CN108216500B - A cargo ship with intelligent container unloading function - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
本发明涉及一种具有智能集装箱卸货功能的货船,包括船载起重机以及载货台,船载起重机设置于货船甲板一侧,船载起重机用于集装箱起吊,载货台设置于货船甲板上,载货台等分为若干组合模块,组合模块顶面为正方形,组合模块设置有编号,载货台包括第一处理装置、若干第一控制装置、若干第一驱动电机,第一控制装置以及第一驱动电机的数量与组合模块数量一致,组合模块分别对应一个第一控制装置以及一个第一驱动电机且编号一致,船载起重机当前对应的组合模块位置为集装箱卸船位置,第一处理装置驱动第一驱动电机控制组合模块的位置转换进行集装箱卸船位置的组合模块变动,船载起重机进行当前位于集装箱卸船位置的组合模块承载的集装箱的卸船工作。
The invention relates to a cargo ship with an intelligent container unloading function, including a ship-borne crane and a cargo platform. The cargo platform is equally divided into several combined modules, the top surface of the combined modules is square, and the combined modules are numbered. The cargo platform includes a first processing device, a number of first control devices, a number of first drive motors, a first control device and a first The number of drive motors is the same as the number of combined modules, the combined modules correspond to a first control device and a first drive motor respectively and have the same number, the current position of the combined module corresponding to the ship-borne crane is the container unloading position, and the first processing device drives the first control device. A driving motor controls the position conversion of the combination module to change the combination module of the container unloading position, and the ship-mounted crane performs the unloading work of the container carried by the combination module currently located at the container unloading position.
Description
技术领域technical field
本发明涉及码头运输领域以及货物装卸领域,尤其涉及一种具有智能集装箱卸货功能的货船。The invention relates to the field of terminal transportation and cargo loading and unloading, in particular to a cargo ship with an intelligent container unloading function.
背景技术Background technique
世界集装箱运输的旺盛需求和集装箱港口吞吐量不断增长,对集装箱装卸技术装备和装卸技术工艺提出了更新更高的要求,迫切需要开发设计高效率的集装箱装卸设备,以满足集装箱运输规模化、高速化和自动化对码头装卸生产率的要求。90年代以来,随着全球经济和贸易的增长,集装箱运量激增,在强大的运输要求和良好的技术经济效益的推动下,岸边起重机械高新技术特别是自动化控制技术得到了全面发展,但是,目前使用的集装箱码头的装卸系统中,存在着如下的问题。一般而言,集装箱码头可以分为码头前方(岸边)和码头后方(堆场)两部分,码头前方的岸边起重机用于将集装箱从集装箱船上装卸,码头后方的堆场用于堆放集装箱。对于堆场集装箱的布置,由两种方案,一种是堆场集装箱的方向平行于船上集装箱的方向,此处的集装箱方向指集装箱的长轴方向。另一种近年来时堆场集装箱方向不同于船上集装箱的方向,近年来,为了提高堆场起重机的利用率,同时也提高堆场的工作效率,通常采用如下的第二种方法布置集装箱,即:集装箱船上的集装箱方向垂直于堆场的集装箱方向。对于堆场至岸边起重机之间的运输,目前,所采用的方法是由内燃机驱动的水平运输车进行码头前方和后方之间的运输,即对于卸船而言,岸边起重机将集装箱从船上装到水平运输车上,再由水平运输车将集装箱运送到堆场区域,由堆场起重机将集装箱从车上吊起,排列到堆场上。对于货柜车而言,由堆场起重机将集装箱从堆场上吊起,放到车上,再由水平运输车将集装箱运送到岸边起重机下方,由岸边起重机完成装车。The strong demand for container transportation in the world and the continuous growth of container port throughput have put forward newer and higher requirements for container handling technical equipment and handling technology. requirements for dock loading and unloading productivity. Since the 1990s, with the growth of global economy and trade, the volume of container transportation has surged. Driven by strong transportation requirements and good technical and economic benefits, the high-tech, especially automation control technology of quayside hoisting machinery has been comprehensively developed. However, the loading and unloading system of the container terminal currently used has the following problems. Generally speaking, the container terminal can be divided into two parts: the front of the terminal (shore) and the rear of the terminal (yard). For the arrangement of the containers in the yard, there are two schemes, one is that the direction of the containers in the yard is parallel to the direction of the containers on board, and the direction of the containers here refers to the direction of the long axis of the containers. Another way in recent years is that the direction of the container in the yard is different from the direction of the container on the ship. In recent years, in order to improve the utilization rate of the yard crane and improve the working efficiency of the yard, the following second method is usually used to arrange the containers, namely, : The direction of the containers on the container ship is perpendicular to the direction of the containers in the yard. For transportation between the yard and the quayside crane, currently the method used is a horizontal transport vehicle powered by an internal combustion engine for transportation between the front and the rear of the terminal, i.e. for unloading, the quayside crane lifts the container from the ship Loaded on the horizontal transport vehicle, the container is transported to the yard area by the horizontal transport vehicle, and the container is lifted from the vehicle by the yard crane and arranged on the yard. For the container truck, the yard crane lifts the container from the yard and puts it on the truck, and then the horizontal transport vehicle transports the container to the bottom of the quayside crane, and the quayside crane completes the loading.
