CN108278513A - A kind of optical module that driving power is integrated - Google Patents
A kind of optical module that driving power is integrated Download PDFInfo
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- CN108278513A CN108278513A CN201810322242.0A CN201810322242A CN108278513A CN 108278513 A CN108278513 A CN 108278513A CN 201810322242 A CN201810322242 A CN 201810322242A CN 108278513 A CN108278513 A CN 108278513A
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- driving power
- accommodating cavity
- optical module
- cooling base
- lamp plate
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
- F21S2/005—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction of modular construction
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/003—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
- F21V23/004—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/02—Arrangement of electric circuit elements in or on lighting devices the elements being transformers, impedances or power supply units, e.g. a transformer with a rectifier
- F21V23/023—Power supplies in a casing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/502—Cooling arrangements characterised by the adaptation for cooling of specific components
- F21V29/508—Cooling arrangements characterised by the adaptation for cooling of specific components of electrical circuits
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及照明技术领域,特别是一种驱动电源集成一体的光模块。The invention relates to the technical field of lighting, in particular to an optical module with an integrated driving power supply.
背景技术Background technique
驱动电源集成光源灯具组件一般为单独组件,故障时可非常方便的进行检修及时更换等。可以通过不同数量的标准化光源模块组成的不同功率的灯具,其部件免工具现场可维护,就像更换灯泡一样便捷,灯具异常可快速响应和维护;零配件标准化、统一化;更换方便,零部件之间相对独立;高可靠性,从设计源头考虑防护等级;成熟的标准件适合大规模生产与管控。另外,标准化的驱动电源集成光源灯具组件可以解决散热、防水、配光、系列化、维护性、通用性等诸多大功率LED照明领域的难题。The drive power integrated light source and lamp components are generally separate components, which can be easily repaired and replaced in time when a failure occurs. Lamps with different powers can be composed of different numbers of standardized light source modules. The components can be maintained on site without tools, just as convenient as replacing light bulbs. Abnormal lamps can be quickly responded and maintained; spare parts are standardized and unified; easy to replace, spare parts Relatively independent; high reliability, considering the protection level from the design source; mature standard parts are suitable for mass production and control. In addition, standardized drive power integrated light source and lamp components can solve many problems in the field of high-power LED lighting such as heat dissipation, waterproof, light distribution, serialization, maintainability, and versatility.
目前市场上大功率LED模块化灯具一般都定位品牌及工程照明用灯具,大功率灯具基本有一个共同特性,就是都采用模块化设计,这说明模块化设计对大功率灯具的重要性不言而喻;如大功率灯具采用模块化设计后,具有单元模块散热、防护系统独立,售后维护免工具更换便捷方便等优势。但目前市场所有模块化光源都受制于技术因素,还算不上真正意义上的光源组件,它们只是将LED光源、配光透镜、密封圈及散热器集成一起的光源组件,而驱动电源只能通过电源连接线单独放在一边;而采用IC方案将驱动与LED光源集成到灯板上的一体光模块方案,其可靠性目前技术上还是无法解决,也无法大规模用到实际应用中。At present, high-power LED modular lamps on the market are generally positioned as brand and engineering lighting lamps. High-power lamps basically have a common feature, that is, they all adopt modular design, which shows that the importance of modular design for high-power lamps is self-evident. Yu; For example, after the high-power lamps adopt a modular design, they have the advantages of heat dissipation of the unit modules, independent protection systems, and convenient and convenient tool-free replacement for after-sales maintenance. However, all modular light sources in the market are subject to technical factors, and they are not really light source components. They are just light source components that integrate LED light sources, light distribution lenses, sealing rings and radiators. The driving power can only The power connection line is put aside separately; the reliability of the integrated optical module solution that integrates the driver and LED light source into the light board using the IC solution is still technically unresolved, and cannot be used in practical applications on a large scale.
发明内容Contents of the invention
本发明要解决的技术问题是针对上述现有技术的不足,提供一种驱动电源集成一体的光模块。The technical problem to be solved by the present invention is to provide an optical module with an integrated drive power supply for the above-mentioned deficiencies in the prior art.
