CN108225436A - A kind of gas-liquid two-phase real time measure device of normal pressure state - Google Patents
A kind of gas-liquid two-phase real time measure device of normal pressure state Download PDFInfo
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Abstract
本发明公开了一种常压状态的气液两相实时计量装置,包括支架、进气装置、第一混合计量装置、光栅读取装置和分离计量装置,进气装置、第一混合计量装置和分离计量装置依次连接并安装在支架上,光栅读取装置对应第一混合计量装置设置。其中通过进气装置、第一混合计量装置和光栅读取装置的设置,实现小量程的气液两相混合实时计量,通过分离装置的设置,实现大量程的分离实时计量。通过上述装置,不仅实现气液两相流体的实时计量,同时还可根据流体的流量调节其量程,时效性强、可靠度高、精度高。
The invention discloses a gas-liquid two-phase real-time metering device in a normal pressure state, comprising a bracket, an air inlet device, a first mixing metering device, a grating reading device and a separation metering device, an air inlet device, a first mixing metering device and The separation metering device is sequentially connected and installed on the bracket, and the grating reading device is set corresponding to the first mixing metering device. The gas-liquid two-phase mixed real-time metering with a small range is realized through the setting of the air inlet device, the first mixing metering device and the grating reading device, and the real-time metering of the large-range separation is realized through the setting of the separation device. Through the above-mentioned device, not only the real-time measurement of the gas-liquid two-phase fluid can be realized, but also the measuring range can be adjusted according to the flow rate of the fluid, which has strong timeliness, high reliability and high precision.
Description
技术领域technical field
本发明属于气、液分离计量技术领域,尤其涉及一种常压状态的气液两相实时计量装置。The invention belongs to the technical field of gas-liquid separation and metering, and in particular relates to a gas-liquid two-phase real-time metering device in a normal pressure state.
背景技术Background technique
气水两相计量是许多工业生产中急需解决而又长期未能解决的难题。气液两相流体中的两相都具有可变形的相界面,其中气相和液相又具有可压缩性,这是其他各种类型的两相流(气固、液液、液固)所不具有的,例如饱和蒸汽计量,在相同温度、压力下液体成分比例可从0%(干饱和蒸汽)到100%(湿饱和蒸汽),流体密度变化非常大,传统根据温、压补偿确定密度的方法无法准确计算密度。但是由于没有找到可行方法,只能假定一个蒸汽湿度,这对流量计精度影响很大,湿度越大,误差越大,这使得气液两相的计量研究比其他各类两相流动更为复杂。Gas-water two-phase metering is a problem that needs to be solved urgently but has not been solved for a long time in many industrial productions. Both phases in the gas-liquid two-phase fluid have deformable phase interfaces, and the gas phase and liquid phase have compressibility, which is different from other types of two-phase flow (gas-solid, liquid-liquid, liquid-solid) With, for example, saturated steam metering, at the same temperature and pressure, the proportion of liquid components can range from 0% (dry saturated steam) to 100% (wet saturated steam), and the fluid density varies greatly. Traditionally, the density is determined according to temperature and pressure compensation. method cannot accurately calculate the density. However, since no feasible method has been found, we can only assume a steam humidity, which has a great impact on the accuracy of the flowmeter. The greater the humidity, the greater the error, which makes the measurement research of gas-liquid two-phase more complicated than other types of two-phase flow. .
而实验室科研流程装置的出口一般设计有背压阀,通过背压阀流出的流体的压力为常压,且实验室科研流程的出口流量大则达到100ml/min以上的数量级,小则达到0.01ml/min乃至更小的数量级,一般的计量装置无法同时满足这么广泛的量程,同时科研流程中流体还具有小流量且流量范围广、流体时断时续的特点。The outlet of the laboratory scientific research process device is generally designed with a back pressure valve. The pressure of the fluid flowing out through the back pressure valve is normal pressure, and the outlet flow rate of the laboratory scientific research process can reach the order of magnitude above 100ml/min, and the small one can reach 0.01 In the order of ml/min or even smaller, general metering devices cannot meet such a wide range at the same time. At the same time, the fluid in the scientific research process also has the characteristics of small flow rate, wide flow range, and intermittent fluid flow.
鉴于以上原因,当前使用的气水计量装置具有以下不足:In view of the above reasons, the currently used air-water metering device has the following deficiencies:
(1)气水两相计量装置在油田矿场应用较多,而且技术也比较成熟;油田矿场使用的气水两相计量装置具有大流量、流体连续的特点,这相对于实验室科研流程小流量且流量范围广、流体时而连续时而间断的特点来说,两者的应用领域并不相同,因此,油田矿场使用的气水两相计量装置并不能直接应用到实验室科研流程当中;(1) Gas-water two-phase metering devices are widely used in oilfields and mines, and the technology is relatively mature; gas-water two-phase metering devices used in oilfields and mines have the characteristics of large flow and continuous fluid, which is compared with the laboratory scientific research process The application fields of the two are different in terms of the characteristics of small flow rate and wide flow range, and the fluid is sometimes continuous and sometimes intermittent. Therefore, the gas-water two-phase metering device used in the oil field cannot be directly applied to the laboratory scientific research process;
(2)采用气水分离器将气水两相分离成单相的气体和液体,进而使用气体质量流量计和电子天平分别测量各相的流量是目前实验室科研流程应用最为广泛的计量方法。该方法虽然具有可靠性高、精度高等优点,但是该方法实时性较差,不适合用于水合物分解实验、岩心驱替实验等对实时性计量要求苛刻的流程;(2) Using a gas-water separator to separate the gas-water phase into single-phase gas and liquid, and then using a gas mass flowmeter and an electronic balance to measure the flow of each phase separately is the most widely used measurement method in the laboratory scientific research process. Although this method has the advantages of high reliability and high precision, the real-time performance of this method is poor, and it is not suitable for hydrate decomposition experiments, core displacement experiments and other processes that have strict real-time measurement requirements;
(3)此外,目前的气水两相计量装置的量程要么不可调,要么可调节的范围很小,而且需要人工进行量程的手动调节;另一方面,量程大的计量装置精度一般较低,量程小的计量装置精度一般较高;这两个特点,对于流体流量由大变小的水合物分解实验来说,目前的气水计量装置并不能满足该类型的实验精度要求。(3) In addition, the range of the current gas-water two-phase metering device is either not adjustable, or the adjustable range is very small, and manual adjustment of the range is required; on the other hand, the accuracy of the metering device with a large range is generally low. Metering devices with small measuring ranges generally have higher accuracy; with these two characteristics, for hydrate decomposition experiments where the fluid flow rate changes from large to small, the current gas-water metering devices cannot meet the accuracy requirements of this type of experiment.
