CN108198714B - A static contact spring piece suction mechanism - Google Patents
A static contact spring piece suction mechanism Download PDFInfo
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- CN108198714B CN108198714B CN201810121118.8A CN201810121118A CN108198714B CN 108198714 B CN108198714 B CN 108198714B CN 201810121118 A CN201810121118 A CN 201810121118A CN 108198714 B CN108198714 B CN 108198714B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H11/00—Apparatus or processes specially adapted for the manufacture of electric switches
- H01H11/04—Apparatus or processes specially adapted for the manufacture of electric switches of switch contacts
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Abstract
本发明公开了一种静触头弹片吸取机构,包括底板、支架、挂板、送进气缸、滑块、导轨、滑台气缸、吸取机构、调节机构,滑台气缸带动吸取机构下移使得最下端的防形吸头与弹片接触,随着滑台气缸的继续下移,弹簧压缩反作用与防形吸头,使得防形吸头产生变形与弹片压紧,随后,将风箱抽成负压,使得防形吸头将弹片吸紧,随后,送进气缸推动与滑台气缸固连的导轨沿滑块移动,从而带动吸取机构移动,当触发块触发接近开关时,送进气缸停止工作,从而将弹片精确送至设定位置。该装置结构简单,能将弹片精确送至设定位置,有效提高生产效率,同时,弹片送料位置可调,便于安装调试。
The present invention discloses a static contact spring piece suction mechanism, including a bottom plate, a bracket, a hanging plate, a feeding cylinder, a slider, a guide rail, a slide cylinder, a suction mechanism, and an adjustment mechanism. The slide cylinder drives the suction mechanism to move downward so that the bottommost anti-shape suction head contacts the spring piece. As the slide cylinder continues to move downward, the spring compression reacts with the anti-shape suction head, causing the anti-shape suction head to deform and press the spring piece tightly. Subsequently, the bellows is pumped into a negative pressure, causing the anti-shape suction head to suck the spring piece tightly. Subsequently, the feeding cylinder pushes the guide rail fixed to the slide cylinder to move along the slider, thereby driving the suction mechanism to move. When the trigger block triggers the proximity switch, the feeding cylinder stops working, thereby accurately sending the spring piece to the set position. The device has a simple structure, can accurately send the spring piece to the set position, and effectively improves production efficiency. At the same time, the feeding position of the spring piece is adjustable, which is convenient for installation and debugging.
Description
技术领域Technical Field
本发明涉及一种机械装置,尤其涉及一种静触头弹片吸取机构。The invention relates to a mechanical device, in particular to a static contact spring sheet absorbing mechanism.
背景技术Background Art
静触头是开关器件关键组成部分之一,主要包括骨架100和弹片200(如附图1所示),装配时需要将弹片200穿过设置在骨架100上的卡口300,并将卡口300置于设置在弹片200上的槽口400内,由于弹片200的宽度大于卡口300内宽,因此,在装配时需要均匀用力使得卡口300变形张开,由于目前静触头的组装仍然采用传统的手工装配,不仅生产效率低,而且人手操作时往往出现用力不均匀,从而导致卡口300变形大的问题时有发生。鉴于以上缺陷,实有必要设计一种静触头弹片吸取机构。The static contact is one of the key components of the switch device, mainly including a frame 100 and a spring 200 (as shown in FIG1 ). During assembly, the spring 200 needs to pass through the bayonet 300 set on the frame 100, and the bayonet 300 needs to be placed in the notch 400 set on the spring 200. Since the width of the spring 200 is greater than the inner width of the bayonet 300, it is necessary to apply force evenly during assembly to deform and open the bayonet 300. Since the current assembly of static contacts still adopts traditional manual assembly, not only is the production efficiency low, but also uneven force often occurs during manual operation, which often leads to large deformation of the bayonet 300. In view of the above defects, it is necessary to design a static contact spring suction mechanism.
