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CN108250728A - A kind of polymer/graphene aeroge composite foam material and preparation method thereof - Google Patents

A kind of polymer/graphene aeroge composite foam material and preparation method thereof Download PDF

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CN108250728A
CN108250728A CN201810196499.6A CN201810196499A CN108250728A CN 108250728 A CN108250728 A CN 108250728A CN 201810196499 A CN201810196499 A CN 201810196499A CN 108250728 A CN108250728 A CN 108250728A
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廖霞
蒋秋月
李浚松
李光宪
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Sichuan University
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    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/12Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
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Abstract

本发明提供了一种聚合物/石墨烯气凝胶复合泡沫材料,由石墨烯气凝胶和热塑性聚合物组成,以石墨烯气凝胶为骨架,热塑性聚合物附着在石墨烯气凝胶的三维网络结构上,热塑性聚合物上具有闭孔结构的泡孔,该复合泡沫材料具有相互连通的三维网络结构,该复合泡沫材料中石墨烯气凝胶的含量为0.5%~10%。本发明还提供了该复合泡沫材料的制备方法。本发明为解决石墨烯在聚合物基体材料中出现团聚问题提供一种新思路。The invention provides a kind of polymer/graphene airgel composite foam material, is made up of graphene airgel and thermoplastic polymer, takes graphene airgel as skeleton, and thermoplastic polymer is attached to the graphene airgel In terms of the three-dimensional network structure, the thermoplastic polymer has cells with a closed-cell structure, the composite foam material has an interconnected three-dimensional network structure, and the content of graphene airgel in the composite foam material is 0.5% to 10%. The invention also provides a preparation method of the composite foam material. The invention provides a new idea for solving the problem of agglomeration of graphene in polymer matrix materials.

Description

一种聚合物/石墨烯气凝胶复合泡沫材料及其制备方法A kind of polymer/graphene airgel composite foam material and preparation method thereof

技术领域technical field

本发明属于聚合物复合泡沫材料领域,涉及一种聚合物/石墨烯气凝胶复合泡沫材料及其制备方法。The invention belongs to the field of polymer composite foam materials, and relates to a polymer/graphene airgel composite foam material and a preparation method thereof.

背景技术Background technique

聚合物泡沫材料具有密度小、吸音、减震、保温等优异的特性,受到了科学界与工业界的广泛关注。利用超临界流体进行发泡是新发展起来的一种发泡技术,该技术绿色环保,其最重要的优势在于可以在减轻泡沫材料重量的同时几乎不损耗其力学性能。在制备聚合物发泡材料过程中,添加无机纳米粒子作为异相成核剂,是一种降低泡孔尺寸、提高泡孔密度以及改善材料泡孔结构的重要手段。Polymer foam has excellent properties such as low density, sound absorption, shock absorption, and heat preservation, and has attracted extensive attention from the scientific and industrial circles. Foaming using supercritical fluid is a newly developed foaming technology. This technology is green and environmentally friendly. Its most important advantage is that it can reduce the weight of foam materials without losing its mechanical properties. In the process of preparing polymer foam materials, adding inorganic nanoparticles as a heterogeneous nucleating agent is an important means to reduce the cell size, increase the cell density and improve the cell structure of the material.

石墨烯由于其独特的结构和优异的物理化学性能,是改善聚合物泡沫材料的理想填料之一。制备聚合物泡沫材料时,以石墨烯作为异相成核剂,将石墨烯与聚合物基体共混后进行发泡,不仅可以优化泡孔尺寸和泡孔结构,还能提高聚合物基体电学性能。石墨烯在聚合物中的分散性对于导电网络的形成至关重要,目前最大的问题是石墨烯在聚合物中非常容易发生团聚,石墨烯团聚不但会阻碍导电网络的形成,而且会造成发泡时泡孔质量不好,例如出现泡孔分布不均和泡孔合并现象,而泡孔合并会导致泡孔尺寸分布较宽,这容易导致泡沫材料在使用过程中受力不均,出现应力集中现象而破坏。针对石墨烯的团聚问题,现有技术中常见的改善方法是对石墨烯进行官能团化,然而官能团化会对石墨烯的晶格结构造成一定程度的破坏,影响聚合物复合泡沫材料的性能。因此,如何实现石墨烯在聚合物中的均匀分散仍然是聚合物/石墨烯复合泡沫材料领域的重要研究方向。按照现有制备聚合物/石墨烯复合泡沫材料的思路,将石墨烯与聚合物基体共混后进行发泡形成复合泡沫材料,由于在发泡过程中随着泡孔的形成石墨烯之间的相对位置会不断变化,实际上很难有效控制石墨烯的位置以形成完整的石墨烯网络,因此,即使改善了石墨烯在共混物中的分散性也未必能保证石墨烯在聚合物中形成高度贯通的三维导电网络。Graphene is one of the ideal fillers for improving polymer foams due to its unique structure and excellent physicochemical properties. When preparing polymer foam materials, using graphene as a heterogeneous nucleating agent, blending graphene with the polymer matrix and then foaming can not only optimize the cell size and cell structure, but also improve the electrical properties of the polymer matrix . The dispersion of graphene in polymers is crucial to the formation of conductive networks. The biggest problem at present is that graphene is very easy to agglomerate in polymers. Graphene agglomeration will not only hinder the formation of conductive networks, but also cause foaming When the cell quality is not good, such as uneven cell distribution and cell merging, and cell merging will lead to a wider cell size distribution, which will easily lead to uneven stress and stress concentration on the foam during use. phenomena are destroyed. Aiming at the problem of graphene agglomeration, a common improvement method in the prior art is to functionalize graphene. However, functionalization will cause damage to the lattice structure of graphene to a certain extent and affect the performance of polymer syntactic foams. Therefore, how to realize the uniform dispersion of graphene in polymers is still an important research direction in the field of polymer/graphene composite foams. According to the existing idea of preparing polymer/graphene composite foam materials, the graphene and polymer matrix are blended and then foamed to form composite foam materials. Due to the formation of cells in the foaming process, graphene The relative position will keep changing, and it is actually difficult to effectively control the position of graphene to form a complete graphene network. Therefore, even if the dispersion of graphene in the blend is improved, it may not guarantee the formation of graphene in the polymer. Highly connected three-dimensional conductive network.

发明内容Contents of the invention

本发明的目的在于克服现有技术的不足,提供一种聚合物/石墨烯气凝胶复合泡沫材料,以在聚合物复合泡沫材料中形成具有高连通性的三维石墨烯网络,有效改善复合泡沫材料的电学性能和力学性能,为解决石墨烯在聚合物基体材料中出现团聚问题提供一种不同于现有技术的新思路。The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a polymer/graphene airgel composite foam, to form a three-dimensional graphene network with high connectivity in the polymer composite foam, effectively improve composite foam The electrical and mechanical properties of the material provide a new idea different from the existing technology for solving the problem of agglomeration of graphene in polymer matrix materials.

本发明提供的聚合物/石墨烯气凝胶复合泡沫材料,由石墨烯气凝胶和热塑性聚合物组成,以石墨烯气凝胶为骨架,热塑性聚合物附着在石墨烯气凝胶的三维网络结构上,热塑性聚合物上具有闭孔结构的泡孔,该复合泡沫材料具有相互连通的三维网络结构,该复合泡沫材料中石墨烯气凝胶的含量为0.5wt%~10wt%。The polymer/graphene airgel composite foam material provided by the invention is composed of graphene airgel and thermoplastic polymer, with graphene airgel as the skeleton, and the thermoplastic polymer is attached to the three-dimensional network of graphene airgel Structurally, the thermoplastic polymer has closed cells, and the composite foam has an interconnected three-dimensional network structure, and the content of graphene airgel in the composite foam is 0.5wt%-10wt%.

上述聚合物/石墨烯气凝胶复合泡沫材料的三维网络结构的孔尺寸为10~120μm,附着在石墨烯气凝胶的三维网络结构上的热塑性聚合物上的闭孔结构的泡孔孔径为5~30μm。The pore size of the three-dimensional network structure of the above-mentioned polymer/graphene airgel composite foam material is 10~120 μ m, and the cell aperture of the closed-cell structure on the thermoplastic polymer attached to the three-dimensional network structure of the graphene airgel is 5~30μm.

上述聚合物/石墨烯气凝胶复合泡沫材料中,所述热塑性聚合物优选为聚苯乙烯、聚乳酸、聚丙烯或者热塑性聚氨酯等,优选地,该复合泡沫材料中石墨烯气凝胶的含量为2wt%~6wt%。In the above-mentioned polymer/graphene airgel composite foam material, said thermoplastic polymer is preferably polystyrene, polylactic acid, polypropylene or thermoplastic polyurethane etc., preferably, the content of graphene airgel in this composite foam material It is 2wt%~6wt%.

根据实际应用的需求,通过调整上述聚合物/石墨烯气凝胶复合泡沫材料中的石墨烯气凝胶的含量及其三维网络结构,可以调整该复合泡沫材料的电导率,选择热塑性聚氨酯作为聚合物时,该复合泡沫材料的电导率可以在0.12~0.6S/cm范围内调整。According to the needs of practical applications, by adjusting the content of graphene airgel in the polymer/graphene airgel composite foam and its three-dimensional network structure, the electrical conductivity of the composite foam can be adjusted, and thermoplastic polyurethane is selected as the polymer When used, the electrical conductivity of the composite foam material can be adjusted within the range of 0.12-0.6 S/cm.