因此,针对以上不足,本发明急需提供一种常压状态的气液两相实时计量装置。Therefore, in view of the above deficiencies, the present invention urgently needs to provide a gas-liquid two-phase real-time metering device in a normal pressure state.
发明内容Contents of the invention
本发明的目的在于提供一种常压状态的气液两相实时计量装置,以解决现有技术中气水两相计量难度大且精度不高的问题。The purpose of the present invention is to provide a gas-liquid two-phase real-time metering device under normal pressure to solve the problems of difficulty and low accuracy in gas-water two-phase metering in the prior art.
本发明提供了下述方案:The present invention provides following scheme:
一种常压状态的气液两相实时计量装置,包括支架、进气装置、第一混合计量装置、光栅读取装置和分离计量装置;所述进气装置安装在所述支架上方,包括第一进气管和扭力传感器,所述第一进气管穿过所述扭力传感器,用于通过所述扭力传感器测量通过所述第一进气管的液体的重量;所述第一混合计量装置包括第一容量管和第一活塞,所述第一容量管安装在所述支架上并与所述第一进气管连接,所述第一活塞的一端插设在所述第一容量管内,用于调节所述第一容量管的容量;所述光栅读取装置安装在所述支架上,并与所述第一活塞对应设置,用于读取所述第一容量管内流体的容量;所述分离计量装置包括气液分离器、气体流量计和第一称重机,所述气液分离器与所述第一容量管连接,用于实现气、液分离,所述气体流量计、所述第一称重机分别与所述气液分离器的气、液分离口连接,分别用于测量气体流量和液体重量。A gas-liquid two-phase real-time metering device in a normal pressure state, including a bracket, an air inlet device, a first mixing metering device, a grating reading device and a separation metering device; the inlet device is installed above the bracket, including a second An air intake pipe and a torque sensor, the first air intake pipe passes through the torsion sensor, and is used to measure the weight of the liquid passing through the first air intake pipe through the torsion sensor; the first mixing metering device includes a first A volume tube and a first piston, the first volume tube is installed on the bracket and connected with the first air intake tube, one end of the first piston is inserted in the first volume tube for adjusting the The capacity of the first volume tube; the grating reading device is installed on the bracket, and is arranged corresponding to the first piston, for reading the capacity of the fluid in the first volume tube; the separation metering device It includes a gas-liquid separator, a gas flow meter and a first weighing machine, the gas-liquid separator is connected to the first capacity tube for realizing gas-liquid separation, the gas flow meter, the first weighing machine The heavy machine is respectively connected with the gas and liquid separation ports of the gas-liquid separator, and is used to measure the gas flow and liquid weight respectively.
如上所述的一种常压状态的气液两相实时计量装置,进一步优选为,还包括第二混合计量装置,所述第二混合计量装置与所述第一混合计量装置的结构相同,包括第二容量管和第二活塞,所述第二容量管分别与所述气液分离器及设置在所述进气装置中的第二进气管连接。The gas-liquid two-phase real-time metering device in a normal pressure state as described above, further preferably, further includes a second mixing metering device, the second mixing metering device has the same structure as the first mixing metering device, including A second volume tube and a second piston, the second volume tube is respectively connected with the gas-liquid separator and the second air intake pipe arranged in the air intake device.
如上所述的一种常压状态的气液两相实时计量装置,进一步优选为,还包括第二称重机,所述第二称重机与所述气液分离器的液体分离口连接,用于辅助测量液体重量。The gas-liquid two-phase real-time metering device in a normal pressure state as described above further preferably further includes a second weighing machine, the second weighing machine is connected to the liquid separation port of the gas-liquid separator, Used to assist in measuring the weight of liquids.
如上所述的一种常压状态的气液两相实时计量装置,进一步优选为,还包括第一二位三通阀、第二二位三通阀和第三二位三通阀,用于三向导通;所述第一二位三通阀设置在进气管上,用于分出所述第一进气管和所述第二进气管,所述第二三通阀设置在所述气液分离器与第一容量管、第二容量管之间,所述第三二位三通阀设置在所述气液分离器与所述第一称重机、第二称重机之间。The gas-liquid two-phase real-time metering device in a normal pressure state as described above further preferably further includes a first two-position three-way valve, a second two-position three-way valve, and a third two-position three-way valve for Three-way conduction; the first two-position three-way valve is set on the air intake pipe for separating the first air intake pipe and the second air intake pipe, and the second three-way valve is set on the gas-liquid Between the separator and the first capacity tube and the second capacity tube, the third two-position three-way valve is arranged between the gas-liquid separator and the first weighing machine and the second weighing machine.
