CN108194391A - A kind of fluid mechanism of the attached wall unitary rotation of hollow impeller - Google Patents
A kind of fluid mechanism of the attached wall unitary rotation of hollow impeller Download PDFInfo
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- CN108194391A CN108194391A CN201711455226.0A CN201711455226A CN108194391A CN 108194391 A CN108194391 A CN 108194391A CN 201711455226 A CN201711455226 A CN 201711455226A CN 108194391 A CN108194391 A CN 108194391A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/30—Vanes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/002—Details, component parts, or accessories especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/58—Cooling; Heating; Diminishing heat transfer
- F04D29/582—Cooling; Heating; Diminishing heat transfer specially adapted for elastic fluid pumps
- F04D29/5846—Cooling; Heating; Diminishing heat transfer specially adapted for elastic fluid pumps cooling by injection
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Abstract
一种空心叶轮附壁整体转动的流体压缩机械,其空心叶轮叶片一端与空心圆环相连接,另一端固定安装在压缩机体壁内侧,叶片中空通路与压缩机体壁外侧相连通;压缩机体壁外侧设置冷却液驱动叶片,体壁两端连接于轴承的内环;轴承外环由固定支撑连接件相连接,其与压缩机体壁外侧的空间及空心叶轮中充满着冷却液,并与外接冷却器相连通。当压缩机工作时,冷却液驱动叶片驱动冷却液在空心叶轮与外接冷却器之间进行循环,对叶轮核心部件进行着良好的冷却作用。空心叶轮可以多级串联使用,每一级的冷却系统各自独立工作。本发明结构巧妙,对压缩机核心叶轮部件冷却效果良好,使叶轮叶片在高温高压等苛刻工作条件下仍然保持良好的工作性能,应用前景良好。
A fluid compression machine with a hollow impeller attached to the wall to rotate as a whole. One end of the hollow impeller blade is connected to the hollow ring, and the other end is fixedly installed on the inner side of the compressor body wall. The hollow passage of the blade is connected to the outer side of the compressor body wall; the outer side of the compressor body wall The cooling liquid drives the blades, and the two ends of the body wall are connected to the inner ring of the bearing; the outer ring of the bearing is connected by a fixed support connector, which is filled with the cooling liquid in the space outside the compressor body wall and the hollow impeller, and connected to the external cooler connected. When the compressor is working, the cooling liquid drives the blades to drive the cooling liquid to circulate between the hollow impeller and the external cooler, which has a good cooling effect on the core parts of the impeller. The hollow impeller can be used in series in multiple stages, and the cooling system of each stage works independently. The invention has an ingenious structure, good cooling effect on the core impeller parts of the compressor, keeps the impeller blades in good working performance under severe working conditions such as high temperature and high pressure, and has good application prospects.
Description
技术领域technical field
本发明属于流体机械领域,涉及一种空心叶轮附壁整体转动的流体压缩机械,便于叶轮的高效冷却处理,适用于高温流体的压缩和输送。The invention belongs to the field of fluid machinery, and relates to a fluid compression machine with a hollow impeller attached to a wall and integrally rotating, which is convenient for efficient cooling treatment of the impeller and is suitable for compression and transportation of high-temperature fluid.
背景技术Background technique
对于高温流体的压缩处理及输送等操作,一向是工业及制造业上的重要难题。因为处于高温高压工作环境下的叶轮叶片通常承载着极高的压力与载荷,必须在高温高速条件下还保持良好的结构强度,且叶轮部件处于高速运转状态中,对于其冷却处理也极为困难,这些苛刻的要求对于材料工业、制造业均是十分困难的事情。例如,常见的燃气轮机叶轮核心部件的制造通常均属于国家级高度机密技术,只有极少数的国家才能够掌握燃气轮机、航空发动机的全部制造技术,航空发动机也被誉为工业皇冠上的明珠,足见其制造的困难程度。Compression treatment and transportation of high-temperature fluids have always been important problems in industry and manufacturing. Because the impeller blades in the high temperature and high pressure working environment usually bear extremely high pressure and load, they must maintain good structural strength under high temperature and high speed conditions, and the impeller components are in high speed operation, and it is extremely difficult to cool them. These harsh requirements are very difficult for the material industry and manufacturing industry. For example, the manufacture of common gas turbine impeller core components is usually a state-level highly secret technology. Only a very small number of countries can master all the manufacturing technologies of gas turbines and aero-engines. Aero-engines are also known as the jewel in the crown of industry, which shows that Difficulty of manufacture.
