CN108266562B - A kind of high-pressure gas flow amount control device - Google Patents
A kind of high-pressure gas flow amount control device Download PDFInfo
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- CN108266562B CN108266562B CN201611256730.3A CN201611256730A CN108266562B CN 108266562 B CN108266562 B CN 108266562B CN 201611256730 A CN201611256730 A CN 201611256730A CN 108266562 B CN108266562 B CN 108266562B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/36—Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor
- F16K31/38—Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor in which the fluid works directly on both sides of the fluid motor, one side being connected by means of a restricted passage and the motor being actuated by operating a discharge from that side
- F16K31/383—Actuating devices; Operating means; Releasing devices actuated by fluid in which fluid from the circuit is constantly supplied to the fluid motor in which the fluid works directly on both sides of the fluid motor, one side being connected by means of a restricted passage and the motor being actuated by operating a discharge from that side the fluid acting on a piston
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/36—Valve members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/08—Guiding yokes for spindles; Means for closing housings; Dust caps, e.g. for tyre valves
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D7/00—Control of flow
- G05D7/06—Control of flow characterised by the use of electric means
- G05D7/0617—Control of flow characterised by the use of electric means specially adapted for fluid materials
- G05D7/0629—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means
- G05D7/0635—Control of flow characterised by the use of electric means specially adapted for fluid materials characterised by the type of regulator means by action on throttling means
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Multiple-Way Valves (AREA)
Abstract
The invention discloses a kind of high-pressure gas flow amount control devices, including flow valve, guide's servo valve and displacement sensor, flow valve includes valve body, valve seat, valve pocket, spool, valve pocket end cap, lower cover, spring fairlead and reset spring, valve body lower end face is fixed with lower cover, displacement sensor is fixed on lower cover, it is sequentially installed with spring from bottom to top in the axially extending bore of valve body, spring fairlead, valve pocket end cap, valve pocket, spool and valve seat, spool outer wall is sheathed with valve pocket, spool outer wall has annular convex platform, annular convex platform is located in the lower opening of valve pocket and the cavity of lower opening is divided into control chamber a and control chamber b, second is provided on valve body wall surface, third duct, second hole link control chamber a, third hole link control chamber b, guide's servo valve includes 3-position 4-way eletropneumatic servo valve, first, second electromagnetism Switch valve and connection valve block.High-pressure gas flow amount control device fast response time of the invention, control precision are high.
Description
Technical field
The invention belongs to pneumatic servo proportional control element fields, and in particular to a kind of big orifice high-pressure gas flow control
Device.
Background technique
In pneumatics, working media is compressed air, facilitated with the energy, cleanliness without any pollution, low cost, easily
The advantages that operation, pneumatics be widely used in agricultural machinery, automatic industrial, communications and transportation, the energy, chemical industry, aerospace,
The fields such as navigation, defense military.
High pressure gas is since power ratio is great, rapid expanding ability is strong, it is dynamic to be effectively improved system relative to low-pressure system
State property energy and rigidity, and be conducive to component structure miniaturization and executing agency's high speed, installation space can also be saved, therefore,
High-pressure pneumatics becomes one of the research hotspot in current Fluid Transmission and Control field both at home and abroad.In pneumatic field, pressure
Pneumatic system lower than 1MPa is known as low-pressure pneumatic system, pneumatic system of the pressure between 1MPa~10MPa be known as in calm the anger
Dynamic system, pneumatic system of the pressure higher than 10MPa are known as high-pressure pneumatic system.
With various industries, particularly natural gas conveying, hydrogen energy source automobile, defense military industry to pneumatic system high pressure,
High response, high-precision, the demand of continuous control increasingly increase, as well as various new materials, new process and high life device
Appearance, effectively pushed the development of high-pressure pneumatics, the exploitation and development of novel high-pressure pneumatic element have become pneumatically
The new developing direction of technology.
