图。Figure 14-1 and Figure 14-2 are the schematic diagrams of the minimum stator unit structure respectively.

具体实施方式Detailed ways

彼此一致或者功能相同的部件在所有图示中皆以同一标记标识。Components that correspond to each other or have the same function are identified with the same symbols in all figures.

如图1-图5所示,本发明的单元式拼接盘式直驱电机及其磁悬浮旋转轴主要由底座1、单元式拼接盘式直接驱动电机5,8、锥形主动式磁悬浮轴承2,6、径向保护轴承9,10、轴向保护轴承3,7、旋转轴5、轴向锥形主动式磁悬浮轴承传感器11、轴向锥形主动式磁悬浮轴承传感器12,角位移传感器13组成。负载安装在旋转轴4上,工作前先进行初始化,锥形主动式磁悬浮轴承2,6初始化,根据轴向、径向锥形主动式磁悬浮轴承传感器11,12标定的位置,初始化控制电流,控制旋转轴的位置,工作时,旋转轴需要转动或者转动某个角度时,由控制器控制单元式拼接盘式直接驱动电机5,8执行系统指令。As shown in Fig. 1-Fig. 5, the unit type spliced disc type direct drive motor and its magnetic levitation rotating shaft of the present invention are mainly composed of base 1, unit type spliced disc type direct drive motor 5, 8, conical active magnetic suspension bearing 2, 6. Radial protective bearings 9, 10, axial protective bearings 3, 7, rotating shaft 5, axial tapered active magnetic suspension bearing sensor 11, axial tapered active magnetic suspension bearing sensor 12, and angular displacement sensor 13. The load is installed on the rotating shaft 4 and initialized before work. The tapered active magnetic suspension bearings 2 and 6 are initialized, and the control current is initialized according to the positions calibrated by the axial and radial tapered active magnetic suspension bearing sensors 11 and 12. The position of the rotating shaft, when working, when the rotating shaft needs to rotate or rotate at a certain angle, the controller controls the unit-type splicing disc-type direct drive motors 5 and 8 to execute system instructions.

所述的单元式拼接盘式永磁同步力矩电机,根据设计方案,所述的单元式盘式拼接永磁同步力矩电机被设计成2L(L=1,2,3,4……)个最小单元电机,2L个最小单元可以灵活自由组合成P个单元电机,根据型号大小,优选结构组合P=1,2,3,4。,各个独立的定子单元可以单独作为一个电机运行,也可以协同同步运行。根据一种优选设计方案,本装置中,左右两套单元式盘式拼接永磁同步力矩电机5,8各有4个定子单元,各自共用一个转子,可以独立或者协同的驱动旋转轴4旋转。The unit type splicing disc permanent magnet synchronous torque motor, according to the design plan, the unit type splicing permanent magnet synchronous torque motor is designed to be 2L (L=1, 2, 3, 4...) minimum Unit motors, 2L smallest units can be flexibly and freely combined into P unit motors. According to the size of the model, the optimal structure combination is P=1, 2, 3, 4. , each independent stator unit can operate independently as a motor, and can also operate synchronously. According to a preferred design scheme, in this device, the left and right two sets of unit type splicing permanent magnet synchronous torque motors 5, 8 each have four stator units, and each shares a rotor, which can independently or cooperatively drive the rotating shaft 4 to rotate.

所述的拼接式单元式结构设计具体是指每个独立绕组都由最小定子绕组单元通过定位结构,更具体的讲,最小定子单元(电机)主要由定子外壳2-1、定子铁芯固定板2-2、定子铁芯2-3、固定螺栓2-4、定子绕组2-5、环氧树脂2-6、磁气隙2-7、永磁体保护罩2-8、转子导磁环(板)2-9、永磁体2-10、紧定螺钉2-11组成。256块永磁体2-10通过环氧树脂均布黏贴在转子导磁环(板)2-9上,为了防止永磁体2-10脱落,在永磁体2-10外表面安装了不锈钢保护罩2-8,该保护罩通过连接部件紧固到转子导磁环(板)2-9上,电机转子通过连接件2-11刚性连接到旋转轴4上。The spliced unit structure design specifically means that each independent winding is passed through the positioning structure by the smallest stator winding unit. More specifically, the smallest stator unit (motor) is mainly composed of the stator shell 2-1, the stator core fixing plate 2-2, stator core 2-3, fixing bolt 2-4, stator winding 2-5, epoxy resin 2-6, magnetic air gap 2-7, permanent magnet protective cover 2-8, rotor magnetic ring ( Plate) 2-9, permanent magnet 2-10, set screw 2-11. 256 pieces of permanent magnets 2-10 are uniformly pasted on the rotor magnetic conducting ring (plate) 2-9 through epoxy resin. In order to prevent the permanent magnets 2-10 from falling off, a stainless steel protective cover is installed on the outer surface of the permanent magnets 2-10 2-8, the protective cover is fastened to the rotor magnetic conduction ring (plate) 2-9 through a connecting part, and the motor rotor is rigidly connected to the rotating shaft 4 through a connecting part 2-11.

