CN108278162B - Diesel and natural gas dual-fuel engine electronic control unit supporting multi-point injection of natural gas - Google Patents
Diesel and natural gas dual-fuel engine electronic control unit supporting multi-point injection of natural gas Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D19/00—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
- F02D19/06—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed
- F02D19/0639—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels
- F02D19/0642—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels at least one fuel being gaseous, the other fuels being gaseous or liquid at standard conditions
- F02D19/0647—Controlling engines characterised by their use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures peculiar to engines working with pluralities of fuels, e.g. alternatively with light and heavy fuel oil, other than engines indifferent to the fuel consumed characterised by the type of fuels at least one fuel being gaseous, the other fuels being gaseous or liquid at standard conditions the gaseous fuel being liquefied petroleum gas [LPG], liquefied natural gas [LNG], compressed natural gas [CNG] or dimethyl ether [DME]
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0025—Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D41/40—Controlling fuel injection of the high pressure type with means for controlling injection timing or duration
- F02D41/401—Controlling injection timing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D41/40—Controlling fuel injection of the high pressure type with means for controlling injection timing or duration
- F02D41/402—Multiple injections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D41/40—Controlling fuel injection of the high pressure type with means for controlling injection timing or duration
- F02D41/402—Multiple injections
- F02D41/403—Multiple injections with pilot injections
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/30—Controlling fuel injection
- F02D41/38—Controlling fuel injection of the high pressure type
- F02D2041/389—Controlling fuel injection of the high pressure type for injecting directly into the cylinder
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/30—Use of alternative fuels, e.g. biofuels
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Abstract
本发明涉及一种支持天然气多点喷射的柴油天然气双燃料发动机电控单元。包括微处理器及外围电路,以及与电控单元连接的电源管理模块、曲轴与凸轮轴位置信号采集模块、排气温度信号采集模块、模拟信号采集模块、电磁阀驱动模块、低边驱动模块、电流检测模块、通信模块。与现有技术相比,本发明无需加装其他信号转发器等设备,就可同时对柴油喷射电磁阀和天然气喷射电磁阀进行独立控制,同时改进了传统电磁阀驱动电路,增加高压驱动电源,减少了电磁阀开启时间和功率消耗,使喷射更加精确;本发明可采用多点顺序喷射的方式,实现对每一个气缸定时供给引燃油量与天然气,有效提高天然气/柴油双燃料发动机的工作性能。
The invention relates to an electronic control unit of a diesel and natural gas dual-fuel engine supporting multi-point injection of natural gas. Including the microprocessor and peripheral circuits, as well as the power management module connected to the electronic control unit, the crankshaft and camshaft position signal acquisition module, the exhaust temperature signal acquisition module, the analog signal acquisition module, the solenoid valve drive module, the low-side drive module, Current detection module, communication module. Compared with the prior art, the present invention can independently control the diesel injection solenoid valve and the natural gas injection solenoid valve at the same time without installing other equipment such as signal transponders, and at the same time improves the traditional solenoid valve drive circuit and increases the high-voltage drive power supply, The opening time and power consumption of the solenoid valve are reduced, and the injection is more accurate; the invention can adopt the method of multi-point sequential injection to realize the timing supply of pilot fuel and natural gas to each cylinder, and effectively improve the working performance of the natural gas/diesel dual fuel engine .
Description
技术领域technical field
本发明涉及一种支持天然气多点喷射的柴油天然气双燃料发动机电控单元。The invention relates to an electronic control unit of a diesel and natural gas dual-fuel engine supporting multi-point injection of natural gas.
背景技术Background technique
天然气/柴油双燃料发动机目前大多是由对原柴油机进行改装。在保留原车电控单元的基础上,加装一套天然气喷射控制单元,包括新增一个电控单元和传感器信号转发器等。一方面,目前在用的改装方案大多采用天然气在发动机进气总管单点喷射方式,无法准确控制喷气时刻,燃烧控制不好;另一方面,用于改装的天然气电控单元存在无法直接采集原车信号,使用传统电磁阀驱动方式和控制精度差等弊端,导致改装效果往往达不到预期,同时加装电控单元也增加了电控单元整体的复杂性,不利于柴油机油改气技术的推广和应用,因此,针对支持天然气多点喷射的柴油-天然气双燃料发动机电控单元的改进与创新势在必行。Natural gas/diesel dual-fuel engines are currently mostly modified from original diesel engines. On the basis of retaining the original vehicle electronic control unit, a set of natural gas injection control unit is added, including adding an electronic control unit and sensor signal transponder. On the one hand, most of the modification schemes currently in use use the single-point injection method of natural gas in the engine intake manifold, which cannot accurately control the injection time, and the combustion control is not good; on the other hand, the natural gas electronic control unit used for modification has problems that cannot directly collect Vehicle signal, using the traditional solenoid valve drive method and poor control accuracy, etc., resulting in the modification effect often not meeting expectations, and the addition of an electronic control unit also increases the overall complexity of the electronic control unit, which is not conducive to the development of diesel engine oil to gas technology Therefore, it is imperative to improve and innovate the electronic control unit for diesel-natural gas dual-fuel engines that support natural gas multi-point injection.
发明内容Contents of the invention
本发明的目的在于克服现有技术的弊端,提供一种支持天然气多点喷射的柴油天然气双燃料发动机电控单元,可有效提升天然气/柴油双燃料发动机的工作性能,降低电控单元安装的复杂度。The purpose of the present invention is to overcome the disadvantages of the prior art and provide an electronic control unit for a diesel and natural gas dual fuel engine that supports multi-point injection of natural gas, which can effectively improve the working performance of the natural gas/diesel dual fuel engine and reduce the complexity of the installation of the electronic control unit Spend.
