CN108179423A - Auxiliary anode device and installation method suitable for ocean platform impressed current cathodic protection system - Google Patents
Auxiliary anode device and installation method suitable for ocean platform impressed current cathodic protection system Download PDFInfo
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- CN108179423A CN108179423A CN201611121895.XA CN201611121895A CN108179423A CN 108179423 A CN108179423 A CN 108179423A CN 201611121895 A CN201611121895 A CN 201611121895A CN 108179423 A CN108179423 A CN 108179423A
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F13/00—Inhibiting corrosion of metals by anodic or cathodic protection
- C23F13/02—Inhibiting corrosion of metals by anodic or cathodic protection cathodic; Selection of conditions, parameters or procedures for cathodic protection, e.g. of electrical conditions
- C23F13/06—Constructional parts, or assemblies of cathodic-protection apparatus
- C23F13/08—Electrodes specially adapted for inhibiting corrosion by cathodic protection; Manufacture thereof; Conducting electric current thereto
- C23F13/10—Electrodes characterised by the structure
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F2201/00—Type of materials to be protected by cathodic protection
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F2213/00—Aspects of inhibiting corrosion of metals by anodic or cathodic protection
- C23F2213/20—Constructional parts or assemblies of the anodic or cathodic protection apparatus
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F2213/00—Aspects of inhibiting corrosion of metals by anodic or cathodic protection
- C23F2213/30—Anodic or cathodic protection specially adapted for a specific object
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Abstract
Description
技术领域technical field
本发明涉及一种海洋平台外加电流阴极保护设施,特别是涉及一种适用于海洋平台外加电流阴极保护系统中辅助阳极装置及安装方法。The invention relates to an impressed current cathodic protection facility for an offshore platform, in particular to an auxiliary anode device and an installation method suitable for an impressed current cathodic protection system for an offshore platform.
背景技术Background technique
关于海洋平台外加电流阴极保护系统辅助阳极的安装,国外工程的安装方式主要有目前有竖式紧拉阳极系统、重力式阳极系统和悬浮阳极系统等。Regarding the installation of auxiliary anodes for impressed current cathodic protection systems on offshore platforms, the installation methods of foreign projects mainly include vertical tension anode systems, gravity anode systems and suspension anode systems.
1)重力式阳极系统将阳极置于重力撬上,置于海泥之上,其缺点是不耐波浪作用与海底磨损,辅助阳极经常发生破坏,2)悬浮阳极系统,该系统安装简单,悬挂于海水中,但是设计寿命只有5年,需要进行频繁的更换,3)竖式紧拉阳极系统,是70年代末研发而成,使用水泥重驼将辅助阳极固定在海洋平台的甲板与海底之间,可以保证不同水位良好的电流分布,其安装快捷,可在水深十几米到几百米环境下使用。1) The gravity anode system puts the anode on the gravity skid and on the sea mud. The disadvantage is that it is not resistant to wave action and seabed wear, and the auxiliary anode is often damaged. 2) The suspension anode system is easy to install and hangs on the In seawater, but the design life is only 5 years, and frequent replacement is required. 3) The vertical tension anode system was developed in the late 1970s, and the auxiliary anode is fixed between the deck and the seabed of the offshore platform by using a cement heavy camel , can ensure good current distribution at different water levels, it is quick to install, and can be used in water depths ranging from tens of meters to hundreds of meters.
在现有技术中,若对在役海洋平台进行保护,考虑阳极不受流冰等的破坏,结合重力式阳极系统,目前主要有三种方式。In the existing technology, if the in-service offshore platform is to be protected, considering that the anode is not damaged by drift ice, etc., combined with the gravity anode system, there are currently three main methods.
1.安装固定卡子:将阳极安装固定在导管架的卡子上,优点是安装较固定,电缆保护方便,缺点为水下施工作业项目和任务量较多,并且由于只能固定于海洋平台下面,极其容易造成电流的屏蔽。1. Install and fix the clip: install and fix the anode on the clip of the jacket. The advantage is that the installation is relatively fixed and the cable protection is convenient. The disadvantage is that there are many underwater construction projects and tasks, and because it can only be fixed under the offshore platform, It is extremely easy to cause current shielding.