本发明还提供了一种上述聚合物/石墨烯气凝胶复合泡沫材料的制备方法,步骤如下:The present invention also provides a kind of preparation method of above-mentioned polymer/graphene airgel composite foam material, and the steps are as follows:

(1)制备石墨烯气凝胶(1) Preparation of graphene airgel

向氧化石墨烯溶液中加入还原剂,混匀后在35~90℃还原1~24h,得到部分还原的氧化石墨烯水凝胶,将所得水凝胶用水或乙醇-水溶液浸泡2~7d,在-20~-10℃冷冻6~24h,然后置于冷冻干燥机中冷冻干燥36~72h,再在200~300℃热还原2~3h,得到石墨烯气凝胶;氧化石墨烯与还原剂的质量比为1:(1~10);Add a reducing agent to the graphene oxide solution, mix well, and then reduce at 35-90°C for 1-24 hours to obtain a partially reduced graphene oxide hydrogel, soak the obtained hydrogel in water or ethanol-water solution for 2-7 days, and place in Freeze at -20~-10°C for 6~24h, then freeze dry in a freeze dryer for 36~72h, and then thermally reduce at 200~300°C for 2~3h to obtain graphene airgel; graphene oxide and reducing agent The mass ratio is 1:(1~10);

或者or

向氧化石墨烯溶液中加入水性聚合物的溶液,混匀后室温静置至氧化石墨烯凝胶化,将所得氧化石墨烯水凝胶在-20~-10℃冷冻6~24h,然后置于冷冻干燥机中冷冻干燥36~72h,再在400~1000℃热还原0.2~2h,得到石墨烯气凝胶;氧化石墨烯与水性聚合物的质量比为1:(0.1~10);Add the aqueous polymer solution to the graphene oxide solution, mix well and let it stand at room temperature until the graphene oxide gels, freeze the obtained graphene oxide hydrogel at -20~-10°C for 6~24h, and then place Freeze drying in a freeze dryer for 36-72 hours, and then heat reduction at 400-1000°C for 0.2-2 hours to obtain graphene airgel; the mass ratio of graphene oxide to water-based polymer is 1:(0.1-10);

所述氧化石墨烯溶液中,氧化石墨烯的浓度为3~10mg/mL,氧化石墨烯的碳氧比为(1.4~3):1,氧化石墨烯的尺寸为5~30μm。In the graphene oxide solution, the concentration of graphene oxide is 3-10 mg/mL, the carbon-to-oxygen ratio of graphene oxide is (1.4-3):1, and the size of graphene oxide is 5-30 μm.

(2)制备聚合物/石墨烯气凝胶复合材料(2) Preparation of polymer/graphene airgel composites

对石墨烯气凝胶抽真空充分去除其中的空气,然后将抽真空后的石墨烯气凝胶置于浓度为0.05~0.5g/mL的热塑性聚合物溶液中,真空静置使热塑性聚合物充分附着到石墨烯气凝胶的三维网络中,然后干燥即得聚合物/石墨烯气凝胶复合材料;Vacuum the graphene airgel to fully remove the air therein, then place the vacuumized graphene airgel in a thermoplastic polymer solution with a concentration of 0.05-0.5g/mL, and let the thermoplastic polymer fully Attached to the three-dimensional network of graphene airgel, and then dried to obtain the polymer/graphene airgel composite material;

(3)超临界发泡(3) Supercritical foaming

采用快速降压法或者升温法进行超临界发泡得到聚合物/石墨烯气凝胶复合泡沫材料;The polymer/graphene airgel composite foam material is obtained by supercritical foaming by rapid depressurization method or temperature rise method;

快速降压法是将聚合物/石墨烯气凝胶复合材料置于反应釜中,通入气体并升温、加压将气体转变为超临界流体,保持前述温度和压力,当超临界流体在复合材料中达到饱和后,采用快速降压法将反应釜中的压力降至常压,冷却定型即得;The rapid depressurization method is to place the polymer/graphene airgel composite material in the reactor, feed gas and heat up, pressurize to convert the gas into a supercritical fluid, and maintain the aforementioned temperature and pressure. When the supercritical fluid is compounded After the material reaches saturation, the pressure in the reactor is reduced to normal pressure by the rapid decompression method, and the product is cooled and shaped;

升温法是将聚合物/石墨烯气凝胶复合材料置于反应釜中,通入气体并升温、加压,保持前述温度和压力,当气体在复合材料中达到饱和后,卸压取出发泡坯体,将发泡坯体置于油浴中保持10~60s,然后冷却定型即得,上述油浴的温度高于反应釜中的温度。The heating method is to put the polymer/graphene airgel composite material in the reaction kettle, feed the gas, raise the temperature and pressurize, and maintain the aforementioned temperature and pressure. When the gas reaches saturation in the composite material, release the pressure and take out the foaming material. The green body is obtained by placing the foamed green body in an oil bath for 10-60 seconds, and then cooling and setting the shape. The temperature of the above oil bath is higher than the temperature in the reaction kettle.

上述方法中,氧化石墨烯溶液是将氧化石墨分散于水中,以200~400r/m的转速机械搅拌得到的或者以适当功率的超声振荡得到的。氧化石墨是以片层尺寸为100~300μm的可膨胀石墨为原料,在900~1000℃反应1~5min形成膨胀石墨,然后以改性Hummers法制备得到的,具体步骤如下:In the above method, the graphene oxide solution is obtained by dispersing graphite oxide in water and mechanically stirring at a speed of 200-400 r/m or by ultrasonic oscillation with appropriate power. Graphite oxide is made from expandable graphite with a sheet size of 100-300 μm, reacted at 900-1000°C for 1-5 minutes to form expanded graphite, and then prepared by the modified Hummers method. The specific steps are as follows:

将膨胀石墨、硝酸钠、浓硫酸按照1g:0.5g:(30~100)mL的比例在冰浴条件下搅拌5~20min,按照每1g膨胀石墨加5~8g高锰酸钾的比例缓慢加入高锰酸钾,然后在20~40℃下反应2~5h,按照每1g膨胀石墨加100~300mL水的比例加入去离子水稀释,然后加入过量浓度为5wt%~30wt%的H2O2溶液终止反应,依次经过盐酸和去离子水反复洗涤后再进行离心,当离心所得上清液呈中性后,冷冻干燥2~4天,即得氧化石墨。通过调整膨胀石墨、硝酸钠与浓硫酸的比例,高锰酸钾的加入量,反应温度以及反应时间等条件可以调整氧化石墨的碳氧摩尔比。Stir the expanded graphite, sodium nitrate, and concentrated sulfuric acid in the ratio of 1g:0.5g:(30-100)mL for 5-20min under ice bath conditions, and slowly add 5-8g of potassium permanganate per 1g of expanded graphite Potassium permanganate, then react at 20-40°C for 2-5 hours, add deionized water to dilute according to the ratio of 100-300mL water per 1g of expanded graphite, and then add H 2 O 2 with an excess concentration of 5wt%-30wt% The solution terminates the reaction, is washed repeatedly with hydrochloric acid and deionized water, and then centrifuged. When the supernatant obtained by centrifugation becomes neutral, it is freeze-dried for 2 to 4 days to obtain graphite oxide. The carbon-oxygen molar ratio of graphite oxide can be adjusted by adjusting the ratio of expanded graphite, sodium nitrate and concentrated sulfuric acid, the amount of potassium permanganate added, reaction temperature and reaction time.

上述方法的步骤(1)中,对部分还原的氧化石墨烯水凝胶或者氧化石墨烯水凝胶进行冷冻时,冷冻形成的冰晶尺寸会影响石墨烯气凝胶的网络结构,通过调整冷冻温度和冷冻时间可以调整冰晶的生长速度,进而改变冰晶尺寸,在该步骤中,冰晶的生长速度应尽量慢为宜。In the step (1) of the above method, when the partially reduced graphene oxide hydrogel or graphene oxide hydrogel is frozen, the size of the ice crystals formed by freezing will affect the network structure of the graphene airgel. By adjusting the freezing temperature and freezing time can adjust the growth rate of the ice crystals, and then change the size of the ice crystals. In this step, the growth rate of the ice crystals should be as slow as possible.

上述方法的步骤(1)中,还原剂为抗坏血酸、乙二胺、硼氢化钠或者水合肼等,水性聚合物为聚乙烯醇、聚吡咯烷酮、聚丙烯酰胺或者羟丙基纤维素等。In step (1) of the above method, the reducing agent is ascorbic acid, ethylenediamine, sodium borohydride or hydrazine hydrate, etc., and the aqueous polymer is polyvinyl alcohol, polypyrrolidone, polyacrylamide or hydroxypropyl cellulose, etc.

上述方法的步骤(2)中,热塑性聚合物为聚苯乙烯、聚乳酸、聚丙烯或者热塑性聚氨酯等。In the step (2) of the above method, the thermoplastic polymer is polystyrene, polylactic acid, polypropylene or thermoplastic polyurethane.