为实现上述目的,本发明的技术方案是:一种支持天然气多点喷射的柴油天然气双燃料发动机电控单元,包括微处理器及与其连接的存储器模块、电源管理模块、电磁阀驱动模块、低边驱动模块、电流检测模块、曲轴与凸轮轴位置信号采集模块、油门位置信号采集模块、压力信号采集模块、冷却水温度信号采集模块、排气温度信号采集模块、通信模块;In order to achieve the above object, the technical solution of the present invention is: an electronic control unit for a diesel and natural gas dual-fuel engine that supports multi-point injection of natural gas, including a microprocessor and a memory module connected thereto, a power management module, a solenoid valve drive module, a low Side drive module, current detection module, crankshaft and camshaft position signal acquisition module, throttle position signal acquisition module, pressure signal acquisition module, cooling water temperature signal acquisition module, exhaust temperature signal acquisition module, communication module;
所述微处理器包括一个主中央处理单元和一个协处理器;所述主中央处理单元,用于电控单元处于单燃料工作模式时,响应任务中断、执行控制策略和通信任务;所述协处理器,用于电控单元处于双燃料工作模式时,柴油与天然气喷射任务的中断响应;The microprocessor includes a main central processing unit and a co-processor; the main central processing unit is used for responding to task interruption, executing control strategies and communication tasks when the electronic control unit is in the single-fuel working mode; the co-processor Processor, used for interrupt response of diesel and natural gas injection tasks when the electronic control unit is in dual-fuel working mode;
所述存储器模块包括Flash存储器,用于存储发动机在单燃料/双燃料工作模式下需要的所有MAP数据,以便电控单元重新上电的时候能够加载预先设定的配置信息,进行系统初始化;The memory module includes a Flash memory, which is used to store all the MAP data required by the engine in the single-fuel/dual-fuel working mode, so that the electronic control unit can load the preset configuration information and perform system initialization when the electric control unit is powered on again;
所述电源管理模块将汽车蓄电池电压转换为各传感器、执行器、控制芯片工作所需电压;包括Boost升压电路、Buck降压电路、线性稳电路;其中,Boost升压电路的外围功率器件的输入端连接汽车蓄电池,将汽车蓄电池电源转换为+60V高压驱动电源,输出端接电磁阀驱动模块;Buck降压电路将汽车蓄电池电源转换为5V电源,用于为有源传感器和微处理器及外围电路供电;线性稳压器电路将汽车蓄电池电源转换为15V电源,为电磁阀驱动模块的高低边驱动器供电;The power management module converts the voltage of the automobile battery into the voltage required for the work of each sensor, actuator, and control chip; includes a Boost boost circuit, a Buck voltage drop circuit, and a linear stabilization circuit; wherein, the peripheral power devices of the Boost boost circuit The input terminal is connected to the car battery, and the car battery power is converted into a +60V high-voltage driving power supply, and the output terminal is connected to the solenoid valve drive module; the Buck step-down circuit converts the car battery power supply into a 5V power supply, which is used for active sensors and microprocessors and The peripheral circuit supplies power; the linear voltage regulator circuit converts the power supply of the car battery into a 15V power supply, which supplies power for the high and low side drivers of the solenoid valve drive module;
所述电磁阀驱动模块包括:高低边驱动器、第一外围电路、高边NMOS管Q400、高边NMOS管Q402、低边选缸NMOS管Q401、低边选缸NMOS管Q403、隔离二极管D404、隔离二极管D405、两个负载电磁阀L400和L401;所述高边NMOS管Q400的源极、隔离二极管D404、所述电流检测模块的采样电阻R404、电磁阀L400、低边选缸NMOS管Q401依次串联,组成负载第一回路;所述高边NMOS管Q402的源极、隔离二极管D405、所述电流检测模块的采样电阻R404、电磁阀L401、低边选缸NMOS管Q403依次串联,组成负载第二回路;所述高低边驱动器接收由微处理器发出的高边控制脉冲Ah、高边控制脉冲Bh与低边控制脉冲Cl,经过高低边驱动器输出用于接通高压源的高边驱动脉冲AH、用于接通低压源的高边驱动脉冲BH和用于选缸低边驱动脉冲CL,分别到高位NMOS管Q400和高位NMOS管Q405的栅极以及低位NMOS管Q401或Q403的栅极;所述高位NMOS管Q400的漏极与Boost升压电源模块的输出端连接,高位NMOS管Q402的漏极与汽车蓄电池的输出端连接;The solenoid valve driving module includes: a high-low side driver, a first peripheral circuit, a high-side NMOS tube Q400, a high-side NMOS tube Q402, a low-side cylinder selection NMOS tube Q401, a low-side cylinder selection NMOS tube Q403, an isolation diode D404, and an isolation diode D404. Diode D405, two load solenoid valves L400 and L401; the source of the high-side NMOS tube Q400, the isolation diode D404, the sampling resistor R404 of the current detection module, the solenoid valve L400, and the low-side cylinder selection NMOS tube Q401 are connected in series in sequence , forming the first circuit of the load; the source of the high-side NMOS tube Q402, the isolation diode D405, the sampling resistor R404 of the current detection module, the solenoid valve L401, and the low-side cylinder selection NMOS tube Q403 are connected in series in sequence to form the second load circuit Loop: the high-side driver receives the high-side control pulse A h , the high-side control pulse B h and the low-side control pulse C l sent by the microprocessor, and outputs the high-side drive for connecting the high-voltage source through the high-low side driver The pulse A H , the high-side drive pulse B H for connecting the low-voltage source and the low-side drive pulse CL for cylinder selection are respectively sent to the gates of the high-order NMOS transistor Q400 and the high-order NMOS transistor Q405 and the low-order NMOS transistor Q401 or Q403 The grid of the high-order NMOS transistor Q400 is connected to the output terminal of the Boost power supply module, and the drain electrode of the high-order NMOS transistor Q402 is connected to the output terminal of the car battery;
所述低边驱动模块包括低边驱动器、第二外围电路、功率NMOS管、续流二极管;The low-side driver module includes a low-side driver, a second peripheral circuit, a power NMOS transistor, and a freewheeling diode;
所述电流检测模块包括采样电阻R404、电流检测放大器、第三外围电路;所述采样电阻R404在电磁阀高边侧,用于检测电磁阀的工作电流;所述电流检测放大器将采样电阻R404两侧的差分电压进行放大,再传递到微处理器;The current detection module includes a sampling resistor R404, a current detection amplifier, and a third peripheral circuit; the sampling resistor R404 is on the high side of the solenoid valve, and is used to detect the working current of the solenoid valve; the current detection amplifier divides the sampling resistor R404 The differential voltage on the side is amplified and then passed to the microprocessor;
所述曲轴与凸轮轴位置信号采集模块用于调理发动机曲轴与凸轮轴上齿位置信号;The crankshaft and camshaft position signal acquisition module is used to adjust the gear position signals on the crankshaft and camshaft of the engine;
所述油门位置信号采集模块、压力信号采集模块、冷却水温度信号采集模块、排气温度信号采集模块分别用于调理发动机的油门位置信号、压力信号、冷却水温度信号、排气温度信号;The throttle position signal acquisition module, the pressure signal acquisition module, the cooling water temperature signal acquisition module, and the exhaust temperature signal acquisition module are respectively used to adjust the throttle position signal, pressure signal, cooling water temperature signal, and exhaust temperature signal of the engine;
所述通信模块包括CAN总线通信模块,用于和发动机的标定软件进行双向通信,便于对发动机进行控制参数监测与标定。The communication module includes a CAN bus communication module, which is used for two-way communication with the calibration software of the engine, so as to facilitate monitoring and calibration of control parameters of the engine.