Over the past decade, the research work carried out both at home and abroad to high-pressure pneumatic element is concentrated mainly on high-pressure pneumatic switch valve
In terms of pressure reducing valve, and the high-pressure pneumatic servo control technique of high response, high-precision, continuous control can be realized still in a step
Section.Core element of the big orifice high-pressure gas flow adjustable valve as Large-scale High-Pressure pneumatic servo ratio control system, at present
The bottleneck applied in Large-Scale Equipment as high-pressure pneumatic servo ratio control technology.
Big orifice high-pressure gas flow adjustable valve as a kind of control gas outflow amount/pressure pneumatic control components,
Its application requirement that more demanding large-scale control equipment is able to satisfy in terms of control precision and dynamic response, is especially suitable for application
In natural gas conveying, hydrogen energy source automobile, aerospace and national defense and military fields.
Therefore, for the demand, need to develop a kind of high-precision, high response, big orifice high-pressure gas flow adjustable valve,
This is of great significance to the quick accurate control of Large-scale High-Pressure pneumatic system and engineering application value.
Summary of the invention
Aiming at the above defects or improvement requirements of the prior art, the present invention provides a kind of big orifice high-pressure gas flow controls
Device processed, it is intended that by flow valve and the ingenious connection of guide's servo valve, to be controlled using 3-position 4-way eletropneumatic servo valve
Flow valve valve port opening, realizes the quick accurate control of gas flow, and high-pressure gas flow amount control device of the invention responds speed
Degree is fast, control precision is high.
To achieve the above object, the present invention provides a kind of high-pressure gas flow amount control devices comprising flow valve, guide
Servo valve and displacement sensor, wherein
The flow valve includes valve body, valve seat, valve pocket, spool, valve pocket end cap, lower cover, spring fairlead and resets bullet
Spring, the valve body are the cylindrical body with axially extending bore, and axially extending bore is multistage stepped hole, and the valve body lower end face is fixed with
Lower cover, institute's displacement sensors are fixed on lower cover and the elongation bar of institute's displacement sensors protrudes into flow valve, described
Spring, spring fairlead, valve pocket end cap, valve pocket, spool and valve seat are sequentially installed in the axially extending bore of valve body from bottom to top,
The valve seat be the rotary body with axial central through hole, the axial central through hole be cone, with spool
The tapered surface that upper surface has forms sealing cooperation,
The spool is arranged in valve body axially extending bore, and the spool outer wall is sheathed with valve pocket, and the valve pocket is tubular,
Center has the stair-stepping axially extending bore of second order, and the stair-stepping axially extending bore of the second order is followed successively by interconnected upper from top to bottom
Hole and lower opening, the spool outer wall have annular convex platform, which is located in the lower opening of valve pocket, and spool top is from valve pocket
Upper hole is pierced by, and is formed and sealed with the upper hole inner wall of valve pocket, and the cavity of lower opening is divided into positioned at ring by the annular convex platform of the spool
Control chamber a above the shape boss and control chamber b below annular convex platform, intersegmental part has and spool hole wall under the spool
Integral connecting plate, the connecting plate center have central through hole, which is used for the elongation bar for displacement sensor
It is pierced by, there are multiple balance holes around the central through hole on the connecting plate, the balance hole is for making connecting plate two sides
Gas pressure balancing,
Spring fairlead is fixed on the connecting plate, the reset spring snare at the spring fairlead outer wall,
Described reset spring one end abuts the lower cover and the other end abuts the connecting plate,
Valve pocket end cap is arranged between the lower end surface of the valve pocket and the upper surface of the lower cover,
The first duct, the second duct and third duct, the second hole link institute are provided on the valve body wall surface
Control chamber a is stated, control chamber b described in the third hole link, the entrance of valve body described in the first hole link,
Guide's servo valve include 3-position 4-way eletropneumatic servo valve, the first electromagnetic switch valve, the second electromagnetic switch valve and
Valve block is connected, there are A mouthfuls, P mouthfuls, B mouthfuls and T mouthfuls on the 3-position 4-way eletropneumatic servo valve, the 3-position 4-way electric-gas is watched
Take the A mouth on valve, P mouthfuls, B mouthfuls be connected to the second duct on the valve body, the first electromagnetism by connecting valve block internal gutter respectively
The outlet of switch valve, the second electromagnetic switch valve entrance, the T mouth of the 3-position 4-way eletropneumatic servo valve is connected to atmosphere,
The entrance of first electromagnetic switch valve is connected to the first duct on the valve body by connecting valve block internal gutter,
The entrance of first electromagnetic switch valve passes through the third duct and second that connection valve block internal restriction hole is connected on the valve body simultaneously
The outlet of electromagnetic switch valve.