如上所述的一种常压状态的气液两相实时计量装置,进一步优选为,还包括第一推动装置和第二推动装置,所述第一推动装置、所述第二推动装置与所述第一活塞、所述第二活塞一一对应设置。The gas-liquid two-phase real-time metering device under normal pressure as described above further preferably further includes a first pushing device and a second pushing device, and the first pushing device, the second pushing device and the The first piston and the second piston are provided in one-to-one correspondence.
如上所述的一种常压状态的气液两相实时计量装置,进一步优选为,还包括控制器,所述控制器分别与所述扭力传感器、第一推动装置、第二推动装置、光栅读取装置、气液分离器、气体流量计、第一称重机、第二称重机、第一二位三通阀、第二二位三通阀和第三二位三通阀电连接,用于自动调节量程。The gas-liquid two-phase real-time metering device in a normal pressure state as described above further preferably further includes a controller, and the controller is connected to the torque sensor, the first pushing device, the second pushing device, the grating reader, and Take device, gas-liquid separator, gas flow meter, the first weighing machine, the second weighing machine, the first two-position three-way valve, the second two-position three-way valve and the third two-position three-way valve are electrically connected, Used for auto-ranging.
如上所述的一种常压状态的气液两相实时计量装置,进一步优选为,所述第一容量管竖直设置,所述第一活塞自所述第一容量管下方插装;还包括砝码,所述砝码吊装在所述第一活塞的下方,用于使所述第一活塞受力平衡。The gas-liquid two-phase real-time metering device in a normal pressure state as described above, further preferably, the first volume tube is arranged vertically, and the first piston is inserted from the bottom of the first volume tube; it also includes a weight, the weight is hoisted below the first piston, and is used to balance the force on the first piston.
如上所述的一种常压状态的气液两相实时计量装置,进一步优选为,还包括避水器,所述避水器设置在所述气体流量计和所述气液分离器之间,并与所述第一称重机联通。A gas-liquid two-phase real-time metering device under normal pressure as described above, further preferably, further includes a water avoider, and the water avoider is arranged between the gas flow meter and the gas-liquid separator, And communicate with the first weighing machine.
如上所述的一种常压状态的气液两相实时计量装置,进一步优选为,还包括快速接头,所述快速接头设置在所述进气管的进气端,用于快速实现管路的联通或断开。A gas-liquid two-phase real-time metering device under normal pressure as described above, further preferably, further includes a quick connector, the quick connector is arranged at the inlet end of the inlet pipe, and is used to quickly realize the communication of the pipeline or disconnect.
如上所述的一种常压状态的气液两相实时计量装置,进一步优选为,还包括多个承重脚轮,多个所述承重脚轮安装在所述支架上,用于移动。The gas-liquid two-phase real-time metering device under normal pressure as described above further preferably further includes a plurality of load-bearing casters, and the plurality of load-bearing casters are installed on the support for movement.
本发明与现有技术相比具有以下的优点:Compared with the prior art, the present invention has the following advantages:
本发明公开了一种常压状态的气液两相实时计量装置,包括支架、进气装置、第一混合计量装置、光栅读取装置和分离计量装置,其中通过进气装置、第一混合计量装置和光栅读取数据的设置,实现小量程内气液两相的混合实时计量;通过分离装置的设置,实现大量程的分离实时计量。通过上述装置,不仅实现气液两相流体的实时计量,同时还可根据流体的流量调节其量程,时效性强、可靠度高、精度高。The invention discloses a gas-liquid two-phase real-time metering device in a normal pressure state, which includes a bracket, an air inlet device, a first mixing metering device, a grating reading device and a separation metering device, wherein the air inlet device, the first mixing metering The setting of the device and the grating reading data realizes the real-time measurement of gas-liquid two-phase mixing in a small range; through the setting of the separation device, the real-time measurement of large-scale separation is realized. Through the above device, not only the real-time measurement of the gas-liquid two-phase fluid can be realized, but also the measuring range can be adjusted according to the flow rate of the fluid, which has strong timeliness, high reliability and high precision.
附图说明Description of drawings
图1为本发明一种常压状态的气、液两相实时计量装置的左视图;Fig. 1 is the left side view of a gas-liquid two-phase real-time metering device in a normal pressure state of the present invention;
图2为本发明一种常压状态的气、液两相实时计量装置的主视图;Fig. 2 is the front view of a gas-liquid two-phase real-time metering device in a normal pressure state of the present invention;
图3为本发明第一活塞的结构示意图。Fig. 3 is a structural schematic diagram of the first piston of the present invention.