在本发明一实施例中,所述电控单元在柴油单燃料工作模式下,由主中央处理单元接收各采集模块的信号,根据控制策略计算控制参数,控制喷油电磁阀,实现相应喷油量的供给;所述电控单元在天然气/柴油双燃料工作模式下,主中央处理单元采集传感器信号,根据控制策略,由主中央处理单元控制柴油喷射电磁阀工作,由协处理器控制天然气喷射电磁阀的工作,实现引燃油量和天然气的供给。In an embodiment of the present invention, when the electronic control unit is in the diesel single-fuel working mode, the main central processing unit receives the signals of each acquisition module, calculates the control parameters according to the control strategy, controls the fuel injection solenoid valve, and realizes the corresponding fuel injection Quantity supply; the electronic control unit is in the natural gas/diesel dual fuel working mode, the main central processing unit collects sensor signals, and according to the control strategy, the main central processing unit controls the operation of the diesel injection solenoid valve, and the coprocessor controls the natural gas injection The work of the solenoid valve realizes the supply of pilot fuel and natural gas.
在本发明一实施例中,所述微处理器通过采集曲轴与凸轮轴位置信号,根据相应的算法来判定电磁阀驱动模块中两路高位控制脉冲信号和与一路低位控制脉冲信号的工作时序和持续时间。In one embodiment of the present invention, the microprocessor determines the working timing and timing of the two high-level control pulse signals and one low-level control pulse signal in the solenoid valve drive module by collecting the position signals of the crankshaft and the camshaft. duration.
在本发明一实施例中,所述电磁阀驱动模块在驱动电磁阀时,微处理器采集电流检测模块的电磁阀工作电流信号,根据相应的控制策略,给该电磁阀在不同时段配置不同的驱动电压,控制电磁阀的开启时间和开启持续时间。In an embodiment of the present invention, when the solenoid valve drive module drives the solenoid valve, the microprocessor collects the solenoid valve operating current signal of the current detection module, and configures the solenoid valve with different The driving voltage controls the opening time and opening duration of the solenoid valve.
在本发明一实施例中,该电控单元有6路电磁阀驱动模块,其中每2路电磁阀驱动模块为一组,一组电磁阀驱动模块可驱动发动机一缸所对应的柴油喷射电磁阀和天然气喷射电磁阀;所述微处理器先计算出发动机第X缸的起喷时间和柴油与天然气的喷射量,再通过该缸对应的电磁阀驱动模块控制柴油喷射电磁阀和天然气喷射电磁阀的工作时间,在一个发动机工作循环中,使各缸的柴油喷射电磁阀和天然气喷射电磁阀进行顺序多点喷射。In an embodiment of the present invention, the electronic control unit has 6 solenoid valve drive modules, wherein every 2 solenoid valve drive modules form a group, and a group of solenoid valve drive modules can drive the diesel injection solenoid valve corresponding to one cylinder of the engine. and natural gas injection solenoid valve; the microprocessor first calculates the injection start time and the injection quantity of diesel and natural gas for the X cylinder of the engine, and then controls the diesel injection solenoid valve and the natural gas injection solenoid valve through the solenoid valve drive module corresponding to the cylinder In one working cycle of the engine, the diesel injection solenoid valve and the natural gas injection solenoid valve of each cylinder perform sequential multi-point injection.
相较于现有技术,本发明具有以下有益效果:与现有技术相比,本发明无需加装其他信号转发器等设备,就可同时对柴油喷射电磁阀和天然气喷射电磁阀进行独立控制,同时改进了传统电磁阀驱动电路,增加高压驱动电源,减少了电磁阀开启时间和功率消耗,使喷射更加精确;本发明可采用多点顺序喷射的方式,实现对每一个气缸定时供给引燃油量与天然气,有效提高天然气/柴油双燃料发动机的工作性能。Compared with the prior art, the present invention has the following beneficial effects: Compared with the prior art, the present invention can simultaneously independently control the diesel injection solenoid valve and the natural gas injection solenoid valve without installing other equipment such as signal transponders, At the same time, the traditional solenoid valve drive circuit is improved, the high-voltage drive power is increased, the solenoid valve opening time and power consumption are reduced, and the injection is more accurate; the invention can adopt the method of multi-point sequential injection to realize the timing supply of pilot fuel to each cylinder With natural gas, it can effectively improve the working performance of natural gas/diesel dual fuel engine.
附图说明Description of drawings
图1是本发明与电控单元其他部分连接的结构示意图。Fig. 1 is a structural schematic diagram of the connection between the present invention and other parts of the electronic control unit.
图2是本发明的内部结构示意图。Fig. 2 is a schematic diagram of the internal structure of the present invention.
图3是本发明的电源管理模块中Buck降压电路和线性稳压电路的原理图。FIG. 3 is a schematic diagram of a Buck voltage reducing circuit and a linear voltage stabilizing circuit in the power management module of the present invention.
图4是本发明的电源管理模块中Boost升压电路的原理图。FIG. 4 is a schematic diagram of the Boost voltage boosting circuit in the power management module of the present invention.
图5是本发明的电磁阀驱动模块和电流检测模块电路原理图。Fig. 5 is a circuit schematic diagram of the solenoid valve drive module and the current detection module of the present invention.
图6是本发明的电磁阀驱动模块工作的时序图。Fig. 6 is a timing diagram of the operation of the solenoid valve driving module of the present invention.
图7是本发明的低边驱动模块电路原理图。FIG. 7 is a circuit schematic diagram of the low-side driving module of the present invention.
图8是本发明的曲轴与凸轮轴信号采集模块电路原理图。Fig. 8 is a schematic circuit diagram of the crankshaft and camshaft signal acquisition module of the present invention.
图9是本发明的模拟信号输入电路原理图。Fig. 9 is a schematic diagram of the analog signal input circuit of the present invention.
图10是本发明的排气温度信号采集模块电路原理图。Fig. 10 is a schematic circuit diagram of the exhaust gas temperature signal acquisition module of the present invention.
图11是本发明的开关量信号输入电路原理图。Fig. 11 is a schematic diagram of the switch signal input circuit of the present invention.
图12是本发明的CAN总线模块电路原理图。Fig. 12 is a circuit schematic diagram of the CAN bus module of the present invention.
具体实施方式detailed description
下面结合附图,对本发明的技术方案进行具体说明。The technical solution of the present invention will be specifically described below in conjunction with the accompanying drawings.