Further, the axially extending bore that the valve body has is six rank stepped holes comprising is sequentially coaxially connected from top to bottom
Logical single order hole, second order hole, three rank holes, quadravalence hole, five rank holes, six rank holes, wherein
Six rank hole is equal and maximum with quadravalence hole aperture, five rank hole it is equal with three rank hole aperture and
Aperture time is big, and single order hole aperture is minimum, and second order hole aperture is described between the single order hole and five rank hole
Valve body upper surface is arranged in using the outlet as flow valve in single order hole, and six rank hole is arranged in valve body lower end face, the valve body
Side has an entrance, its perforation orthogonal with the quadravalence hole of the entrance, and the first hole link quadravalence hole on the valve body is described
Six rank holes described in second duct and third hole link on valve body.
Further, there are annulus outstanding, the single order hole of the annulus outside wall surface and the valve body in the valve seat upper surface
Location fit, the valve seat wall have side annular seal grooves, and the side annular seal grooves are for being embedded in the sealing of O shape
Circle, to form sealing cooperation with valve body second order hole.
Further, the valve pocket includes upper shell and lower shell, the outer diameter of the upper shell and lower shell respectively with institute
State five rank holes of valve body, six rank hole apertures match,
The upper shell and lower shell junction form ladder position, with the 5th rank hole on valve body and the 6th rank hole institute shape
At ladder position cooperation,
The lower shell outer wall has twice annular convex platform, has upper annular seal groove on first of annular convex platform, and second
There is lower annular seal groove, it is close that lower annular seal groove described in the upper annular seal groove is used to embedded O shape on road annular convex platform
Seal is cooperated with sealing with six rank holes of valve body.
Further, the valve pocket end cap is located in six rank hole, and the valve pocket end cap is the rotation with axially extending bore
Swivel, axially extending bore hole wall have inner hole annular groove, the inner hole annular groove for being embedded in O-ring seals, with valve
Outer core forms sealing cooperation, and the valve pocket end cap outer wall has annular groove, and annular groove is used to be embedded in O-ring seals, with
Sealing cooperation is formed with valve interior wall, the valve pocket end cover has the bottom surface annular groove around itself axially extending bore, should
Bottom surface annular groove is for being embedded in O-ring seals, to cooperatively form axial seal with lower cover.
Further, the lower cover is the rotary body with axial central through hole, the upper end mask there are two annular groove,
Respectively spring guide groove and buffering spacer groove, the spring guide groove and the cushion film trap are respectively intended to keep resetting bullet
Spring position and placement buffering spacer, the lower cover lower end surface have the displacement sensor annular around itself axial central through hole
Seal groove, displacement sensor annular seal groove are used for embedding shape O-ring seals, to form sealing cooperation with displacement sensor.
Further, the 3-position 4-way eletropneumatic servo valve is the side valve type single stage servo valve that voice coil motor directly drives.
In general, through the invention it is contemplated above technical scheme is compared with the prior art, can obtain down and show
Beneficial effect:
In the present invention, the high pressure gas that flow valve inlet is passed through enters guide's servo valve by the runner on valve body, in the ban
When leading the 3-position 4-way eletropneumatic servo valve forward direction aperture of servo valve, high pressure gas enters a control chamber, while in b control chamber
Gas is discharged to atmosphere by 3-position 4-way eletropneumatic servo valve, and spool moves downward, and spool is separated with valve seat, and flow valve is opened, stream
The displacement sensor real-time monitoring spool position on valve, feedback to extraneous controller are measured, dynamic adjusts 3-position 4-way electric-gas and watches
The aperture of valve is taken, can realize the accurate regulatory function of flow with accurate flow control valve core position.When 3-position 4-way electricity-gas
When servo valve negative sense aperture, high pressure gas enters b control chamber, while the gas in a control chamber passes through 3-position 4-way electric-gas servo
Valve is discharged to atmosphere, and spool moves upwards, and spool is pressed on valve seat, and flow valve is closed.