附图标记说明:Explanation of reference signs:
1-支架,2-第一容量管,3-第二容量管,4-第二活塞,5-第一活塞,6-第一推动装置,7-第二推动装置,8-气液分离器,9-气体流量计,10-扭力传感器,11-避水器,12-第一称重机,13-第二称重机,14-第一二位三通阀,15-第二二位三通阀,16-第三二位三通阀,17-第二伺服电机,18-第一伺服电机,19-快速接头,20-第二单向阀,21-第一单向阀,22-推动杆,23-砝码,24-堵头,25-连接杆。1-bracket, 2-first volume tube, 3-second volume tube, 4-second piston, 5-first piston, 6-first pushing device, 7-second pushing device, 8-gas-liquid separator , 9-gas flowmeter, 10-torque sensor, 11-water avoider, 12-first weighing machine, 13-second weighing machine, 14-first two-position three-way valve, 15-second two-position Three-way valve, 16-third two-position three-way valve, 17-second servo motor, 18-first servo motor, 19-quick connector, 20-second one-way valve, 21-first one-way valve, 22 -propelling rod, 23-weight, 24-plug, 25-connecting rod.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
如图1-2所示,一种常压状态的气液两相实时计量装置,包括支架1、进气装置、第一混合计量装置、光栅读取装置26和分离计量装置;其中进气装置安装在支架1上方,包括第一进气管和扭力传感器10,第一进气管穿过扭力传感器10,用于通过扭力传感器10测量通过第一进气管的液体的重量;第一混合计量装置包括第一容量管2和第一活塞5,第一容量管2安装在支架1上并与第一进气管连接,第一活塞5的一端插设在第一容量管2内,用于调节第一容量管2的容量;光栅读取装置26安装在支架1上,并与第一活塞5对应设置,用于读取第一容量管2内流体的容量;分离计量装置包括气液分离器8、气体流量计9和第一称重机12,气液分离器8与第一容量管2连接,用于进行气、液分离,气体流量计9、第一称重机12分别与气液分离器8的气、液分离口连接,分别用于测量气体流量和液体重量。As shown in Figure 1-2, a gas-liquid two-phase real-time metering device in a normal pressure state includes a bracket 1, an air inlet device, a first mixing metering device, a grating reading device 26 and a separation metering device; wherein the air inlet device Installed above the bracket 1, including a first air intake pipe and a torque sensor 10, the first air intake pipe passes through the torque sensor 10, and is used to measure the weight of the liquid passing through the first air intake pipe by the torque sensor 10; the first mixing metering device includes the first air intake pipe A capacity tube 2 and a first piston 5, the first capacity tube 2 is installed on the bracket 1 and connected with the first intake tube, one end of the first piston 5 is inserted in the first capacity tube 2 for adjusting the first capacity The capacity of the tube 2; the grating reading device 26 is installed on the support 1, and is arranged correspondingly with the first piston 5, and is used to read the capacity of the fluid in the first capacity tube 2; the separation and metering device includes a gas-liquid separator 8, a gas The flow meter 9 and the first weighing machine 12, the gas-liquid separator 8 are connected with the first volume pipe 2 for gas and liquid separation, and the gas flow meter 9 and the first weighing machine 12 are connected with the gas-liquid separator 8 respectively. The gas and liquid separation port connections are used to measure gas flow and liquid weight respectively.
上述装置中,扭力传感器10连接在第一进气管上,用于测量通过第一进气管的气液混合流体的重量,同时由于气体的密度相对于液体忽略不计,扭力传感器10测量到的重量即为液体的重量;此外,本实施例中扭力传感器10为测量装置,为了保证其测量工作的完整性,其必然包括对应的数显装置,用于显示测量数据。第一混合计量装置中,在计量前,需要推动第一活塞5将第一容量管2中气体排空,再联通管路开始进气;随着气液混合流体的进入,第一活塞5开始运动,对应设置在第一活塞5一侧的光栅读取装置26根据第一活塞5的位置变化,读取第一容量管2内的容量变化,此时光栅读取装置26读取的为流体的总容积;通过流体总容积与扭力传感器10测得的液体重量,进而获得气体的体积。本阶段适用于少量气液混合流体的计量,即小量程计量。随着气液混合流体的进一步流入,第一活塞5移动到第一容量管2的底部,此时,第一容量管2的量程范围已不能满足流体的气液计量,需打开气液分离器8,气液混合流体通过第一容量管2与气液分离器8之间的管路流入气液分离器8中,并在气液分离器8中实现气、液的分离,分离后的气体和液体再通过气体流量计9和第一称重机12测量;第一称重机12包括容器和电子天平,用于直接读取流入容器中的液体重量;由于本阶段实现了气液分离,将混合流体中汽化的液体完全转换成液体,缩小了体积,可实现流体的大量程计量。由于流体进入本装置后立即被感应而计量出来,因此该设计可以实现气液的实时计量,即通过上述装置,不仅实现气液两相流体的实时计量,同时还可根据流体的流量自动调节其量程,时效性强、可靠度高、精度高。In the above device, the torque sensor 10 is connected to the first intake pipe for measuring the weight of the gas-liquid mixed fluid passing through the first intake pipe. At the same time, since the density of the gas is negligible relative to the liquid, the weight measured by the torque sensor 10 is is the weight of the liquid; in addition, the torque sensor 10 in this embodiment is a measuring device, in order to ensure the integrity of its measurement work, it must include a corresponding digital display device for displaying measurement data. In the first mixing metering device, before metering, it is necessary to push the first piston 5 to empty the gas in the first capacity tube 2, and then the connecting pipeline starts to intake air; with the entry of the gas-liquid mixed fluid, the first piston 5 starts to According to the position change of the first piston 5, the grating reading device 26 arranged on the side of the first piston 5 reads the volume change in the first capacity tube 2. At this time, the grating reading device 26 reads fluid The total volume of the fluid; through the total volume of the fluid and the liquid weight measured by the torque sensor 10, the volume of the gas is obtained. This stage is suitable for the measurement of a small amount of gas-liquid mixed fluid, that is, small-scale measurement. With the further inflow of the gas-liquid mixed fluid, the first piston 5 moves to the bottom of the first capacity tube 2. At this time, the range range of the first capacity tube 2 can no longer meet the gas-liquid measurement of the fluid, and the gas-liquid separator needs to be opened 8. The gas-liquid mixed fluid flows into the gas-liquid separator 8 through the pipeline between the first capacity tube 2 and the gas-liquid separator 8, and realizes the separation of gas and liquid in the gas-liquid separator 8, and the separated gas And liquid is measured by gas flow meter 9 and first weighing machine 12 again; First weighing machine 12 comprises container and electronic balance, is used for directly reading the liquid weight that flows into the container; Because this stage has realized gas-liquid separation, The vaporized liquid in the mixed fluid is completely converted into liquid, the volume is reduced, and a large range of fluid can be measured. Since the fluid is sensed and measured immediately after entering the device, this design can realize the real-time measurement of gas-liquid, that is, through the above-mentioned device, not only the real-time measurement of gas-liquid two-phase fluid can be realized, but also the flow can be automatically adjusted according to the flow rate of the fluid. Range, strong timeliness, high reliability and high precision.