本发明提出一种创新性的高温流体压缩处理机械设计和技术,其中的关键中空叶轮部件附着安装于压缩机械主体的体壁上,且随压缩机械主体一起整体旋转,此设计与创造具有特殊的优势和特点。首先,本发明的中空叶轮附壁安装和整体旋转,无中心轴,因此,本发明的叶轮制造可以不必受到中心轴尺寸结构与空间的限制,便于叶轮的制造,从而叶轮可以具有相对更为优良的结构强度。其次,本发明的中空叶轮附壁安装和整体旋转,其转动部分不存在着相对运动的部件,因而不存在因相对运动部件所导致的摩擦和能量损失,也就具备了更高的工作效率。最为重要的是,本发明的中空叶轮附壁安装和整体旋转,可以在旋转部分主体的体壁外部空间中对于叶轮进行高效率的冷却处理,从而可以使中空叶轮在高温高压工作环境中仍然保持良好的结构强度,提高其工作寿命。基于前述特点和优势,采用本发明专利的技术,可以在材料强度不足的情况下,制造出性能更加完善的流体压缩机械。或者,在现有的材料技术和性能基础上,制造出性能更加优越的流体压缩机械。The present invention proposes an innovative mechanical design and technology for high-temperature fluid compression treatment, in which the key hollow impeller part is attached to the body wall of the main body of the compression machine and rotates together with the main body of the compression machine. This design and creation has special characteristics Advantages and features. First of all, the hollow impeller of the present invention is mounted on the wall and rotates as a whole, without a central shaft. Therefore, the manufacture of the impeller of the present invention does not need to be limited by the size, structure and space of the central shaft, which facilitates the manufacture of the impeller, so that the impeller can have a relatively better performance. structural strength. Secondly, the hollow impeller of the present invention is mounted on the wall and rotates as a whole. There are no relative moving parts in the rotating part, so there is no friction and energy loss caused by relative moving parts, and it has higher working efficiency. The most important thing is that the hollow impeller of the present invention is mounted on the wall and rotated as a whole, so that the impeller can be efficiently cooled in the outer space of the body wall of the main body of the rotating part, so that the hollow impeller can still maintain high temperature and high pressure in the working environment. Good structural strength improves its working life. Based on the aforementioned features and advantages, using the patented technology of the present invention, a fluid compression machine with more complete performance can be manufactured under the condition of insufficient material strength. Or, on the basis of existing material technology and performance, a fluid compression machine with more superior performance can be manufactured.
发明内容Contents of the invention
本发明针对高温流体压缩机械叶轮叶片冷却困难,对材料性能要求苛刻的难题,提出了一种独特中空叶轮附壁安装且整体旋转的技术方案,从而可以比较方便地对于高温高压工作环境中附壁安装整体旋转的叶轮叶片进行冷却处理,因此可以降低材料性能要求和制造难度,应用低成本的材料,制造出性能优良的高温流体压缩机械。Aiming at the difficulty of cooling the impeller blades of high-temperature fluid compression machinery and demanding material properties, the present invention proposes a unique technical solution for the hollow impeller to be installed with a wall and rotate as a whole, so that it can be more conveniently used for the wall-attached impeller in the high-temperature and high-pressure working environment. The integrally rotating impeller blades are installed for cooling treatment, so the material performance requirements and manufacturing difficulty can be reduced, and low-cost materials can be used to manufacture high-temperature fluid compression machinery with excellent performance.
