CN108229877A - A kind of film stock manages system and method - Google Patents
A kind of film stock manages system and method Download PDFInfo
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- CN108229877A CN108229877A CN201711362751.8A CN201711362751A CN108229877A CN 108229877 A CN108229877 A CN 108229877A CN 201711362751 A CN201711362751 A CN 201711362751A CN 108229877 A CN108229877 A CN 108229877A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/08—Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
- G06Q10/087—Inventory or stock management, e.g. order filling, procurement or balancing against orders
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
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Abstract
The present invention provides a kind of film stock management system and method, and wherein film stock management system includes：Mixing workshop, storehouse, manufacturing shop, carrier unit and control unit, in entire production process, film needs the offline flow by mixing workshop successively, the storage flow of storehouse and the manufacturing process of manufacturing shop, the film and pallet are passing through offline flow, when storing flow and manufacturing process, film time and film quantity real-time update are simultaneously transferred to control unit, and it is more than that the film that timeliness requires enters manufacturing shop that downtime is prevented, which to be unsatisfactory for timeliness requirement and downtime, avoid the occurrence of product quality problems, improve film offline information, the record efficiency and accuracy of warehouse information and manufacture information, be conducive to formulate film capacity planning, film stock and the capacity planning of manufacturing shop.
Description
Technical field
The present invention relates to tire manufacturing arts, and system and method is managed more particularly to a kind of film stock.
Background technology
During Tire production, need board offline film for rubber in mixing workshop being transported to storehouse, and store
Regular hour could enter manufacturing shop, then carry out Tire production flow.Film has four into the purpose stored after supercooling
It is a：1st, make the stress that sizing material sets up in film and loose and elimination generates in the mixing process of mixing workshop；2nd, it reduces
The contraction of film sizing material；3rd, so that the compounding agent in film continues to spread during storage, it is uniform to reach compounding agent diffusion
Purpose；4th, molecule diffusion is more abundant between rubber and carbon black, and then improves the technology stability of film.However if film is deposited
Putting time interlude can then occur：A, the small molecule components such as plasticizer (filling oil) are precipitated；B, film face oxidation or light are issued as before
Raw degradation；C, the interleaving agent volatilization in film or decomposition loss.Therefore, have sternly from the use of the offline film in mixing workshop
" timeliness " requirement of lattice, i.e. film not only need to store the regular hour to meet the technological requirement of manufacturing shop, but also cannot deposit
Putting overlong time causes film performance to fail and scrap.
In the prior art, dispatch and manage the production schedule of mixing workshop film, library by way of labor management
Room stock control and the production schedule in Tire production workshop, not only flow is complicated, management information is more, and be susceptible to because
Film caused by mismanagement scraps the situation with Tire production workshop zero load caused by the shortage of stock.
Invention content
In view of the foregoing deficiencies of prior art, the purpose of the present invention is to provide a kind of film stock management system and
Method, for solving in the prior art, labor management film storehouse flow is complicated, manual operation amount is big and error rate is high and causes
Film the problem of scrapping with the shortage of stock etc..
In order to achieve the above objects and other related objects, the present invention provides a kind of film stock management system, including：Mixing
Workshop, for be made with offline film, and the film is stored on pallet；Storehouse, for storing the film；Manufacture vehicle
Between, for the film to be made tire；Carrier unit, for delivering the film and the pallet；And control unit, it uses
In the storage and transport that manage the film, described control unit and the mixing workshop, the storehouse, the manufacturing shop with
And the carrier unit signal connection；Wherein, the pallet is equipped with the first memory module, and the storehouse has described for reading and writing
Gate inhibition's unit of first memory module, when the film enters the storehouse, gate inhibition's unit read-write first storage
Reading writing information is simultaneously defined as warehouse information by module, and the mixing workshop has the first read-write for reading and writing first memory module
Unit, when the film is offline, the offline information write-in described first of film is stored mould by first read-write cell
In block, the manufacturing shop has the second read-write cell for reading and writing first memory module, when the film enters the system
When making workshop, second read-write cell reads and writes first memory module and reading writing information is defined as manufacture information, described
Offline information, the warehouse information and the manufacture information include film time and film quantity.
Further, first memory module is RFID label tag.
Further, described control unit, which has to write, deposits gate inhibition's unit, first read-write cell and described the
Second memory module of two read-write cells, gate inhibition's unit, first read-write cell and second read-write cell with
Described control unit signal connects.