如图1-3所示,在本实施例所公开的一种常压状态的气液两相实时计量装置中,第一容量管2竖直设置,第一活塞5自第一容量管2下方插装;进一步的,还包括砝码23,砝码23吊装在连接杆25的下方,用于使所述第一活塞5受力平衡。本实施例中第一容量管2为竖向设置,且第一活塞5从下方插装到第一容量管2中,如此设置则降低第一活塞5位置对混合流体容积的影响。上述装置中,第一活塞组件5包括相连接的堵头24和连接杆25,堵头24与第一容量管组件2对应安装,连接杆25伸出第一容量管2外;堵头24完全设置在第一容量管内侧,与第一容量管2的内壁对应安装,用于封堵并平滑移动;为保证密封效果,堵头24上还设置有O型圈;对应的,为避免堵头24滑出第一容量管2的内壁,第一容量管2的上下两端还设置有对应的止挡结构。连接杆25的设置用于辅助读取数据并推动堵头24,推动堵头24用于在流体进入前排出第一容量管内的气体。砝码23通过一根引线吊装在连接杆25下方,用于通过砝码23平衡活塞自身的重力、活塞上的O型圈与第一容量管2之间摩擦力、第一容量管2真空部分对堵头24的吸力,使得第一活塞5处于一个受力平衡的状态,此时上游进来的气液混合流体进入第一容量管2时,微量的流体即可引起第一活塞5向下运动;若进入的流体是间断的,那么进入的流体引起第一活塞5向下运动后,由于第一容量管2内部存在真空度,将很快停止运动并重新恢复受力平衡状态。上述的设置用于使第一活塞5实现受力平衡,避免对流体造成压力,影响其体积大小,进一步降低误差。As shown in Figures 1-3, in a gas-liquid two-phase real-time metering device under normal pressure disclosed in this embodiment, the first capacity tube 2 is vertically arranged, and the first piston 5 is positioned below the first capacity tube 2. Inserting; further, it also includes a weight 23, which is hoisted under the connecting rod 25, and is used to balance the force on the first piston 5. In this embodiment, the first volume tube 2 is arranged vertically, and the first piston 5 is inserted into the first volume tube 2 from below. Such an arrangement reduces the influence of the position of the first piston 5 on the volume of the mixed fluid. In the above device, the first piston assembly 5 includes a connected plug 24 and a connecting rod 25, the plug 24 is installed correspondingly to the first volume tube assembly 2, and the connecting rod 25 extends out of the first volume tube 2; the plug 24 is completely It is arranged inside the first volume tube, installed correspondingly to the inner wall of the first volume tube 2, and is used for sealing and moving smoothly; in order to ensure the sealing effect, an O-ring is also arranged on the plug 24; correspondingly, in order to avoid plugging 24 slides out of the inner wall of the first volume tube 2, and corresponding stop structures are provided at the upper and lower ends of the first volume tube 2. The setting of the connecting rod 25 is used to assist in reading data and to push the plug 24, and pushing the plug 24 is used to discharge the gas in the first volume tube before the fluid enters. The weight 23 is hoisted below the connecting rod 25 by a lead wire, and is used to balance the gravity of the piston itself, the friction between the O-ring on the piston and the first capacity tube 2, and the vacuum part of the first capacity tube 2 through the weight 23. The suction to the plug 24 makes the first piston 5 in a force-balanced state. At this time, when the gas-liquid mixed fluid from upstream enters the first capacity tube 2, a small amount of fluid can cause the first piston 5 to move downward. If the fluid entering is discontinuous, after the fluid entering causes the first piston 5 to move downward, due to the vacuum degree inside the first capacity tube 2, it will stop moving soon and restore the force balance state again. The above-mentioned setting is used to realize force balance on the first piston 5, avoid causing pressure to the fluid, affect its volume, and further reduce errors.