本发明的技术方案是:Technical scheme of the present invention is:
一种空心叶轮附壁整体转动的流体压缩机械,该压缩机主体的体壁为回转体结构,该压缩机包括目标个数的叶轮,压缩机的每个叶轮叶片为空心叶轮叶片,每片叶片的一端与空心圆环相连通,另一端固定于压缩机主体的体壁上,且叶片的中空部分与压缩机体壁外侧与压缩机外壳之间的冷却液充满空间相连通;压缩机主体两端分别通过固定支撑轴承连接于压缩机外壳上,其中压缩机主体两端固定支撑轴承的外环通过固定连接件与压缩机外壳连接,形成压缩机的安装支撑部分,也是压缩机不运动的部分;压缩机主体两端连接于固定支撑轴承的内环上,由压缩机主体体壁外侧的驱动机构驱动,与空心叶轮叶片共同构成压缩机的旋转过流部分;在冷却液充满空间内,每两个叶轮之间的相对位置设置用于冷却液隔离的间隔板,间隔板一端固定于压缩机外壳内壁上,另一端通过轴承与压缩机主体的外壁连接,用以保证流经每个叶轮的冷却液相互独立,当其中一个叶轮的冷却液系统出现问题或需要更换时,不影响其他叶轮转动;冷却液与外接冷却器相连通。压缩机旋转过流部分与不运动部分之间的空间中,以及与之连通的空心叶轮叶片中空通路的空间中,充满着冷却液;当旋转过流部分转动时,冷却液在空心叶轮中空通路及外接冷却器之间进行循环流动。形成良好的冷却效果,维持压缩机主体内部高温高压环境中工作叶轮叶片保持稳定的结构性能。A fluid compression machine with a hollow impeller attached to the wall and integrally rotating. The body wall of the compressor body is a rotary structure. The compressor includes a target number of impellers. Each impeller blade of the compressor is a hollow impeller blade, and each blade One end of the blade communicates with the hollow ring, and the other end is fixed on the body wall of the compressor body, and the hollow part of the blade communicates with the coolant-filled space between the outer side of the compressor body wall and the compressor shell; the two ends of the compressor body They are respectively connected to the compressor casing through fixed support bearings, wherein the outer rings of the fixed support bearings at both ends of the compressor body are connected to the compressor casing through fixed connectors to form the installation support part of the compressor, which is also the non-moving part of the compressor; Both ends of the main body of the compressor are connected to the inner ring of the fixed support bearing, driven by the drive mechanism outside the body wall of the main body of the compressor, and together with the hollow impeller blades constitute the rotating flow part of the compressor; in the space filled with cooling liquid, every two The relative position between the two impellers is provided with a partition plate for cooling liquid isolation. One end of the partition plate is fixed on the inner wall of the compressor casing, and the other end is connected to the outer wall of the compressor main body through a bearing to ensure the cooling water flowing through each impeller. The liquids are independent of each other. When the coolant system of one of the impellers has a problem or needs to be replaced, it will not affect the rotation of other impellers; the coolant is connected to the external cooler. The space between the rotating over-flow part and the non-moving part of the compressor, as well as the space in the hollow passage of the hollow impeller blade connected with it, is filled with cooling liquid; when the rotating over-current part rotates, the cooling liquid passes through the hollow passage of the hollow impeller and external cooler for circulation. Form a good cooling effect and maintain the stable structural performance of the working impeller blades in the high temperature and high pressure environment inside the compressor body.
进一步地,上述每两个间隔板之间的压缩机主体体壁外侧固定设置冷却液驱动叶片,当旋转过流部分转动时,冷却液驱动叶片同时转动,也进一步促进冷却液在空心叶轮中空通路及外接冷却器之间进行循环流动。Further, the cooling liquid drive blades are fixedly installed on the outside of the compressor main body wall between each two partition plates. When the rotating overflow part rotates, the cooling liquid drives the blades to rotate at the same time, which also further promotes the passage of the cooling liquid in the hollow impeller. and external cooler for circulation.
进一步地,上述压缩机主体的入口端、出口端位于同一轴线上,且出口端的口径小于入口端的口径,压缩机出口端通过出口支撑连接件连接支撑轴承的内环,从而压缩机过流部分内部流场情况是:压缩机主体前半段是其内部流场的低压区,压缩机主体后半段是其内部流场的高压区。Further, the inlet end and the outlet end of the above-mentioned compressor main body are located on the same axis, and the diameter of the outlet end is smaller than the diameter of the inlet end, and the outlet end of the compressor is connected to the inner ring of the support bearing through the outlet support connector, so that the inside of the compressor overflow part The flow field situation is: the first half of the main body of the compressor is a low-pressure area of its internal flow field, and the second half of the main body of the compressor is a high-pressure area of its internal flow field.