上述方法的步骤(2)中,聚合物/石墨烯气凝胶复合材料中聚合物的含量取决于该步骤中聚合物在石墨烯气凝胶三维网络结构中的附着量,而聚合物在石墨烯气凝胶上的附着量主要取决于石墨烯气凝胶骨架的三维网络结构,特别是石墨烯三维网络结构的孔尺寸,同时该步骤的真空度和在真空环境中的静置时间以及热塑性聚合物溶液的浓度也会影响聚合物在石墨烯气凝胶中的附着量。这也是步骤(3)超临界发泡能否在附着于石墨烯气凝胶的三维网络结构上的聚合物中发泡形成有效的泡孔的关键点之一。In the step (2) of above-mentioned method, the content of polymer in polymer/graphene airgel composite depends on the attachment amount of polymer in graphene airgel three-dimensional network structure in this step, and polymer is in graphite The amount of attachment on the graphene airgel mainly depends on the three-dimensional network structure of the graphene airgel skeleton, especially the pore size of the graphene three-dimensional network structure, while the vacuum degree of this step and the standing time in the vacuum environment and thermoplasticity. The concentration of the polymer solution also affects the amount of polymer attached in the graphene aerogel. This is also one of the key points of step (3) whether supercritical foaming can form effective cells in the polymer attached to the three-dimensional network structure of the graphene airgel.

上述方法的步骤(2)中,将石墨烯气凝胶置于密闭环境,抽真空至-0.1~-0.08MPa并在该真空环境下保持1~5min以充分去除其中的空气,然后置于热塑性聚合物的溶液中,置于密闭环境,抽真空至-0.1~-0.08MPa并在该真空环境下保持0.5~3h,再在常压静置0.5~2h使热塑性聚合物充分附着到石墨烯气凝胶的三维网络中,最后干燥即得聚合物/石墨烯气凝胶复合材料。In the step (2) of the above method, the graphene airgel is placed in a closed environment, evacuated to -0.1 ~ -0.08MPa and kept in the vacuum environment for 1 ~ 5min to fully remove the air therein, and then placed in a thermoplastic Place the polymer solution in a closed environment, evacuate to -0.1~-0.08MPa and keep it in this vacuum environment for 0.5~3h, and then stand at normal pressure for 0.5~2h to make the thermoplastic polymer fully adhere to the graphene gas. In the three-dimensional network of the gel, the polymer/graphene airgel composite is finally obtained by drying.

上述方法的步骤(2)中,通过改变热塑性聚合物溶液的浓度可以调整最终得到的聚合物/石墨烯气凝胶复合泡沫材料的电导率。In step (2) of the above method, the electrical conductivity of the polymer/graphene airgel composite foam material finally obtained can be adjusted by changing the concentration of the thermoplastic polymer solution.

上述方法的步骤(3)中,向反应釜中通入的气体为二氧化碳、氮气、空气或者水蒸汽;采用快速降压法时控制反应釜的温度为35~160℃,压力为8~25MPa,降压速率为50~80MPa/s;采用升温法时控制反应釜的温度为35~50℃,压力为8~12MPa,卸压速率为4~8MPa/s,油浴的温度为80~150℃。In the step (3) of the above method, the gas passed into the reactor is carbon dioxide, nitrogen, air or water vapor; when adopting the rapid depressurization method, the temperature of the control reactor is 35 ~ 160 ° C, and the pressure is 8 ~ 25MPa, The depressurization rate is 50-80MPa/s; when using the heating method, the temperature of the reactor is controlled to be 35-50°C, the pressure is 8-12MPa, the pressure relief rate is 4-8MPa/s, and the temperature of the oil bath is 80-150°C .

上述方法中,步骤(1)所述乙醇-水溶液中乙醇的体积分数为10%~20%;步骤(1)中向氧化石墨烯溶液中加入水性聚合物溶液混匀后,对所得混合液超声除去其中的气泡后,再在室温静置至氧化石墨烯凝胶化。In the above method, the volume fraction of ethanol in the ethanol-water solution described in step (1) is 10% to 20%; in step (1), after adding the aqueous polymer solution to the graphene oxide solution and mixing, the resulting mixed solution is ultrasonically After removing the air bubbles therein, it was left to stand at room temperature until the graphene oxide gelled.

与现有技术相比,本发明产生了以下有益的技术效果:Compared with prior art, the present invention has produced following beneficial technical effect:

1.本发明提供的聚合物/石墨烯气凝胶复合泡沫材料是一种结构不同于现有聚合物/石墨烯复合泡沫材料的新型复合发泡材料,该复合泡沫材料以石墨烯气凝胶为骨架,热塑性聚合物附着在石墨烯气凝胶的三维网络结构上,热塑性聚合物上具有闭孔结构的泡孔,该复合泡沫材料具有相互连通的三维网络结构。由于是在具有完整和高度连通性的石墨烯气凝胶网络的基础上形成的,因而有效避免了石墨烯团聚和分散不均匀的问题,并且由于石墨烯气凝胶本身具有质轻、回弹性好、机械强度高、导电性好等特点,这使得本发明提供的聚合物/石墨烯气凝胶复合材料的电学性能、力学性能和吸附性能均优于现有以石墨烯为填料的聚合物/石墨烯复合泡沫材料。因此,本发明制备的复合材料同时具有石墨烯气凝胶与多孔聚合物泡沫材料的特点,本发明提供的复合泡沫材料在吸附材料、电子器件等领域具有潜在应用价值。1. The polymer/graphene airgel composite foam material provided by the present invention is a novel composite foam material different from existing polymer/graphene composite foam material in structure, and this composite foam material is based on graphene airgel As a skeleton, a thermoplastic polymer is attached to the three-dimensional network structure of the graphene airgel, the thermoplastic polymer has cells with a closed-cell structure, and the composite foam material has an interconnected three-dimensional network structure. Since it is formed on the basis of a complete and highly connected graphene airgel network, it effectively avoids the problems of graphene agglomeration and uneven dispersion, and because graphene airgel itself has light weight and resilience Good, high mechanical strength, good electrical conductivity, etc., this makes the electrical properties, mechanical properties and adsorption properties of the polymer/graphene airgel composite material provided by the invention all better than existing polymers with graphene as filler / Graphene syntactic foam. Therefore, the composite material prepared by the present invention has the characteristics of graphene airgel and porous polymer foam material at the same time, and the composite foam material provided by the present invention has potential application value in the fields of adsorption materials, electronic devices and the like.

2.本发明还提供了一种聚合物/石墨烯气凝胶复合泡沫材料的制备方法,首先制备石墨烯气凝胶,然后以石墨烯气凝胶为基础制备聚合物/石墨烯气凝胶复合材料,再以此为基础进行超临界发泡,使得附着于石墨烯气凝胶三维网络结构上的聚合物形成闭孔结构的小泡孔。以具有稳定和高度连通性的三维网络结构的石墨烯气凝胶为骨架制备本发明的复合发泡材料,有效克服了现有技术将石墨烯与聚合物共混后发泡存在的石墨烯团聚问题和难以形成高度连通的石墨烯导电网络的问题,使得最终制备的聚合物/石墨烯气凝胶复合材料的电学性能、力学性能和吸附性能均优于以传统法制备的聚合物泡沫材料,为解决石墨烯在聚合物基体材料中出现团聚问题提供一种不同于现有技术的新思路。2. The present invention also provides a kind of preparation method of polymer/graphene airgel composite foam material, first prepare graphene airgel, then prepare polymer/graphene airgel based on graphene airgel The composite material is then supercritically foamed on the basis of this, so that the polymer attached to the three-dimensional network structure of the graphene airgel forms small cells with a closed-cell structure. The composite foam material of the present invention is prepared by using the graphene airgel with a stable and highly connected three-dimensional network structure as the skeleton, which effectively overcomes the graphene agglomeration that occurs after the foaming of graphene and polymers in the prior art Problems and the difficulty of forming a highly connected graphene conductive network make the electrical properties, mechanical properties and adsorption properties of the final polymer/graphene airgel composites better than those of polymer foams prepared by traditional methods, It provides a new idea different from the existing technology to solve the problem of agglomeration of graphene in polymer matrix materials.

3.由于本发明所述方法对氧化石墨烯片层尺寸的选择和工艺参数的配合及控制得当,使得制备的石墨烯气凝胶的三维网络结构的孔尺寸合理,这是本发明成功得到聚合物/石墨烯气凝胶复合泡沫材料的关键之一,加之后续聚合物/石墨烯气凝胶复合材料的制备和后续超临界发泡的工艺配合得当,使得本发明制备的复合泡沫材料具有良好的三维网络结构和泡孔结构,这对于复合泡沫材料的电学性能、吸附性能和力学性能的提升都具有重要作用。3. due to the selection of the graphene oxide sheet size and the coordination and control of the process parameters in the method of the present invention, the pore size of the three-dimensional network structure of the prepared graphene airgel is reasonable, which is the successful polymerization of the present invention. One of the key of object/graphene airgel composite foam material, in addition the preparation of follow-up polymer/graphene airgel composite material and the technology of follow-up supercritical foaming cooperate properly, make the composite foam material prepared by the present invention have good The three-dimensional network structure and cell structure play an important role in the improvement of the electrical properties, adsorption properties and mechanical properties of syntactic foams.