Further, the storehouse has the display unit for showing the storehouse capacity, the display unit and institute
State the connection of gate inhibition's cell signal.
Further, the mixing workshop further includes the displacement sensor for detecting the film offline information, described
Displacement sensor is connect with described control unit signal.
Further, institute's displacement sensors are laser displacement sensor or infrared displacement sensor.
The present invention also provides a kind of film stock management method, including：
S1：The offline film in mixing workshop and the film are loaded into the pallet, will be described in offline information write-in
First storage unit is simultaneously transferred to described control unit, and the pallet is sent into the storehouse by the carrier unit；
S2：Gate inhibition's unit reads first memory module, and the warehouse information is transferred to the control list
Member；
S3：Film after offline within X to Y meets the production requirement of manufacturing shop, and the film in offline 0 to X is defined
For first state film, the film in offline X to [(Y-X)/K+X] is defined as the second state film ... ..., by offline [(K-
2) (Y-X)/K+X] film in [(K-1) (Y-X)/K+X] is defined as K state film, by [(K-1) (Y-X)/K+X] to Y
Interior film is defined as (K+1) state film, and the offline film more than Y is defined as (K+2) state film, wherein, K >=
2；
S4：Described control unit is by the film of the second state film to (K+1) state according to downtime priority
Be ranked up and be defined as outbound film, downtime earlier the outbound film outbound sequence it is later in downtime
Before the outbound sequence of the outbound film, and the outbound film is transported to the manufacturing shop.
Optionally, the film stock management method further includes S5, and S5 is specially：It reads described in entrance the manufacturing shop
The manufacture information of manufacturing shop film if film is the first state film, is transported back to the storehouse and forbids outbound；
If film is (K+2) state film, is alarmed and done and scrap processing.
Optionally, the film stock management method further includes S2.1：Described control unit is by the offline information and institute
Warehouse information comparison is stated, if when offline film quantity and inconsistent storage film quantity, is alarmed.
Optionally, film stock management method further includes S4.1 and S4.2, and the S4.1 is specially：The storehouse forbids institute
First state film outbound is stated, if the first state film is alarmed when passing through gate inhibition's unit；The S4.2 tools
Body is：(K+2) the state film is carried out scrapping processing.
As described above, a kind of film stock management system and method for the present invention, has the advantages that：
1st, the workload of labor management film storehouse is reduced, the error rate of labor management is reduced, improves management
Automation and the level of IT application；
2nd, the film it is offline from mixing workshop and with pallet complete bind, pallet be equipped with the first memory module, first
Storage unit from mixing workshop it is offline when be able to record offline information, into storehouse when be able to record warehouse information, into manufacture
It is able to record manufacture information during workshop, and the offline information, the warehouse information and the manufacture information is transferred to described
Control unit, described control unit can control the offline later duration of quantity and film of the film in storehouse in real time；
3rd, the film quantity when offline film quantity and storage it is inconsistent and when film enters manufacturing shop
It is offline more than Y in the case of, system can be completed to alarm, and not only prevent film from losing and leakage/mistake storage, but also prevent offline surpass
The film for crossing Y enters manufacturing shop, avoids the quality problems for causing Tire production；
4th, film outbound of the downtime in 0 to X hour can be forbidden, and prevent downtime in 0 to X hour
Film enter manufacturing shop, avoid the quality problems for causing Tire production；
5th, the offline information of the film is recorded using RFID label tag, is not only convenient for reading, and manufacture cost is relatively low,
Convenient for promoting the use of；
6th, using RFID label tag, service life is long, is not influenced by light spot, still can be good under severe production environment
Good normal work；
7th, film offline information, warehouse information and the record efficiency and accuracy that manufacture information are improved, is conducive to formulate
Film capacity planning, film stock and the capacity planning of manufacturing shop.
Description of the drawings
Fig. 1 is shown as the structure diagram of the film stock management system of the embodiment of the present invention.
Fig. 2 is shown as the flow chart of the film stock management method of the embodiment of the present invention.
Piece mark explanation
1 mixing workshop
2 pallets
3 storehouses
4 manufacturing shops
5 carrier units
6 control units
Specific embodiment
Illustrate embodiments of the present invention below by way of specific specific example, those skilled in the art can be by this specification
Disclosed content understands other advantages and effect of the present invention easily.The present invention can also pass through in addition different specific realities
The mode of applying is embodied or practiced, the various details in this specification can also be based on different viewpoints with application, without departing from
Various modifications or alterations are carried out under the spirit of the present invention.