进一步地,上述多个空心叶轮多级设置,顺次排列于压缩机主体内部,其叶轮直径沿进口至出口的顺序逐级减小,提高压缩机的流体压缩效果。Further, the above-mentioned multiple hollow impellers are arranged in multiple stages and arranged in sequence inside the main body of the compressor, and the diameter of the impellers decreases step by step along the order from the inlet to the outlet, so as to improve the fluid compression effect of the compressor.
本发明的有益效果为,以上技术方案所制作的空心叶轮附壁整体转动流体压缩机械,其转动过流部分的内部无相对运动部件,具有更高的工作效率;特别是,其空心叶轮的所有叶片中空部分互相连通,且与外部冷却系统相连通,在正常压缩流体旋转工作的同时,也驱动冷却液的循环,具有更好的叶轮冷却效果;因此,基于本发明专利的叶轮高效率冷却技术方案,可以利用相对性能较低的材料制造出更高性能的高温流体压缩机械。The beneficial effect of the present invention is that the integral rotating fluid compression machine with the hollow impeller attached to the wall made by the above technical scheme has no relative moving parts inside the rotating flow part, and has higher working efficiency; especially, all the components of the hollow impeller The hollow parts of the blades communicate with each other and the external cooling system. While the normal compressed fluid rotates, it also drives the circulation of the cooling fluid, which has a better cooling effect of the impeller; therefore, based on the patented impeller high-efficiency cooling technology of the present invention According to the scheme, relatively low-performance materials can be used to manufacture higher-performance high-temperature fluid compression machinery.
附图说明Description of drawings
图1是本专利设计的空心叶轮附壁整体转动流体压缩机械图示。Fig. 1 is the schematic view of the integral rotating fluid compression machine with the hollow impeller and the wall attached to the design of the present patent.
图中:1空心叶轮叶片;2空心叶轮的中空通路;3冷却液驱动叶片;4压缩机主体的体壁;5冷却液充满空间;6压缩机主体部分的旋转;7压缩机外壳;8固定支撑轴承的外环;9固定支撑轴承的滚珠;10固定支撑轴承;11固定支撑轴承的内环;12压缩机的出口;13出口支撑连接件;14压缩机驱动机构的支撑连接件;15驱动机构;16间隔板;17冷却液间隔密封轴承。In the figure: 1 hollow impeller blade; 2 hollow passage of hollow impeller; 3 coolant driving blade; 4 body wall of compressor main body; 5 coolant filling space; 6 rotation of compressor main part; Outer ring of support bearing; 9 balls of fixed support bearing; 10 fixed support bearing; 11 inner ring of fixed support bearing; 12 outlet of compressor; 13 outlet support connector; 14 support connector of compressor driving mechanism; Mechanism; 16 partition plate; 17 coolant interval sealed bearing.
具体实施方式Detailed ways
以下结合技术方案和附图详细叙述本发明的具体实施方式。The specific embodiments of the present invention will be described in detail below in conjunction with the technical solutions and accompanying drawings.