本发明的一种支持天然气多点喷射的柴油天然气双燃料发动机电控单元,包括微处理器及与其连接的存储器模块、电源管理模块、电磁阀驱动模块、低边驱动模块、电流检测模块、曲轴与凸轮轴位置信号采集模块、油门位置信号采集模块、压力信号采集模块、冷却水温度信号采集模块、排气温度信号采集模块、通信模块;An electronic control unit of a diesel and natural gas dual-fuel engine supporting multi-point injection of natural gas of the present invention includes a microprocessor and a memory module connected thereto, a power management module, a solenoid valve drive module, a low-side drive module, a current detection module, and a crankshaft With camshaft position signal acquisition module, accelerator position signal acquisition module, pressure signal acquisition module, cooling water temperature signal acquisition module, exhaust temperature signal acquisition module, communication module;
所述微处理器包括一个主中央处理单元和一个协处理器;所述主中央处理单元,用于电控单元处于单燃料工作模式时,响应任务中断、执行控制策略和通信任务;所述协处理器,用于电控单元处于双燃料工作模式时,柴油与天然气喷射任务的中断响应;The microprocessor includes a main central processing unit and a co-processor; the main central processing unit is used for responding to task interruption, executing control strategies and communication tasks when the electronic control unit is in the single-fuel working mode; the co-processor Processor, used for interrupt response of diesel and natural gas injection tasks when the electronic control unit is in dual-fuel working mode;
所述存储器模块包括Flash存储器,用于存储发动机在单燃料/双燃料工作模式下需要的所有MAP数据,以便电控单元重新上电的时候能够加载预先设定的配置信息,进行系统初始化;The memory module includes a Flash memory, which is used to store all the MAP data required by the engine in the single-fuel/dual-fuel working mode, so that the electronic control unit can load the preset configuration information and perform system initialization when the electric control unit is powered on again;
所述电源管理模块将汽车蓄电池电压转换为各传感器、执行器、控制芯片工作所需电压;包括Boost升压电路、Buck降压电路、线性稳电路;其中,Boost升压电路的外围功率器件的输入端连接汽车蓄电池,将汽车蓄电池电源转换为+60V高压驱动电源,输出端接电磁阀驱动模块;Buck降压电路将汽车蓄电池电源转换为5V电源,用于为有源传感器和微处理器及外围电路供电;线性稳压器电路将汽车蓄电池电源转换为15V电源,为电磁阀驱动模块的高低边驱动器供电;The power management module converts the voltage of the automobile battery into the voltage required for the work of each sensor, actuator, and control chip; includes a Boost boost circuit, a Buck voltage drop circuit, and a linear stabilization circuit; wherein, the peripheral power devices of the Boost boost circuit The input terminal is connected to the car battery, and the car battery power is converted into a +60V high-voltage driving power supply, and the output terminal is connected to the solenoid valve drive module; the Buck step-down circuit converts the car battery power supply into a 5V power supply, which is used for active sensors and microprocessors and The peripheral circuit supplies power; the linear voltage regulator circuit converts the power supply of the car battery into a 15V power supply, which supplies power for the high and low side drivers of the solenoid valve drive module;
所述电磁阀驱动模块包括:高低边驱动器、第一外围电路、高边NMOS管Q400、高边NMOS管Q402、低边选缸NMOS管Q401、低边选缸NMOS管Q403、隔离二极管D404、隔离二极管D405、两个负载电磁阀L400和L401;所述高边NMOS管Q400的源极、隔离二极管D404、所述电流检测模块的采样电阻R404、电磁阀L400、低边选缸NMOS管Q401依次串联,组成负载第一回路;所述高边NMOS管Q402的源极、隔离二极管D405、所述电流检测模块的采样电阻R404、电磁阀L401、低边选缸NMOS管Q403依次串联,组成负载第二回路;所述高低边驱动器接收由微处理器发出的高边控制脉冲Ah、高边控制脉冲Bh与低边控制脉冲Cl,经过高低边驱动器输出用于接通高压源的高边驱动脉冲AH、用于接通低压源的高边驱动脉冲BH和用于选缸低边驱动脉冲CL,分别到高位NMOS管Q400和高位NMOS管Q405的栅极以及低位NMOS管Q401或Q403的栅极;所述高位NMOS管Q400的漏极与Boost升压电源模块的输出端连接,高位NMOS管Q402的漏极与汽车蓄电池的输出端连接;The solenoid valve driving module includes: a high-low side driver, a first peripheral circuit, a high-side NMOS tube Q400, a high-side NMOS tube Q402, a low-side cylinder selection NMOS tube Q401, a low-side cylinder selection NMOS tube Q403, an isolation diode D404, and an isolation diode D404. Diode D405, two load solenoid valves L400 and L401; the source of the high-side NMOS tube Q400, the isolation diode D404, the sampling resistor R404 of the current detection module, the solenoid valve L400, and the low-side cylinder selection NMOS tube Q401 are connected in series in sequence , forming the first circuit of the load; the source of the high-side NMOS tube Q402, the isolation diode D405, the sampling resistor R404 of the current detection module, the solenoid valve L401, and the low-side cylinder selection NMOS tube Q403 are connected in series in sequence to form the second load circuit Loop: the high-side driver receives the high-side control pulse A h , the high-side control pulse B h and the low-side control pulse C l sent by the microprocessor, and outputs the high-side drive for connecting the high-voltage source through the high-low side driver The pulse A H , the high-side drive pulse B H for connecting the low-voltage source and the low-side drive pulse CL for cylinder selection are respectively sent to the gates of the high-order NMOS transistor Q400 and the high-order NMOS transistor Q405 and the low-order NMOS transistor Q401 or Q403 The grid of the high-order NMOS transistor Q400 is connected to the output terminal of the Boost power supply module, and the drain electrode of the high-order NMOS transistor Q402 is connected to the output terminal of the car battery;
所述低边驱动模块包括低边驱动器、第二外围电路、功率NMOS管、续流二极管;The low-side driver module includes a low-side driver, a second peripheral circuit, a power NMOS transistor, and a freewheeling diode;
所述电流检测模块包括采样电阻R404、电流检测放大器、第三外围电路;所述采样电阻R404在电磁阀高边侧,用于检测电磁阀的工作电流;所述电流检测放大器将采样电阻R404两侧的差分电压进行放大,再传递到微处理器;The current detection module includes a sampling resistor R404, a current detection amplifier, and a third peripheral circuit; the sampling resistor R404 is on the high side of the solenoid valve, and is used to detect the working current of the solenoid valve; the current detection amplifier divides the sampling resistor R404 The differential voltage on the side is amplified and then passed to the microprocessor;
所述曲轴与凸轮轴位置信号采集模块用于调理发动机曲轴与凸轮轴上齿位置信号;The crankshaft and camshaft position signal acquisition module is used to adjust the gear position signals on the crankshaft and camshaft of the engine;
所述油门位置信号采集模块、压力信号采集模块、冷却水温度信号采集模块、排气温度信号采集模块分别用于调理发动机的油门位置信号、压力信号、冷却水温度信号、排气温度信号;The throttle position signal acquisition module, the pressure signal acquisition module, the cooling water temperature signal acquisition module, and the exhaust temperature signal acquisition module are respectively used to adjust the throttle position signal, pressure signal, cooling water temperature signal, and exhaust temperature signal of the engine;
所述通信模块包括CAN总线通信模块,用于和发动机的标定软件进行双向通信,便于对发动机进行控制参数监测与标定。The communication module includes a CAN bus communication module, which is used for two-way communication with the calibration software of the engine, so as to facilitate monitoring and calibration of control parameters of the engine.
以下为本发明的具体实现实例。The following are specific implementation examples of the present invention.