如图1-3所示,在本实施例所公开的一种常压状态的气液两相实时计量装置中,还包括避水器11,避水器11设置在气体流量计9和气液分离器8之间的管路上,并与第一称重机12联通。避水器11装置具有过气不过水功能,设置在气体流量计9和气液分离器8之间,能够进一步将气液分离器8分离的气体成分中的液体成分去除,并将分离出的液体导入到第一称重机12的容器中,进一步降低误差,提高气液测量的精度。As shown in Figures 1-3, in a gas-liquid two-phase real-time metering device in a normal pressure state disclosed in this embodiment, a water avoider 11 is also included, and the water avoider 11 is arranged between the gas flow meter 9 and the gas-liquid separation device. On the pipeline between the device 8, and communicate with the first weighing machine 12. The water avoider 11 device has the function of passing gas but not water, and is arranged between the gas flowmeter 9 and the gas-liquid separator 8, which can further remove the liquid component in the gas component separated by the gas-liquid separator 8, and the separated liquid Imported into the container of the first weighing machine 12, the error is further reduced and the accuracy of gas-liquid measurement is improved.
如图1-3所示,在本实施例所公开的一种常压状态的气液两相实时计量装置中,还包括快速接头19,快速接头19设置在进气管的一端,用于快速实现管路的联通或断开,减少了用户的实验工作量。As shown in Figures 1-3, in a gas-liquid two-phase real-time metering device under normal pressure disclosed in this embodiment, a quick connector 19 is also included, and the quick connector 19 is arranged at one end of the intake pipe for quick realization The connection or disconnection of pipelines reduces the user's experimental workload.
如图1-3所示,在本实施例所公开的一种常压状态的气、液两相实时计量装置中,还包括第二混合计量装置,所述第二混合计量装置与第一混合计量装置的结构相同,包括第二容量管3和第二活塞4,第二容量管3还分别与气液分离器8及设置在进气装置中的第二进气管连接。第二混合计量装置的功能与第一混合计量装置的功能相同,均用于进行小量程的气液两相计量;第二混合计量装置的设置增加了计量少量气液混合流体的量程。优选的,还包括第一单向阀21和第二单向阀20,第一单向阀21、第二单向阀20与第一进气管、第二进气管一一对应设置,用于限定第一进气管和第二进气管中流体的行进方向。As shown in Figures 1-3, in a gas-liquid two-phase real-time metering device in a normal pressure state disclosed in this embodiment, a second mixing metering device is also included, and the second mixing metering device is mixed with the first mixing metering device. The metering devices have the same structure, including a second capacity tube 3 and a second piston 4, and the second capacity tube 3 is also respectively connected with the gas-liquid separator 8 and the second gas inlet tube arranged in the gas inlet device. The function of the second mixing metering device is the same as that of the first mixing metering device, both of which are used for gas-liquid two-phase metering in a small range; the setting of the second mixing metering device increases the measuring range of a small amount of gas-liquid mixed fluid. Preferably, a first one-way valve 21 and a second one-way valve 20 are also included, and the first one-way valve 21 and the second one-way valve 20 are provided in one-to-one correspondence with the first air intake pipe and the second air intake pipe, for limiting The direction of travel of the fluid in the first and second inlet pipes.
如图1-3所示,在本实施例所公开的一种常压状态的气液两相实时计量装置中,还包括第二称重机13,第二称重机13与气液分离器8的液体分离口连接,用于辅助测量液体的重量。第一称重机12和第二称重机13都是通过测量流入其容器例如烧杯内的液体的重量来进行重量测量的,而对于既定的称重装置而言,其容器装置的容量也是一定的,故本实施例中通过增加称重装置的数量来增加其容量,进而在不改变气液分离计量精度的情况下增加本实施例中计量装置的量程。As shown in Figures 1-3, in a gas-liquid two-phase real-time metering device in a normal pressure state disclosed in this embodiment, a second weighing machine 13 is also included, and the second weighing machine 13 and the gas-liquid separator 8 liquid separation port connection, used to assist in measuring the weight of the liquid. Both the first weighing machine 12 and the second weighing machine 13 perform weight measurement by measuring the weight of the liquid flowing into its container such as a beaker, and for a given weighing device, the capacity of its container device is also certain. Therefore, in this embodiment, the capacity of the weighing device is increased by increasing the number of weighing devices, and then the measuring range of the measuring device in this embodiment is increased without changing the measurement accuracy of the gas-liquid separation.
如图1-3所示,在本实施例所公开的一种常压状态的气液两相实时计量装置中,还包括第一二位三通阀14、第二二位三通阀15和第三二位三通阀16,用于三向导通;第一二位三通阀14设置在进气管上,用于分出第一进气管和第二进气管,即位于快速接头19与第一容量管2、第二容量管3之间,第二二位三通阀位于气液分离器8与第一容量管2、第二容量管3之间,第三二位三通阀16位于气液分离器8与第一称重机12、第二称重机13之间。二位三通阀是具有选择开关的三通连接机构,运用到本实施例中,可以实现多量程的切换,例如,单独使用第一容量管2,组合使用第一容量管2和第二容量管3,组合使用第一容量管2、第二容量管3及第一称重机12,以及组合使用第一容量管2、第二容量管3、第一称重机12和第二称重机13,即本实施例中通过精准把控量程的选择范围来进一步保证流体计量时精度。As shown in Figures 1-3, in a gas-liquid two-phase real-time metering device in a normal pressure state disclosed in this embodiment, it also includes a first two-position three-way valve 14, a second two-position three-way valve 15 and The third two-position three-way valve 16 is used for three-way conduction; the first two-position three-way valve 14 is arranged on the intake pipe, and is used to separate the first intake pipe and the second intake pipe, that is, between the quick connector 19 and the second intake pipe. Between the first capacity tube 2 and the second capacity tube 3, the second two-position three-way valve is located between the gas-liquid separator 8 and the first capacity tube 2 and the second capacity tube 3, and the third two-position three-way valve 16 is located Between the gas-liquid separator 8 and the first weighing machine 12 and the second weighing machine 13 . The two-position three-way valve is a three-way connection mechanism with a selector switch. When applied to this embodiment, multi-range switching can be realized. For example, the first capacity tube 2 is used alone, and the first capacity tube 2 and the second capacity tube are used in combination. Tube 3, using the first capacity tube 2, the second capacity tube 3 and the first weighing machine 12 in combination, and using the first capacity tube 2, the second capacity tube 3, the first weighing machine 12 and the second weighing machine in combination Machine 13, that is, in this embodiment, the accuracy of fluid metering is further ensured by precisely controlling the selection range of the measuring range.