发明内容SUMMARY OF THE INVENTION
发明目的:Purpose of invention:
针对上述问题,本发明提供一种具有智能集装箱卸货功能的货船。In view of the above problems, the present invention provides a cargo ship with an intelligent container unloading function.
技术方案:Technical solutions:
一种具有智能集装箱卸货功能的货船,包括:船载起重机以及载货台,所述船载起重机设置于货船甲板一侧,所述船载起重机用于集装箱起吊,所述载货台设置于货船甲板上,所述载货台等分为若干组合模块,所述组合模块用于承载集装箱,所述组合模块顶面为正方形,所述组合模块设置有编号,所述载货台包括第一处理装置、若干第一控制装置、若干第一驱动电机,所述第一控制装置以及第一驱动电机的数量与所述组合模块数量一致,所述组合模块分别对应一个第一控制装置以及一个第一驱动电机,且所述第一控制装置以及第一驱动电机设置有与所述组合模块编号一致的编号,所述船载起重机当前对应的组合模块位置为集装箱卸船位置,所述第一处理装置驱动所述第一驱动电机控制所述组合模块的位置转换进行集装箱卸船位置的组合模块变动,所述船载起重机进行当前位于集装箱卸船位置的组合模块承载的集装箱的卸船工作。A cargo ship with intelligent container unloading function, comprising: a ship-borne crane and a cargo platform, the ship-borne crane is arranged on one side of the deck of the cargo ship, the ship-borne crane is used for lifting containers, and the cargo platform is arranged on the cargo ship On the deck, the cargo platform is equally divided into several combined modules, the combined modules are used to carry containers, the top surface of the combined modules is square, the combined modules are numbered, and the cargo platform includes a first processing device, a number of first control devices, and a number of first drive motors, the number of the first control devices and the first drive motors is consistent with the number of the combination modules, the combination modules respectively correspond to a first control device and a first drive motor A drive motor, and the first control device and the first drive motor are provided with a number consistent with the number of the combination module, the current position of the combination module corresponding to the ship-borne crane is the container unloading position, and the first processing device The first drive motor is driven to control the position conversion of the combination module to change the combination module of the container unloading position, and the onboard crane performs the unloading work of the container carried by the combination module currently located at the container unloading position.
作为本发明的一种优选方式,所述组合模块设置有滑动具,所述滑动具与所述第一驱动电机连接,所述甲板设置有凹陷基底,所述载货台设置于所述凹陷基底,所述滑动具与所述凹陷基底连接。As a preferred mode of the present invention, the combined module is provided with a sliding device, the sliding device is connected with the first driving motor, the deck is provided with a concave base, and the cargo platform is provided on the concave base , the sliding device is connected with the recessed base.
作为本发明的一种优选方式,所述凹陷基底宽度与所述载货台宽度一致,长度大于所述载货台长度一个组合模块边长的距离,所述凹陷基底大于所述载货台的部分形成凹槽,所述组合模块在所述凹槽中滑动。As a preferred mode of the present invention, the width of the concave base is the same as the width of the cargo platform, and the length is greater than the length of the cargo platform by a distance of the side length of the combined module, and the concave base is greater than the width of the cargo platform. Parts form grooves in which the combined modules slide.
作为本发明的一种优选方式,所述凹陷基底设置有导轨机构,所述滑动具通过所述导轨机构与所述凹陷基底连接。As a preferred mode of the present invention, the concave base is provided with a guide rail mechanism, and the slider is connected to the concave base through the guide rail mechanism.