如图1所示,本发明提供一种支持天然气多点喷射的柴油-天然气双燃料发动机电控单元。当车辆上电后,由汽车蓄电池7给电控单元8供电。电控单元8采集各传感器信号,包括凸轮轴位置信号传感器1、油门位置信号传感器2、压力信号传感器3、温度信号传感器4、曲轴位置信号传感器6,这些信号分别经过不同的信号处理电路进行调理,最终由微处理器接收,再根据相应的控制策略,向柴油喷射电磁阀10和天然气喷射电磁阀11发出控制信号,各电磁阀根据信号进行工作。支持天然气多点喷射的柴油-天然气双燃料发动机电控单元8通过CAN总线模块和PC端标定软件9进行双向通信,方便进行在线标定工作。As shown in FIG. 1 , the present invention provides an electronic control unit for a diesel-natural gas dual-fuel engine that supports multi-point injection of natural gas. When the vehicle is powered on, the
如图2所示,所述支持天然气多点喷射的柴油-天然气双燃料发动机电控单元是一块集成电路板,该集成电路板包括微处理器芯片7及外部存储器模块10,与微处理器连接的曲轴与凸轮轴位置信号采集模块1、油门位置信号采集模块2、压力信号采集模块3、温度信号采集模块4、排气温度信号采集模块5、CAN总线模块6、电磁阀驱动模块8、电流检测模块9、低边驱动模块11;微处理器芯片7接收曲轴与凸轮轴位置信号采集模块1、油门位置信号采集模块2、压力信号采集模块3、温度信号采集模块4和排气温度信号采集模块5调理后的信号,在电磁阀工作时还采集电流检测模块9反馈的电流信号;微处理器芯片7输出信号控制电磁阀驱动模块8与低边驱动模块11;微处理器芯片7通过SPI通信协议对外围存储器模块10进行读取和存储信息的操作;微处理器芯片7选用飞思卡尔公司S12系列的MC9S12XET256单片机,存储器芯片10选用W25Q40228,CAN总线模块的报文收发器选用TJA1050。As shown in Figure 2, the diesel-natural gas dual-fuel engine electronic control unit supporting multi-point injection of natural gas is an integrated circuit board, which includes a
如图3所示为Buck降压电路和线性稳压电路原理图,如图4所示为Boost升压电路原理图。本发明的电源管理模块主要包括Buck降压电路、线性稳压电路、Boost升压电路,电源管理模块用于为微处理器及外围电路、各传感器和各执行器提供电源。汽车蓄电池电源的正负极分别通过BATTERY+和BATTERY-接入电控单元的电源管理模块,在此分为两路,一路电池电源连接到Boost升压电路,另一路电池电源的正极连接到Buck降压电路和线性稳压电路。Figure 3 shows the schematic diagram of Buck step-down circuit and linear voltage regulator circuit, and Figure 4 shows the schematic diagram of Boost boost circuit. The power management module of the present invention mainly includes a Buck step-down circuit, a linear voltage regulator circuit, and a Boost boost circuit, and the power management module is used to provide power for a microprocessor and peripheral circuits, sensors and actuators. The positive and negative poles of the car battery power supply are respectively connected to the power management module of the electronic control unit through BATTERY+ and BATTERY-, and are divided into two circuits here. voltage circuit and linear voltage regulator circuit.
如图3所示,电池电源的正极首先连接到TVS二极管D103的阴极一端用以保护后端元器件,而后接到大电解电容C108用以吸收汽车蓄电池的尖峰脉冲,再之后连接到共模滤波器L101,得到纹波较少的24V电源,该24V电源又分为三路,第一路引到U101(型号为LM2596)的1引脚,第二路引到U100的3引脚,第三路引到电磁阀驱动模块作为低压驱动电源。24V转5V的Buck降压电路中选用U101(型号为LM2596)作为电路的控制芯片,输出的5V电压主要给微处理器及外围电路和与电控单元连接的传感器供电。24V转15V的线性稳压电路选用U101(型号为LM317)作为电路的控制芯片,输出的15V电压给电磁阀驱动模块中高低边驱动器供电。As shown in Figure 3, the positive pole of the battery power supply is first connected to the cathode end of the TVS diode D103 to protect the back-end components, and then connected to the large electrolytic capacitor C108 to absorb the peak pulse of the car battery, and then connected to the common mode filter L101 to get 24V power supply with less ripple. The 24V power supply is divided into three circuits. The circuit leads to the solenoid valve drive module as a low-voltage drive power supply. In the 24V to 5V Buck step-down circuit, U101 (model LM2596) is selected as the control chip of the circuit, and the
如图4所示,Boost升压电路选用U103(型号为LM3488)作为升压电路控制芯片。Boost升压电路的外围功率器件包括:输入电容C104和C106,电感L101,二极管D107、NMOS晶体管Q402、输出电容C113、C115和C117、电阻R117。电感L101的一端连接电池电压正极,另一端连接NMOS管Q402的3引脚(漏极)。二极管D107的阳极连接到电磁阀驱动模块的高压电源输出端,同时阴极通过输出电容C113、C115和C117接地。NMOS管Q402的栅极连接到控制芯片U103(LM3488)的6引脚(DR),源极通过RC滤波电路与控制芯片U103的1引脚(ISEN)连接,同时源极通过电阻R117接地。汽车蓄电池输入电压通过电容C104和C106接地。As shown in Figure 4, the Boost boost circuit uses U103 (model LM3488) as the boost circuit control chip. The peripheral power devices of the boost circuit include: input capacitors C104 and C106, inductor L101, diode D107, NMOS transistor Q402, output capacitors C113, C115 and C117, and resistor R117. One end of the inductor L101 is connected to the positive electrode of the battery voltage, and the other end is connected to the 3-pin (drain) of the NMOS transistor Q402. The anode of the diode D107 is connected to the output terminal of the high-voltage power supply of the solenoid valve drive module, and the cathode is grounded through the output capacitors C113, C115 and C117. The gate of the NMOS transistor Q402 is connected to the 6-pin (DR) of the control chip U103 (LM3488), the source is connected to the 1-pin (ISEN) of the control chip U103 through the RC filter circuit, and the source is grounded through the resistor R117. The car battery input voltage is grounded through capacitors C104 and C106.