为解决上述技术问题,本发明所采取的技术方案是:一种驱动电源集成一体的光模块,其包括散热基座、驱动电源、灯板和配光件,灯板固定在散热基座上,驱动电源固定在灯板上;散热基座设有上开口的上容置腔,驱动电源内置于该上容置腔中并通过盖板盖合,散热基座设有下开口的下容置腔,灯板内置于该下容置腔中并通过配光件盖合;驱动电源与灯板电性连接。In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is: an optical module with an integrated drive power supply, which includes a heat dissipation base, a drive power supply, a lamp board and a light distribution part, and the lamp board is fixed on the heat dissipation base. The driving power is fixed on the lamp board; the heat dissipation base is provided with an upper accommodating chamber with an upper opening, the driving power is built into the upper accommodating chamber and covered by a cover plate, and the heat dissipation base is provided with a lower accommodating chamber with a lower opening , the light board is built in the lower accommodating cavity and covered by the light distribution part; the driving power is electrically connected with the light board.
上述技术方案中,所述散热基座的左右两端侧设置有向两侧抬升并水平延伸的安装部。In the above technical solution, installation parts that are raised to both sides and extend horizontally are provided on the left and right ends of the heat dissipation base.
上述技术方案中,所述配光件通过密封圈将所述下容置腔密封盖合。In the above technical solution, the light distribution member seals and covers the lower accommodating cavity through a sealing ring.
上述技术方案中,所述配光件包括透镜或/和反射器。In the above technical solution, the light distribution member includes a lens or/and a reflector.
上述技术方案中,所述上容置腔与盖板之间通过设置密封圈实现密封,或者所述上容置腔内灌注导热密封胶以将驱动电源覆盖实现密封。In the above technical solution, a sealing ring is provided between the upper accommodating cavity and the cover plate to realize sealing, or the upper accommodating cavity is filled with heat-conducting sealant to cover the driving power supply to achieve sealing.
上述技术方案中,所述上容置腔和下容置腔上下贯通一体为容置腔。In the above technical solution, the upper accommodating cavity and the lower accommodating cavity are integrated up and down to form the accommodating cavity.
上述技术方案中,所述下容置腔的口径大于上容置腔的口径。In the above technical solution, the caliber of the lower accommodating cavity is larger than the caliber of the upper accommodating cavity.
上述技术方案中,所述散热基座上设置有散热鳍片。In the above technical solution, the heat dissipation base is provided with heat dissipation fins.
上述技术方案中,所述散热鳍片位于所述上容置腔的左右两侧并与所述上容置腔的外壁相接。In the above technical solution, the heat dissipation fins are located on the left and right sides of the upper accommodating cavity and are in contact with the outer wall of the upper accommodating cavity.
上述技术方案中,所述驱动电源从散热基座内引出引线与市电直连供电。In the above technical solution, the drive power supply leads from the heat dissipation base to be directly connected to the mains for power supply.
本发明的有益效果是:将驱动电源和灯板和散热基座集合成一体,做到模块化以形成标准化光模块,直接接通市电即可实现发光,稳定性和可靠性强,适用于大规模的生产和应用。The beneficial effects of the present invention are: the driving power supply, the lamp board and the heat dissipation base are integrated into one body, modularized to form a standardized optical module, and the light can be realized by directly connecting to the mains, with strong stability and reliability, and is suitable for Large-scale production and application.
附图说明Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2是本发明分解结构示意图。Fig. 2 is a schematic diagram of the decomposition structure of the present invention.
图中,1、散热基座;2、驱动电源;3、灯板;4、配光件;5、上容置腔;6、下容置腔;7、盖板;8、安装部;9、散热鳍片;10、密封圈;11、容置槽。In the figure, 1. Heat dissipation base; 2. Driving power supply; 3. Lamp board; 4. Light distribution parts; 5. Upper accommodation chamber; 6. Lower accommodation chamber; 1. Heat dissipation fins; 10. Seal ring; 11. Accommodating groove.
具体实施方式Detailed ways
下面结合附图对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
如图1-2所示,一种驱动电源集成一体的光模块,其包括散热基座1、驱动电源2、灯板3和配光件4,灯板3固定在散热基座1上,驱动电源2固定在灯板3上;散热基座1设有上开口的上容置腔5,驱动电源2内置于该上容置腔5中并通过盖板7盖合,散热基座1设有下开口的下容置腔6,灯板3内置于该下容置腔6中并通过配光件4盖合;驱动电源2与灯板3电性连接,所述驱动电源2从散热基座1内引出引线与市电直连供电。As shown in Figure 1-2, an optical module with an integrated driving power supply includes a heat dissipation base 1, a driving power supply 2, a lamp board 3 and a light distribution part 4, and the lamp board 3 is fixed on the heat dissipation base 1. The power supply 2 is fixed on the lamp board 3; the heat dissipation base 1 is provided with an upper accommodating cavity 5 with an upper opening, the driving power supply 2 is built in the upper accommodating cavity 5 and is covered by a cover plate 7, and the heat dissipation base 1 is provided with The lower accommodating chamber 6 with a lower opening, the lamp board 3 is built in the lower accommodating chamber 6 and covered by the light distribution part 4; the driving power supply 2 is electrically connected with the lamp board 3, and the driving power supply 2 is connected from the heat dissipation base 1. The inner leads are directly connected to the mains for power supply.
