CN108227008B - Metal card tray detection device - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种电子设备质检装置,尤其涉及一种用于检测电子设备的金属卡托状态的金属卡托检测装置。The invention relates to a quality inspection device for electronic equipment, in particular to a metal card tray detection device for detecting the state of a metal card tray of electronic equipment.
背景技术Background technique
随着电子设备的快速发展,尤其是移动通信技术与设备的快速发展,为了适应人们对电子设备,尤其是便携式的移动终端轻薄化和操作简便化的需求,越来越多的移动终端采用独立的卡托安装SIM(Subscriber Identification Module,客户识别模块)卡、SD(Secure Digital Memory,安全数字存储)卡等。在生产移动终端时所有的移动终端都自带有卡托,以方便用户购买后可直接装卡使用;在实际的生产过程中,偶尔会出现出货的产品上未装有卡托的现象发生,针对此现象行业内大都无专门的装置用来检测;同时,由于自动化生产集成度高,如果采用人工去排查,工作难度较大,且人为客观因素较大,也无法完全确保排查的准确性;因此,很多厂商忽略将次环节给予了忽略,是而留待后续检测卡托是否具有故障的环节进行,这样极大的造成了生产环节的浪费;如中国发明专利申请号为:CN201610910697.5,名称为:一种卡托检测方法及装置,其公开了一种检测卡托是否具有故障的方法及装置,其检测的前提就是产品内已假设装有了卡托,当产品内本来就无卡托时,该结果在此环节才会被知道,从而造成了前面诸多工序的资源浪费,甚至可能造成产品无法重新装卡托的严重技术问题,进而导致产品报废。With the rapid development of electronic equipment, especially the rapid development of mobile communication technology and equipment, in order to meet people's needs for electronic equipment, especially portable mobile terminals, to be thinner and easier to operate, more and more mobile terminals use independent The card tray is installed with SIM (Subscriber Identification Module, customer identification module) card, SD (Secure Digital Memory, Secure Digital Memory) card, etc. In the production of mobile terminals, all mobile terminals have their own card trays, so that users can directly install the card after purchase; in the actual production process, occasionally there is no card tray installed on the shipped products. , In view of this phenomenon, there is no special device for detection in the industry; at the same time, due to the high integration of automated production, if manual inspection is used, the work is difficult, and the human objective factor is large, and the accuracy of the inspection cannot be completely guaranteed. Therefore, many manufacturers ignore the sub-link and leave it to the subsequent detection of whether the tray is faulty, which greatly causes waste in the production process; for example, the Chinese invention patent application number is: CN201610910697.5, The name is: A card tray detection method and device, which discloses a method and device for detecting whether a card tray has a fault. The premise of the detection is that a card tray is assumed to be installed in the product, and there is no card tray in the product. The result will not be known until this link, which results in a waste of resources in the previous processes, and may even cause serious technical problems that the product cannot be re-installed with the tray, which in turn leads to the product being scrapped.
因此,亟需一种能有效、快捷且准确的检测电子设备是否装有卡托的金属卡托检测装置。Therefore, there is an urgent need for a metal card tray detection device that can effectively, quickly and accurately detect whether an electronic device is equipped with a card tray.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种能有效、快捷且准确的检测电子设备是否装有卡托的金属卡托检测装置。The purpose of the present invention is to provide a metal card tray detection device that can effectively, quickly and accurately detect whether an electronic device is equipped with a card tray.
