CN108262089B

CN108262089B - Ceramic pugging device

Info

Publication number: CN108262089B
Application number: CN201810100751.9A
Authority: CN
Inventors: 张榈皓
Original assignee: Shandong Zhaoding Porcelain Co ltd
Current assignee: Shandong zhaoding porcelain Co.,Ltd.
Priority date: 2018-02-01
Filing date: 2018-02-01
Publication date: 2021-05-14
Anticipated expiration: 2038-02-01
Also published as: CN108262089A

Abstract

The invention discloses a ceramic pugging device which comprises a box body and a box door arranged on one side of the box body, wherein the upper end of the box body is communicated with a feeding hole, two first hydraulic cylinders are symmetrically arranged on the inner wall, opposite to each other, in the box body, the two first hydraulic cylinders are arranged on the upper end of the side wall of the box body, piston ends of the two first hydraulic cylinders are connected with first push rods, one end, far away from the first hydraulic cylinders, of each first push rod is provided with a first push plate, one side, opposite to the two first push plates, of each first push plate is provided with a plurality of first pointed nails at equal distances, the upper side and the lower side of each first pointed nail on one first push plate are provided with a second pointed nail, and a second pointed nail is arranged between every two first pointed nails on the. The invention has simple structure, solves the problem that the traditional treatment of the porcelain stone needs great manpower and material resources, ensures that the treatment of the porcelain stone before processing is more reasonable, is convenient for improving the qualification rate of finished products of ceramics made in factories, and has higher efficiency.

Description

Ceramic pugging device

Technical Field

The invention relates to the technical field of ceramics, in particular to a ceramic pugging device.

Background

The ceramic produced at present is generally made from porcelain stones in mining areas, firstly, the porcelain stones are manually broken into blocks with the size of eggs by using iron hammers, then the blocks are beaten into powder by using pointed objects, the powder is elutriated, impurities are removed, water is used for mixing mud blocks, the impurities (most of the impurities are iron, nickel and iron oxides) are removed, the mud blocks are kneaded by using hands or treaded by feet, air in the mud blocks is extruded out, and then the mud blocks are commercially processed to be manufactured into finished products.

Disclosure of Invention

The invention aims to solve the defects in the prior art and provides a ceramic pugging device.

In order to achieve the purpose, the invention adopts the following technical scheme:

a ceramic pugging device comprises a box body and a box door arranged on one side of the box body, wherein the upper end of the box body is communicated with a feed inlet, two first hydraulic cylinders are symmetrically arranged on the inner wall opposite to each other in the box body, the two first hydraulic cylinders are arranged on the upper end of the side wall of the box body, the piston ends of the two first hydraulic cylinders are connected with first push rods, one end, away from the first hydraulic cylinders, of each first push rod is provided with a first push plate, one side, opposite to each first push plate, of each first push plate is provided with a plurality of first pointed nails at equal distances, the upper side and the lower side of each first pointed nail on one first push plate are provided with second pointed nails, a blanking plate is arranged below each first push plate, the two ends of each blanking plate are fixedly connected with the inner wall of the box body, a plurality of discharge holes are formed in the blanking plate at equal intervals, the blanking plate is provided with a vibrating motor, a turntable is arranged below the blanking plate, a first motor is arranged below the turntable, the output end of the first motor is rotatably connected with the turntable through a first rotating shaft, the turntable is in a conical shape and consists of a plurality of magnetic metal rods, magnetic metal rings, a dropping plate and a fixed outer ring, the dropping plate is in a conical shape and is fixedly connected with the first rotating shaft, the edges of the dropping plate are connected with the plurality of magnetic metal rods at equal intervals, one end, far away from the dropping plate, of each magnetic metal rod is connected with the fixed outer ring, the magnetic metal rings are arranged between the fixed outer ring and the dropping plate, the magnetic metal rings are arranged in the middles of the side walls of the magnetic metal rods, the first motor is fixedly connected with the inner wall of the box body through a first fixing piece, and a second motor is arranged on one side, far away from the first motor, of the fixing piece, a first processing box is arranged below the second motor, the first processing box is fixedly connected with the inner wall of the box body through a second fixing part, a rotating shaft is arranged in the first processing box, one end of the rotating shaft penetrates through the first processing box and is rotatably connected with the output end of the second motor, two stirring blades are symmetrically arranged on the side wall of the rotating shaft, a plurality of stirring holes are arranged on each stirring blade at equal intervals, an L-shaped sewage pipe is communicated with one side of the upper end close to the first processing box, a second electromagnetic valve is arranged in the sewage pipe, a discharging pipe is communicated with the middle part of the lower end of the first processing box, a filtering net is placed at the upper end of the discharging pipe, a first electromagnetic valve is arranged in the discharging pipe, a second processing box is correspondingly arranged below the discharging pipe, the second processing box is arranged at the bottom in the box body, and a sewage containing box is arranged at one side of, the sewage receiver corresponds the setting in the below of sewage pipe, be equipped with the second push pedal in the second processing box, one side upper end that the sewage receiver was kept away from in the second push pedal is fixed with the second push rod, the one end that the second push pedal was kept away from to the second push rod is connected with the second pneumatic cylinder, the inner wall at the box is fixed to the second pneumatic cylinder.