4.本发明所述方法的操作简单、工艺可控性好,采用现有设备即可实现生产,具有易于推广应用的特点。4. The method of the present invention has simple operation and good process controllability, and production can be realized by using existing equipment, and has the characteristics of being easy to popularize and apply.

附图说明Description of drawings

图1是实施例1中制备的石墨烯气凝胶、热塑性聚氨酯/石墨烯气凝胶复合材料以及热塑性聚氨酯/石墨烯气凝胶复合泡沫材料的SEM图。Fig. 1 is the SEM picture of graphene airgel, thermoplastic polyurethane/graphene airgel composite material and thermoplastic polyurethane/graphene airgel composite foam material prepared in embodiment 1.

具体实施方式Detailed ways

以下通过实施例对本发明提供的聚合物/石墨烯气凝胶复合泡沫材料及其制备方法作进一步说明。有必要指出,以下实施例只用于对本发明作进一步说明,不能理解为对本发明保护范围的限制,所属领域技术人员根据上述发明内容,对本发明做出一些非本质的改进和调整进行具体实施,仍属于发明保护的范围。The polymer/graphene airgel composite foam material provided by the present invention and the preparation method thereof are further described through examples below. It is necessary to point out that the following examples are only used to further illustrate the present invention, and cannot be interpreted as limiting the protection scope of the present invention. Those skilled in the art make some non-essential improvements and adjustments to the present invention according to the above-mentioned content of the invention and carry out specific implementation. Still belong to the scope of invention protection.

实施例1Example 1

(1)制备氧化石墨(1) Preparation of graphite oxide

以片层尺寸约为200μm可膨胀石墨为原料,在900℃反应5min得到膨胀石墨,通过改性Hummers法制备氧化石墨:将膨胀石墨、硝酸钠、浓硫酸按照1g:0.5g:100mL的比例在冰浴条件下搅拌10min,按照每1g膨胀石墨加8g高锰酸钾的比例缓慢加入高锰酸钾,高锰酸钾加入完毕后,在35℃下反应2.5h,然后按照每1g膨胀石墨加200mL水的比例加入去离子水稀释,加入120mL浓度为5wt%的H2O2溶液终止反应,依次经过盐酸和去离子水反复洗涤后在进行离心,当离心所得上清液呈中性后,冷冻干燥48h,即得氧化石墨,测定该步骤制备的氧化石墨的碳氧摩尔比,结果为1.5:1。Using expandable graphite with a sheet size of about 200 μm as raw material, react at 900°C for 5 minutes to obtain expanded graphite, and prepare graphite oxide by modifying the Hummers method: mix expanded graphite, sodium nitrate, and concentrated sulfuric acid at a ratio of 1g:0.5g:100mL in Stir in an ice bath for 10 minutes, slowly add potassium permanganate according to the ratio of 8g potassium permanganate per 1g of expanded graphite, after adding potassium permanganate, react at 35°C for 2.5h, and then add 8g of potassium permanganate per 1g of expanded graphite The ratio of 200mL water was diluted with deionized water, and 120mL of H2O2 solution with a concentration of 5wt% was added to terminate the reaction. After repeated washing with hydrochloric acid and deionized water, centrifugation was carried out. When the supernatant obtained by centrifugation was neutral, Freeze-dry for 48 hours to obtain graphite oxide. The carbon-to-oxygen molar ratio of the graphite oxide prepared in this step was measured, and the result was 1.5:1.

(2)制备石墨烯气凝胶(2) Preparation of graphene airgel

将氧化石墨加入去离子水中,以200r/m的转速机械搅拌2h得到10mg/mL氧化石墨烯溶液,其中氧化石墨烯的片层尺寸为10~25μm。向10mL、10mg/mL的氧化石墨烯溶液中加入10mL、50mg/mL聚乙烯醇溶液,以200r/m的转速机械搅拌2h混合均匀,随后以400W的功率超声20min除去气泡,在室温下静置至氧化石墨烯凝胶化,将所得氧化石墨烯水凝胶置于-18℃冷冻12h,然后置于冷冻干燥机中在压强不超过20Pa的条件下冷冻干燥48h,接着转移至管式电阻炉中,以10℃/min的升温速率温升至1000℃并在该温度保温15min,得到石墨烯气凝胶。Graphite oxide was added into deionized water, and mechanically stirred at a speed of 200 r/m for 2 h to obtain a 10 mg/mL graphene oxide solution, wherein the sheet size of graphene oxide was 10-25 μm. Add 10mL, 50mg/mL polyvinyl alcohol solution to 10mL, 10mg/mL graphene oxide solution, stir mechanically at 200r/m for 2h and mix evenly, then ultrasonically remove air bubbles with 400W power for 20min, and let it stand at room temperature Until the graphene oxide is gelled, the resulting graphene oxide hydrogel is frozen at -18°C for 12 hours, then placed in a freeze dryer and freeze-dried for 48 hours under a pressure not exceeding 20 Pa, and then transferred to a tubular resistance furnace In the process, the temperature was raised to 1000° C. at a heating rate of 10° C./min and kept at this temperature for 15 minutes to obtain graphene airgel.

(3)制备热塑性聚氨酯/石墨烯气凝胶复合材料(3) Preparation of thermoplastic polyurethane/graphene airgel composites

将聚醚型热塑性聚氨酯在80℃真空干燥12h,然后将10g干燥后的聚醚型热塑性聚氨酯溶于50mL的N-N二甲基甲酰胺中,得到热塑性聚氨酯溶液,将步骤(2)制备的石墨烯气凝置于真空干燥箱中,抽真空至-0.1~-0.08MPa并在该真空度下保持5min以充分去除其石墨烯气凝胶中的空气,然后将抽真空后的石墨烯气凝胶浸没于热塑性聚氨酯溶液中,抽真空至-0.1~-0.08MPa并在该真空度下保持1h,再在常压静置2h,使热塑性聚氨酯充分进入石墨烯气凝胶的三维网络中,然后在常压下干燥即得热塑性聚氨酯/石墨烯气凝胶复合材料。The polyether thermoplastic polyurethane was vacuum-dried at 80°C for 12h, then 10g of the dried polyether thermoplastic polyurethane was dissolved in 50mL of N-N dimethylformamide to obtain a thermoplastic polyurethane solution, and the graphene prepared in step (2) was Air condensation is placed in a vacuum drying oven, vacuumed to -0.1 ~ -0.08MPa and kept at this vacuum for 5 minutes to fully remove the air in the graphene airgel, and then the graphene airgel after vacuuming Immerse in the thermoplastic polyurethane solution, evacuate to -0.1~-0.08MPa and keep it under the vacuum for 1h, then let it stand at normal pressure for 2h, so that the thermoplastic polyurethane can fully enter the three-dimensional network of graphene airgel, and then The thermoplastic polyurethane/graphene airgel composite material is obtained by drying under normal pressure.

(4)超临界发泡(4) Supercritical foaming

将热塑性聚氨酯/石墨烯气凝胶复合材料置于高压反应釜中,通入二氧化碳并升温至105℃、加压至12MPa将二氧化碳转变为超临界流体,在前述温度和压力条件下保持2h,超临界流体在复合材料中达到饱和状态,采用快速降压法以大约80MPa/s的降压速率将高压反应釜中的压力降至常压使复合材料发泡,再向高压反应釜的冷却水系统中通入自来水使发泡产物冷却定型即得热塑性聚氨酯/石墨烯气凝胶复合泡沫材料。Put the thermoplastic polyurethane/graphene airgel composite material in a high-pressure reactor, feed carbon dioxide and raise the temperature to 105 ° C, pressurize to 12 MPa to convert carbon dioxide into a supercritical fluid, and keep it under the aforementioned temperature and pressure conditions for 2 hours. The critical fluid reaches a saturated state in the composite material, and the pressure in the high-pressure reactor is reduced to normal pressure at a rate of about 80MPa/s by the rapid decompression method to make the composite material foam, and then to the cooling water system of the high-pressure reactor Add tap water to the medium to cool and shape the foamed product to obtain a thermoplastic polyurethane/graphene airgel composite foam material.