In the present invention, both ends stress balance after there is flow valve core central through hole, spool to open overcomes cut-off type valve
Door force unbalance phenomenon effectively improves response speed and control precision, and flow valve of the invention has double-acting cylinder structure,
And there is cutoff function, spring pre-pressing can be relied on, can ensure that will not reveal in hyperbaric environment down-off valve.
In the present invention, flow valve valve port opening is controlled using 3-position 4-way eletropneumatic servo valve, realizes the quick of gas flow
Accurate control.3-position 4-way eletropneumatic servo valve is directly driven by voice coil motor, solves existing nozzle flapper type servo valve volume
Constant-pressure is low, structure is complicated, the easily contaminated blocking of nozzle, pilot control part exhaust noise are big and compressed air consumption is big
Problem, while solving the problems, such as that the existing stagnant ring of high-pressure pneumatic proportioning valve is big, frequency response is low.
Detailed description of the invention
Fig. 1 is big orifice high-pressure gas flow amount control device overall structure diagram in the embodiment of the present invention;
Fig. 2 is big orifice high-pressure gas flow amount control device valve body structure schematic diagram in the embodiment of the present invention;
Fig. 3 is big orifice high-pressure gas flow amount control device valve seat construction schematic diagram in the embodiment of the present invention;
Fig. 4 is big orifice high-pressure gas flow amount control device housing configuration schematic diagram in the embodiment of the present invention;
Fig. 5 is big orifice high-pressure gas flow amount control device valve core structure schematic diagram in the embodiment of the present invention;
Fig. 6 is big orifice high-pressure gas flow amount control device valve pocket end cover structure schematic diagram in the embodiment of the present invention;
Fig. 7 is big orifice high-pressure gas flow amount control device lower cover structural schematic diagram in the embodiment of the present invention;
Fig. 8 is big orifice high-pressure gas flow amount control device guide's servo valve schematic illustration in the embodiment of the present invention.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.As long as in addition, technical characteristic involved in the various embodiments of the present invention described below
Not constituting a conflict with each other can be combined with each other.
Fig. 1 is big orifice high-pressure gas flow amount control device overall structure diagram in the embodiment of the present invention, such as Fig. 1 institute
Show, big orifice high-pressure gas flow amount control device of the present invention includes flow valve and guide's servo valve, and the flow valve cuts for gas control
Only formula flow control valve, including valve body 110, valve seat 120, valve pocket 130, spool 140, valve pocket end cap 150, lower cover 160, bullet
Spring guide sleeve 170 and reset spring 171.
Fig. 2 is big orifice high-pressure gas flow amount control device valve body structure schematic diagram in the embodiment of the present invention, such as Fig. 2 institute
Show, the valve body 110 is the cylindrical body with axially extending bore, and axially extending bore is six rank stepped holes, including from top to bottom successively
Single order hole 111, second order hole 112, three rank holes 113, quadravalence hole 114, five rank holes 115, the six rank holes 116 of coaxial communication, wherein six
Rank hole 116 is equal and maximum with 114 aperture of quadravalence hole, and five rank holes 115 are equal with three rank holes, 113 aperture to take second place, 112 hole of second order hole
Third, 111 aperture of single order hole is minimum for diameter, and single order hole 111 is connected to 110 upper surface of valve body, is the outlet of flow valve, six rank holes
116 connection 110 lower end surfaces of valve body;110 side of valve body has air inlet, perforation orthogonal with the quadravalence hole 114.It is described
The first duct 118A in connection quadravalence hole 114 and 110 surface of valve body is provided on valve body 110.Also there is connection on valve body 110
The second duct 118B and third duct 118C on 110 surface of six rank holes 116 and valve body.In the axially extending bore of the valve body 110 certainly
It is lower and on be sequentially arranged with spring 171, spring fairlead 170, valve pocket end cap 150, spool 140, displacement sensor magnet ring 310,
Valve pocket 130, valve seat 120.