为实现上述目的,本发明提供了一种金属卡托检测装置,用于检测电子设备的卡槽内是否具有金属卡托,所述金属卡托检测装置包括检测模块及磁铁,所述检测模块包括检测单元、指示单元和磁性开关,所述检测单元与所述指示单元藉由所述磁性开关电性连接,所述磁性开关呈断开状或闭合状时,所述指示单元给出不同的指示信息;所述磁铁呈滑动的设置,所述磁铁与所述磁性开关呈相对设置且二者之间具有一定距离,所述磁铁的滑动改变所述磁铁与所述磁性开关的磁力,所述磁力的改变触发所述磁性开关呈断开状或闭合状;电子设备的卡槽位于所述磁铁与所述磁性开关之间;所述卡槽内有金属卡托时,所述金属卡托吸引所述磁铁滑动并靠近所述磁性开关,进而磁性开关呈闭合状,所述指示单元给出有金属卡托的指示信息;所述卡槽内无金属卡托时,所述磁铁不滑动维持静止状,所述磁性开关呈断开状,所述指示单元给出无金属卡托的指示信息。In order to achieve the above purpose, the present invention provides a metal card tray detection device for detecting whether there is a metal card tray in a card slot of an electronic device, the metal card tray detection device includes a detection module and a magnet, and the detection module includes a A detection unit, an indication unit and a magnetic switch, the detection unit and the indication unit are electrically connected by the magnetic switch, and the indication unit gives different indications when the magnetic switch is open or closed information; the magnet is arranged in a sliding manner, the magnet and the magnetic switch are arranged opposite to each other and there is a certain distance between them, the sliding of the magnet changes the magnetic force between the magnet and the magnetic switch, and the magnetic force The change of the magnetic switch triggers the magnetic switch to be open or closed; the card slot of the electronic device is located between the magnet and the magnetic switch; when there is a metal card tray in the card slot, the metal card tray attracts the The magnet slides and approaches the magnetic switch, so that the magnetic switch is closed, and the indicating unit gives the indication information of the metal card holder; when there is no metal card holder in the card slot, the magnet does not slide and maintains a static state , the magnetic switch is disconnected, and the indication unit gives indication information that there is no metal card tray.
与现有技术相比,由于将电子设备的卡槽位于磁铁与磁性开关之间时,当卡槽内有金属卡托时,金属卡托被定位于电子设备的卡槽内不能动,因此金属卡托吸引能滑动的磁铁朝其自身方向滑动(即移动),而金属卡托位于磁铁和磁性开关之间,因此能滑动的磁铁朝金属卡托的方向滑动,也就是磁铁逐渐的靠近磁性开关,磁铁朝靠近磁性开关的方向的滑动将增大磁铁与磁性开关的磁力,磁力增大的改变将触发磁性开关呈闭合状,进而指示单元给出有金属卡托的指示信息;当卡槽内无金属卡托时,磁铁与磁性开关的距离不发生变化,磁铁不滑动维持静止状,因此磁铁与磁性开关之间的磁力不发生改变,磁性开关处于断开状,指示单元给出无金属卡托的指示信息;如检测的电子设备具有金属卡托,当检测完毕后,移除已检测完的电子设备后,由于未有金属卡托吸引磁铁,而磁性开关给予磁铁的吸引力不足以让磁铁维持在之前就有金属卡托的位置处,在重力的作用下,磁铁将朝远离磁性开关的方向滑动,磁铁朝远离磁性开关的方向的滑动将减小磁铁与磁性开关的磁力,磁力减小的改变将触发磁性开关呈断开状,从而可进行下一电子设备的检测;值得注意的是,在待机状态下,当电子设备的卡槽内无金属卡托和不检测电子设备时(不检测电子设备时,当然就无金属卡托),指示单元均给出的是无金属卡托的指示信息;由上可知,本申请藉由磁铁的滑动改变磁铁与磁性开关的磁力,进而磁力的改变触发磁性开关呈断开状或闭合状,从而指示单元给出是否具有金属卡托的指示信息,结构简单且设计合理;同时,本申请只需将电子设备的卡槽设置于磁铁与磁性开关之间,藉由指示单元即可有效且准确的给出电子设备是否具有金属卡托的指示信息,检测结果准确、可靠且快捷方便。Compared with the prior art, when the card slot of the electronic device is located between the magnet and the magnetic switch, when there is a metal card holder in the card slot, the metal card holder is positioned in the card slot of the electronic device and cannot move, so the metal card holder cannot move. The card tray attracts the slidable magnet to slide (ie move) towards itself, while the metal card tray is located between the magnet and the magnetic switch, so the slidable magnet slides in the direction of the metal card tray, that is, the magnet gradually approaches the magnetic switch , the sliding of the magnet in the direction close to the magnetic switch will increase the magnetic force between the magnet and the magnetic switch, and the increase in the magnetic force will trigger the magnetic switch to be closed, and then the indicating unit will give the indication information that there is a metal card tray; When there is no metal card tray, the distance between the magnet and the magnetic switch does not change, the magnet does not slide and maintains a static state, so the magnetic force between the magnet and the magnetic switch does not change, the magnetic switch is disconnected, and the indicator unit indicates that there is no metal card. Indication information of the holder; if the detected electronic device has a metal card holder, after the detection is completed, after removing the detected electronic device, since there is no metal card holder to attract the