最小定子单元(电机)的定子铁芯2-3设计有凸凹槽结构,根据具体型号的设计要求,若干个最小单元通过凸凹槽定位结构装配为一个完整的定子单元(电机)5,8;每个绕组单元的定子铁芯由矽钢片通过级进模一次冲压而成,作为本专利的一个实例,但不限于此,每个绕组定子铁芯单元2-3由400片0.3mm矽钢片通过级进模一次冲压而成,定子铁芯2-3与定子绕组2-5之间通过绝缘隔离罩绝缘。The stator core 2-3 of the smallest stator unit (motor) is designed with a convex groove structure. According to the design requirements of the specific model, several smallest units are assembled into a complete stator unit (motor) 5, 8 through the convex groove positioning structure; each The stator core of each winding unit is formed by stamping silicon steel sheets through a progressive die at one time. As an example of this patent, but not limited to this, each winding stator core unit 2-3 is made of 400 pieces of 0.3mm silicon steel sheets It is formed by one-time stamping through a progressive die, and the stator core 2-3 and the stator winding 2-5 are insulated through an insulating isolation cover.

每个内部单元的齿槽采用了用于减小齿槽效应结构;而每个完整定子单元最外侧的绕组单元,则采用了减少端面效应的设计,具体是指在定子单元的最外层的两个定子绕组的矽钢片上设计了有利于的磁力线回路结构,如图14-1、图14-2所示。The cogging of each inner unit is designed to reduce the cogging effect; while the outermost winding unit of each complete stator unit is designed to reduce the end effect, specifically referring to the outermost winding unit of the stator unit. A favorable magnetic force loop structure is designed on the silicon steel sheets of the two stator windings, as shown in Figure 14-1 and Figure 14-2.

电机转子由n个N极和n个S极(n=1,2,3,…)交替均布的分组在转子轴上;每个磁极的永磁体采用单元式结构;每个磁极由m(m=1,2,3,…)个等长同极性的永磁体组成,并采用减小齿槽效应的设计;该m个等长同极性的永磁由自动涂胶装配机构按N、S极交替进行的方式均匀的装配在电机转子轴上;永磁铁外面设计了保护装置,保护永磁铁。The motor rotor consists of n N poles and n S poles (n=1, 2, 3, ...) alternately and evenly distributed on the rotor shaft; the permanent magnet of each pole adopts a unit structure; each pole consists of m ( m=1, 2, 3,...) permanent magnets of the same length and the same polarity, and adopt the design to reduce the cogging effect; the m permanent magnets of the same length and the same polarity are assembled by the automatic glue assembly mechanism , S poles are evenly assembled on the rotor shaft of the motor in an alternate manner; a protection device is designed outside the permanent magnet to protect the permanent magnet.

作为实例一个具体实现,电机转子由128个N极和128个S极交替均布的分布在转子轴上;每个磁极的永磁体采用单元式结构;整个转子由16个转子单元组成,每个转子单元交替均布了8个N极和8个S极永磁体2-10,每个磁极由2个等长同极性的永磁体组成,并采用减小齿槽效应的设计;该2个等长同极性的永磁按N、S极交替进行的方式均匀粘结在转子导磁环(板)2-9上;永磁体2-10外面安装有不锈钢保护罩2-8,通过螺钉2-11固定在转子导磁环(板)2-9上。As a specific implementation example, the motor rotor consists of 128 N poles and 128 S poles distributed on the rotor shaft alternately and evenly; the permanent magnet of each magnetic pole adopts a unit structure; the entire rotor is composed of 16 rotor units, each The rotor unit is alternately and evenly distributed with 8 N poles and 8 S poles permanent magnets 2-10, each pole is composed of 2 permanent magnets of equal length and same polarity, and adopts a design to reduce cogging; the 2 The permanent magnets of the same length and the same polarity are evenly bonded on the rotor magnetic conducting ring (plate) 2-9 in the way of alternating N and S poles; the permanent magnet 2-10 is equipped with a stainless steel protective cover 2-8, and the screw 2-11 is fixed on the rotor magnetic conducting ring (plate) 2-9.