本专利设计的一种空心叶轮附壁整体转动流体压缩机械,其空心的叶片一端与空心圆环相连通,形成空心叶轮;空心叶轮叶片1的另一端固定连接在压缩机主体的体壁4上,且其中的中空部分与压缩机体壁的外界相连通;压缩机的体壁4的外部设置有冷却液驱动叶片3;压缩机的体壁4的两端与固定支撑轴承的内环11相连接,从而与前述部件一起共同构成压缩机旋转过流的部分。在压缩机的体壁4的外部设置驱动机构15,可以采取齿轮驱动等方式,驱动压缩机旋转过流部分一起整体转动。压缩机运行的效果是,其靠近进口的前半段是其内部流场的低压区,靠近出口的后半段是其内部流场的高压区,为达到更好的流体压缩效果,其进口直径应大于出口直径,空心叶轮可以多级设置,顺次排列于压缩机主体内部,其叶轮直径沿进口至出口的顺序逐级减小。A hollow impeller wall-attached integral rotary fluid compression machine designed in this patent, one end of the hollow blade communicates with the hollow ring to form a hollow impeller; the other end of the hollow impeller blade 1 is fixedly connected to the body wall 4 of the main body of the compressor , and the hollow part thereof communicates with the outside of the compressor body wall; the outside of the compressor body wall 4 is provided with cooling liquid driving blades 3; the two ends of the compressor body wall 4 are connected with the inner ring 11 of the fixed support bearing , so that together with the above-mentioned components, it constitutes the part of the compressor rotating over-current. A drive mechanism 15 is provided outside the body wall 4 of the compressor, which can be driven by gears, etc., to drive the rotating part of the compressor to rotate together as a whole. The effect of the operation of the compressor is that the first half near the inlet is the low-pressure area of its internal flow field, and the second half near the outlet is the high-pressure area of its internal flow field. In order to achieve better fluid compression effect, the diameter of the inlet should be Larger than the outlet diameter, the hollow impellers can be arranged in multiple stages, arranged in sequence inside the main body of the compressor, and the diameter of the impellers decreases step by step along the order from the inlet to the outlet.
固定支撑轴承的外环8通过固定支撑链接件与压缩机外壳相连接,形成压缩机的非转动部分,用于压缩机的安装与固定。在压缩机非转动部分与旋转过流部分之间的冷却液充满空间5之中,充满着冷却液,且与外接冷却器相连通,形成压缩机冷却系统。当旋转过流部件整体转动时,其体壁外侧的冷却液驱动叶片3同时转动,驱动着冷却液在空心叶片的中空部分及外接冷却系统之间进行循环,对于核心部件的空心叶轮叶片1具有优良的冷却效果,保持其在高温高压情况下的结构和性能稳定。The outer ring 8 of the fixed support bearing is connected with the compressor casing through a fixed support link to form a non-rotating part of the compressor for installation and fixation of the compressor. The coolant-filled space 5 between the non-rotating part of the compressor and the rotating flow-through part is filled with coolant and communicated with an external cooler to form a compressor cooling system. When the rotating flow-passing part rotates as a whole, the cooling liquid on the outside of the body wall drives the blades 3 to rotate at the same time, driving the cooling liquid to circulate between the hollow part of the hollow blade and the external cooling system. The hollow impeller blade 1 of the core component has Excellent cooling effect, keeping its structure and performance stable under high temperature and high pressure.
当使用多级空心叶轮时,其每一级的冷却液驱动叶片及相应的冷却系统可以隔离开来,无需额外的驱动机构,各自独立循环和工作。这样,一旦某一级的叶片发生事故损坏,并不妨碍压缩机其他各级叶轮的正常工作,可以更好地提高压缩机工作的稳定性。When multi-stage hollow impellers are used, the coolant-driven blades of each stage and the corresponding cooling system can be isolated without additional drive mechanisms, and they circulate and work independently. In this way, once the blades of a certain stage are damaged due to an accident, the normal operation of the impellers of other stages of the compressor will not be hindered, and the working stability of the compressor can be better improved.
本专利并不意味着被示意图及说明书所局限,在没有脱离本发明技术原理及其宗旨的前提下可以有所变化。本发明设计的空心叶轮附壁整体转动流体压缩机械,构思精巧,泵体附壁叶轮中空且充满着冷却液,其过流部分转动的同时,迫使冷却液在空心叶轮内部与外部冷却器之间循环流动,起着同步冷却的良好效果,因而具有更好的结构稳定性与工作性能,具有广阔的市场应用推广前景。This patent is not meant to be limited by the schematic diagram and description, and can be changed without departing from the technical principle and purpose of the present invention. The hollow impeller attached to the wall integrally rotates the fluid compression machine designed by the present invention. The concept is exquisite. The impeller attached to the wall of the pump body is hollow and filled with cooling liquid. When the flow-through part rotates, the cooling liquid is forced between the inside of the hollow impeller and the external cooler. Circulating flow has a good effect of synchronous cooling, so it has better structural stability and work performance, and has broad market application and promotion prospects.
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