magnet, the attractive force given by the magnetic switch to the magnet is not enough The magnet is maintained at the position where there was a metal card holder before. Under the action of gravity, the magnet will slide away from the magnetic switch, and the sliding of the magnet away from the magnetic switch will reduce the magnetic force between the magnet and the magnetic switch, and the magnetic force will decrease. A small change will trigger the magnetic switch to turn off, so that the next electronic device can be detected; it is worth noting that in the standby state, when there is no metal card tray in the card slot of the electronic device and no electronic device is detected ( When the electronic device is not detected, of course, there is no metal card tray), and the indication unit gives the indication information of no metal card tray; it can be seen from the above that the application changes the magnetic force of the magnet and the magnetic switch by the sliding of the magnet, and then the magnetic force The change triggers the magnetic switch to be open or closed, so that the indicating unit gives the indication information of whether there is a metal card holder, the structure is simple and the design is reasonable; at the same time, the application only needs to set the card slot of the electronic device between the magnet and the magnetic card holder. Between the switches, the indication unit can effectively and accurately give indication information of whether the electronic device has a metal card tray, and the detection result is accurate, reliable, fast and convenient.
较佳地,本发明的金属卡托检测装置的指示单元包括第一指示器和第二指示器,所述第一指示器点亮时给出有金属卡托的指示信息,所述第二指示器点亮时给出无金属卡托的指示信息。Preferably, the indicating unit of the metal card tray detection device of the present invention includes a first indicator and a second indicator, when the first indicator is lit, it gives the indication information of the metal card tray, and the second indicator When the indicator lights up, it gives an indication that there is no metal tray.
较佳地,本发明的金属卡托检测装置的检测单元为继电器。Preferably, the detection unit of the metal card tray detection device of the present invention is a relay.
较佳地,本发明的金属卡托检测装置还包括定位板,所述定位板上设置有固定电子设备的定位块。Preferably, the metal card tray detection device of the present invention further includes a positioning plate, and the positioning plate is provided with a positioning block for fixing the electronic device.
较佳地,本发明的金属卡托检测装置还包括安装件,所述安装件设置于所述定位板上,所述磁性开关设置于所述安装件上。Preferably, the metal card tray detection device of the present invention further comprises a mounting piece, the mounting piece is arranged on the positioning plate, and the magnetic switch is arranged on the mounting piece.
较佳地,本发明的金属卡托检测装置的磁铁呈滑动的设置于所述安装件上。Preferably, the magnet of the metal card tray detection device of the present invention is slidably arranged on the mounting member.
较佳地,本发明的金属卡托检测装置的安装件上开设呈倾斜设置的滑动孔,所述磁铁呈滑动的设置于所述滑动孔内。Preferably, the mounting member of the metal card tray detection device of the present invention is provided with an inclined sliding hole, and the magnet is slidably arranged in the sliding hole.
较佳地,本发明的金属卡托检测装置的滑动孔呈两端封闭状。Preferably, the sliding hole of the metal card tray detection device of the present invention is closed at both ends.
较佳地,本发明的金属卡托检测装置还包括孔塞,所述孔塞呈可拆卸的插设于所述滑动孔的端部开口处,所述滑动孔藉由所述孔塞的插入而呈封闭状。Preferably, the metal card tray detection device of the present invention further includes a hole plug, the hole plug is detachably inserted at the end opening of the sliding hole, and the sliding hole is inserted through the hole plug. and closed.
较佳地,本发明的金属卡托检测装置的磁性开关位于所述滑动孔的正上方,且所述磁性开关的长度方向与所述滑动孔的长度方向于水平面的投影呈正交状。Preferably, the magnetic switch of the metal card tray detection device of the present invention is located directly above the sliding hole, and the longitudinal direction of the magnetic switch and the projection of the longitudinal direction of the sliding hole on the horizontal plane are orthogonal.
附图说明Description of drawings
图1是本发明的金属卡托检测装置的结构示意图。FIG. 1 is a schematic structural diagram of a metal card tray detection device of the present invention.