为了实现中央旋转部件(旋转轴)绕中心旋转,设计的锥形主动式偏置磁悬浮轴承代替径向磁悬浮轴承和轴向磁悬浮轴承。所述的锥形主动式偏置磁悬浮轴承非机械接触轴承。可以是永磁偏置的、电磁控制的主动式磁悬浮轴承或二者相结合的混合轴承,根据设计方案,锥形主动式偏置磁悬浮轴承采用单元化设计,被设计成2R(R=1,2,3,4……)个最小单元,2R个最小单元可以灵活自由组合成T个单元,成对均布于中央圆柱体的圆周上,优选结构T=2,4。In order to realize the rotation of the central rotating part (rotating shaft) around the center, the designed conical active offset magnetic bearing replaces the radial magnetic bearing and the axial magnetic bearing. The tapered active offset magnetic suspension bearing is a non-mechanical contact bearing. It can be a permanent magnetic bias, electromagnetically controlled active magnetic bearing or a hybrid bearing combining the two. According to the design plan, the tapered active bias magnetic bearing adopts a unitized design and is designed as 2R (R=1, 2, 3, 4...) minimum units, 2R minimum units can be flexibly and freely combined into T units, which are evenly distributed in pairs on the circumference of the central cylinder. The preferred structure is T=2,4.

根据一种具体实施方案,本实例采用了4个锥形永磁偏置磁悬浮轴承单元、4个锥形主动式磁悬浮轴承单元3或者7共用一个电机转子。4个锥形永磁偏置磁悬浮轴承单元、4个锥形主动式磁悬浮轴承单元3或者7分别交替均布安装在同一圆周上。锥形主动式磁悬浮轴承单元3或者7与转子3-6组成主控可控磁悬浮轴承,根据轴向和径向磁悬浮轴承位置传感器11,12的反馈信息,控制系统实时控制旋转轴的轴向位置和径向位置。According to a specific implementation, this example uses 4 conical permanent magnet bias magnetic suspension bearing units, and 4 conical active magnetic suspension bearing units 3 or 7 share one motor rotor. Four conical permanent magnetic bias magnetic suspension bearing units and four conical active magnetic suspension bearing units 3 or 7 are installed alternately and evenly on the same circumference. The conical active magnetic suspension bearing unit 3 or 7 and the rotor 3-6 form the main controllable magnetic suspension bearing. According to the feedback information of the axial and radial magnetic suspension bearing position sensors 11 and 12, the control system controls the axial position of the rotating shaft in real time. and radial position.

在图8所述的锥形主动式偏置磁轴承中,其锥形主动式磁悬浮轴承单元3主要由定子铁芯3-2、内导磁环3-6、外导磁环(电机定子外壳)3-2、激磁线圈3-4、绝缘罩3-3、磁气隙3-7、定子铁芯压板3-7、轴向磁悬浮轴承位置传感器11、径向磁悬浮轴承位置传感器12组成。四个锥形主动式磁悬浮轴承单元3均布在同一圆周上,通过12个M20螺栓固定底座1上。4个正交分布的轴向磁悬浮轴承位置传感器11通过测量旋转轴z方向方向上的轴向位移信号,4个正交分布的径向磁悬浮轴承位置传感器12通过测量旋转轴x,y2个正交方向上轴向位移信号,发出检测信号给轴向永磁偏置主动式磁轴承,转化为控制量后,实时控制轴中央旋转部件(旋转轴4)。所述的传感器采用电涡流位移传感器,其探头型号RS-900500,也可以根据需要采用其它型号的传感器。In the tapered active bias magnetic bearing described in Figure 8, its tapered active magnetic suspension bearing unit 3 mainly consists of a stator core 3-2, an inner magnetic guide ring 3-6, an outer magnetic guide ring (the motor stator shell ) 3-2, excitation coil 3-4, insulating cover 3-3, magnetic air gap 3-7, stator core pressure plate 3-7, axial magnetic suspension bearing position sensor 11, and radial magnetic suspension bearing position sensor 12. Four conical active magnetic suspension bearing units 3 are evenly distributed on the same circumference, and are fixed on the base 1 by 12 M20 bolts. Four orthogonally distributed axial magnetic suspension bearing position sensors 11 measure the axial displacement signal in the z direction of the rotation axis, and four orthogonally distributed radial magnetic suspension bearing position sensors 12 measure the rotation axis x, y2 orthogonal The axial displacement signal in the direction is sent to the axial permanent magnet bias active magnetic bearing. After being converted into a control value, the central rotating part of the shaft (rotary axis 4) is controlled in real time. The sensor is an eddy current displacement sensor, the probe model of which is RS-900500, and other types of sensors can also be used as required.