发明内容Summary of the invention
本发明的目的在于提供一种静触头弹片吸取机构,该静触头弹片吸取机构能将弹片精确送至设定位置,有效提高生产效率,同时,弹片送料位置可调,便于安装调试。The object of the present invention is to provide a static contact spring piece suction mechanism, which can accurately deliver the spring piece to a set position, effectively improving production efficiency. At the same time, the spring piece feeding position is adjustable, which is convenient for installation and debugging.
为解决上述技术问题,本发明的技术方案是:一种静触头弹片吸取机构,包括底板、支架、挂板、送进气缸、滑块、导轨、滑台气缸、吸取机构、调节机构,所述的支架位于底板上端,所的支架与底板通过螺栓相连,所述的挂板位于支架上端,所述的挂板与支架通过螺栓相连,所述的送进气缸位于挂板右侧,所述的送进气缸与挂板通过螺栓相连,所述的滑块位于挂板左侧,所述的滑块与挂板通过螺栓相连,所述的导轨贯穿滑块,所述的导轨可以沿滑块左右滑动,所述的滑台气缸位于导轨外侧且位于送进气缸左侧,所述的滑台气缸分别与导轨和送进气缸通过螺栓相连,所述的吸取机构位于滑台气缸外侧,所述的吸取机构与滑台气缸通过螺栓相连,所述的调节机构位于底板上端且位于支架下端,所述的调节机构分别与底板和支架通过螺栓相连。To solve the above technical problems, the technical scheme of the present invention is: a static contact spring piece suction mechanism, comprising a base plate, a bracket, a hanging plate, a feeding cylinder, a slider, a guide rail, a slide cylinder, a suction mechanism, and an adjusting mechanism. The bracket is located at the upper end of the base plate, the bracket is connected to the base plate by bolts, the hanging plate is located at the upper end of the bracket, the hanging plate is connected to the bracket by bolts, the feeding cylinder is located on the right side of the hanging plate, the feeding cylinder is connected to the hanging plate by bolts, the slider is located on the left side of the hanging plate, the slider is connected to the hanging plate by bolts, the guide rail passes through the slider, and the guide rail can slide left and right along the slider, the slide cylinder is located on the outside of the guide rail and on the left side of the feeding cylinder, the slide cylinder is respectively connected to the guide rail and the feeding cylinder by bolts, the suction mechanism is located on the outside of the slide cylinder, the suction mechanism is connected to the slide cylinder by bolts, the adjusting mechanism is located at the upper end of the base plate and at the lower end of the bracket, and the adjusting mechanism is respectively connected to the base plate and the bracket by bolts.
本发明进一步的改进如下:The present invention is further improved as follows:
进一步的,所述的挂板还设有接近开关,所述的接近开关与挂板通过螺栓相连。Furthermore, the hanging plate is also provided with a proximity switch, and the proximity switch is connected to the hanging plate by bolts.
进一步的,所述的导轨还设有触发块,所述的触发块位于导轨外侧,所述的触发块与导轨通过螺栓相连。Furthermore, the guide rail is also provided with a trigger block, the trigger block is located outside the guide rail, and the trigger block is connected to the guide rail by bolts.