Preferably, the second push plate is provided with a plurality of third sharp nails at equal intervals, and through holes are formed between every two adjacent third sharp nails.

Preferably, the aperture of the discharging hole on the blanking plate is larger than that of the filter screen.

According to the invention, through the matching use of the first push plate of the first hydraulic cylinder, the first sharp nail, the second sharp nail and other structures, the porcelain stone can be uniformly crushed, and the powder with smaller particles can fall down and can still be continuously crushed when the powder does not reach the standard; impurities in the porcelain stone such as iron, nickel and iron oxides can be adsorbed by the magnetic metal rod and the magnetic metal ring through the turntable, so that the impurities are removed; through the cooperation of the second push plate and the third pointed nail, bubbles in the porcelain stone can be removed, so that the porcelain stone can be more easily manufactured into a finished product.

Drawings

FIG. 1 is a schematic structural diagram of a ceramic pugging device provided by the invention;

FIG. 2 is a cross-sectional view of a rotary table of the ceramic pugging device provided by the invention;

FIG. 3 is a schematic structural diagram of a second push plate of the ceramic pugging device provided by the invention;

fig. 4 is an enlarged view of a part A of the ceramic pugging device provided by the invention.

In the figure: 1 box, 2 feed inlets, 3 first pneumatic cylinders, 4 first push pedals, 5 flitch down, 6 turntables, 61 magnetic metal stick, 62 magnetic metal ring, 63 whereabouts dish, 7 vibrating motor, 8 first motor, 9 second motor, 10 first processing box, 11 stirring leaf, 12 discharging pipes, 13 second pneumatic cylinders, 14 second processing box, 15 second push pedals, 16 sewage receiver, 17 filter screens, 18 third sharp nails.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-4, a ceramic pugging device comprises a box body 1 and a box door arranged on one side of the box body 1, wherein the upper end of the box body 1 is communicated with a feeding hole 2, two first hydraulic cylinders 3 are symmetrically arranged on the opposite inner walls in the box body 1, the two first hydraulic cylinders 3 are arranged on the upper end of the side wall of the box body 1, the piston ends of the two first hydraulic cylinders 3 are respectively connected with a first push rod, one end of the first push rod, which is far away from the first hydraulic cylinders 3, is provided with a first push plate 4, one side, which is opposite to the two first push plates 4, is provided with a plurality of first pointed nails at equal distances, the upper side and the lower side of the first pointed nail on one first push plate 4 are respectively provided with a second pointed nail, a second pointed nail is arranged between every two first pointed nails on the other first push plate 4, the first pointed nail on one first push plate 4 can be inserted between the first pointed nail and the second pointed nail on the other first, and can make every porcelain stone receive the sharp nail crushing of different length, it is convenient to make every porcelain stone be crushed even more, the below is equipped with down flitch 5, both ends of the down flitch 5 are fixedly connected with inner wall of the container body 1, there are a plurality of discharge openings on the down flitch 5 at the same interval, there are vibrating motors 7 on the down flitch 5, the vibrating motor 7 is convenient for crush qualified porcelain stone powder to fall, below