作为本发明的一种优选方式,所述船载起重机包括第二处理装置、第二控制装置、摄像装置、吊具,所述第二处理装置分别与所述第二控制装置以及摄像装置连接,所述摄像装置与所述第二控制装置连接,所述吊具与所述第二控制装置连接。As a preferred mode of the present invention, the ship-borne crane includes a second processing device, a second control device, a camera device, and a spreader, and the second processing device is connected to the second control device and the camera device, respectively, The camera device is connected to the second control device, and the spreader is connected to the second control device.
作为本发明的一种优选方式,所述第二控制装置用于控制所述摄像装置摄取集装箱实时影像,所述第二处理装置根据所述集装箱实时影像驱动所述第二控制装置控制所述吊具滑动以及进行集装箱起吊。As a preferred mode of the present invention, the second control device is configured to control the camera device to capture a real-time image of the container, and the second processing device drives the second control device to control the crane according to the real-time image of the container. With sliding and container lifting.
作为本发明的一种优选方式,所述船载起重机还包括第二驱动电机以及旋转台,所述第二驱动电机分别与所述第二处理装置以及旋转台连接,所述第二处理装置判断所述集装箱起吊完毕,则向所述第二驱动电机发送驱动指令,所述第二驱动电机驱动所述旋转台将所述船载起重机旋转至集装箱卸箱方向。As a preferred mode of the present invention, the ship-borne crane further includes a second driving motor and a rotary table, the second driving motor is respectively connected to the second processing device and the rotary table, and the second processing device determines After the container is lifted, a drive command is sent to the second drive motor, and the second drive motor drives the rotary table to rotate the shipborne crane to the direction of container unloading.
作为本发明的一种优选方式,所述组合模块还包括压力传感器,所述压力传感器与所述组合模块具有相同的编号,所述压力传感器与所述第一处理装置连接,所述压力传感器感测到所述组合模块未受到压力,所述第一处理装置驱动所述第一驱动电机控制所述滑动具滑动。As a preferred mode of the present invention, the combination module further includes a pressure sensor, the pressure sensor has the same number as the combination module, the pressure sensor is connected to the first processing device, and the pressure sensor senses It is detected that the combination module is not under pressure, and the first processing device drives the first driving motor to control the sliding of the slider.
作为本发明的一种优选方式,所述组合模块还包括卡扣,所述卡扣与所述第一控制装置连接,所述卡扣用于在所述导轨机构上固定所述组合模块,所述第一控制装置用于根据所述第一处理装置的控制指令控制卡扣的工作状态。As a preferred mode of the present invention, the combination module further includes a buckle, the buckle is connected to the first control device, and the buckle is used to fix the combination module on the guide rail mechanism, so The first control device is used for controlling the working state of the buckle according to the control instruction of the first processing device.
作为本发明的一种优选方式,所述组合模块边长大于集装箱长边长度。As a preferred mode of the present invention, the length of the side of the combined module is greater than the length of the long side of the container.
本发明实现以下有益效果:The present invention achieves the following beneficial effects:
利用模块化的载货台进行集装箱位置的改变,方便船在起重机进行集装箱卸船的工作。The modularized cargo platform is used to change the position of the container, which is convenient for the ship to unload the container on the crane.
附图说明Description of drawings
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并于说明书一起用于解释本公开的原理。The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure, and together with the description serve to explain the principles of the disclosure.