如图5本发明的电磁阀驱动模块和电流检测模块电路原理图所示,本发明的电磁阀驱动模块主要包括两路高低边驱动电路和负载电路。本发明有2路柴油喷射电磁阀驱动模块和2路天然气喷射电磁阀驱动模块,其中,每个电磁阀模块可以驱动2个电磁阀。因原理相同,图中只列出一个电磁阀模块说明。如图5所示,包括两路高低边驱动电路、负载电路与电流采样电路,可以驱动两个电磁阀L400和L401;其中:高低边驱动器U400(型号选为IR2101S)的1引脚(VCC)接外部电源+15V,2引脚(HIN)接控制脉冲信号源输出引脚PA1_,3引脚(LIN)接控制脉冲信号源输出引脚PA0_,4引脚(COM)接电路板的地(GND),引脚5(LO)接电阻R100,引脚6(VS)接电容C401,引脚7(HO)接电阻R401,引脚8(VB)接二极管D400的阴极;电容C400的一端接外部电源+15V,另一端接地;二极管D400的阳极接外部电源+15V,阴极接高低边驱动器U400的端口8;电容C401的正极接高低边驱动器U400的8引脚(VB),负极接U400的6引脚(VS);二极管D402的阳极接NMOS管Q400的1引脚(栅极),阴极接U400的7引脚(HO);二极管D401的阳极接NMOS管Q4001的1引脚(栅极),阴极接U400的5引脚(LO);电阻R401的一端接U400的7引脚(HO),另一端接NMOS管Q400的1引脚(栅极);电阻R400的一端接U400的5引脚(LO),另一端接NMOS管Q401的1引脚(栅极);共阳极二极管D404的阴极与采样电阻R404的一端连接;NMOS管Q400的2引脚(漏极)接高压驱动电源+60V,3引脚(源极)接共阳极二极管D104的阳极;NMOS管Q401的2引脚(漏极)接电磁阀L400的1引脚,3引脚(源极)接电路板的GND(电源负极);电容C406的一端接外部电源+15V,另一端接地。高低边驱动器U402的1引脚(VCC)接外部电源+15V,2引脚(HIN)接PWM信号源输出引脚PWM0_,3引脚(LIN)接控制脉冲信号源输出引脚PA2_,4引脚(COM)接电路板的地(GND),引脚5(LO)接电阻R405,引脚6(VS)接电容C405的负极,引脚7(HO)接电阻R405,引脚8(VB)接二极管D409的阴极;二极管D409的阳极接外部电源+15V,阴极接高低边驱动器U402的端口8;电容C405的正极接高低边驱动器U402的8引脚(VB),负极接U402的6引脚(VS);二极管D407的阳极接NMOS管Q402的1引脚(栅极),阴极接U402的7引脚(HO);二极管D408的阳极接NMOS管Q403的1引脚(栅极),阴极接U402的5引脚(LO);电阻R405的一端接U402的7引脚(HO),另一端接NMOS管Q402的1引脚(栅极);电阻R406的一端接U402的5引脚(LO),另一端接NMOS管Q403的1引脚(栅极);共阳极二极管D405的阴极与采样电阻R404的一端连接;NMOS管Q402的2引脚(漏极)接低压驱动电源+24V,3引脚(源极)接共阳极二极管D405的阳极;NMOS管Q403的2引脚(漏极)接电磁阀L400的1引脚,3引脚(源极)接电路板的GND(电源负极)。As shown in FIG. 5 , the circuit schematic diagram of the solenoid valve drive module and the current detection module of the present invention, the solenoid valve drive module of the present invention mainly includes two high-side and low-side drive circuits and a load circuit. The present invention has 2 diesel injection solenoid valve drive modules and 2 natural gas injection solenoid valve drive modules, wherein each solenoid valve module can drive 2 solenoid valves. Because the principles are the same, only one solenoid valve module description is listed in the figure. As shown in Figure 5, it includes two high and low side drive circuits, a load circuit and a current sampling circuit, which can drive two solenoid valves L400 and L401; among them: pin 1 (VCC) of the high and low side driver U400 (the model is IR2101S) Connect to external power supply +15V, 2 pins (HIN) to control pulse signal source output pin PA1_, 3 pins (LIN) to control pulse signal source output pin PA0_, 4 pins (COM) to circuit board ground ( GND), pin 5 (LO) is connected to resistor R100, pin 6 (VS) is connected to capacitor C401, pin 7 (HO) is connected to resistor R401, pin 8 (VB) is connected to the cathode of diode D400; one end of capacitor C400 is connected to External power supply +15V, the other end is grounded; the anode of diode D400 is connected to external power supply +15V, the cathode is connected to port 8 of high and low side driver U400; the positive pole of capacitor C401 is connected to pin 8 (VB) of high and low side driver U400, and the negative pole is connected to U400’s 6-pin (VS); the anode of diode D402 is connected to pin 1 (gate) of NMOS transistor Q400, and the cathode is connected to pin 7 (HO) of U400; the anode of diode D401 is connected to pin 1 (gate) of NMOS transistor Q4001 ), the cathode is connected to pin 5 (LO) of U400; one end of resistor R401 is connected to pin 7 (HO) of U400, and the other end is connected to pin 1 (gate) of NMOS transistor Q400; one end of resistor R400 is connected to pin 5 of U400 Pin (LO), the other end is connected to pin 1 (gate) of NMOS transistor Q401; the cathode of common anode diode D404 is connected to one end of sampling resistor R404; pin 2 (drain) of NMOS transistor Q400 is connected to high-voltage drive power +60V, pin 3 (source) is connected to the anode of common anode diode D104; pin 2 (drain) of NMOS tube Q401 is connected to pin 1 of solenoid valve L400, pin 3 (source) is connected to GND of the circuit board (the negative pole of the power supply); one end of the capacitor C406 is connected to the external power supply +15V, and the other end is grounded. Pin 1 (VCC) of the high and low side driver U402 is connected to the external power supply +15V, pin 2 (HIN) is connected to the PWM signal source output pin PWM0_, pin 3 (LIN) is connected to the control pulse signal source output pin PA2_, pin 4 Pin (COM) is connected to the ground (GND) of the circuit board, pin 5 (LO) is connected to the resistor R405, pin 6 (VS) is connected to the negative pole of the capacitor C405, pin 7 (HO) is connected to the resistor R405, pin 8 (VB ) is connected to the cathode of diode D409; the anode of diode D409 is connected to external power supply +15V, the cathode is connected to port 8 of high and low side driver U402; the positive pole of capacitor C405 is connected to pin 8 (VB) of high and low side driver U402, and the negative pole is connected to pin 6 of U402 pin (VS); the anode of diode D407 is connected to pin 1 (gate) of NMOS transistor Q402, and the cathode is connected to pin 7 (HO) of U402; the anode of diode D408 is connected to pin 1 (gate) of NMOS transistor Q403, The cathode is connected to pin 5 (LO) of U402; one end of resistor R405 is connected to pin 7 (HO) of U402, and the other end is connected to pin 1 (gate) of NMOS tube Q402; one end of resistor R406 is connected to pin 5 of U402 (LO), the other end is connected to pin 1 (gate) of NMOS transistor Q403; the cathode of common anode diode D405 is connected to one end of sampling resistor R404; pin 2 (drain) of NMOS transistor Q402 is connected to low-voltage driving power supply +24V , the 3-pin (source) is connected to the anode of the common anode diode D405; the 2-pin (drain) of the NMOS tube Q403 is connected to the 1-pin of the solenoid valve L400, and the 3-pin (source) is connected to the GND (power supply) of the circuit board negative electrode).