如图7所示,轴向辅助轴承3,7主要用于旋转轴4受到较大的外载荷冲击或者锥形主动式偏置磁悬浮轴承失效时,保护整个装置不受破坏。设计的轴向辅助轴承3,7主要由轴承安装底座3-1、大滚珠3-3、小滚珠3-2、轴承端盖3-4、紧固螺钉3-5和安装基件2-1、旋转轴4轴承支滚道及间隙组成。轴向辅助轴承要成对使用,根据实施方式,16套辅助保护轴承单元3均布在同一个圆周上,本设计数量不局限于16个,根据装置大小和承载能力可自由组合。旋转轴4上设计有用于大滚珠3-3相匹配的球型滚道,通过调整轴承安装底座3-1,使得每个轴向辅助轴承单元与旋转轴4上球型滚道距离一致。根据盘式直驱电机的磁气隙大小,该间距优选在0.5-1mm之间。调整好的轴向辅助轴承单元通过锁紧螺母固定在底座3-1设计的安装平面上。As shown in FIG. 7 , the axial auxiliary bearings 3 and 7 are mainly used to protect the entire device from damage when the rotating shaft 4 is impacted by a large external load or the tapered active bias magnetic suspension bearing fails. The designed axial auxiliary bearings 3 and 7 are mainly composed of bearing installation base 3-1, large ball 3-3, small ball 3-2, bearing end cover 3-4, fastening screw 3-5 and installation base 2-1 , The rotating shaft consists of 4 bearing support raceways and gaps. Axial auxiliary bearings should be used in pairs. According to the embodiment, 16 sets of auxiliary protective bearing units 3 are evenly distributed on the same circumference. The number of this design is not limited to 16, and can be combined freely according to the size and carrying capacity of the device. A spherical raceway matching the large ball 3-3 is designed on the rotating shaft 4, and the distance between each axial auxiliary bearing unit and the spherical raceway on the rotating shaft 4 is consistent by adjusting the bearing mounting base 3-1. According to the size of the magnetic air gap of the disc-type direct drive motor, the distance is preferably between 0.5-1mm. The adjusted axial auxiliary bearing unit is fixed on the installation plane designed by the base 3-1 through lock nuts.

如图9所示,径向辅助轴承9,10主要用于旋转轴4受到较大的外载荷冲击或者锥形主动式偏置磁悬浮轴承失效时,保护整个装置不受破坏。设计的径向辅助轴承9,10主要由轴承安装底座10-1、大滚珠10-3、小滚珠10-4、轴承端盖10-5、紧固螺钉10-2、接触角α、轴承间隙和安装基件1、旋转轴4轴承支撑滚道组成。径向辅助轴承要成对使用,大滚珠10-3与旋转轴4轴承支撑滚道存在一个接触角α,可以同时实现轴向和径向的双向约束,对于具体实施方式,α = 40,8套径向辅助轴承9,10均布在同一个圆周上,本设计数量不局限于8,根据装置大小和承载能力可自由组合。旋转轴4上设计有用于大滚珠3-3相匹配的球型滚道,通过调整轴承安装底座10-1,使得每个轴向辅助轴承单元与旋转轴4上球型滚道距离一致。根据盘式直驱电机的磁气隙大小,该轴向间距分量优选在0.5-1mm之间。调整好的轴向辅助轴承单元通过锁紧螺母固定在底座1设计的安装平面上。As shown in FIG. 9 , the radial auxiliary bearings 9 and 10 are mainly used to protect the entire device from damage when the rotating shaft 4 is impacted by a large external load or the tapered active bias magnetic suspension bearing fails. The designed radial auxiliary bearings 9 and 10 are mainly composed of bearing mounting base 10-1, large ball 10-3, small ball 10-4, bearing end cover 10-5, fastening screw 10-2, contact angle α, bearing clearance It is composed of the installation base part 1 and the bearing support raceway of the rotating shaft 4. Radial auxiliary bearings should be used in pairs. There is a contact angle α between the large ball 10-3 and the bearing support raceway of the rotating shaft 4, which can realize axial and radial bidirectional constraints at the same time. For the specific implementation, α = 40,8 Sets of radial auxiliary bearings 9 and 10 are evenly distributed on the same circumference, and the number in this design is not limited to 8, and can be combined freely according to the size and bearing capacity of the device. A spherical raceway matching the large ball 3-3 is designed on the rotating shaft 4, and the distance between each axial auxiliary bearing unit and the spherical raceway on the rotating shaft 4 is consistent by adjusting the bearing mounting base 10-1. According to the size of the magnetic air gap of the disc-type direct drive motor, the axial distance component is preferably between 0.5-1 mm. The adjusted axial auxiliary bearing unit is fixed on the designed mounting plane of the base 1 through lock nuts.