2.打桩方式,将阳极安装固定于水下支撑桩,优点为阳极位置可以放置于较为合理的位置,固定较稳定,缺点为施工工作量较大,费用较高;2. Pile driving method, the anode is installed and fixed on the underwater support pile. The advantage is that the anode position can be placed in a more reasonable position, and the fixation is more stable. The disadvantage is that the construction workload is large and the cost is high;
3.混凝土重坨:将阳极安装固定于放置在海底的混凝土重坨,优点为施工较为简单,费用较低,缺点为海域为泥质海床时,海床不稳定,会因为重坨移动,而造成电缆断裂。3. Concrete heavy lump: The anode is installed and fixed on the concrete heavy lump placed on the seabed. The advantage is that the construction is relatively simple and the cost is low. The disadvantage is that when the sea area is a muddy seabed, the seabed is unstable and will move due to the heavy lump. causing the cable to break.
发明内容Contents of the invention
有鉴于此,本发明的主要目的在于提供一种适用于海洋平台外加电流阴极保护系统中辅助阳极装置及安装方法,通过本技术方案,海洋平台作为阴极,通过将辅助阳极装置安装于海床面以下的海泥中,从而有效的解决了在役海洋平台辅助阳极装置的安装固定,尤其适用于海床面不稳定的海域,有效的防止了辅助阳极装置受到流冰等的破坏,防止水流、风浪和泥沙的磨损,大大减化了水下作业的难度,具有较高的实用性和经济性,从而有效的弥补了现有技术中存在的不足。In view of this, the main purpose of the present invention is to provide an auxiliary anode device and installation method suitable for the impressed current cathodic protection system of the offshore platform. Through this technical solution, the offshore platform is used as the cathode, and the auxiliary anode device is installed below the seabed surface In the sea mud, it effectively solves the installation and fixation of the auxiliary anode device on the offshore platform in service, especially suitable for sea areas where the seabed surface is unstable, effectively prevents the auxiliary anode device from being damaged by drift ice, etc., and prevents water flow, wind waves and The abrasion of the sediment greatly reduces the difficulty of the underwater operation, and has high practicability and economy, thereby effectively making up for the deficiencies in the prior art.
为了达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, the technical solution of the present invention is achieved in that:
一种适用于海洋平台外加电流阴极保护系统中辅助阳极装置的安装方法,所述辅助阳极装置安装在海床面以下的海泥中。The invention relates to an installation method suitable for an auxiliary anode device in an impressed current cathodic protection system of an ocean platform, and the auxiliary anode device is installed in the sea mud below the seabed.
一种适用于海洋平台外加电流阴极保护系统中辅助阳极装置的安装方法,按以下步骤完成:An installation method suitable for an auxiliary anode device in an impressed current cathodic protection system of an offshore platform is completed according to the following steps:
A.吹坑作业,利用作业船,在选定位置的地点,按辅助阳极装置的实际尺寸在海床面向下吹出冲刷坑;A. Pit blowing operation, use the workboat to blow out the scour pit on the seabed face down at the selected location according to the actual size of the auxiliary anode device;
B.安放回填,辅助阳极装置吊装到冲刷坑内进行安放后,对冲刷坑通过回填海泥或回填砂袋进行回填,并回填到与海床面相平;B. Place and backfill, after hoisting the auxiliary anode device into the scour pit for placement, backfill the scour pit by backfilling sea mud or backfilling sand bags, and backfill to the same level as the seabed;
C.铺设砂袋,在冲涮坑及周边区域的海床面上铺设砂袋进行覆盖固定。C. Laying sandbags, laying sandbags on the seabed of the Chongshabu Pit and the surrounding area for covering and fixing.