如图1-3所示,在本实施例所公开的一种常压状态的气液两相实时计量装置,还包括第一推动装置6和第二推动装置7,第一推动装置6、第二推动装置7与第一活塞5、第二活塞4一一对应设置,用于推动连接杆25。在本实施例中第一推动装置6和第二推动装置7的结构相同,均包括伺服电机(第一伺服电机17和第二伺服电机18)和推动杆22,且推动杆22设置在连接杆25下方,用于通过伺服电机带动推动杆22向上运动进而推动第一活塞5或第二活塞4的连接杆,使其向上移动,主要用于在进气之前排空第一容量管2和第二容量管3内的气体,或在采用气液分离器8分离流体时将第一容量管2或第二容量管3内的流体推入气液分离器8中。此外,为避免妨碍吊装在连接杆25下方的砝码23工作,还可以在连接杆25上设置连接片,用于使推动位置偏移第一活塞5或第二活塞4的中心线。As shown in Figures 1-3, a gas-liquid two-phase real-time metering device in a normal pressure state disclosed in this embodiment also includes a first pushing device 6 and a second pushing device 7, the first pushing device 6, the second pushing device The two pushing devices 7 are provided in one-to-one correspondence with the first piston 5 and the second piston 4 for pushing the connecting rod 25 . In the present embodiment, the first pushing device 6 and the second pushing device 7 have the same structure, and both include a servo motor (the first servo motor 17 and the second servo motor 18) and a pushing rod 22, and the pushing rod 22 is arranged on the connecting rod Below 25, it is used to drive the push rod 22 to move upward through the servo motor and then push the connecting rod of the first piston 5 or the second piston 4 to move upward, mainly used for emptying the first volume tube 2 and the second piston before air intake The gas in the second capacity tube 3 , or the fluid in the first capacity tube 2 or the second capacity tube 3 is pushed into the gas-liquid separator 8 when the gas-liquid separator 8 is used to separate the fluid. In addition, in order to avoid hindering the work of the weight 23 hoisted below the connecting rod 25 , a connecting piece can also be provided on the connecting rod 25 to make the pushing position shift from the center line of the first piston 5 or the second piston 4 .
如图1-3所示,在本实施例所公开的一种常压状态的气液两相实时计量装置中,还包括控制器,控制器分别与扭力传感器10、第一推动装置6、第二推动装置7、光栅读取装置26、气液分离器8、气体流量计9、第一称重机12、第二称重机13、第一二位三通阀14、第二二位三通阀15和第三二位三通阀16电连接,用于自动调节量程。本实施例中,第一二位三通阀14、第二二位三通阀15和第三二位三通阀16为电磁阀,且上述装置中扭力传感器10、光栅读取装置26、气体流量计9、第一称重机12和第二称重机13为数据测量装置,气液分离器8、第一二位三通阀14、第二二位三通阀15、第三二位三通阀16为执行装置,通过与控制器连接,用于使控制器能够通过扭力传感器10获取流体的流速及重力、通过光栅读取装置26获取当前流体的容积、通过气体流量计9获取气体的体积以及通过第一称重机12获取称量累计液体的重量,判断流体的状态,进而通过控制多种执行装置进行量程的自动调节,实现全自动控制。As shown in Figures 1-3, in a gas-liquid two-phase real-time metering device in a normal pressure state disclosed in this embodiment, a controller is also included, and the controller is respectively connected with the torque sensor 10, the first pushing device 6, the second Two pushing device 7, grating reading device 26, gas-liquid separator 8, gas flow meter 9, first weighing machine 12, second weighing machine 13, first two-position three-way valve 14, second two-position three-way valve The through valve 15 is electrically connected with the third two-position three-way valve 16 for automatic range adjustment. In this embodiment, the first two-position three-way valve 14, the second two-position three-way valve 15, and the third two-position three-way valve 16 are solenoid valves, and the torque sensor 10, grating reading device 26, gas The flowmeter 9, the first weighing machine 12 and the second weighing machine 13 are data measuring devices, the gas-liquid separator 8, the first two-position three-way valve 14, the second two-position three-way valve 15, the third two-position The three-way valve 16 is an executive device, which is used to enable the controller to obtain the flow velocity and gravity of the fluid through the torque sensor 10, obtain the volume of the current fluid through the grating reading device 26, and obtain the gas through the gas flow meter 9 by connecting with the controller. The volume and the weight of the accumulated liquid are acquired and weighed by the first weighing machine 12, the state of the fluid is judged, and then the range is automatically adjusted by controlling various actuators to realize fully automatic control.