Claims (10)

1.一种超低速单元式拼接盘式磁悬浮力矩电机,包括有基座、一对单元式拼接盘式直接驱动电机,其特征在于,该装置具有一个呈旋转对称的中央旋转体及约束该旋转体轴向、径向运动的一对锥形主动式偏置磁悬浮轴承,实现旋转轴的磁悬浮支撑,同时,设有相应的一对径向保护轴承、一对轴向保护轴承和位置反馈系统,在此基础上,通过一对单元式拼接盘式直驱电机冗余或同步的驱动该中央旋转体。1. An ultra-low-speed unit type splicing disc type magnetic levitation torque motor, comprising a base, a pair of unit type splicing disc type direct drive motors, characterized in that the device has a rotationally symmetrical central rotating body and constrains the rotating A pair of tapered active offset magnetic suspension bearings for axial and radial movement of the body realizes the magnetic suspension support of the rotating shaft. At the same time, it is equipped with a corresponding pair of radial protection bearings, a pair of axial protection bearings and a position feedback system. On this basis, the central rotating body is driven redundantly or synchronously by a pair of unitary spliced disc direct drive motors. 2.根据权利要求1所述的超低速单元式拼接盘式磁悬浮力矩电机,其特征在于,所述的一对单元式拼接盘式直接驱动电机、一对锥形主动式磁悬浮轴承、一对径向保护轴承、一对轴向保护轴承相对于旋转轴轴向中心对称布置;工作前先进行初始化,锥形主动式磁悬浮轴承初始化,根据轴向、径向锥形主动式磁悬浮轴承传感器标定的位置,初始化控制电流,控制旋转轴的位置,工作时,旋转轴需要转动或者转动某个角度时,由控制器控制单元式拼接盘式直接驱动电机执行系统指令。2. The ultra-low-speed unit type splicing disc type magnetic suspension torque motor according to claim 1, characterized in that, the pair of unit type splicing disc type direct drive motors, a pair of conical active magnetic suspension bearings, a pair of radial A pair of axial protection bearings and a pair of axial protection bearings are symmetrically arranged relative to the axial center of the rotating shaft; initialization is performed before work, and the tapered active magnetic suspension bearing is initialized, according to the position calibrated by the axial and radial tapered active magnetic suspension bearing sensors , initialize the control current, control the position of the rotating shaft, and when working, when the rotating shaft needs to rotate or rotate at a certain angle, the controller controls the unit-type splicing disc-type direct drive motor to execute system instructions. 3.根据权利要求1所述的超低速单元式拼接盘式磁悬浮力矩电机,其特征在于,所述超低速单元式拼接盘式磁悬浮力矩电机为三相永磁力矩电机,被设计成2L个最小单元电机,L=1,2,3,4……;2L个最小单元灵活自由组合成P个单元电机;各个独立的单元电机单独作为一个电机运行,或者协同同步运行。3. The ultra-low speed unit type splicing disc type magnetic levitation torque motor according to claim 1, characterized in that, the ultra low speed unit type splicing disc type magnetic levitation torque motor is a three-phase permanent magnet torque motor, which is designed as 2L minimum Unit motor, L=1, 2, 3, 4...; 2L smallest units can be flexibly and freely combined into P unit motors; each independent unit motor operates as a single motor, or operates synchronously. 4.根据权利要求3所述的超低速单元式拼接盘式磁悬浮力矩电机,其特征在于,左右两套超低速单元式拼接盘式磁悬浮力矩电机各有4个定子单元,各自共用一个转子,独立或者协同的驱动旋转轴4旋转;每个所述的直接驱动单元电机都包括一个与所述中央旋转圆柱体抗扭、刚性地连接在一起的转子和可通电的定子单元。4. The ultra-low-speed unit type splicing disc-type magnetic suspension torque motor according to claim 3, characterized in that, two sets of ultra-low-speed unit type splicing disc type magnetic suspension torque motors each have 4 stator units, each sharing a rotor, independent Or cooperating to drive the rotation shaft 4 in rotation; each of said direct drive unit motors comprises a rotor and energizable stator unit rigidly connected to said central rotating cylinder in a torsion-proof manner. 