It please refers to Fig.1 to Fig. 2.It should be noted that the diagram provided in the present embodiment only illustrates this in a schematic way
The basic conception of invention, package count when only display is with related component in the present invention rather than according to actual implementation in schema then
Mesh, shape and size are drawn, and kenel, quantity and the ratio of each component can be a kind of random change during actual implementation, and its
Assembly layout kenel may also be increasingly complex.Structure, ratio, size depicted in this specification institute accompanying drawings etc., only to
Coordinate the revealed content of specification, so that those skilled in the art understands and reads, being not limited to the present invention can be real
The qualifications applied, therefore do not have technical essential meaning, the tune of the modification of any structure, the change of proportionate relationship or size
It is whole, in the case where not influencing the effect of present invention can be generated and the purpose that can reach, should all still fall in disclosed skill
Art content is obtained in the range of covering.Meanwhile in this specification it is cited as " on ", " under ", "left", "right", " centre " and
The term of " one " etc. is merely convenient to understanding rather than to limit the enforceable range of the present invention for narration, relativeness
It is altered or modified, in the case where changing technology contents without essence, when being also considered as the enforceable scope of the present invention.
Before the embodiment of the present invention is described in detail, first the application environment of the present invention is described.The present invention
Technology be mainly applied to rubber tyre production process in, inventor find film be formed into one of raw material of tire, so
And film from mixing workshop it is offline after cannot directly use, need to carry out room temperature preservation just to can guarantee the quality of film for a period of time
Reach requirement.Since film has the offline rear timeliness requirement for preserving a period of time, storehouse and the library of film are stored
Real estate management's reason is particularly important, and in the prior art, is mainly managed in the form of artificial code material and record, not only workload
Greatly, error rate is high, and the period of acquisition, record, transmission and the overall management of data is longer, is unfavorable for formulating mixing workshop
The production programming in workshop is made in film production programming, storehouse capacity and tire.
Referring to Fig. 1, inventor providing a kind of film stock manages system to solve the above problems, including：Mixing vehicle
Between 1, for be made with offline film, and the film is stored on pallet 2；Storehouse 3, for storing the film；Manufacture
Workshop 4, for the film to be made tire；AGV (Automated Guided Vehicle) can be used in carrier unit 5, uses
In the delivery film and the pallet 2；And control unit 6, for managing the storage of the film and transport, the control
Unit 6 is connect with the mixing workshop 1, the storehouse 3, the manufacturing shop 4 and 5 signal of the carrier unit；Wherein, institute
Pallet 2 is stated equipped with the first memory module, the storehouse 3 has gate inhibition's unit for reading and writing first memory module, works as institute
When stating film into the storehouse 3, gate inhibition's unit reads and writes first memory module and reading writing information is defined as storehouse
Information, the mixing workshop 1 have the first read-write cell for reading and writing first memory module, when the film is offline, institute
It states the first read-write cell the offline information of film is written in first memory module, the manufacturing shop 4, which has, reads
The second read-write cell of first memory module is write, when the film enters the manufacturing shop 4, second read-write is single
Member reads and writes first memory module and reading writing information is defined as manufacture information, the offline information, the warehouse information with
And the manufacture information includes film time and film quantity.In entire production process, film is needed successively by from close
Refine offline flow, the storage flow of storehouse 3 and the manufacturing process of manufacturing shop 4 in workshop 1, it is of the invention by by the film
It is put into pallet 2, by offline flow, storage flow and during manufacturing process, film time and film quantity timely update and passes
Control unit 6 is defeated by, convenient for formulating stock control and the production schedule.Preferably, first memory module is RFID label tag, is adopted
With RFID technique, not only technology maturation, but also recognizable high-speed moving object can simultaneously identify multiple labels, side swift to operate simultaneously
Just.
Specifically, described control unit 6, which has to write, deposits gate inhibition's unit, first read-write cell and described second
Second memory module of read-write cell, gate inhibition's unit, first read-write cell and second read-write cell and institute
The connection of 6 signal of control unit is stated, the second storage unit is used to storing and backing up offline information, warehouse information and manufacture information.
Further, the storehouse 3 has for the display unit that shows 3 capacity of storehouse, the display unit with
Gate inhibition's cell signal connection, in production procedure, visual concrete condition, involved film is offline 8 in the present embodiment
Could use and cannot then be used after 36 hours offline after hour, at the same define the film it is offline after when a length of 0 to 8 hour in
Film for first state film, define the film it is offline after when a length of 8 to 16 hours in film be the second state film,
Define the film it is offline after when a length of 16 to 24 hours in film for third state film, define the film it is offline after when
Film in a length of 24 hours to 36 hours is the 4th state film；Define the glue that the offline rear duration of the film is more than 36 hours
Piece is the 5th state film, and the display unit can show the film quantity of different conditions, if there is the 5th shape
State film is then convenient for artificial investigation.