图1是本实施例制备的石墨烯气凝胶、热塑性聚氨酯/石墨烯气凝胶复合材料以及热塑性聚氨酯/石墨烯气凝胶复合泡沫材料的SEM图,其中,图a1~a3为石墨烯气凝胶在不同放大倍数下的SEM图,图b1~b3为热塑性聚氨酯/石墨烯气凝胶复合材料在不同放大倍数下的SEM图,图c1~c3是热塑性聚氨酯/石墨烯气凝胶复合泡沫材料在不同放大倍数下的SEM图。由图1可知,石墨烯气凝胶具有均匀的连通三维网络结构,与热塑性聚氨酯复合之后,石墨烯气凝胶的三维网络结构仍然存在,热塑性聚氨酯附着在石墨烯气凝胶孔壁的表面,通过超临界二氧化碳发泡之后,复合材料的三维网络结构没有被破坏,且复合材料中的聚合物形成了微孔结构。经测试,该复合泡沫材料的三维网络结构的孔尺寸为10~120μm,热塑性聚氨酯上的闭孔结构的泡孔的孔径为5~30μm,该复合泡沫材料中石墨烯气凝胶的含量为5.47wt%,该复合泡沫材料的电导率为0.58S/cm。Fig. 1 is the SEM figure of graphene airgel, thermoplastic polyurethane/graphene airgel composite material and thermoplastic polyurethane/graphene airgel composite foam material prepared in this embodiment, wherein, Fig. a1~a3 is graphene airgel SEM images of the gel at different magnifications. Figures b1 to b3 are SEM images of thermoplastic polyurethane/graphene airgel composites at different magnifications. Figures c1 to c3 are thermoplastic polyurethane/graphene airgel composite foams SEM images of the material at different magnifications. It can be seen from Figure 1 that graphene airgel has a uniform connected three-dimensional network structure. After compounding with thermoplastic polyurethane, the three-dimensional network structure of graphene airgel still exists, and thermoplastic polyurethane is attached to the surface of the graphene airgel pore wall. After foaming by supercritical carbon dioxide, the three-dimensional network structure of the composite material is not destroyed, and the polymer in the composite material forms a microporous structure. After testing, the pore size of the three-dimensional network structure of the composite foam material is 10-120 μm, the pore size of the closed-cell structure on the thermoplastic polyurethane is 5-30 μm, and the graphene airgel content in the composite foam material is 5.47 % by weight, the electrical conductivity of the syntactic foam is 0.58 S/cm.

实施例2Example 2

本实施中,制备热塑性聚氨酯/石墨烯气凝胶复合泡沫材料,步骤如下:In this implementation, the preparation of thermoplastic polyurethane/graphene airgel composite foam material, the steps are as follows:

(1)制备氧化石墨(1) Preparation of graphite oxide

以片层尺寸约为300μm可膨胀石墨为原料,按实施例1步骤(1)的方法制备氧化石墨。Using expandable graphite with a sheet size of about 300 μm as raw material, graphite oxide was prepared according to the method in step (1) of Example 1.

(2)制备石墨烯气凝胶(2) Preparation of graphene airgel

将氧化石墨分散到水中,以200r/m的转速机械搅拌1h,得到5mg/mL氧化石墨烯溶液,氧化石墨烯的片层尺寸为20~30μm。向10mL、5mg/mL的氧化石墨烯溶液中加入100mg抗坏血酸,以200r/m的转速机械搅拌15min混合均匀,随后在密闭条件下置于90℃的油浴中加热还原3h,得到部分还原的氧化石墨烯水凝胶,将所得水凝胶用去离子水浸泡7d,期间每隔24h更换一次新的去离子水,然后置于-10℃的条件下冷冻24h,置于冷冻干燥机中在压强不超过20Pa的条件下冷冻干燥36h,再在200℃热还原3h,得到石墨烯气凝胶。Disperse graphite oxide in water, and mechanically stir at 200 r/m for 1 h to obtain a 5 mg/mL graphene oxide solution. The sheet size of graphene oxide is 20-30 μm. Add 100mg of ascorbic acid to 10mL, 5mg/mL graphene oxide solution, stir mechanically at a speed of 200r/m for 15min and mix well, and then place it in an oil bath at 90°C under airtight conditions for heating and reduction for 3h to obtain partially reduced oxidized Graphene hydrogel, soak the obtained hydrogel in deionized water for 7 days, replace it with new deionized water every 24 hours, then freeze it at -10°C for 24 hours, place it in a freeze dryer under pressure Freeze-drying for 36 hours under the condition of no more than 20Pa, and then heat reduction at 200°C for 3 hours to obtain graphene airgel.

(3)制备热塑性聚氨酯/石墨烯气凝胶复合材料(3) Preparation of thermoplastic polyurethane/graphene airgel composites

将聚醚型热塑性聚氨酯在80℃真空干燥12h,然后将10g干燥后的聚醚型热塑性聚氨酯溶于50mL的四氢呋喃中,得到热塑性聚氨酯溶液,将步骤(2)制备的石墨烯气凝置于真空干燥箱中,抽真空至-0.1~-0.08MPa并在该真空度下保持2min以充分去除其石墨烯气凝胶中的空气,然后将抽真空后的石墨烯气凝胶浸没于热塑性聚氨酯溶液中,抽真空至-0.1~-0.08MPa并在该真空度下保持0.5h,再在常压静置1.5h,使热塑性聚氨酯充分进入石墨烯气凝胶的三维网络中,然后在常压下干燥即得热塑性聚氨酯/石墨烯气凝胶复合材料。The polyether thermoplastic polyurethane was vacuum-dried at 80°C for 12h, then 10g of the dried polyether thermoplastic polyurethane was dissolved in 50mL of tetrahydrofuran to obtain a thermoplastic polyurethane solution, and the graphene gas prepared in step (2) was placed in a vacuum In the drying oven, vacuumize to -0.1~-0.08MPa and keep it under the vacuum for 2 minutes to fully remove the air in the graphene airgel, and then immerse the vacuumized graphene airgel in the thermoplastic polyurethane solution In the process, vacuumize to -0.1~-0.08MPa and keep it under the vacuum degree for 0.5h, then let it stand at normal pressure for 1.5h, so that the thermoplastic polyurethane can fully enter the three-dimensional network of graphene airgel, and then under normal pressure After drying, the thermoplastic polyurethane/graphene airgel composite material is obtained.

(4)超临界发泡(4) Supercritical foaming

将热塑性聚氨酯/石墨烯气凝胶复合材料置于高压反应釜中,通入二氧化碳并升温、加压至140℃和10MPa将二氧化碳转变为超临界流体,在前述温度和压力条件下保持3h,超临界流体在复合材料中达到饱和状态,采用快速降压法以大约60MPa/s的降压速率将高压反应釜中的压力降至常压使复合材料发泡,再向高压反应釜的冷却水系统中通入自来水使发泡产物冷却定型即得热塑性聚氨酯/石墨烯气凝胶复合泡沫材料。该复合泡沫材料中石墨烯气凝胶的含量为2.45wt%,该复合泡沫材料的电导率为0.12S/cm。Put the thermoplastic polyurethane/graphene airgel composite material in a high-pressure reactor, feed carbon dioxide and raise the temperature, pressurize to 140°C and 10MPa to convert carbon dioxide into a supercritical fluid, and keep it under the aforementioned temperature and pressure conditions for 3h. The critical fluid reaches saturation in the composite material, and the pressure in the high-pressure reactor is reduced to normal pressure at a rate of about 60MPa/s by the rapid depressurization method to make the composite material foam, and then to the cooling water system of the high-pressure reactor Add tap water to the medium to cool and shape the foamed product to obtain a thermoplastic polyurethane/graphene airgel composite foam material. The content of graphene airgel in the composite foam material is 2.45wt%, and the electrical conductivity of the composite foam material is 0.12S/cm.

实施例3Example 3

本实施中,制备聚苯乙烯/石墨烯气凝胶复合泡沫材料,步骤如下:In this implementation, the preparation of polystyrene/graphene airgel composite foam material, the steps are as follows:

(1)制备氧化石墨(1) Preparation of graphite oxide

按照实施例1步骤(1)的方法制备氧化石墨。Graphite oxide was prepared according to the method in Example 1 step (1).

(2)制备石墨烯气凝胶(2) Preparation of graphene airgel

将氧化石墨分散到水中,以200r/m的转速超声搅拌0.5h,得到3mg/mL氧化石墨烯溶液,氧化石墨烯的片层尺寸为10~25μm。向10mL、3mg/mL的氧化石墨烯溶液中加入120mg乙二胺,以200r/m的转速机械搅拌15min混合均匀,随后在密闭条件下置于烘箱中在80℃加热还原1h,得到部分还原的氧化石墨烯水凝胶,将所得水凝胶用乙醇体积百分数为20%的乙醇-水溶液浸泡2d,期间每隔12h更换一次新的乙醇水溶液,然后置于-20℃的条件下冷冻6h,置于冷冻干燥机中在压强不超过20Pa的条件下冷冻干燥72h,再在300℃热还原2h,得到石墨烯气凝胶。Disperse graphite oxide in water, and ultrasonically stir at a speed of 200 r/m for 0.5 h to obtain a 3 mg/mL graphene oxide solution. The sheet size of graphene oxide is 10-25 μm. Add 120mg of ethylenediamine to 10mL, 3mg/mL graphene oxide solution, stir mechanically at a speed of 200r/m for 15min to mix evenly, then place it in an oven under airtight conditions and heat reduction at 80°C for 1h to obtain partially reduced Graphene oxide hydrogel, soaking the obtained hydrogel with ethanol-water solution with ethanol volume percentage of 20% for 2 days, during which a new ethanol water solution was replaced every 12 hours, and then placed under the condition of -20°C for 6 hours, placed Freeze-dry in a freeze dryer for 72 hours under the condition that the pressure does not exceed 20 Pa, and then thermally reduce at 300° C. for 2 hours to obtain graphene airgel.