5.根据权利要求3所述的超低速单元式拼接盘式磁悬浮力矩电机,其特征在于,有2M个独立的定子单元均布在同一圆周上,M=1,2,3,4……,各个独立的定子单元单独作为一个电机运行,或者协同同步运行;所述的单元式拼接式结构设计是指每个独立定子单元电机都由最小定子绕组单元通过定位结构装配而成;每个绕组单元的定子铁芯由矽钢片通过级进模一次冲压而成,每个内部单元的齿槽采用了用于减小齿槽效应结构;而每个完整定子单元最外侧的绕组单元,则采用了减少端面效应的设计:在定子单元的最外层的两个定子绕组的矽钢片上设有有利于的磁力线闭合的回路结构;定子铁芯与定子绕组之间通过绝缘隔离罩绝缘。5. The ultra-low-speed unit type splicing disk type magnetic levitation torque motor according to claim 3, characterized in that, 2M independent stator units are evenly distributed on the same circumference, M=1, 2, 3, 4..., Each independent stator unit operates independently as a motor, or operates synchronously; the unit splicing structure design means that each independent stator unit motor is assembled by the smallest stator winding unit through a positioning structure; each winding unit The stator core is made of silicon steel sheets through a progressive die, and the cogging of each internal unit adopts a structure to reduce the cogging effect; while the outermost winding unit of each complete stator unit adopts a Design to reduce end face effect: On the silicon steel sheets of the two outermost stator windings of the stator unit, there is a closed loop structure for the magnetic force lines; the stator core and the stator winding are insulated by an insulating isolation cover. 6.根据权利要求3所述的超低速单元式拼接盘式磁悬浮力矩电机,其特征在于,所述电机转子由p个N极和p个S极,p=1,2,3…,交替均布的分组在转子轴上;每个磁极的永磁体采用单元式结构;每个磁极由m个等长同极性的永磁体组成,m=1,2,3…;并采用减小齿槽效应的设计;该m个等长同极性的永磁由自动涂胶装配机构按N、S极交替进行的方式均匀的装配在电机转子轴上;永磁铁外面设计有保护装置,保护永磁铁。6. The ultra-low-speed unit type splicing disc-type magnetic levitation torque motor according to claim 3, characterized in that, the motor rotor consists of p N poles and p S poles, p=1, 2, 3..., alternately The distribution is grouped on the rotor shaft; the permanent magnets of each magnetic pole adopt a unitary structure; each magnetic pole is composed of m permanent magnets of the same length and the same polarity, m=1,2,3...; and reduce cogging Effect design; the m permanent magnets of equal length and polarity are evenly assembled on the rotor shaft of the motor by the automatic gluing assembly mechanism in the manner of alternating N and S poles; a protection device is designed outside the permanent magnet to protect the permanent magnet . 7.根据权利要求6所述的超低速单元式拼接盘式磁悬浮力矩电机,其特征在于,所述电机转子由128个N极和128个S极交替均布的分布在转子轴上;每个磁极的永磁体采用单元式结构;整个转子由16个转子单元组成,每个转子单元交替均布了8个N极和8个S极永磁体2-10,每个磁极由2个等长同极性的永磁体组成,并采用减小齿槽效应的设计;该2个等长同极性的永磁按N、S极交替进行的方式均匀粘结在转子导磁环或导磁板上;永磁体外面安装有不锈钢保护罩,通过螺钉固定在转子导磁环或导磁板上。7. The ultra-low-speed unit type splicing disc-type magnetic levitation torque motor according to claim 6, characterized in that, the motor rotor is distributed on the rotor shaft by 128 N poles and 128 S poles alternately and uniformly; each The permanent magnets of the magnetic poles adopt a unit structure; the whole rotor is composed of 16 rotor units, and each rotor unit is alternately distributed with 8 N poles and 8 S poles permanent magnets 2-10, and each pole is composed of 2 equal lengths and the same It is composed of permanent magnets with different polarity, and adopts the design to reduce the cogging effect; the two permanent magnets of the same length and the same polarity are uniformly bonded to the rotor magnetic ring or magnetic plate in the way of alternating N and S poles ; A stainless steel protective cover is installed outside the permanent magnet, which is fixed on the rotor magnetic ring or magnetic plate by screws. 