图2是图1的俯视结构示意图。FIG. 2 is a schematic plan view of the structure of FIG. 1 .
图3是沿图2中A-A线的剖视结构示意图。FIG. 3 is a schematic cross-sectional structure diagram taken along line AA in FIG. 2 .
图4a是本发明的工作原理框图。Figure 4a is a block diagram of the working principle of the present invention.
图4b是本发明采用继电器时的电路框图。Fig. 4b is a circuit block diagram when the present invention adopts a relay.
图5是检测的电子设备具有金属卡托时的磁铁于滑动孔中的状态结构示意图。FIG. 5 is a schematic structural diagram of the state of the magnet in the sliding hole when the detected electronic device has a metal card tray.
图6是检测的电子设备无金属卡托时的磁铁于滑动孔中的状态结构示意图。FIG. 6 is a schematic structural diagram of the state of the magnet in the sliding hole when the detected electronic device has no metal tray.
具体实施方式Detailed ways
现在参考附图描述本发明的实施例,附图中类似的元件标号代表类似的元件。Embodiments of the present invention will now be described with reference to the accompanying drawings, in which like reference numerals represent like elements.
如图1-图4b所示,本发明的金属卡托检测装置100用于检测电子设备的卡槽内是否具有金属卡托,该金属卡托检测装置包括检测模块10及磁铁20,该检测模块10包括检测单元11、指示单元12和磁性开关13,检测单元11与指示单元12藉由磁性开关13电性连接,磁性开关13呈断开状或闭合状时,指示单元12给出不同的指示信息,即磁性开关13处于断开状时,指示单元12给出一个指示信息,磁性开关13处于闭合状时,指示单元12给出另一个指示信息,指示单元12可以通过设置两个指示器件来分别指示其断开状和闭合状;也可通过一个指示器的指示特征的变化来指示断开状和闭合状,如一个能进行色彩变化的指示器,红色表示断开状,绿色表示闭合状,又或一个能进行快闪和慢闪的指示器,快闪表示断开状,慢闪表示闭合状;关于指示单元12能给出不同的指示信息,本领域技术人员根据实际情况的需求,无需任何创造性的劳动即可从现有的诸多指示器中选择使用,在此不再一一举例;本发明的磁铁20呈滑动的设置,即磁铁20受力可进行移动,磁铁20与磁性开关13呈相对设置且二者之间具有一定距离,磁铁20的滑动将改变磁铁20与磁性开关13的磁力,磁铁20与磁性开关13之间磁力的改变将触发磁性开关13呈断开状或闭合状,具体地,不工作时,磁铁20处于静止状,其与磁性开关13的磁力不发生改变,此时磁性开关13处于断开状;当磁铁20朝靠近磁性开关13方向滑动时,二者之间距离变小,磁力增大,磁性开关13将从断开状转变为闭合状;反之,当磁性开关13处于闭合状时,磁铁20朝远离磁性开关13方向滑动时,二者之间距离变大,磁力减小,磁性开关13将从闭合状转变为断开状;检测时,电子设备的卡槽位于磁铁20与磁性开关13之间;当检测的电子设备的卡槽内有金属卡托时,金属卡托将吸引磁铁20,磁铁20受被定位于卡槽中的金属卡托的吸引将滑动并靠近磁性开关13,进而使磁性开关13呈闭合状,此时指示单元12给出有金属卡托的指示信息;当检测的电子设备的卡槽内无金属卡托时,磁铁20不滑动维持静止状,磁性开关13维持呈断开状,指示单元12给出无金属卡托的指示信息。As shown in FIGS. 1-4b, the metal card
值得注意的是,本发明磁铁20与磁性开关13之间的距离,应当理解为,在不检测时或磁铁20与磁性开关13之间无金属卡托时,磁性开关13对磁铁20的磁力不能使磁铁20滑动;而在磁铁20与磁性开关13之间有金属卡托时,金属卡托会吸引磁铁20滑动并靠近磁性开关13,当金属卡托移除后,磁性开关13对磁铁20的磁力不能使磁铁20维持在当前位置,在磁铁20自身重力的作用下,磁铁会滑动至无金属卡托时的位置。It is worth noting that the distance between the