进一步的,所述的吸取机构还包括滑轨、连接板、风箱、固定块、L型限位板、导杆、弹簧、防形吸头,所述的滑轨位于滑台气缸外侧,所述的滑轨与滑台气缸通过螺栓相连,所述的连接板被滑轨贯穿,所述的连接板可沿滑块上下滑动,所述的风箱位于连接板下端,所述的风箱与连接板通过螺栓相连,所述的固定块位于滑轨上端,所述的固定块与滑轨通过螺栓相连,所述的L型限位板位于固定块外侧且位于连接板外侧,所述的L型限位板与连接板通过螺栓相连,所述的导杆位于连接板上端且贯穿固定块,所述的导杆与连接板螺纹相连,所述的弹簧位于固定块和连接板之间且被弹簧贯穿,所述的防形吸头位于风箱下端,所述的防形吸头与风箱粘接相连。Furthermore, the suction mechanism also includes a slide rail, a connecting plate, a bellows, a fixed block, an L-shaped limit plate, a guide rod, a spring, and an anti-shape suction head. The slide rail is located at the outside of the slide cylinder, the slide rail is connected to the slide cylinder by bolts, the connecting plate is penetrated by the slide rail, and the connecting plate can slide up and down along the slider. The bellows is located at the lower end of the connecting plate, the bellows is connected to the connecting plate by bolts, the fixed block is located at the upper end of the slide rail, the fixed block is connected to the slide rail by bolts, the L-shaped limit plate is located at the outside of the fixed block and located at the outside of the connecting plate, the L-shaped limit plate is connected to the connecting plate by bolts, the guide rod is located at the upper end of the connecting plate and penetrates the fixed block, the guide rod is threadedly connected to the connecting plate, the spring is located between the fixed block and the connecting plate and is penetrated by the spring, the anti-shape suction head is located at the lower end of the bellows, and the anti-shape suction head is bonded to the bellows.
进一步的,所述防形吸头的材质为硅橡胶。Furthermore, the anti-shape suction head is made of silicone rubber.
进一步的,所述的调节机构还包括调节块、限位块、调节螺栓,所述的调节块位于底板上端,所述的调节块与底板通过螺栓相连,所述的限位块位于支架外侧,所述的限位块与支架通过螺栓相连,所述的调节螺栓分别贯穿调节块和限位块,所述的调节螺栓与调节块螺纹相连。Furthermore, the adjustment mechanism also includes an adjustment block, a limit block, and an adjustment bolt. The adjustment block is located at the upper end of the base plate, the adjustment block is connected to the base plate by bolts, the limit block is located outside the bracket, the limit block is connected to the bracket by bolts, the adjustment bolt passes through the adjustment block and the limit block respectively, and the adjustment bolt is threadedly connected to the adjustment block.
进一步的,所述的限位块还设有限位头。Furthermore, the limit block is also provided with a limit head.
进一步的,所述的调节螺栓还设有卡槽,所述的卡槽不贯穿调节螺栓,限位头伸入卡槽内,使得调节螺栓无法平移,只能转动,因此,调节螺栓与限位块之间的位置保持不动,当调节块固定时,手动拧动调节螺栓,使得调节螺栓沿调节块伸出或收回,即可调节限位块的位置,即可调节与限位块固定的支架的位置,即可调节吸取机构的位置。Furthermore, the adjusting bolt is also provided with a slot, which does not penetrate the adjusting bolt, and the limit head extends into the slot, so that the adjusting bolt cannot move horizontally but can only rotate. Therefore, the position between the adjusting bolt and the limit block remains stationary. When the adjusting block is fixed, the adjusting bolt is manually turned to extend or retract the adjusting bolt along the adjusting block, thereby adjusting the position of the limit block, the position of the bracket fixed to the limit block, and the position of the suction mechanism.