图1为货船示意图;Figure 1 is a schematic diagram of a cargo ship;
图2为组合模块示意图;2 is a schematic diagram of a combined module;
图3为系统框架图。Figure 3 is a system frame diagram.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
实施例一:Example 1:
参考图为图1-3。一种具有智能集装箱卸货功能的货船,包括:船载起重机1以及载货台2,所述船载起重机1设置于货船甲板3一侧,所述船载起重机1用于集装箱起吊,所述载货台2设置于货船甲板3上,所述载货台2等分为若干组合模块4,所述组合模块4用于承载集装箱,所述组合模块4顶面为正方形,所述组合模块4设置有编号,所述载货台2包括第一处理装置5、若干第一控制装置6、若干第一驱动电机7,所述第一控制装置6以及第一驱动电机7的数量与所述组合模块4数量一致,所述组合模块4分别对应一个第一控制装置6以及一个第一驱动电机7,且所述第一控制装置6以及第一驱动电机7设置有与所述组合模块4编号一致的编号,所述船载起重机1当前对应的组合模块4位置为集装箱卸船位置,所述第一处理装置5驱动所述第一驱动电机7控制所述组合模块4的位置转换进行集装箱卸船位置的组合模块4变动,所述船载起重机1进行当前位于集装箱卸船位置的组合模块4承载的集装箱的卸船工作。Refer to Figures 1-3. A cargo ship with an intelligent container unloading function, comprising: a ship-borne crane 1 and a
作为本发明的一种优选方式,所述组合模块4设置有滑动具8,所述滑动具8与所述第一驱动电机7连接,所述甲板3设置有凹陷基底9,所述载货台2设置于所述凹陷基底9,所述滑动具8与所述凹陷基底9连接。As a preferred mode of the present invention, the
作为本发明的一种优选方式,所述凹陷基底9宽度与所述载货台2宽度一致,长度大于所述载货台2长度一个组合模块4边长的距离,所述凹陷基底9大于所述载货台2的部分形成凹槽10,所述组合模块4在所述凹槽10中滑动。As a preferred mode of the present invention, the width of the concave base 9 is the same as the width of the
作为本发明的一种优选方式,所述凹陷基底9设置有导轨机构,所述滑动具8通过所述导轨机构与所述凹陷基底9连接。As a preferred mode of the present invention, the recessed base 9 is provided with a guide rail mechanism, and the sliding tool 8 is connected to the recessed base 9 through the guide rail mechanism.
在具体实施过程中,对于载货台2,在横向宽度上划分的组合模块4的数量为偶数,对于每个组合模块4,都具有一个编号,并以集装箱卸船位置的组合模块4为起始位置,在该位置的组合模块4编号为01,沿着纵向方向组合模块4编号依次为02、03、04等等,因此,设置于组合模块4的第一控制装置6以及第一驱动电机7也具有相同的编号,组合模块4的编号以蛇形分布,例如,载货台2被划分为7行4列的组合模块4,当第一处理装置5判断编号为01的组合模块4上的集装箱已经卸船完毕,第一处理装置5向编号为01的第一驱动电机7发送驱动指令,编号为01的第一驱动电机7根据驱动指令控制滑动具8在导轨机构上滑动,并且滑动至凹槽10中,并且沿着凹槽10的滑轨滑动至编号为28的组合模块4旁边,此时,第一处理装置5同时向编号为02、03等等的第一驱动电机7发送驱动指令,编号为02的第一驱动电机7根据驱动指令控制对应的滑动具8沿着导轨机构滑动以带动编号为02的组合模块4滑动至编号为01的组合模块4之前的位置,编号为03的第一驱动电机7根据驱动指令控制对应的滑动具8沿着导轨机构滑动以带动编号为03的组合模块4滑动至编号为02的组合模块4之前的位置,以此类推至编号为28的第一驱动电机7根据驱动指令控制对应的滑动具8沿着导轨机构滑动以带动编号为28的组合模块4滑动至编号为27的组合模块4之前的位置,第一处理装置5还向编号为01的第一驱动电机7发送驱动指令,编号为01的第一驱动电机7根据驱动指令控制对应的滑动具8沿着导轨机构滑动以带动编号为01的组合模块4滑动至编号为28的组合模块4之前的位置。当编号为02的组合模块4承载的集装箱卸船完毕时,基于上述步骤,第一处理装置5以及第一驱动电机7控制组合模块4进行滑动。当编号为01的组合模块4经过上述步骤回到初始位置,即编号为01的组合模块4再次位于集装箱卸船位置时,第一处理装置5判断所有的集装箱卸船完毕。In the specific implementation process, for the
实施例二:Embodiment 2:
参考图为图1-3。针对实施例一,本实施例的不同点在于:Refer to Figures 1-3. For the first embodiment, the difference of this embodiment is:
作为本发明的一种优选方式,所述船载起重机1包括第二处理装置11、第二控制装置12、摄像装置13、吊具14,所述第二处理装置11分别与所述第二控制装置12以及摄像装置13连接,所述摄像装置13与所述第二控制装置12连接,所述吊具14与所述第二控制装置12连接。As a preferred mode of the present invention, the ship-borne crane 1 includes a second processing device 11 , a second control device 12 , a camera device 13 , and a
作为本发明的一种优选方式,所述第二控制装置12用于控制所述摄像装置13摄取集装箱实时影像,所述第二处理装置11根据所述集装箱实时影像驱动所述第二控制装置12控制所述吊具14滑动以及进行集装箱起吊。As a preferred mode of the present invention, the second control device 12 is used to control the camera device 13 to capture a real-time image of the container, and the second processing device 11 drives the second control device 12 according to the real-time image of the container The
作为本发明的一种优选方式,所述船载起重机1还包括第二驱动电机15以及旋转台16,所述第二驱动电机15分别与所述第二处理装置11以及旋转台16连接,所述第二处理装置11判断所述集装箱起吊完毕,则向所述第二驱动电机15发送驱动指令,所述第二驱动电机15驱动所述旋转台16将所述船载起重机1旋转至集装箱卸箱方向。As a preferred mode of the present invention, the ship-borne crane 1 further includes a second driving motor 15 and a rotary table 16, and the second driving motor 15 is respectively connected with the second processing device 11 and the rotary table 16, so The second processing device 11 judges that the container lifting is completed, and then sends a driving command to the second driving motor 15, and the second driving motor 15 drives the rotary table 16 to rotate the ship-borne crane 1 to the container unloading position. box orientation.