由上可知,检测时,由于电子设备的卡槽位于磁铁20与磁性开关13之间时,当检测的电子设备的卡槽内有金属卡托时,金属卡托被定位于电子设备的卡槽内不能动,因此金属卡托吸引能滑动的磁铁20朝其自身方向滑动(即移动),而金属卡托又位于磁铁20和磁性开关13之间,因此能滑动的磁铁20将朝金属卡托的方向滑动,也就是磁铁20逐渐的靠近磁性开关13,磁铁20朝靠近磁性开关13的方向的滑动将增大磁铁20与磁性开关13的磁力(图5所示状态),磁力增大的改变将触发磁性开关13从断开状转变为闭合状,进而指示单元12给出有金属卡托的指示信息;当检测的电子设备的卡槽内无金属卡托时,磁铁20与磁性开关13的距离不发生变化,磁铁20不滑动维持静止状(图6所示状态),因此磁铁20与磁性开关13之间的磁力不发生改变,磁性开关13处于断开状,指示单元12给出无金属卡托的指示信息;如检测的电子设备具有金属卡托,当检测完毕后,移除已检测完的电子设备后,由于未有金属卡托吸引磁铁20,而磁性开关13给予磁铁20的吸引力不足以让磁铁20维持在之前有金属卡托的位置处,在重力的作用下,磁铁20将朝远离磁性开关13的方向滑动,磁铁20朝远离磁性开关13的方向的滑动将减小磁铁20与磁性开关13的磁力,磁力减小的改变将触发磁性开关13从闭合状转变为断开状,从而可进行下一电子设备的检测;值得注意的是,在待机状态下,当电子设备的卡槽内无金属卡托和不检测电子设备时(不检测电子设备时,当然就无金属卡托),指示单元12均给出的是无金属卡托的指示信息;因此,本申请藉由磁铁20的滑动改变磁铁20与磁性开关13的磁力,进而磁力的改变触发磁性开关13呈断开状或闭合状,从而指示单元12给出是否具有金属卡托的指示信息,结构简单且设计合理;同时,本申请只需将电子设备的卡槽设置于磁铁与磁性开关之间,藉由指示单元12即可有效且准确的给出电子设备是否具有金属卡托的指示信息,检测结果准确、可靠且快捷方便。It can be seen from the above that during detection, since the card slot of the electronic device is located between the
值得注意的是,本发明金属卡托检测装置100所检测的电子设备,主要包括具有金属卡托的移动终端、平板、便携式电脑、影音设备、机顶盒、行车记录仪等需要插拔SD卡、SIM卡等芯片卡和内存卡的电子产品,在此不再一一举例。It is worth noting that the electronic devices detected by the metal card
结合图4a及图4b所示,较佳者,本发明的金属卡托检测装置的检测单元11为继电器;当然也可采用与继电器功能类似的具有自动开关功能的现有其它器件替换,本领域技术人员,在本发明提供的技术方案的前提下,无需任何创造性的劳动即可从现有的器件中选择适合的器件作为本申请的检测单元11使用。4a and 4b, preferably, the
如图1-图4a所示,为了使得指示单元更好的提供指示信息,较佳者,本发明的金属卡托检测装置100的指示单元12包括第一指示器121和第二指示器122,第一指示器121点亮时给出有金属卡托的指示信息,第二指示器122点亮时给出无金属卡托的指示信息;上述第一指示器121及第二指示器122点亮可以是声与光结合的指示信息、也可是仅声音的提示、也可是仅光的提示;藉由两个不同的指示灯121、122来分别指示有无金属卡托的指示信息,指示更为明确和分辨。As shown in FIG. 1-FIG. 4a, in order to enable the indicating unit to better provide indicating information, preferably, the indicating
如图1-3所示,为了更好的对检测的电子设备进行定位,本发明的金属卡托检测装置100还包括定位板30,所述定位板30上设置有固定电子设备的定位块31;具体地,该定位块31呈滑动卡合的设置于定位板30上;针对不同型号和尺寸的电子设备,通过调整定位块31的位置即可实现对不同型号和尺寸的电子设备进行定位固定;更具体地,定位块31于定位板30上围出一与待检测的电子设备外形轮廓相匹配的卡腔31a,检测时,电子设备卡设与定位块31所围成的卡腔内,即可将电子设备进行定位,等待检测;结构简单,操作方便快捷。As shown in FIGS. 1-3 , in order to better locate the detected electronic equipment, the metal card