与现有技术相比,该静触头弹片吸取机构,工作时,滑台气缸带动吸取机构下移使得最下端的防形吸头与弹片接触,随着滑台气缸的继续下移,弹簧压缩反作用与防形吸头,使得防形吸头产生变形与弹片压紧,随后,将风箱抽成负压,使得防形吸头将弹片吸紧,随后,送进气缸推动与滑台气缸固连的导轨沿滑块移动,从而带动吸取机构移动,当触发块触发接近开关时,送进气缸停止工作,从而将弹片精确送至设定位置。该装置结构简单,能将弹片精确送至设定位置,有效提高生产效率,同时,弹片送料位置可调,便于安装调试。Compared with the prior art, the static contact spring sheet suction mechanism, when working, the slide cylinder drives the suction mechanism to move downward so that the bottommost anti-shape suction head contacts the spring sheet. As the slide cylinder continues to move downward, the spring compression reacts with the anti-shape suction head, causing the anti-shape suction head to deform and press the spring sheet. Then, the bellows is pumped into negative pressure, so that the anti-shape suction head sucks the spring sheet tightly. Then, the feed cylinder pushes the guide rail fixed to the slide cylinder to move along the slider, thereby driving the suction mechanism to move. When the trigger block triggers the proximity switch, the feed cylinder stops working, thereby accurately sending the spring sheet to the set position. The device has a simple structure and can accurately send the spring sheet to the set position, effectively improving production efficiency. At the same time, the feeding position of the spring sheet is adjustable, which is convenient for installation and debugging.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1示出本发明所有组装的静触头爆炸图FIG1 shows an exploded view of all assembled stationary contacts of the present invention.
图2示出本发明三维图FIG. 2 shows a three-dimensional diagram of the present invention.
图3示出本发明另一角度三维图FIG. 3 shows another three-dimensional view of the present invention.
图4示出本发明吸取机构三维图FIG. 4 shows a three-dimensional diagram of the suction mechanism of the present invention.
图5示出本发明调节机构三维图FIG. 5 shows a three-dimensional diagram of the adjustment mechanism of the present invention.
图中:底板1、支架2、挂板3、送进气缸4、滑块5、导轨6、滑台气缸7、吸取机构8、调节机构9、接近开关301、触发块601、滑轨801、连接板802、风箱803、固定块804、L型限位板805、导杆806、弹簧807、防形吸头808、调节块901、限位块902、调节螺栓903、限位头904、卡槽905。In the figure: base plate 1, bracket 2, hanging plate 3, feeding cylinder 4, slider 5, guide rail 6, slide cylinder 7, suction mechanism 8, adjustment mechanism 9, proximity switch 301, trigger block 601, slide rail 801, connecting plate 802, bellows 803, fixing block 804, L-shaped limit plate 805, guide rod 806, spring 807, anti-shape suction head 808, adjustment block 901, limit block 902, adjustment bolt 903, limit head 904, slot 905.
具体实施方式DETAILED DESCRIPTION
如图1、图2、图3、图4、图5所示,一种静触头弹片吸取机构,包括底板1、支架2、挂板3、送进气缸4、滑块5、导轨6、滑台气缸7、吸取机构8、调节机构9,所述的支架2位于底板1上端,所的支架2与底板1通过螺栓相连,所述的挂板3位于支架2上端,所述的挂板3与支架2通过螺栓相连,所述的送进气缸4位于挂板3右侧,所述的送进气缸4与挂板3通过螺栓相连,所述的滑块5位于挂板3左侧,所述的滑块5与挂板3通过螺栓相连,所述的导轨6贯穿滑块5,所述的导轨6可以沿滑块5左右滑动,所述的滑台气缸7位于导轨6外侧且位于送进气缸4左侧,所述的滑台气缸7分别与导轨6和送进气缸4通过螺栓相连,所述的吸取机构8位于滑台气缸7外侧,所述的吸取机构8与滑台气缸7通过螺栓相连,所述的调节机构9位于底板1上端且位于支架2下端,所述的调节机构9分别与底板1和支架2通过螺栓相连,所述的挂板3还设有接近开关301,所述的接近开关301与挂板3通过螺栓相连,所述的导轨6还设有触发块601,所述的触发块601位于导轨6外侧,所述的触发块601与导轨6通过螺栓相连,所述的吸取机构8还包括滑轨801、连接板802、风箱803、固定块804、L型限位板805、导杆806、弹簧807、防形吸头808,所述的滑轨801位于滑台气缸外侧,所述的滑轨801与滑台气缸7通过螺栓相连,所述的连接板802被滑轨801贯穿,所述的连接板802可沿滑轨801上下滑动,所述的风箱803位于连接板802下端,所述的风箱803与连接板802通过螺栓相连,所述的固定块804位于滑轨801上端,所述的固定块804与滑轨801通过螺栓相连,所述的L型限位板805位于固定块804外侧且位于连接板802外侧,所述的L型限位板805与连接板802通过螺栓相连,所述的导杆806位于连接板802上端且贯穿固定块804,所述的导杆806与连接板802螺纹相连,所述的弹簧807位于固定块804和连接板802之间且被弹簧807贯穿,所述的防形吸头808位于风箱803下端,所述的防形吸头