在具体实施过程中,摄像装置13经由第二控制装置12控制摄取以当前集装箱卸船位置的组合模块4为主体的实时影像,该实时影像包括组合模块4上承载的集装箱以及第二起重机的吊具14的影像,第二处理装置11根据该实时影像向第二控制装置12发送第二控制指令,第二控制装置12根据第二控制指令控制吊具14进行集装箱起吊。当第二处理装置11判断集装箱起吊完毕时,第二处理装置11向第二驱动电机15发送第二驱动指令,第二驱动电机15根据第二驱动指令控制旋转台16旋转,旋转台16设置有限位器,限位器用于旋转台16旋转的最大角度的限定,第二处理装置11中也设置有相应的旋转角度的上限,当船载起重机1旋转至旋转角度上限对应的位置时,起重机吊具14正对集装箱装上货柜车的位置。In the specific implementation process, the camera device 13 controls and captures a real-time image with the
实施例三:Embodiment three:
参考图为图1-3。针对实施例一,本实施例的不同点在于:Refer to Figures 1-3. For the first embodiment, the difference of this embodiment is:
作为本发明的一种优选方式,所述组合模块4还包括压力传感器17,所述压力传感器17与所述组合模块4具有相同的编号,所述压力传感器17与所述第一处理装置5连接,所述压力传感器17感测到所述组合模块4未受到压力,所述第一处理装置5驱动所述第一驱动电机7控制所述滑动具8滑动。As a preferred mode of the present invention, the
作为本发明的一种优选方式,所述组合模块4还包括卡扣,所述卡扣与所述第一控制装置6连接,所述卡扣用于在所述导轨机构上固定所述组合模块4,所述第一控制装置6用于根据所述第一处理装置5的控制指令控制卡扣的工作状态。As a preferred mode of the present invention, the
作为本发明的一种优选方式,所述组合模块4边长大于集装箱长边长度。As a preferred mode of the present invention, the length of the side of the combined
在具体实施过程中,当编号为01的组合模块4承载集装箱时,编号为01的压力传感器17感测到集装箱对其的压力,第一处理装置5判断编号为01的组合模块4处于集装箱待卸船状态,当编号为01的组合模块4位于集装箱卸船位置时,第一处理装置5判断编号为01的组合模块4处于集装箱卸船状态,第一处理装置5向第二处理装置11发送卸船信号,第二处理装置11根据上述实施例二的步骤进行集装箱卸船工作。当编号为01的压力传感器17未感测到压力时,第一处理装置5判断编号为01的组合模块4上的集装箱已经卸货完毕,第一处理装置5根据上述实施例一的步骤进行组合模块4的位置转变。In the specific implementation process, when the
当第一处理装置5驱动第一驱动电机7进行组合模块4的滑动时,第一处理装置5先向第一控制装置6发送解除指令,第一控制装置6控制卡扣解除卡扣,当组合模块4到达集装箱卸船位置时,第一处理装置5向第一控制装置6发送开启指令,第一控制装置6控制卡扣开启卡扣的固定。When the first processing device 5 drives the first driving motor 7 to slide the
上述实施例只为说明本发明的技术构思及特点,其目的是让熟悉该技术领域的技术人员能够了解本发明的内容并据以实施,并不能以此来限制本发明的保护范围。凡根据本发明精神实质所作出的等同变换或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only for illustrating the technical concept and characteristics of the present invention, and the purpose thereof is to enable those skilled in the art to understand the content of the present invention and implement them accordingly, and cannot limit the protection scope of the present invention with this. All equivalent transformations or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
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