Preferably, the mixing workshop 1 further includes the displacement sensor for detecting the film offline information, it is described
Displacement sensor is connect with 6 signal of described control unit；Further, institute's displacement sensors for laser displacement sensor or
Person's infrared displacement sensor；During and process institute displacement sensors offline from mixing workshop 1 in film, displacement sensor receives
The quantity of this position signal is simultaneously sent to described control unit 6 by the position signal of offline film, to complete the number of offline film
Amount statistics, can achieve the purpose that non-cpntact measurement using laser displacement sensor or infrared displacement sensor, avoid contact with survey
Film damage caused by amount.
In embodiment provided by the invention, film needs technique after storing 8-36 hours that could meet the life of manufacturing shop
Production demand, i.e. downtime are in 0-8 hours and film of the downtime more than 36 hours cannot be taken turns by manufacturing shop
Tire manufactures, specifically, referring to Fig. 2, an embodiment of the present invention provides a kind of film stock management method, including：
S1：The film is simultaneously loaded into the pallet 2 by the 1 offline film of mixing workshop, and the offline information is written
First storage unit is simultaneously transferred to described control unit 6, and offline information is stored in the second memory module by control unit 6
In, the pallet 2 is sent into the storehouse 3 by the carrier unit 5, wherein, the offline information includes the offline film time
With offline film quantity；
S2：When the pallet 2 enters the storehouse, gate inhibition's unit reads first memory module, and by institute
State warehouse information and be transferred to described control unit 6, wherein, warehouse information include film enter storehouse time and film into storage
The quantity in room；
S3：Define the film it is offline after when a length of 0 to 8 hour in film for first state film, define the glue
Film when after piece is offline in a length of 8 to 16 hours for the second state film, define the film it is offline after when a length of 16 to 24
Film in hour for third state film, define the film it is offline after when a length of 24 hours to 36 hours in film be the
Four state films；It is the 5th state film to define offline rear film of the duration more than 36 hours of the film；
S4：Described control unit 6 is by the second state film, the third state film and the 4th state film
It is successively ranked up according to downtime and is defined as outbound film, the outbound sequence of the downtime outbound film earlier
The manufacturing shop is transported to before the outbound sequence of the later outbound film of downtime, and by the outbound film
4；
S5：The manufacture information for entering 4 film of manufacturing shop is read in the manufacturing shop 4, if film is described the
One state film is then transported back to the storehouse 3, is alarmed and done if film is the 5th state film and scraps processing,
Wherein, the manufacture information includes the time and quantity that film enters the manufacturing shop.
Preferably, the S2 further includes S2.1：Described control unit 6 is by the offline information and the warehouse information pair
Than if when offline film quantity and inconsistent storage film quantity, alarming.
Preferably, the S4 further includes S4.1 and S4.2, and the S4.1 is specially：The storehouse 3 forbids first shape
State film outbound, if the first state film is alarmed when passing through gate inhibition's unit；The S4.2 is specially：By institute
The 5th state film is stated to carry out scrapping processing.
In conclusion an embodiment of the present invention provides a kind of film stocks to manage system and method, wherein film stock pipe
Reason system includes：Mixing workshop, storehouse, manufacturing shop, carrier unit and control unit, in entire production process, film
The offline flow, the storage flow of storehouse and the manufacturing process of manufacturing shop by mixing workshop, the film are needed successively
And pallet is by offline flow, storage flow and during manufacturing process, film time and film quantity real-time update are simultaneously transferred to
Control unit convenient for formulating stock control and the production schedule, and prevents the downtime to be more than less than 8 hours and downtime
The film of 36 hours enters manufacturing shop, avoids the occurrence of product quality problems.
The above-described embodiments merely illustrate the principles and effects of the present invention, and is not intended to limit the present invention.It is any ripe
The personage for knowing this technology all can carry out modifications and changes under the spirit and scope without prejudice to the present invention to above-described embodiment.Cause
This, those of ordinary skill in the art is complete without departing from disclosed spirit and institute under technological thought such as
Into all equivalent modifications or change, should by the present invention claim be covered.