上述实施例中,其自动控制包括四个阶段,第一阶段:控制第一二位三通阀14导向第一容量管2,通过扭力传感器10和光栅读取装置26实现气液计量;第二阶段:通过光栅读取装置26获知第一容量管2容量已满,则控制第一二位三通阀14导向第二容量管3,通过扭力传感器10和光栅读取装置26实现气液计量;第三阶段,通过光栅读取装置26获知第二容量管3容量已满,则导通第二二位三通阀15并打开气液分离器8、气体流量计9和第一称重机12,实现气液计量;第四阶段,通过第一称重机12获知第一称重机12已满,则导通气液分离器8与第二称重机13,实现气液计量。当然,在上述控制过程中,若扭力传感器10测得的流体流量大,还可以选择性跳过第一、第二或第三阶段,直接进行下一阶段的计量。通过上述设置,控制器自动选择出最优的方案,进而实现自我反馈调节量程的功能;而不同的量程将会使得装置在不同流量下具有不同的精度,即本装置使得常压状态气液两相实时在线计量装置具有高精度的特点。In the above-described embodiment, its automatic control includes four stages, the first stage: control the first two-position three-way valve 14 to guide the first capacity tube 2, and realize gas-liquid metering by the torque sensor 10 and the grating reading device 26; Stage: Knowing that the capacity of the first capacity tube 2 is full through the grating reading device 26, the first two-position three-way valve 14 is controlled to guide the second capacity tube 3, and the gas-liquid measurement is realized through the torque sensor 10 and the grating reading device 26; In the third stage, when it is known that the capacity of the second volume tube 3 is full through the grating reading device 26, the second two-position three-way valve 15 is turned on and the gas-liquid separator 8, the gas flow meter 9 and the first weighing machine 12 are opened. , to realize gas-liquid measurement; in the fourth stage, when the first weighing machine 12 is informed that the first weighing machine 12 is full, the gas-liquid separator 8 and the second weighing machine 13 are connected to realize gas-liquid measurement. Of course, in the above control process, if the fluid flow rate measured by the torque sensor 10 is large, the first, second or third stage can also be selectively skipped, and the measurement of the next stage can be performed directly. Through the above settings, the controller automatically selects the optimal solution, and then realizes the function of self-feedback adjustment range; and different ranges will make the device have different accuracy under different flow rates, that is, the device makes the gas-liquid two The phase real-time online metering device has the characteristics of high precision.
此外,在本实施例所公开的一种常压状态的气液两相实时计量装置中,扭力传感器10与其对应的数显装置之间使用的是软管连接,使得管线对扭力传感器10的影响可以忽略不计。同时,为了增加上述装置的移动性,支架上还设置有多个承重脚轮。In addition, in a gas-liquid two-phase real-time metering device under normal pressure disclosed in this embodiment, a hose connection is used between the torque sensor 10 and its corresponding digital display device, so that the influence of the pipeline on the torque sensor 10 can be ignored. At the same time, in order to increase the mobility of the above-mentioned device, a plurality of load-bearing casters are also arranged on the support.
与现有技术相比,本发明所公开的一种常压状态的气液两相实时计量装置具有以下有益效果:Compared with the prior art, a gas-liquid two-phase real-time metering device under normal pressure disclosed by the present invention has the following beneficial effects:
1、本发明通过支架、进气装置、第一混合计量装置、光栅读取装置和分离计量装置的设置,不仅实现气液两相流体的实时计量,同时还可根据流体的流量调节其量程,实现性强、可靠性高、精度高;1. The present invention not only realizes the real-time metering of the gas-liquid two-phase fluid, but also adjusts its range according to the flow rate of the fluid through the setting of the bracket, the air inlet device, the first mixing metering device, the grating reading device and the separation metering device. Strong realization, high reliability and high precision;
2、本发明中通过第二混合计量装置和第二承重机的设置,分别在基本不改变测量精度的情况下增加了小量程和大量程的测量范围,进一步提高了气液混合流体计量的准确性;2. In the present invention, through the setting of the second mixing metering device and the second bearing machine, the measuring ranges of the small range and the large range are respectively increased without substantially changing the measurement accuracy, and the accuracy of gas-liquid mixed fluid measurement is further improved sex;
3、本发明中通过三个二位三通阀的设置,整合上述装置,组合出多种可选量程,并配合控制器,实现本装置的自动控制及量程的自动调节;3. In the present invention, through the setting of three two-position three-way valves, the above-mentioned devices are integrated to combine a variety of optional ranges, and cooperate with the controller to realize the automatic control of the device and the automatic adjustment of the range;
4、本发明中,通过在进气管的进口处设置快速接头19,使用户不需要工具就能实现管路联通或断开,减小了用户的实验工作量;4. In the present invention, by setting the quick joint 19 at the inlet of the air intake pipe, the user can realize the connection or disconnection of the pipeline without tools, which reduces the experimental workload of the user;
5、本发明中,通过砝码23的设置平衡活塞自身的重力、活塞上的O型圈与容量管之间的摩擦力、容器真空部分对活塞的吸力,使得活塞处于一个受力平衡状态,降低对气液混合流体体积的影响;5. In the present invention, the weight 23 is set to balance the gravity of the piston itself, the friction between the O-ring on the piston and the capacity tube, and the suction force of the vacuum part of the container to the piston, so that the piston is in a force-balanced state. Reduce the impact on the volume of gas-liquid mixed fluid;
6、本发明中,通过过气不过水的避水器11装置的设置,进一步提纯分离气体中的液体成分,使得测量的精度更加准确。6. In the present invention, the liquid component in the separated gas is further purified through the installation of the water avoider 11 device that passes through the gas but not the water, so that the measurement accuracy is more accurate.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
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