(3)制备聚苯乙烯/石墨烯气凝胶复合材料(3) Preparation of polystyrene/graphene airgel composites

将10g聚苯乙烯溶于100mL的N-N二甲基甲酰胺中,得到聚苯乙烯溶液,将步骤(2)制备的石墨烯气凝置于真空干燥箱中,抽真空至-0.1~-0.08MPa并在该真空度下保持2min以充分去除其石墨烯气凝胶中的空气,然后将抽真空后的石墨烯气凝胶浸没于聚苯乙烯溶液中,抽真空至-0.1~-0.08MPa并在该真空度下保持1.5h,再在常压静置2h使聚苯乙烯充分进入石墨烯气凝胶的三维网络中,然后在常压下干燥即得聚苯乙烯/石墨烯气凝胶复合材料。Dissolve 10g of polystyrene in 100mL of N-N dimethylformamide to obtain a polystyrene solution, place the graphene gas condensation prepared in step (2) in a vacuum drying oven, and evacuate to -0.1~-0.08MPa And keep it under the vacuum for 2 minutes to fully remove the air in the graphene airgel, then immerse the vacuumized graphene airgel in the polystyrene solution, vacuumize to -0.1~-0.08MPa and Keep it under the vacuum degree for 1.5h, and then stand at normal pressure for 2h to make polystyrene fully enter the three-dimensional network of graphene airgel, and then dry it under normal pressure to obtain polystyrene/graphene airgel composite Material.

(4)超临界发泡(4) Supercritical foaming

将聚苯乙烯/石墨烯气凝胶复合材料置于高压反应釜中,通入二氧化碳并升温、加压至80℃和22MPa将二氧化碳转变为超临界流体,在前述温度和压力条件下保持3h,超临界流体在复合材料中达到饱和状态,采用快速降压法以大约50MPa/s的降压速率将高压反应釜中的压力降至常压使复合材料发泡,再向高压反应釜的冷却水系统中通入自来水使发泡产物冷却定型即得聚苯乙烯/石墨烯气凝胶复合泡沫材料,该复合泡沫材料中石墨烯气凝胶的含量为4.47wt%。The polystyrene/graphene airgel composite material is placed in a high-pressure reactor, and carbon dioxide is introduced and heated, pressurized to 80°C and 22MPa to convert carbon dioxide into a supercritical fluid, and maintained under the aforementioned temperature and pressure conditions for 3h, The supercritical fluid reaches a saturated state in the composite material, and the pressure in the high-pressure reactor is reduced to normal pressure at a rate of about 50MPa/s by the rapid depressurization method to make the composite material foam, and then the cooling water of the high-pressure reactor Tap water is fed into the system to cool and shape the foamed product to obtain a polystyrene/graphene airgel composite foam material, and the graphene airgel content in the composite foam material is 4.47wt%.

实施例4Example 4

本实施中,制备聚乳酸/石墨烯气凝胶复合泡沫材料,步骤如下:In this implementation, the preparation of polylactic acid/graphene airgel composite foam material, the steps are as follows:

(1)制备氧化石墨(1) Preparation of graphite oxide

以片层尺寸约为100μm可膨胀石墨为原料,按实施例1步骤(1)的方法制备氧化石墨。Using expandable graphite with a sheet size of about 100 μm as raw material, graphite oxide was prepared according to the method in step (1) of Example 1.

(2)制备石墨烯气凝胶(2) Preparation of graphene airgel

将步骤(1)制备的氧化石墨分散到水中,以400r/m的转速超声搅拌4h,得到5mg/mL氧化石墨烯溶液,氧化石墨烯的片层尺寸为5~10μm。向10mL、5mg/mL的氧化石墨烯溶液中加入10mL、5mg/mL聚乙烯醇溶液,以400r/m的转速机械搅拌2h混合均匀,随后以400W的功率超声20min除去气泡,在室温静置至氧化石墨烯凝胶化,将所得氧化石墨烯水凝胶置于-18℃冷冻12h,然后置于冷冻干燥机中在压强不超过20Pa的条件下冷冻干燥48h,接着转移至管式电阻炉中,以10℃/min的升温速率温升至1000℃并在该温度保温25min,得到石墨烯气凝胶。Disperse the graphite oxide prepared in step (1) into water, and ultrasonically stir for 4 hours at a speed of 400 r/m to obtain a 5 mg/mL graphene oxide solution, and the sheet size of the graphene oxide is 5-10 μm. Add 10mL, 5mg/mL polyvinyl alcohol solution to 10mL, 5mg/mL graphene oxide solution, stir mechanically at a speed of 400r/m for 2h and mix evenly, then use 400W power to ultrasonic for 20min to remove air bubbles, and stand at room temperature until Graphene oxide is gelled, and the resulting graphene oxide hydrogel is frozen at -18°C for 12 hours, then placed in a freeze dryer and freeze-dried for 48 hours under a pressure not exceeding 20 Pa, and then transferred to a tubular resistance furnace , the temperature was raised to 1000° C. at a heating rate of 10° C./min and kept at this temperature for 25 minutes to obtain graphene airgel.

(3)制备聚乳酸/石墨烯气凝胶复合材料(3) Preparation of polylactic acid/graphene airgel composites

将10g聚乳酸溶于50mL的三氯甲烷中,得到聚乳酸溶液,将步骤(2)制备的石墨烯气凝置于真空干燥箱中,抽真空至-0.1~-0.08MPa并在该真空度下保持1min以充分去除其石墨烯气凝胶中的空气,然后将抽真空后的石墨烯气凝胶浸没于聚乳酸溶液中,抽真空至-0.1~-0.08MPa并在该真空度下保持3h,再在常压静置0.5h,使聚乳酸充分进入石墨烯气凝胶的三维网络中,然后在常压下干燥即得聚乳酸/石墨烯气凝胶复合材料。Dissolve 10g of polylactic acid in 50mL of chloroform to obtain a polylactic acid solution, place the graphene gas condensation prepared in step (2) in a vacuum drying oven, evacuate to -0.1~-0.08MPa and in this vacuum degree Keep it for 1min to fully remove the air in the graphene airgel, then immerse the vacuumized graphene airgel in the polylactic acid solution, vacuumize to -0.1~-0.08MPa and keep it under the vacuum degree 3h, and then stand at normal pressure for 0.5h, so that the polylactic acid can fully enter the three-dimensional network of the graphene airgel, and then dry under normal pressure to obtain the polylactic acid/graphene airgel composite material.

(4)超临界发泡(4) Supercritical foaming

将聚乳酸/石墨烯气凝胶复合材料置于高压反应釜中,通入氮气并升温、加压至130℃和14MPa将氮气转变为超临界流体,在前述温度和压力条件下保持4h,超临界流体在复合材料中达到饱和状态,采用快速降压法以大约80MPa/s的降压速率将高压反应釜中的压力降至常压使复合材料发泡,再向高压反应釜的冷却水系统中通入自来水使发泡产物冷却定型即得聚乳酸/石墨烯气凝胶复合泡沫材料,该复合泡沫材料中石墨烯气凝胶的含量为2.23wt%。Place the polylactic acid/graphene airgel composite material in a high-pressure reactor, feed nitrogen and raise the temperature, pressurize to 130°C and 14MPa to convert nitrogen into a supercritical fluid, and keep it under the aforementioned temperature and pressure conditions for 4h. The critical fluid reaches a saturated state in the composite material, and the pressure in the high-pressure reactor is reduced to normal pressure at a rate of about 80MPa/s by the rapid decompression method to make the composite material foam, and then to the cooling water system of the high-pressure reactor Feed tap water into the middle to make the foamed product cool and shape to obtain polylactic acid/graphene airgel composite foam material, the content of graphene airgel in this composite foam material is 2.23wt%.

实施例5Example 5

本实施中,制备聚丙烯/石墨烯气凝胶复合泡沫材料,步骤如下:In this implementation, the preparation of polypropylene/graphene airgel composite foam material, the steps are as follows:

(1)制备氧化石墨(1) Preparation of graphite oxide

按照实施例1步骤(1)的方法制备氧化石墨。Graphite oxide was prepared according to the method in Example 1 step (1).

(2)制备石墨烯气凝胶(2) Preparation of graphene airgel

将步骤(1)制备的氧化石墨分散到水中,以200r/m的转速超声搅拌4h,得到10mg/mL氧化石墨烯溶液,氧化石墨烯的片层尺寸为10~25μm。向10mL、10mg/mL的氧化石墨烯溶液中加入10mL、1mg/mL羟丙基纤维素溶液,以200r/m的转速机械搅拌2h混合均匀,随后以400W的功率超声20min除去气泡,在室温静置至氧化石墨烯凝胶化,将所得氧化石墨烯水凝胶置于-18℃冷冻12h,然后置于冷冻干燥机中在压强不超过20Pa的条件下冷冻干燥48h,接着转移至管式电阻炉中,以10℃/min的升温速率温升至400℃并在该温度保温2h,得到石墨烯气凝胶。Disperse the graphite oxide prepared in step (1) into water, and ultrasonically stir for 4 hours at a speed of 200 r/m to obtain a 10 mg/mL graphene oxide solution, and the sheet size of the graphene oxide is 10-25 μm. Add 10 mL, 1 mg/mL hydroxypropyl cellulose solution to 10 mL, 10 mg/mL graphene oxide solution, stir mechanically at a speed of 200 r/m for 2 h to mix evenly, then use 400 W power for 20 min to remove air bubbles, and statically Put the graphene oxide gel until the graphene oxide is gelled, freeze the obtained graphene oxide hydrogel at -18°C for 12 hours, and then freeze-dry it in a freeze dryer for 48 hours under the condition that the pressure does not exceed 20Pa, and then transfer it to the tube resistor In the furnace, the temperature was raised to 400° C. at a heating rate of 10° C./min and kept at this temperature for 2 hours to obtain graphene airgel.