如图5所示的电流检测模块中,电阻R404为采样电阻,一端连接高低边驱动器(U400和U402)的6引脚(VS)与共阳极二极管(D404和D405)的1引脚(阴极);电阻R403的一端连接U401的8引脚(+IN),另一端连接采样电阻R404;电阻R402的一端连接U401的1引脚(-IN),另一端连接采样电阻R404;电容C404的一端连接U401的8引脚(+IN),另一端连接U401的1引脚(-IN);电容C402的一端连接U401的6引脚(+VS),另一端接电路板的GND(电源负极);U401的1引脚(-IN)接电阻R402的一端,2引脚(GND)接电路板的GND(电源负极);3引脚(VREF2)与2引脚(GND)连接;4引脚(NC)不与其他器件连接;5引脚(OUT)接计算单元的模数转换通道AD00_;6引脚(+VS)与外部+5V电源连接;7引脚(VREF1)与6引脚(+VS)连接;8引脚(+IN)接电阻R103的一端;In the current detection module shown in Figure 5, the resistor R404 is a sampling resistor, and one end is connected to the 6-pin (VS) of the high-low side driver (U400 and U402) and the 1-pin (cathode) of the common anode diode (D404 and D405); One end of resistor R403 is connected to pin 8 (+IN) of U401, and the other end is connected to sampling resistor R404; one end of resistor R402 is connected to pin 1 (-IN) of U401, and the other end is connected to sampling resistor R404; one end of capacitor C404 is connected to U401 The other end of the capacitor C402 is connected to the 6-pin (+VS) of U401, and the other end of the capacitor C402 is connected to the GND (negative pole of the power supply) of the circuit board; U401 The 1-pin (-IN) is connected to one end of the resistor R402, the 2-pin (GND) is connected to the GND (negative pole of the power supply) of the circuit board; the 3-pin (VREF2) is connected to the 2-pin (GND); the 4-pin (NC ) is not connected to other devices; 5-pin (OUT) is connected to the analog-to-digital conversion channel AD00_ of the computing unit; 6-pin (+VS) is connected to an external +5V power supply; 7-pin (VREF1) is connected to 6-pin (+VS ) connection; 8 pins (+IN) connected to one end of resistor R103;
以其中电磁阀L400工作为例说明电磁阀驱动模块工作过程:Take the operation of the solenoid valve L400 as an example to illustrate the working process of the solenoid valve drive module:
首先,在微处理器的内部程序设置中,会针对柴油喷射电磁阀和天然气喷射电磁阀设定不同的控制参数,并且这些控制参数会根据发动机的工况进行实时调整。First of all, in the internal program setting of the microprocessor, different control parameters will be set for the diesel injection solenoid valve and the natural gas injection solenoid valve, and these control parameters will be adjusted in real time according to the working conditions of the engine.
该工作过程时序如图6所示,T1时刻,微处理器的PA0_引脚发出Cl脉冲信号,经高低边驱动器U400转换成CL 脉冲信号传输至Q400的1引脚(栅极),此时场效应晶体管Q401导通。在T2时刻,微处理器的PA1_引脚发出Ah脉冲信号,经U400转换成AH 脉冲信号传输至Q400的1引脚(栅极),此时Q400导通。Q400和Q400的导通使电磁阀L400与+60V高压驱动电源连接,+60V高压驱动电源快速提升电磁阀的工作电流,在很短的时间内打开电磁阀。从T1时刻起,微处理器通过电流检测模块开始不断的采集电磁阀工作电流,在T3时刻,电流值达到某阈值,微处理器停止发出Ah控制信号,此时场效应晶体管Q400关闭,+60V高压驱动电源与电磁阀断开,电磁阀的工作电流迅速下降,在T4时刻,电流值下降至某阈值,在T5时刻,微处理器的PWM0_引脚发出Bh脉冲信号,经U402转换成BH 脉冲信号传输至Q402的1引脚(栅极),此时场效应晶体管Q402导通,+24V低压驱动电源施加在电磁阀L400上,由于电磁阀已在T2-T3的时段中打开,所以此时+24V低压驱动电源就可以保持电磁阀开启状态,电磁阀的工作电流从较大的开启电流切换到较小的保持电流,降低功耗的同时延长了电磁阀的使用寿命。在T6时刻,BH脉冲信号结束,+24V低压驱动电源与电磁阀断开,随后,在T7时刻,微处理器关闭PA0_引脚,CL也结束,此时驱动电流通过续流二极管D49,电流迅速下降至零,一个电磁阀驱动工作过程结束。The sequence of the working process is shown in Figure 6. At time T1, the PA0_ pin of the microprocessor sends a C L pulse signal, which is converted into a C L pulse signal by the high and low side driver U400 and transmitted to the 1 pin (gate) of Q400 , at this time the field effect transistor Q401 is turned on. At T2 time, the PA1_ pin of the microprocessor sends out the A h pulse signal, which is converted into A H pulse signal by U400 and transmitted to the 1 pin (gate) of Q400, and Q400 is turned on at this time. The conduction of Q400 and Q400 connects the solenoid valve L400 to the +60V high-voltage driving power supply, and the +60V high-voltage driving power quickly increases the operating current of the solenoid valve to open the solenoid valve in a short time. From time T1, the microprocessor starts to continuously collect the operating current of the solenoid valve through the current detection module. At time T3, when the current value reaches a certain threshold, the microprocessor stops sending the Ah control signal, and the field effect transistor Q400 is turned off at this time , the +60V high-voltage drive power supply is disconnected from the solenoid valve, and the operating current of the solenoid valve drops rapidly. At T4, the current value drops to a certain threshold. At T5, the PWM0_ pin of the microprocessor sends out a B h pulse signal , which is converted into B H pulse signal by U402 and transmitted to pin 1 (gate) of Q402. At this time, the field effect transistor Q402 is turned on, and the +24V low-voltage driving power is applied to the solenoid valve L400. Since the solenoid valve has been in T 2 - It is turned on during the period of T 3 , so the +24V low-voltage drive power supply can keep the solenoid valve open at this time, and the working current of the solenoid valve is switched from a larger opening current to a smaller holding current, which reduces power consumption and prolongs the solenoid valve. service life of the valve. At T 6 , the B H pulse signal ends, and the +24V low-voltage driving power supply is disconnected from the solenoid valve. Then, at T 7 , the microprocessor closes the PA0_ pin, and C L also ends. At this time, the driving current passes through the freewheeling Diode D49, the current drops rapidly to zero, and the working process of a solenoid valve drive ends.