Fig. 3 is big orifice high-pressure gas flow amount control device valve seat construction schematic diagram in the embodiment of the present invention, such as Fig. 3 institute
Show, the valve seat 120 be the rotary body with axial central through hole, the axial central through hole 121 be cone, with spool
Realize sealing cooperation in 140 upper surfaces.There are annulus 122 outstanding, 122 outside wall surface of annulus and the one of valve body 110 in 120 upper surface of valve seat
111 location fit of rank hole.120 side wall of valve seat have annular seal grooves 123, in be embedded with O-ring seals, with valve body
The sealing cooperation of 110 second order holes 112.
Fig. 4 is big orifice high-pressure gas flow amount control device housing configuration schematic diagram in the embodiment of the present invention, such as Fig. 4 institute
Show, the valve pocket 130 is the rotary body with axially extending bore 131, by the upper shell 131A and lower shell 131B structure being linked together
At, the outer diameter of upper shell 131A and lower shell 131B respectively with five rank holes 115 of the valve body 110, six rank holes, 116 aperture phase
Match, upper shell 131A and the junction lower shell 131B form ladder position, the 5th rank hole 115 on the ladder position and valve body 110
The cooperation of ladder position is formed by with the 6th rank hole 116.
In more detail, there is twice annular convex platform, wherein on first of annular convex platform in the lower shell 131B outside wall surface
Equipped with upper annular seal groove 134B, there is lower annular seal groove 134C on second annular convex platform, upper and lower annular seal groove is used
In embedded O-ring seals, cooperated with being sealed with six rank holes 116 of valve body 110.The axially extending bore of the valve pocket 130 is second order rank
Terraced hole is followed successively by upper hole 132 and the lower opening 133 of coaxial communication from top to bottom, and 133 apertures of upper 132 aperture ratio lower opening of hole are small,
In, the aperture in the upper hole 132 matches with 140 outer diameter of spool, there is annular groove 134A on upper 132 hole wall of hole,
For embedding Glais ring, cooperated with being sealed with spool 140;The annular convex platform outer diameter phase in the aperture of lower opening 133 and 140 outer wall of spool
Matching;There are four variable cross-section through-holes 135 for the upper shell 131A wall surface tool, and four variable cross-section through-holes 135 are around upper shell 131A axis
Line mutually symmetrical ring in 90 ° around.
There is a circle circumferentially equally distributed upper stomata 136A between the twice annular convex platform of the lower shell 131B, under
There is a circle circumferentially equally distributed air holes 136B, upper stomata 136A and air holes 136B on the lower end surface of cylinder 131B
It is connected to respectively with the lower opening 133.
Fig. 5 is big orifice high-pressure gas flow amount control device valve core structure schematic diagram in the embodiment of the present invention, such as Fig. 5 institute
Show, the spool 140 is tubular rotary body, and end face is circular conical surface 141 thereon, with the axial centre conical through-hole with valve seat 120
121 realize sealing cooperation.140 inner wall of spool, which has, reinforces rib shape ring structure 142, and such structure design can have
While compared with high withstand voltage intensity, utmostly mitigate spool weight.140 outer wall of spool has annular convex platform, opens on annular convex platform
There is sealed groove 143, for embedding Glais ring, to be slidingly sealed with 130 inner wall of valve pocket.140 inner hole lower part of spool has and hole
The integral connecting plate 144 of wall, 144 center of connecting plate have central through hole 146, for extending for displacement sensor main body 300
Bar is pierced by, and has multiple balance holes 147 around the central through hole 146 on connecting plate 144, balance hole 147 is for making connecting plate
The gas pressure balancing of 144 two sides spool inner holes.Also there are multiple screw holes around the central through hole 146 on connecting plate 144
145, magnet ring 310 and spring fairlead 170 for fixed displacement sensor.Spring fairlead 170 is that top end face has through-hole
Cylinder, top end face connect by screw with 144 lower end surface of connecting plate.