其中,所述散热基座1的左右两端侧设置有向两侧抬升并水平延伸的安装部8,通过安装部8结案本光模块进行安装。所述散热基座1上设置有散热鳍片9。所述散热鳍片9位于所述上容置腔5的左右两侧并与所述上容置腔5的外壁相接。散热基座1可以采用铜、铝等散热材料。Wherein, the left and right ends of the heat dissipation base 1 are provided with installation parts 8 that are raised to both sides and extend horizontally, and the optical modules are installed through the installation parts 8 . The heat dissipation base 1 is provided with heat dissipation fins 9 . The heat dissipation fins 9 are located on the left and right sides of the upper accommodating cavity 5 and are in contact with the outer wall of the upper accommodating cavity 5 . The heat dissipation base 1 can use heat dissipation materials such as copper and aluminum.
其中,所述配光件4通过密封圈10将所述下容置腔6密封盖合。配光件4的内侧表面设有密封圈10的容置槽11,配光件4盖合下容置腔6时,挤压密封圈10以实现防水防尘密封。Wherein, the light distribution element 4 seals and covers the lower accommodating cavity 6 through the sealing ring 10 . An accommodating groove 11 for a sealing ring 10 is provided on the inner surface of the light distribution element 4 . When the light distribution element 4 covers the lower accommodating cavity 6 , the sealing ring 10 is squeezed to achieve waterproof and dustproof sealing.
其中,所述配光件4包括透镜或/和反射器。材料为高硼硅、PC、PMMA及其它现有或有待开发的新材料。Wherein, the light distribution member 4 includes a lens or/and a reflector. The materials are high borosilicate, PC, PMMA and other existing or new materials to be developed.
其中,所述上容置腔5与盖板7之间通过设置密封圈10实现防水防尘密封,或者所述上容置腔5内灌注导热密封胶以将驱动电源2覆盖实现防水防尘密封。Wherein, a sealing ring 10 is provided between the upper accommodation cavity 5 and the cover plate 7 to realize a waterproof and dustproof seal, or the upper accommodation cavity 5 is filled with heat-conducting sealant to cover the driving power supply 2 to achieve a waterproof and dustproof seal. .
其中,所述上容置腔5和下容置腔6上下贯通一体为容置腔。所述下容置腔6的口径大于上容置腔5的口径。下容置腔6的深度限位容置灯板3,配光件4与散热基座1之间通过螺丝螺孔的固定,使得灯板3限位固定在下容置腔6中,驱动电源2直接从上容置腔5的上开口进入固定在灯板3的背光侧。Wherein, the upper accommodating cavity 5 and the lower accommodating cavity 6 are connected up and down to form an accommodating cavity. The caliber of the lower accommodating cavity 6 is larger than the caliber of the upper accommodating cavity 5 . The depth limit of the lower accommodation chamber 6 accommodates the lamp board 3, and the light distribution part 4 and the heat dissipation base 1 are fixed through screw holes, so that the lamp board 3 is limited and fixed in the lower accommodation chamber 6, and the driving power supply 2 Directly enter the backlight side fixed on the lamp board 3 from the upper opening of the upper accommodating cavity 5 .
通过将若干不同功率的上述驱动电源2集成一体的光模块以串联或并联的方式组合成不同功率的光模组,适用于各种照明领域。By combining several optical modules integrated with the driving power sources 2 of different powers in series or in parallel to form optical modules of different powers, it is applicable to various lighting fields.
以上的实施例只是在于说明而不是限制本发明,故凡依本发明专利申请范围所述的方法所做的等效变化或修饰,均包括于本发明专利申请范围内。The above embodiments are only intended to illustrate rather than limit the present invention, so all equivalent changes or modifications made according to the methods described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
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Address after: No. 253, Hengli Junma Road, Hengli Town, Dongguan, Guangdong 523460 Applicant after: Guangdong Qingzhou Photoelectric Technology Co.,Ltd. Address before: 523000 workshop, No.3, xiaotiantou 1st Road, Xinsi village, Hengli Town, Dongguan City, Guangdong Province Applicant before: LETARON ELECTRONIC CO.,LTD. |
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Application publication date: 20180713 |