如图7低边驱动模块电路原理图所示,低边驱动模块包括:低边驱动芯片、功率NMOS管和续流二极管。该模块选用U404(型号选为A3944)作为低边驱动芯片,引脚23(CSN)、引脚24(SI)、引脚25(SCK)、引脚26(SO)与微处理器的SPI模块连接,引脚27与微处理器的普通IO口连接,引脚17(IN0)、18(IN1)、19(IN2)、20(IN3)、21(IN4)、22(IN5)分别与微处理器的PB0、PB1、PB2、PB3、PB4、PB5引脚连接,接收微处理器发出的脉冲控制信号。U404的引脚GATx(x代表0-5)经过尖峰抑制电阻与NMOS管Q40x(x代表4-9,型号为Auirfr540z)的栅极连接,GDRNx(x代表0-5)分别为GATx对应的故障诊断信号反馈引脚,经过限流电阻与执行器的低边引脚连接。本发明共有6路低边驱动,因原理相同,以驱动执行器CON400说明:当微控制器向U404输入端INx(x代表0-5)输入脉冲控制信号时,脉冲控制信号经过U404的转换,通过GATx(x代表0-5)引脚的输出到NMOS管Q402的栅极,使NMOS管Q404导通,执行器与+24V电源连接,执行器开始工作,当微处理器的控制信号停止,NMOS管Q404随即关闭,工作电流流过续流二极管D410迅速下降至零,工作过程结束。微处理器可通过SPI通信模块实时查询U404控制的6路低边驱动电路是否处于正常、短路、断路或开路的状态。As shown in Figure 7, the circuit schematic diagram of the low-side driver module, the low-side driver module includes: a low-side driver chip, a power NMOS transistor and a freewheeling diode. The module uses U404 (model A3944) as the low-side driver chip, pin 23 (CSN), pin 24 (SI), pin 25 (SCK), pin 26 (SO) and the SPI module of the microprocessor Connection,
如图8本发明的曲轴与凸轮轴信号采集模块电路原理图所示,曲轴位置信号传感器的信号输出端CRANKSHIFT经过电阻R203与U201(型号选为NCV1124)的2引脚(IN1)连接,凸轮轴位置信号传感器的信号输出端CAMSHIFT经过电阻R204与U201的3引脚(IN2)连接,电容C202为滤波电容。U201的6引脚(OUT1)与微处理器的IOC0_连接,将调理后的曲轴位置信号传递给微处理器,U201的7引脚(OUT1)与微处理器的IOC1_连接,将调理后的凸轮轴位置信号传递给微处理器。As shown in Figure 8, the crankshaft and camshaft signal acquisition module circuit schematic diagram of the present invention, the signal output terminal CRANKSHIFT of the crankshaft position signal sensor is connected to the 2-pin (IN1) of U201 (the model is selected as NCV1124) through the resistor R203, and the camshaft The signal output terminal CAMSHIFT of the position signal sensor is connected to the 3-pin (IN2) of U201 through the resistor R204, and the capacitor C202 is a filter capacitor. Pin 6 (OUT1) of U201 is connected to IOC0_ of the microprocessor to transmit the conditioned crankshaft position signal to the microprocessor, and pin 7 (OUT1) of U201 is connected to IOC1_ of the microprocessor to transmit the conditioned crankshaft position signal to the microprocessor. The camshaft position signal is transmitted to the microprocessor.
如图9模拟信号输入电路原理图所示,由于冷却水温度信号、进气温度信号、油门位置信号的特性相同,所以电路也具有一致性,现在以冷却水温度传感器输入信号为例子说明。冷却水温度信号是从NTC(负温度系数)热敏电阻温度传感器发出,热敏电阻的电阻值随温度变化并转换成相应的输出电压,传感器信号经过由电阻R213和电容C207组成的滤波电路后,传送至微处理器的模数转换通道。As shown in the schematic diagram of the analog signal input circuit in Figure 9, since the characteristics of the cooling water temperature signal, the intake air temperature signal, and the throttle position signal are the same, the circuit is also consistent. Now take the input signal of the cooling water temperature sensor as an example to illustrate. The cooling water temperature signal is sent from the NTC (negative temperature coefficient) thermistor temperature sensor. The resistance value of the thermistor changes with temperature and is converted into a corresponding output voltage. The sensor signal passes through the filter circuit composed of resistor R213 and capacitor C207. , sent to the analog-to-digital conversion channel of the microprocessor.
如图10排气温度信号采集模块电路原理图所示,发动机排气温度信号由K型热电偶发出,因此排气温度信号采集模块选用U204(型号选为MAX6675)采集及处理信号,K型热电偶的信号由THECOU-和THECOU+两端传入U204,再将信号通过SPI通信模块传送给微处理器。As shown in the schematic diagram of the circuit diagram of the exhaust temperature signal acquisition module in Figure 10, the engine exhaust temperature signal is sent by a K-type thermocouple, so the exhaust temperature signal acquisition module uses U204 (the model is selected as MAX6675) to collect and process the signal, and the K-type thermocouple The even signal is transmitted to U204 from both ends of THECOU- and THECOU+, and then the signal is transmitted to the microprocessor through the SPI communication module.
如图11开关量信号输入电路原理图所示,本发明支持五路开关量输入,因为电路原理相同,现在以其中一路说明。外部信号24IN_1经过由电阻R232和电阻R233组成的分压电路后,再经过由电阻R237和电容C220组成的滤波电路,最后将转换后的电平信号输入到微处理器的IN_PB2引脚。As shown in Figure 11, the schematic diagram of the switch signal input circuit, the present invention supports five switch inputs, and since the circuit principle is the same, one of them is now described. The external signal 24IN_1 passes through the voltage divider circuit composed of the resistor R232 and the resistor R233, then passes through the filter circuit composed of the resistor R237 and the capacitor C220, and finally inputs the converted level signal to the IN_PB2 pin of the microprocessor.
如图12CAN总线模块电路原理图所示,选用U200(型号选为TJA1050)作为CAN总线报文的收发器,微处理器的TXCAN引脚和RXCAN引脚分别与U200的1引脚(TXD)和4(RXD)引脚连接,U3的7引脚(CANH)和6引脚(CANL)与电控单元外的CAN总线连接,并且根据CAN总线原理,7引脚与6引脚间之前设有阻值120欧姆的电阻R207。微处理器将CAN总线报文发出后,经过U200的电平转换,最后将报文发送到总线网络中。As shown in Figure 12 CAN bus module circuit schematic diagram, U200 (model TJA1050) is selected as the transceiver of the CAN bus message. 4 (RXD) pins are connected, 7 pins (CANH) and 6 pins (CANL) of U3 are connected to the CAN bus outside the electronic control unit, and according to the CAN bus principle, there is a Resistor R207 with a resistance value of 120 ohms. After the microprocessor sends the CAN bus message, it is converted by U200 and finally sends the message to the bus network.
上列较佳实施例,对本发明的目的、技术方案和优点进行了进一步详细说明,所应理解的是,以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above-listed preferred embodiments have further described the purpose, technical solutions and advantages of the present invention in detail. It should be understood that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Within the spirit and principles of the present invention, any modifications, equivalent replacements, improvements, etc., shall be included within the protection scope of the present invention.
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