When flow valve is opened, high pressure gas makes 144 two sides of connecting plate by a balance hole 147 of spool connecting plate more than 144
The gas pressure balancing of spool inner hole, so that 140 driving force of spool is reduced, so as to improve response speed.
The spool 140 is mounted in valve pocket 130, and the annular convex platform of spool 140 is located in the lower opening 133 of valve pocket 130,
140 top of spool is pierced by from the upper hole 132 of valve pocket 130, and is formed and sealed with the Glais ring in hole 132 on valve pocket 130.Spool
The cavity of lower opening 133 is divided into two by the annular convex platform of 140 outer walls, and for annular convex platform the above are a control chamber, a control chamber passes through the
Two duct 118B are connect with guide's servo valve, and the following are b control chamber, b control chambers to pass through third duct 118C and elder generation for annular convex platform
Lead servo valve connection.
Fig. 6 is big orifice high-pressure gas flow amount control device valve pocket end cover structure schematic diagram in the embodiment of the present invention, such as Fig. 6
Shown, the valve pocket end cap 150 is located in six rank holes 116, and valve pocket end cap 150 is the rotary body with axially extending bore, axial direction
Through hole wall has inner hole annular groove 151, and hole annular groove 151 is close to be formed with spool 140 for embedding O-ring seals
Envelope.150 outer wall of valve pocket end cap has outer wall annular groove 152, outer wall annular groove 152 for embedding O-ring seals, with valve
110 inner wall of body forms sealing, and 150 bottom surface of valve pocket end cap has the bottom surface annular groove 153 around axially extending bore, and bottom surface annular is recessed
Slot 153 is for embedding O-ring seals, to cooperatively form axial seal with lower cover 160.
Fig. 7 is big orifice high-pressure gas flow amount control device lower cover structural schematic diagram in the embodiment of the present invention, can by Fig. 7
Know, the lower cover 160 is the rotary body with axial central through hole, and the upper end mask is there are two annular groove, from center to outer
Wall surface is disposed with spring guide groove 161 and buffering spacer groove 162, and spring guide groove 161 and buffering spacer groove 162 are used respectively
In keeping 171 position of reset spring and placement buffering spacer 162A, the lower end surface of lower cover 160 has in the axial direction
The displacement sensor annular seal groove 163 of heart through-hole, displacement sensor annular seal groove 163 is for embedded installation O shape sealing
Circle is cooperated with sealing with displacement sensor main body 300, and the lower end surface of lower cover 160 is also circumferentially evenly distributed with circular through hole
164, it is fastened for being formed by bolt 165 and valve body 110.
In the present invention, displacement sensor includes sensor main body 300 and magnet ring 310.When assembly, magnet ring 310 passes through screw
It being connected on the connecting plate 144 of spool 140, sensor main body 300 is connected to the lower end surface of lower cover 160 by screw 301,
Round bar sequentially pass through the axial central through hole of lower cover 160, spring fairlead 170, spool connecting plate central through hole 146 and magnetic
Ring 310.
When assembly, the valve seat 120 is formed with the second order hole 112 of O-ring seals and valve body 110 and is sealed, valve pocket 130 it is upper
The end face cylinder 131A and 120 lower end face contact of valve seat simultaneously compress, and 140 upper section of spool passes through the upper shell 131A of valve pocket 130, valve
The annular convex platform of core 140 passes through the lower shell 131B of valve pocket 130, and 171 one end of reset spring is connected to 140 inner hole lower part of spool
144 lower end surface of connecting plate, and constrained by spring fairlead 170, the spring guide groove 161 on another end in contact lower cover 160, valve
Six rank holes 116 of the major diameter fit of end cap 150 inside valve body 110 are covered, internal diameter is matched with 140 lower section of spool, and lower cover 160 is logical
It crosses bolt 165 and is fixed on 110 lower end surface of valve body, while compressing valve pocket end cap 150, and compress valve pocket 130 in turn.
Fig. 8 is big orifice high-pressure gas flow amount control device guide's servo valve schematic illustration in the embodiment of the present invention, such as
Shown in Fig. 8, guide's servo valve includes that 3-position 4-way eletropneumatic servo valve 210, the first electromagnetic switch valve 220, the second electromagnetism are opened
Close valve 230 and connection valve block 240, guide's servo valve for realizing guide's gas circuit circulation and shutdown.