808与风箱803粘接相连,所述防形吸头808的材质为硅橡胶,所述的调节机构9还包括调节块901、限位块902、调节螺栓903,所述的调节块901位于底板1上端,所述的调节块901与底板1通过螺栓相连,所述的限位块902位于支架2外侧,所述的限位块902与支架2通过螺栓相连,所述的调节螺栓903分别贯穿调节块901和限位块902,所述的调节螺栓903与调节块901螺纹相连,所述的限位块902还设有限位头904,所述的调节螺栓903还设有卡槽905,所述的卡槽905不贯穿调节螺栓903,限位头904伸入卡槽905内,使得调节螺栓903无法平移,只能转动,因此,调节螺栓903与限位块902之间的位置保持不动,当调节块901固定时,手动拧动调节螺栓903,使得调节螺栓903沿调节块901伸出或收回,即可调节限位块902的位置,即可调节与限位块902固定的支架2的位置,即可调节吸取机构8的位置,该静触头弹片吸取机构,工作时,滑台气缸7带动吸取机构8下移使得最下端的防形吸头808与弹片接触,随着滑台气缸7的继续下移,弹簧807压缩反作用与防形吸头808,使得防形吸头808产生变形与弹片压紧,随后,将风箱803抽成负压,使得防形吸头808将弹片吸紧,随后,送进气缸4推动与滑台气缸7固连的导轨6沿滑块5移动,从而带动吸取机构8移动,当触发块601触发接近开关301时,送进气缸4停止工作,从而将弹片精确送至设定位置。该装置结构简单,能将弹片精确送至设定位置,有效提高生产效率,同时,弹片送料位置可调,便于安装调试。As shown in Figures 1, 2, 3, 4 and 5, a static contact spring piece suction mechanism includes a base plate 1, a bracket 2, a hanging plate 3, a feeding cylinder 4, a slider 5, a guide rail 6, a slide cylinder 7, a suction mechanism 8 and an adjustment mechanism 9. The bracket 2 is located at the upper end of the base plate 1, the bracket 2 is connected to the base plate 1 by bolts, the hanging plate 3 is located at the upper end of the bracket 2, the hanging plate 3 is connected to the bracket 2 by bolts, the feeding cylinder 4 is located on the right side of the hanging plate 3, the feeding cylinder 4 is connected to the hanging plate 3 by bolts, and the slider 5 is located at the hanging plate 3. On the left side, the slider 5 is connected to the hanging plate 3 by bolts, the guide rail 6 passes through the slider 5, and the guide rail 6 can slide left and right along the slider 5. The slide cylinder 7 is located outside the guide rail 6 and on the left side of the feed cylinder 4. The slide cylinder 7 is respectively connected to the guide rail 6 and the feed cylinder 4 by bolts. The suction mechanism 8 is located outside the slide cylinder 7. The suction mechanism 8 is connected to the slide cylinder 7 by bolts. The adjustment mechanism 9 is located at the upper end of the bottom plate 1 and at the lower end of the bracket 2. The adjustment mechanism 9 is respectively connected to the bottom plate 1 and the bracket 2 The hanging plate 3 is also provided with a proximity switch 301, and the proximity switch 301 is connected to the hanging plate 3 by bolts. The guide rail 6 is also provided with a trigger block 601, and the trigger block 601 is located outside the guide rail 6. The trigger block 601 is connected to the guide rail 6 by bolts. The suction mechanism 8 also includes a slide rail 801, a connecting plate 802, a bellows 803, a fixing block 804, an L-shaped limit plate 805, a guide rod 806, a spring 807, and an anti-shaped suction head 808. The slide rail 801 is located outside the slide cylinder. The slide rail 801 is connected to the slide cylinder 7 by bolts, the connecting plate 802 is penetrated by the slide rail 801, and the connecting plate 802 can slide up and down along the slide rail 801, the bellows 803 is located at the lower end of the connecting plate 802, and the bellows 803 is connected to the connecting plate 802 by bolts, the fixing block 804 is located at the upper end of the slide rail 801, and the fixing block 804 is connected to the slide rail 801 by bolts, the L-shaped limiting plate 805 is located outside the fixing block 804 and outside the connecting plate 802, and the L-shaped limiting plate 805 The guide rod 