8. 根据权利要求1所述的超低速单元式拼接盘式磁悬浮力矩电机,其特征在于,所述径向辅助轴承由轴承安装底座、大滚珠、小滚珠、轴承端盖、紧固螺钉、接触角、轴承间隙和安装基件、中央回转体轴承支撑滚道组成;径向辅助轴承要成对使用,大滚珠与中央回转体轴承支撑滚道存在一个接触角,同时实现轴向和径向的双向约束;大滚珠与中央回转体旋转轴轴承支撑滚道存在间隙,其轴向间距分量在0.5-1mm之间。8. The ultra-low-speed unit-type splicing disc-type magnetic suspension torque motor according to claim 1, wherein the radial auxiliary bearing is composed of a bearing mounting base, a large ball, a small ball, a bearing end cover, a fastening screw, a contact horn , bearing clearance, mounting base, and central slewing body bearing support raceway; radial auxiliary bearings should be used in pairs, and there is a contact angle between the large ball and the central slewing body bearing support raceway , realize axial and radial two-way constraints at the same time; there is a gap between the large ball and the supporting raceway of the rotating shaft bearing of the central gyratory body, and the axial distance component is between 0.5-1mm. 9.根据权利要求1所述的超低速单元式拼接盘式磁悬浮力矩电机,其特征在于,所述轴向辅助轴承主要由轴承安装底座、大滚珠、小滚珠、轴承端盖、紧固螺钉、和安装基件、中央回转体轴承支撑滚道及间隙组成;轴向辅助轴承成对使用,其大滚珠与中央回转体轴承支撑滚道存在间隙,间距在0.5-1mm之间。9. The ultra-low-speed unit type splicing disc-type magnetic suspension torque motor according to claim 1, characterized in that, the axial auxiliary bearing is mainly composed of a bearing mounting base, a large ball, a small ball, a bearing end cover, a fastening screw, It is composed of the installation base, the supporting raceway of the central slewing body bearing and the gap; the axial auxiliary bearing is used in pairs, and there is a gap between the large ball and the supporting raceway of the central slewing body bearing, and the distance is between 0.5-1mm. 10.根据权利要求1-9之一所述的超低速单元式拼接盘式磁悬浮力矩电机,其特征在于,所述的锥形主动式偏置磁悬浮轴承非机械接触轴承;是永磁偏置的、电磁控制的主动式磁悬浮轴承或二者相结合的混合轴承,锥形主动式偏置磁悬浮轴承采用单元化设计,被设计成2R个最小单元,R=1,2,3,4……;2R个最小单元灵活自由组合成T个单元,成对均布于中央圆柱体的圆周上。10. The ultra-low-speed unitary splicing disc-type magnetic suspension torque motor according to any one of claims 1-9, characterized in that, the conical active bias magnetic suspension bearing is not a mechanical contact bearing; it is a permanent magnetic bias , Electromagnetically controlled active magnetic suspension bearings or hybrid bearings combining the two, the tapered active bias magnetic suspension bearings adopt a unitized design, which is designed as 2R minimum units, R=1, 2, 3, 4...; The 2R smallest units are flexibly and freely combined into T units, which are evenly distributed in pairs on the circumference of the central cylinder.
CN201810165684.9A 2018-02-28 2018-02-28 Ultra-low speed unit type spliced disc type magnetic suspension torque motor Expired - Fee Related CN108282069B (en)

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CN117169718A (en) * 2023-09-21 2023-12-05 苏州新联电机有限公司 Durable testing arrangement of servo motor

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CN117169718A (en) * 2023-09-21 2023-12-05 苏州新联电机有限公司 Durable testing arrangement of servo motor

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