Wherein, the A mouth of the 3-position 4-way eletropneumatic servo valve 210, P mouthfuls, B mouthfuls respectively by connection 240 internal holes of valve block
Road is connected to the outlet of the second duct 118B, the first electromagnetic switch valve 220 on the valve body 110, the second electromagnetic switch valve 230
The T mouth of entrance, 3-position 4-way eletropneumatic servo valve 210 is connected to atmosphere.The entrance of first electromagnetic switch valve 220 passes through connection valve block
240 internal gutters are connected to the first duct 118A on the valve body 110, while passing through connection 240 internal restriction hole 240A of valve block
The outlet of the third duct 118C and the second electromagnetic switch valve 230 that are connected on the valve body 110.
In the present invention, the 3-position 4-way eletropneumatic servo valve 210 is that the side valve type single-stage that voice coil motor directly drives is watched
Take valve.
In the present invention, 3-position 4-way eletropneumatic servo valve can be examined by respective displacement sensor respectively with flow valve spool position
Ambient controller is surveyed and fed back to, closed loop location control system is integrally formed, realizes the high-precision of flow valve, height responds, complete
It automatically controls.
Working principle of the present invention are as follows:
The working principle of the invention is: the high pressure gas of flow valve inlet enters guide's servo by the runner on valve body
Valve, when the 3-position 4-way eletropneumatic servo valve forward direction aperture of guide's servo valve, high pressure gas enters a control chamber, while b is controlled
Intracavitary gas is discharged to atmosphere by 3-position 4-way eletropneumatic servo valve, and spool moves downward, and spool is separated with valve seat, flow valve
It opens, the displacement sensor real-time monitoring spool position on flow valve, feedback arrives controller, and dynamic adjusts 3-position 4-way electric-gas
The aperture of servo valve, while the spool position of 3-position 4-way eletropneumatic servo valve is fed back by extraneous displacement sensor real-time monitoring,
Double-closed-loop control is formed, flow valve spool position is accurately controlled, realizes the accurate regulatory function of flow.When 3-position 4-way electricity-
When gas servo valve negative sense aperture, high pressure gas enters b control chamber, while the gas in a control chamber is watched by 3-position 4-way electric-gas
It takes valve and is discharged to atmosphere, spool moves upwards, and spool is pressed on valve seat, and flow valve is closed.
The present invention is made of guide's servo valve and flow valve, and high pressure gas a part that flow valve inlet is passed through enters guide
Servo valve realizes the SERVO CONTROL of flow valve spool displacement, and another part flows through flow valve valve port and enters load cavity, realizes controlled
System pressure, load situation or speed control.Flow valve, which is in close state, can end gas source, and flow valve is in running order
When, by servo valve control drive of high-pressure gas flow valve core;Flow valve spool position is detected and is fed back to by displacement sensor
Ambient controller is integrally formed big orifice high-pressure gas flow amount control device spool position under the control action of guide's servo valve
Closed-loop control.Big orifice high-pressure gas flow amount control device of the invention has good seal performance, operating pressure height, range of flow
Greatly, the feature that control precision is high, response is fast, suitable for high-precision, the Large-scale High-Pressure atmospheric control of quick response.
In the present invention, there are A mouthfuls, P mouthfuls, B mouthfuls and T mouthfuls on the 3-position 4-way eletropneumatic servo valve 210, wherein A mouthfuls,
P mouthfuls, B mouthfuls and T mouthfuls are common representation method of the those skilled in the art to 3-position 4-way valve port.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, not to
The limitation present invention, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should all include
Within protection scope of the present invention.
Claims (7)
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CN114810432A (en) * | 2021-01-19 | 2022-07-29 | 中国船舶重工集团公司第七一一研究所 | A pressure regulating assembly for a gas valve block unit of a gas engine |
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CN1098484A (en) * | 1993-05-27 | 1995-02-08 | 海德罗露克斯有限公司 | Pilot-operated servo valve |
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