of the down flitch 5 is equipped with rotary table 6, below of the rotary table 6 is equipped with first motor 8, the output end of the first motor 8 is connected with rotary table 6 by the first rotating shaft, the first motor 8 is fixedly connected with inner wall of the container body 1 by the first mounting, one side of the mounting far away from the first motor 8 is equipped with the second motor 9, below of the second motor 9 is equipped with the first processing box 10, the first processing box 10 is fixedly connected with inner wall of the container body 1 by the second mounting, there is a rotating, one end of the rotating shaft penetrates through the first processing box 10 to be rotatably connected with the output end of the second motor 9, two stirring blades 11 are symmetrically arranged on the side wall of the rotating shaft, the stirring blades 11 can enable floaters mixed in the porcelain stone powder to float on the water surface, a plurality of stirring holes are formed in each stirring blade 11 at equal intervals, an L-shaped sewage pipe is communicated with one side close to the upper end of the first processing box 10, a second electromagnetic valve is arranged in each sewage pipe and is controlled to enable impurities such as sewage to be discharged, a discharging pipe 12 is communicated with the middle part of the lower end of the first processing box 10, a filtering net 17 is placed at the upper end of the discharging pipe 12, the filtering net 17 can enable the impurities with larger particles and metal impurities not to fall into the second processing box 14, a first electromagnetic valve is arranged in the discharging pipe 12, a second processing box 14 is correspondingly arranged below the discharging pipe 12, and the second processing box 14 is arranged at the bottom in the, one side of the second processing box 14 is equipped with sewage receiver 16, sewage receiver 16 corresponds the below that sets up at the sewage pipe, be equipped with second push pedal 15 in the second processing box 14, one side upper end that sewage receiver 16 was kept away from to second push pedal 15 is fixed with the second push rod, second push pedal 15 back and forth movement can make the bubble of third sharp nail 18 in with the clod puncture and get rid of, the one end that second push pedal 15 was kept away from to the second push rod is connected with second pneumatic cylinder 13, the inner wall at box 1 is fixed to second pneumatic cylinder 13.

In the invention, the shape of the rotating disc 6 is a conical rotating disc, the rotating disc 6 is composed of a plurality of magnetic metal rods 61, magnetic metal rings 62, a falling disc 63 and a fixed outer ring, the falling disc 63 is conical, the falling disc 63 is fixedly connected with a first rotating shaft, the edge of the falling disc 63 is connected with the plurality of magnetic metal rods 61 at equal intervals, one end, far away from the falling disc 63, of each magnetic metal rod 61 is connected with the fixed outer ring, the magnetic metal rings 62 are arranged between the fixed outer rings and the falling disc 63, the magnetic metal rings 62 are arranged in the middle of the side walls of the magnetic metal rods 61, the magnetic metal rods 61 and the magnetic metal rings 62 can adsorb impurities such as iron, nickel and iron oxides, a plurality of third pointed nails 18 are arranged on the second push plate 15 at equal intervals, through holes are arranged between every two adjacent third pointed nails 18, and the aperture of the discharge hole on the lower material plate 5 is larger than that of the filter screen 17.