806 is connected to the connecting plate 802 by bolts, the guide rod 806 is located at the upper end of the connecting plate 802 and penetrates the fixed block 804, the guide rod 806 is threadedly connected to the connecting plate 802, the spring 807 is located between the fixed block 804 and the connecting plate 802 and penetrated by the spring 807, the anti-shape suction head 808 is located at the lower end of the bellows 803, the anti-shape suction head 808 is bonded to the bellows 803, the material of the anti-shape suction head 808 is silicone rubber, the adjusting mechanism 9 also includes an adjusting block 901, a limit block 902, an adjusting screw The adjusting block 901 is located at the upper end of the bottom plate 1, and the adjusting block 901 is connected to the bottom plate 1 by bolts. The limiting block 902 is located outside the bracket 2, and the limiting block 902 is connected to the bracket 2 by bolts. The adjusting bolt 903 passes through the adjusting block 901 and the limiting block 902 respectively, and the adjusting bolt 903 is threadedly connected to the adjusting block 901. The limiting block 902 is also provided with a limiting head 904, and the adjusting bolt 903 is also provided with a slot 905, and the slot 905 does not pass through the adjusting bolt 90 3. The limit head 904 extends into the card slot 905, so that the adjusting bolt 903 cannot be translated but can only be rotated. Therefore, the position between the adjusting bolt 903 and the limit block 902 remains unchanged. When the adjustment block 901 is fixed, the adjusting bolt 903 is manually screwed to make the adjusting bolt 903 extend or retract along the adjustment block 901, so as to adjust the position of the limit block 902, the position of the bracket 2 fixed with the limit block 902, and the position of the suction mechanism 8. When the static contact spring suction mechanism is working, the slide cylinder 7 drives the suction mechanism 8 The downward movement makes the anti-shape suction head 808 at the bottom contact with the spring. As the slide cylinder 7 continues to move downward, the spring 807 compresses and reacts with the anti-shape suction head 808, causing the anti-shape suction head 808 to deform and press the spring. Then, the bellows 803 is pumped into a negative pressure, causing the anti-shape suction head 808 to suck the spring. Then, the feeding cylinder 4 pushes the guide rail 6 fixed to the slide cylinder 7 to move along the slider 5, thereby driving the suction mechanism 8 to move. When the trigger block 601 triggers the proximity switch 301, the feeding cylinder 4 stops working, thereby accurately sending the spring to the set position. The device has a simple structure and can accurately send the spring to the set position, effectively improving production efficiency. At the same time, the feeding position of the spring is adjustable, which is convenient for installation and debugging.
本发明不局限于上述具体的实施方式,本领域的普通技术人员从上述构思出发,不经过创造性的劳动,所做出的种种变换,均落在本发明的保护范围之内。The present invention is not limited to the above-mentioned specific implementation modes. Various changes made by ordinary technicians in this field based on the above-mentioned concepts without creative work are all within the protection scope of the present invention.
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