如图1-图4b所示,为了进一步提高本申请检测的准确度和提高使用寿命,与所述定位板30上还设置有控制检测模块10启动的接近开关10a,当定位板30上定位有电子设备时,接近开关10a感应到电子设备的存在从而控制检测模块10开启,进而进行检测;当电子设备移除后,接近开关10a失去对电子设备的感应,从而控制检测模块10关闭;使得在待机状态下,即不检测电子设备时,指示单元12与电源断开,即指示单元12不给出任何指示信息;有效的弥补了,无该接近开关10a时,在待机状态,指示单元还给出无金属卡托的指示信息资源的浪费。As shown in Figures 1-4b, in order to further improve the detection accuracy and service life of the present application, the
如图1-图6所示,为了便于磁性开关13及磁铁20的安装,较佳者,本发明的金属卡托检测装置100还包括安装件40,该安装件40设置于定位板30上,磁性开关13设置于安装件40上;磁铁20呈滑动的设置于安装件40上,藉由该安装件40能有效的确保,磁铁20与磁性开关13呈相对设置并具有合理的距离。As shown in FIGS. 1-6 , in order to facilitate the installation of the
结合图3、图5及图6所示,较佳者,本发明的金属卡托检测装置的安装件40上开设呈倾斜设置的滑动孔41,磁铁20呈滑动的设置于该滑动孔41内,藉由该滑动孔41使得磁铁20的滑动轨迹受到约束和导向,能进一步的提高其与磁性开关13藉由磁力的改变而控制磁性开关13处断开状或闭合状的准确度;具体地,该滑动孔41呈两端封闭状,从而有效的对磁铁20进行约束。3 , 5 and 6 , preferably, the mounting
继续结合图3、图5及图6所示,较佳者,为了便于安装及维护,本发明的金属卡托检测装置100还包括孔塞42,孔塞42呈可拆卸的插设于滑动孔41的端部开口处,滑动孔41藉由孔塞42的插入而呈封闭状,从而对磁铁进行约束,防止在搬运等运输过程中,磁铁20从滑动孔41中掉出。3, 5 and 6, preferably, in order to facilitate installation and maintenance, the metal card
较佳者,本发明的金属卡托检测装置100的磁性开关13位于滑动孔41的正上方;且磁性开关13的长度方向与滑动孔41的长度方向于水平面的投影呈正交状。Preferably, the
结合图1-图6所示,由于电子设备的卡槽位于磁铁20与磁性开关13之间时,当检测的电子设备的卡槽内有金属卡托时,金属卡托吸引能滑动的磁铁20朝其自身方向滑动,而金属卡托又位于磁铁20和磁性开关13之间,因此磁铁20将逐渐的靠近磁性开关13,磁铁20朝靠近磁性开关13的方向的滑动将增大磁铁20与磁性开关13的磁力,磁力增大的改变将触发磁性开关13从断开状转变为闭合状,进而指示单元12给出有金属卡托的指示信息;当检测的电子设备的卡槽内无金属卡托时,磁铁20与磁性开关13的距离不发生变化,磁铁20不滑动维持静止状,因此磁铁20与磁性开关13之间的磁力不发生改变,磁性开关13处于断开状,指示单元12给出无金属卡托的指示信息;由上可知,本申请藉由磁铁20的滑动改变磁铁20与磁性开关13的磁力,进而磁力的改变触发磁性开关13呈断开状或闭合状,从而指示单元12给出是否具有金属卡托的指示信息,结构简单且设计合理;同时,本申请只需将电子设备的卡槽设置于磁铁与磁性开关之间,藉由指示单元12即可有效且准确的给出电子设备是否具有金属卡托的指示信息,检测结果准确、可靠且快捷方便。1-6, since the card slot of the electronic device is located between the
以上所揭露的仅为本发明的优选实施例而已,当然不能以此来限定本发明之权利范围,因此依本发明申请专利范围所作的等同变化,仍属本发明所涵盖的范围。The above disclosures are only the preferred embodiments of the present invention, which of course cannot limit the scope of rights of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention are still within the scope of the present invention.
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