(3)制备聚丙烯/石墨烯气凝胶复合材料(3) Preparation of polypropylene/graphene airgel composites

将10g聚丙烯溶于20mL的甲苯中,得到聚丙烯溶液,将步骤(2)制备的石墨烯气凝置于真空干燥箱中,抽真空至-0.1~-0.08MPa并在该真空度下保持4min以充分去除其石墨烯气凝胶中的空气,然后将抽真空后的石墨烯气凝胶浸没于聚丙烯溶液中,抽真空至-0.1~-0.08MPa并在该真空度下保持2h,再在常压静置2h,使聚丙烯充分进入石墨烯气凝胶的三维网络中,然后在常压下干燥即得聚丙烯/石墨烯气凝胶复合材料。Dissolve 10g of polypropylene in 20mL of toluene to obtain a polypropylene solution, place the graphene gas condensation prepared in step (2) in a vacuum drying oven, evacuate to -0.1~-0.08MPa and keep it under the vacuum degree 4min to fully remove the air in the graphene airgel, then immerse the vacuumized graphene airgel in the polypropylene solution, vacuumize to -0.1~-0.08MPa and keep it under the vacuum for 2h, Then stand at normal pressure for 2 hours, so that the polypropylene fully enters the three-dimensional network of the graphene airgel, and then dry under normal pressure to obtain the polypropylene/graphene airgel composite material.

(4)超临界发泡(4) Supercritical foaming

将聚丙烯/石墨烯气凝胶复合材料置于高压反应釜中,通入二氧化碳并升温、加压至35℃和12MPa将二氧化碳转变为超临界流体,在前述温度和压力条件下保持12h,超临界流体在复合材料中达到饱和状态,以大约4MPa/s的降压速率将高压反应釜中的压力降至常压得到发泡坯体,取出发泡坯体置于140℃的油浴中保持50s,再取出、冷却定型即得聚丙烯/石墨烯气凝胶复合泡沫材料。The polypropylene/graphene airgel composite material is placed in a high-pressure reactor, and carbon dioxide is introduced to heat up, pressurize to 35°C and 12MPa to convert carbon dioxide into a supercritical fluid, and keep it under the aforementioned temperature and pressure conditions for 12h. The critical fluid reaches saturation in the composite material, and the pressure in the autoclave is reduced to normal pressure at a depressurization rate of about 4MPa/s to obtain a foamed body. The foamed body is taken out and placed in an oil bath at 140°C to maintain 50s, then take it out, cool and shape to get the polypropylene/graphene airgel composite foam material.

实施例6Example 6

本实施中,制备聚苯乙烯/石墨烯气凝胶复合泡沫材料,步骤如下:In this implementation, the preparation of polystyrene/graphene airgel composite foam material, the steps are as follows:

(1)制备氧化石墨(1) Preparation of graphite oxide

按照实施例1步骤(1)的方法制备氧化石墨。Graphite oxide was prepared according to the method in Example 1 step (1).

(2)制备石墨烯气凝胶(2) Preparation of graphene airgel

将氧化石墨分散到水中,以200r/m的转速超声搅拌0.5h,得到4mg/mL氧化石墨烯溶液,氧化石墨烯的片层尺寸为10~25μm。向10mL、4mg/mL的氧化石墨烯溶液中加入360mg硼氢化钠,以200r/m的转速机械搅拌15min混合均匀,随后在密闭条件下置于35℃的水浴中还原24h,得到部分还原的氧化石墨烯水凝胶,将所得水凝胶用乙醇体积百分数为100%的乙醇-水溶液浸泡4d,期间每隔24h更换一次新的乙醇水溶液,然后置于-18℃的条件下冷冻12h,置于冷冻干燥机中在压强不超过20Pa的条件下冷冻干燥48h,再在250℃热还原2h,得到石墨烯气凝胶。Disperse graphite oxide in water, and ultrasonically stir at a speed of 200 r/m for 0.5 h to obtain a 4 mg/mL graphene oxide solution. The sheet size of graphene oxide is 10-25 μm. Add 360mg sodium borohydride to 10mL, 4mg/mL graphene oxide solution, stir mechanically at a speed of 200r/m for 15min and mix well, then place it in a water bath at 35°C under airtight conditions for reduction for 24h to obtain partially reduced oxide Graphene hydrogel, soaking the obtained hydrogel with ethanol-water solution with ethanol volume percentage of 100% for 4 days, during which a new ethanol water solution was replaced every 24 hours, then placed under the condition of -18°C for 12 hours, placed in Freeze drying in a freeze dryer for 48 hours under the condition that the pressure does not exceed 20 Pa, and then heat reduction at 250° C. for 2 hours to obtain graphene airgel.

(3)制备聚苯乙烯/石墨烯气凝胶复合材料(3) Preparation of polystyrene/graphene airgel composites

将5g聚苯乙烯溶于100mL的N-N二甲基甲酰胺中,得到聚苯乙烯溶液,将步骤(2)制备的石墨烯气凝置于真空干燥箱中,抽真空至-0.1~-0.08MPa并在该真空度下保持5min以充分去除其石墨烯气凝胶中的空气,然后将抽真空后的石墨烯气凝胶浸没于聚苯乙烯溶液中,抽真空至-0.1~-0.08MPa并在该真空度下保持3h,再在常压静置1h,使聚苯乙烯充分进入石墨烯气凝胶的三维网络中,然后在常压下干燥即得聚苯乙烯/石墨烯气凝胶复合材料。Dissolve 5g of polystyrene in 100mL of N-N dimethylformamide to obtain a polystyrene solution, place the graphene gas condensation prepared in step (2) in a vacuum drying oven, and evacuate to -0.1~-0.08MPa And keep it under the vacuum for 5min to fully remove the air in the graphene airgel, then immerse the vacuumized graphene airgel in the polystyrene solution, vacuumize to -0.1~-0.08MPa and Keep it under the vacuum for 3 hours, and then let it stand at normal pressure for 1 hour, so that polystyrene can fully enter the three-dimensional network of graphene airgel, and then dry it under normal pressure to obtain polystyrene/graphene airgel composite Material.

(4)超临界发泡(4) Supercritical foaming

将聚苯乙烯/石墨烯气凝胶复合材料置于高压反应釜中,通入二氧化碳并升温、加压至50℃和8MPa将二氧化碳转变为超临界流体,在前述温度和压力条件下保持4h,超临界流体在复合材料中达到饱和状态,以大约8MPa/s的降压速率将高压反应釜中的压力降至常压得到发泡坯体,取出发泡坯体置于80℃的油浴中保持10s,再取出、冷却定型即得聚苯乙烯/石墨烯气凝胶复合泡沫材料。The polystyrene/graphene airgel composite material is placed in a high-pressure reactor, and carbon dioxide is introduced to heat up, pressurize to 50°C and 8MPa to convert carbon dioxide into a supercritical fluid, and keep it under the aforementioned temperature and pressure conditions for 4h, The supercritical fluid reaches a saturated state in the composite material, and the pressure in the high-pressure reactor is reduced to normal pressure at a decompression rate of about 8MPa/s to obtain a foamed body, and the foamed body is taken out and placed in an oil bath at 80°C Keep it for 10 seconds, then take it out, cool and set it to get the polystyrene/graphene airgel composite foam material.

Claims (10)