Claims (10)
1. a kind of film stock manages system, which is characterized in that including：
Mixing workshop, for be made with offline film, and the film is stored on pallet；
Storehouse, for storing the film；
Manufacturing shop, for the film to be made tire；
Carrier unit, for delivering the film and the pallet；
And control unit, it is described control unit and the mixing workshop, described for managing the storage of the film and transport
Storehouse, the manufacturing shop and carrier unit signal connection；
Wherein, the pallet is equipped with the first memory module, and the storehouse has the gate inhibition for reading and writing first memory module
Unit, when the film enters the storehouse, gate inhibition's unit reads and writes first memory module and determines reading writing information
Justice is warehouse information, and the mixing workshop has the first read-write cell for reading and writing first memory module, when under the film
During line, the offline information of film is written in first memory module first read-write cell, and the manufacturing shop has
The second read-write cell of first memory module is read and write, when the film enters the manufacturing shop, second read-write
Unit reads and writes first memory module and reading writing information is defined as manufacture information, the offline information, the warehouse information
And the manufacture information includes film time and film quantity.
2. film stock according to claim 1 manages system, it is characterised in that：First memory module is marked for RFID
Label.
3. film stock according to claim 1 manages system, it is characterised in that：Described control unit have write deposit it is described
Second memory module of gate inhibition's unit, first read-write cell and second read-write cell, it is gate inhibition's unit, described
First read-write cell and second read-write cell are connect with described control unit signal.
4. film stock according to claim 1 manages system, it is characterised in that：The storehouse has described for showing
The display unit of storehouse capacity, the display unit are connect with gate inhibition's cell signal.
5. film stock according to claim 1 manages system, it is characterised in that：The mixing workshop further includes to examine
The displacement sensor of the film offline information is surveyed, institute's displacement sensors are connect with described control unit signal.
6. film stock according to claim 1 manages system, it is characterised in that：Institute's displacement sensors are laser displacement
Sensor or infrared displacement sensor.
7. using the method being managed such as film stock according to any one of claims 1 to 6 management system, feature exists
In, including：S1：The offline film in mixing workshop and the film are loaded into the pallet, will be described in offline information write-in
First storage unit is simultaneously transferred to described control unit, and the pallet is sent into the storehouse by the carrier unit；
S2：Gate inhibition's unit reads first memory module, and the warehouse information is transferred to described control unit；
S3：Film after offline in X to Y meets the production requirement of manufacturing shop, and the film in offline 0 to X is defined as first
Film in offline X to [(Y-X)/K+X] is defined as the second state film ... ... by state film, by offline [(K-2) (Y-
X)/K+X] film in [(K-1) (Y-X)/K+X] is defined as K state film, and it will be in [(K-1) (Y-X)/K+X] to Y
Film is defined as (K+1) state film, and the offline film more than Y is defined as (K+2) state film, wherein, K >=2；
S4：Described control unit successively carries out the film of the second state film to (K+1) state according to downtime
It sorts and is defined as outbound film, described in the outbound sequence of the downtime outbound film earlier is later in downtime
Before the outbound sequence of outbound film, and the outbound film is transported to the manufacturing shop.
8. film stock management method according to claim 7, it is characterised in that：S5 is further included, S5 is specially：The system
Make workshop read enter the manufacturing shop film manufacture information, if film be the first state film, transport back to
The storehouse simultaneously forbids outbound；If film is (K+2) state film, is alarmed and done and scrap processing.
9. film stock management method according to claim 7, it is characterised in that：The S2 further includes S2.1：The control
Unit processed compares the offline information and the warehouse information, if offline film quantity and storage film quantity are inconsistent
When, then it alarms.
10. film stock management method according to claim 7, it is characterised in that：The S4 further includes S4.1 and S4.2,
The S4.1 is specially：The storehouse forbids the first state film outbound, if described in first state film process
It alarms during gate inhibition's unit；The S4.2 is specially：(K+2) the state film is carried out scrapping processing.
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| CN112255969A (en) * | 2020-11-06 | 2021-01-22 | 重庆机电智能制造有限公司 | Data acquisition, analysis and display system and method of numerical control machine tool |
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| CN111275384A (en) * | 2020-01-20 | 2020-06-12 | 青岛万龙智控科技有限公司 | Automatic logistics distribution method for flaky materials |
| CN112255969A (en) * | 2020-11-06 | 2021-01-22 | 重庆机电智能制造有限公司 | Data acquisition, analysis and display system and method of numerical control machine tool |
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