In the invention, firstly, broken small-block ceramic stones are poured into a feed inlet 2, then a first hydraulic cylinder 3, a first motor 8, a second motor 9, a vibrating motor 7 and a second hydraulic cylinder 13 are opened, water is added, then a first pointed nail and a second pointed nail on a first push plate 4 are matched and extruded to enable the ceramic stones to be extruded into small powder, the small-powder ceramic stones fall down through the vibrating motor 7, the ceramic stones which are not extruded into qualified ceramic stones can still be extruded continuously, when the ceramic stones fall onto a rotating disk 6, iron, nickel and iron oxides in the ceramic stones are adsorbed by a magnetic metal rod 61 and a magnetic metal ring 62 due to the rotation of the first motor 8, then the ceramic stones fall into a first processing box 10, the second motor 9 drives the ceramic stones to be stirred, the broken ceramic stone powder is mixed with the water, then the second motor 9 is closed after a period of time, and then a second electromagnetic valve is opened after precipitation, make floater and sewage fall into sewage receiver 16 in, then open first solenoid valve again and make the powder after deposiing fall into the second with water and handle the box 14 in, then second push pedal 15 can be in the second handle box 14 round trip movement to the bubble in the broken mud piece can be stabbed to the third spike, makes the finished product made more easily to the porcelain stone mud piece, later deposits and opens the chamber door after a period and take out.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The utility model provides a pottery pugging device, includes box (1) and the chamber door of setting in box (1) one side, its characterized in that, the upper end intercommunication of box (1) has feed inlet (2), relative inner wall symmetry is equipped with two first pneumatic cylinders (3) in box (1), two first pneumatic cylinder (3) set up the lateral wall upper end at box (1), two the piston end of first pneumatic cylinder (3) all is connected with first push rod, the one end that first pneumatic cylinder (3) were kept away from to first push rod is equipped with first push pedal (4), two the impartial distance in one side that first push pedal (4) is relative is equipped with a plurality of first sharp nails, one of them the upper and lower both sides of first sharp nail on first push pedal (4) all are equipped with the second sharp nail, another all be equipped with the second sharp nail between per two first sharp nails on first push pedal (4), a blanking plate (5) is arranged below the first push plate (4), two ends of the blanking plate (5) are fixedly connected with the inner wall of the box body (1), a plurality of discharge holes are formed in the blanking plate (5) at equal intervals, a vibration motor (7) is arranged on the blanking plate (5), a turntable (6) is arranged below the blanking plate (5), a first motor (8) is arranged below the turntable (6), the output end of the first motor (8) is rotatably connected with the turntable (6) through a first rotating shaft, the turntable (6) is in a conical turntable shape, the turntable (6) is composed of a plurality of magnetic metal rods (61), a magnetic metal ring (62), a falling disc (63) and a fixed outer ring, the falling disc (63) is in a conical shape, the falling disc (63) is fixedly connected with the first rotating shaft, the edge of the falling disc (63) is connected with the plurality of magnetic metal rods (61) at equal intervals, the magnetic metal rod (61) is connected with a fixed outer ring at one end far away from a falling disc (63), a magnetic metal ring (62) is arranged between the fixed outer ring and the falling disc (63), the magnetic metal ring (62) is arranged in the middle of the side wall of the magnetic metal rod (61), a first motor (8) is fixedly connected with the inner wall of the box body (1) through a first fixing piece, a second motor (9) is arranged at one side, far away from the first motor (8), of the fixing piece, a first processing box (10) is arranged below the second motor (9), the first processing box (10) is fixedly connected with the inner wall of the box body (1) through a second fixing piece, a rotating shaft is arranged in the first processing box (10), one end of the rotating shaft penetrates through the first processing box (10) to be rotatably connected with the output end of the second motor (9), two stirring blades (11) are symmetrically arranged on the side wall of the rotating shaft, each stirring blade (11) is provided with a plurality of stirring holes at equal intervals, one side of the upper end close to the first processing box (10) is communicated with an L-shaped sewage pipe, a second electromagnetic valve is arranged in the sewage pipe, the middle part of the lower end of the first processing box (10) is communicated with a discharge pipe (12), a filter screen (17) is placed at the upper end of the discharge pipe (12), a first electromagnetic valve is arranged in the discharge pipe (12), a second processing box (14) is correspondingly arranged below the discharge pipe (12), the second processing box (14) is arranged at the bottom in the box body (1), one side of the second processing box (14) is provided with a sewage storage box (16), the sewage storage box (16) is correspondingly arranged below the sewage pipe, a second push plate (15) is arranged in the second processing box (14), and a second push rod is fixed at the upper end of one side, far away from the sewage storage box (16), of the second push plate (15), one end, far away from the second push plate (15), of the second push rod is connected with a second hydraulic cylinder (13), and the second hydraulic cylinder (13) is fixed on the inner wall of the box body (1).

2. Ceramic pugging device according to claim 1, characterized in that said second pushing plate (15) is provided with a plurality of third spikes (18) at equal intervals, and a through hole is provided between every two adjacent third spikes (18).

3. The ceramic pugging device of claim 1, wherein the aperture of the discharge holes on the blanking plate (5) is larger than that of the filter screen (17).