1.一种聚合物/石墨烯气凝胶复合泡沫材料,其特征在于由石墨烯气凝胶和热塑性聚合物组成,以石墨烯气凝胶为骨架,热塑性聚合物附着在石墨烯气凝胶的三维网络结构,热塑性聚合物上具有闭孔结构的泡孔,该复合泡沫材料具有相互连通的三维网络结构,该复合泡沫材料中石墨烯气凝胶的含量为0.5wt%~10wt%。1. A polymer/graphene airgel composite foam material is characterized in that it is made up of graphene airgel and thermoplastic polymer, with graphene airgel as skeleton, and thermoplastic polymer is attached to graphene airgel The three-dimensional network structure, the thermoplastic polymer has cells of closed-cell structure, the composite foam material has an interconnected three-dimensional network structure, and the content of graphene airgel in the composite foam material is 0.5wt%-10wt%. 2.根据权利要求1所述聚合物/石墨烯气凝胶复合泡沫材料,其特征在于该复合泡沫材料的三维网络结构的孔尺寸为10~120μm,热塑性聚合物上的闭孔结构的泡孔孔径为5~30μm。2. polymer/graphene airgel composite foam material according to claim 1, it is characterized in that the pore size of the three-dimensional network structure of this composite foam material is 10~120 μ m, the cell of the closed-cell structure on the thermoplastic polymer The pore size is 5-30 μm. 3.根据权利要求1或2所述聚合物/石墨烯气凝胶复合泡沫材料,其特征在于所述热塑性聚合物为聚苯乙烯、聚乳酸、聚丙烯或者热塑性聚氨酯等。3. The polymer/graphene airgel composite foam material according to claim 1 or 2, wherein the thermoplastic polymer is polystyrene, polylactic acid, polypropylene or thermoplastic polyurethane or the like. 4.根据权利要求3所述聚合物/石墨烯气凝胶复合泡沫材料,其特征在于该复合泡沫材料中石墨烯气凝胶的含量为2wt%~6wt%。4. The polymer/graphene airgel composite foam material according to claim 3, characterized in that the graphene airgel content in the composite foam material is 2wt% to 6wt%. 5.权利要求1至4中任一权利要求所述聚合物/石墨烯气凝胶复合泡沫材料的制备方法,其特征在于步骤如下:5. the preparation method of polymer/graphene airgel composite foam material according to any one of claims 1 to 4, it is characterized in that the steps are as follows: (1)制备石墨烯气凝胶(1) Preparation of graphene airgel 向氧化石墨烯溶液中加入还原剂,混匀后在35~90℃还原1~24h,得到部分还原的氧化石墨烯水凝胶,将所得水凝胶用水或乙醇-水溶液浸泡2~7d,在-20~-10℃冷冻6~24h,然后置于冷冻干燥机中冷冻干燥36~72h,再在200~300℃热还原2~3h,得到石墨烯气凝胶;氧化石墨烯与还原剂的质量比为1:(1~10);Add a reducing agent to the graphene oxide solution, mix well, and then reduce at 35-90°C for 1-24 hours to obtain a partially reduced graphene oxide hydrogel, soak the obtained hydrogel in water or ethanol-water solution for 2-7 days, and place in Freeze at -20~-10°C for 6~24h, then freeze dry in a freeze dryer for 36~72h, and then thermally reduce at 200~300°C for 2~3h to obtain graphene airgel; graphene oxide and reducing agent The mass ratio is 1:(1~10); 或者or 向氧化石墨烯溶液中加入水性聚合物的溶液,混匀后室温静置至氧化石墨烯凝胶化,将所得氧化石墨烯水凝胶在-20~-10℃冷冻6~24h,然后置于冷冻干燥机中冷冻干燥36~72h,再在400~1000℃热还原0.2~2h,得到石墨烯气凝胶;氧化石墨烯与水性聚合物的质量比为1:(0.1~10);Add the aqueous polymer solution to the graphene oxide solution, mix well and let it stand at room temperature until the graphene oxide gels, freeze the obtained graphene oxide hydrogel at -20~-10°C for 6~24h, and then place Freeze drying in a freeze dryer for 36-72 hours, and then heat reduction at 400-1000°C for 0.2-2 hours to obtain graphene airgel; the mass ratio of graphene oxide to water-based polymer is 1:(0.1-10); 所述氧化石墨烯溶液中,氧化石墨烯的浓度为3~10mg/mL,氧化石墨烯的碳氧比为(1.4~3):1,氧化石墨烯的尺寸为5~30μm。In the graphene oxide solution, the concentration of graphene oxide is 3-10 mg/mL, the carbon-to-oxygen ratio of graphene oxide is (1.4-3):1, and the size of graphene oxide is 5-30 μm. (2)制备聚合物/石墨烯气凝胶复合材料(2) Preparation of polymer/graphene airgel composites 对石墨烯气凝胶抽真空充分去除其中的空气,然后将抽真空后的石墨烯气凝胶置于浓度为0.05~0.5g/mL的热塑性聚合物溶液中,真空静置使热塑性聚合物充分附着到石墨烯气凝胶的三维网络中,然后干燥即得聚合物/石墨烯气凝胶复合材料;Vacuum the graphene airgel to fully remove the air therein, then place the vacuumized graphene airgel in a thermoplastic polymer solution with a concentration of 0.05-0.5g/mL, and let the thermoplastic polymer fully Attached to the three-dimensional network of graphene airgel, and then dried to obtain the polymer/graphene airgel composite material; (3)超临界发泡(3) Supercritical foaming 采用快速降压法或者升温法进行超临界发泡得到聚合物/石墨烯气凝胶复合泡沫材料;The polymer/graphene airgel composite foam material is obtained by supercritical foaming by rapid depressurization method or temperature rise method; 快速降压法是将聚合物/石墨烯气凝胶复合材料置于反应釜中,通入气体并升温、加压将气体转变为超临界流体,保持前述温度和压力,当超临界流体在复合材料中达到饱和后,采用快速降压法将反应釜中的压力降至常压,冷却定型即得;The rapid depressurization method is to place the polymer/graphene airgel composite material in the reactor, feed gas and heat up, pressurize to convert the gas into a supercritical fluid, and maintain the aforementioned temperature and pressure. When the supercritical fluid is compounded After the material reaches saturation, the pressure in the reactor is reduced to normal pressure by the rapid decompression method, and the product is cooled and shaped; 升温法是将聚合物/石墨烯气凝胶复合材料置于反应釜中,通入气体并升温、加压,保持前述温度和压力,当气体在复合材料中达到饱和后,卸压取出发泡坯体,将发泡坯体置于油浴中保持10~60s,然后冷却定型即得,上述油浴的温度高于反应釜中的温度。The heating method is to put the polymer/graphene airgel composite material in the reaction kettle, feed the gas, raise the temperature and pressurize, and maintain the aforementioned temperature and pressure. When the gas reaches saturation in the composite material, release the pressure and take out the foaming material. The green body is obtained by placing the foamed green body in an oil bath for 10-60 seconds, and then cooling and setting the shape. The temperature of the above oil bath is higher than the temperature in the reaction kettle. 6.根据权利要求5所述聚合物/石墨烯气凝胶复合泡沫材料的制备方法,其特征在于,步骤(1)所述还原剂为抗坏血酸、乙二胺、硼氢化钠或者水合肼等。6. according to the preparation method of the described polymer/graphene airgel composite foam material of claim 5, it is characterized in that, the reducing agent described in step (1) is ascorbic acid, ethylenediamine, sodium borohydride or hydrazine hydrate etc. 7.根据权利要求5所述聚合物/石墨烯气凝胶复合泡沫材料的制备方法,其特征在于,步骤(1)所述水性聚合物为聚乙烯醇、聚吡咯烷酮、聚丙烯酰胺或者羟丙基纤维素等。7. according to the preparation method of the described polymer/graphene airgel composite foam material of claim 5, it is characterized in that, the aqueous polymer described in step (1) is polyvinyl alcohol, polypyrrolidone, polyacrylamide or hydroxypropyl base cellulose etc. 8.根据权利要求5至7中任一权利要求所述聚合物/石墨烯气凝胶复合泡沫材料的制备方法,其特征在于步骤(2)所述热塑性聚合物为聚苯乙烯、聚乳酸、聚丙烯或者热塑性聚氨酯等。8. according to the preparation method of the polymer/graphene airgel composite foam material according to any one of claims 5 to 7, it is characterized in that the thermoplastic polymer described in step (2) is polystyrene, polylactic acid, Polypropylene or thermoplastic polyurethane, etc. 9.根据权利要求5至7中任一权利要求所述聚合物/石墨烯气凝胶复合泡沫材料的制备方法,其特征在于步骤(2)中,将石墨烯气凝胶置于密闭环境,抽真空至-0.1~-0.08MPa并在该真空环境下保持1~5min以充分去除其中的空气,然后置于热塑性聚合物的溶液中,置于密闭环境,抽真空至-0.1~-0.08MPa并在该真空环境下保持0.5~3h,再在常压静置0.5~2h使热塑性聚合物充分附着到石墨烯气凝胶的三维网络中,最后干燥即得聚合物/石墨烯气凝胶复合材料。9. according to the preparation method of the polymer/graphene airgel composite foam material according to any one of claims 5 to 7, it is characterized in that in step (2), the graphene airgel is placed in a closed environment, Vacuumize to -0.1~-0.08MPa and keep in the vacuum environment for 1~5min to fully remove the air, then place it in the solution of thermoplastic polymer, place it in a closed environment, and vacuumize to -0.1~-0.08MPa And keep it in the vacuum environment for 0.5~3h, then let it stand at normal pressure for 0.5~2h to make the thermoplastic polymer fully adhere to the three-dimensional network of graphene airgel, and finally dry to get the polymer/graphene airgel composite Material. 10.根据权利要求5至7中任一权利要求所述聚合物/石墨烯气凝胶复合泡沫材料的制备方法,其特征在于步骤(3)中,向反应釜中通入的气体为二氧化碳、氮气、空气或者水蒸汽;采用快速降压法时控制反应釜的温度为35~160℃,压力为8~25MPa,降压速率为50~80MPa/s;采用升温法时控制反应釜的温度为35~50℃,压力为8~12MPa,卸压速率为4~8MPa/s,油浴的温度为80~150℃。10. according to the preparation method of the described polymer/graphene airgel composite foam material according to any one of claims 5 to 7, it is characterized in that in step (3), the gas that passes into reactor is carbon dioxide, Nitrogen, air or water vapor; when the rapid depressurization method is used, the temperature of the reactor is controlled at 35-160°C, the pressure is 8-25MPa, and the depressurization rate is 50-80MPa/s; when the temperature-raising method is used, the temperature of the reactor is controlled at 35-50°C, pressure 8-12MPa, pressure relief rate 4-8MPa/s, oil bath temperature 80-150°C.
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