一种适用于海洋平台外加电流阴极保护系统中辅助阳极装置,包括支撑桩腿、阳极电缆,阳极、阳极杆、阳极底座、混凝土固定墩,所述支撑桩腿为三个呈品字形布局,支撑桩腿上部设置有阳极固定横撑,每个阳极固定横撑的两端分别与相邻的支撑桩腿相固定连接,所述阳极杆上端与阳极相固连,阳极杆下端与阳极底座相固连,阳极底座和阳极杆的下部及支撑桩腿的上部结构被浇筑在混凝土固定墩内,阳极电缆预留在混凝土固定墩中,并与阳极底座相连通。An auxiliary anode device suitable for an impressed current cathodic protection system on an offshore platform, comprising supporting legs, an anode cable, an anode, an anode rod, an anode base, and a concrete fixed pier. The upper part of the pile leg is provided with an anode fixed cross brace, and the two ends of each anode fixed cross brace are fixedly connected with the adjacent support pile legs, the upper end of the anode rod is fixedly connected with the anode, and the lower end of the anode rod is fixed with the anode base The connection, the lower part of the anode base and the anode rod and the upper structure of the supporting pile legs are poured in the concrete fixed pier, and the anode cable is reserved in the concrete fixed pier and communicated with the anode base.
作为进一步的技术方案,所述混凝土固定墩为正方形梯形台,所述混凝土固定墩周围四面与混凝土固定墩底面之间的夹角为60°—80°。As a further technical solution, the concrete fixed pier is a square trapezoidal platform, and the included angle between the four sides around the concrete fixed pier and the bottom surface of the concrete fixed pier is 60°-80°.
作为进一步的技术方案,所述混凝土固定墩外侧设置有玻璃钢外壳。As a further technical solution, a glass fiber reinforced plastic shell is arranged on the outside of the concrete fixed pier.
作为进一步的技术方案,所述阳极为球形阳极。As a further technical solution, the anode is a spherical anode.
采用上述技术方案后的有益效果是:一种适用于海洋平台外加电流阴极保护系统中辅助阳极装置及安装方法,通过本技术方案,海洋平台作为阴极,通过辅助阳极装置设置在海床面以下的海泥中,将辅助阳极装置填埋在海底的冲刷坑中,并且利用辅助阳极的支撑桩腿和混凝土固定墩稳固在冲刷坑中,在冲涮坑及周边区域的海床面上铺设砂袋覆盖固定,从而有效的解决了海床面不稳定且有海冰的海域中,在役海洋平台辅助阳极的安装固定,有效的防止了辅助阳极装置受到流冰的破坏,防止水流、风浪和泥沙的磨损等,大大减化了水下作业的难度,具有较高的实用性和经济性。The beneficial effect of adopting the above technical scheme is: an auxiliary anode device and installation method suitable for the impressed current cathodic protection system of the offshore platform. Through this technical scheme, the offshore platform is used as the cathode, and the auxiliary anode device is arranged below the seabed surface. In the sea mud, the auxiliary anode device is buried in the scour pit on the seabed, and is stabilized in the scour pit by using the supporting legs of the auxiliary anode and the concrete fixing pier, and sand bags are laid on the seabed of the scour pit and the surrounding area Covering and fixing, thus effectively solving the problem of the installation and fixing of the auxiliary anode of the active offshore platform in the sea area where the seabed surface is unstable and has sea ice, effectively preventing the auxiliary anode device from being damaged by drift ice, preventing water flow, wind waves and mud Sand wear, etc., greatly reduces the difficulty of underwater operations, and has high practicability and economy.
附图说明Description of drawings
图1为本发明的整体安装状态图。Fig. 1 is the overall installation state diagram of the present invention.
图2为本发明中辅助阳极的整体结构剖视结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of the overall structure of the auxiliary anode in the present invention.
图3为图2中A-A向的剖视示意图。FIG. 3 is a schematic cross-sectional view along A-A in FIG. 2 .
图中,1.辅助阳极装置、2冲刷坑、3回填海泥或砂袋、4海床面、5平铺砂袋、6支撑桩腿、7阳极电缆、8阳极、9阳极杆、10阳极底座、11混凝土固定墩、12阳极固定横撑、13玻璃钢外壳、14回填砂袋。In the figure, 1. Auxiliary anode device, 2 scour pit, 3 backfill sea mud or sand bag, 4 seabed surface, 5 flat sand bag, 6 supporting pile leg, 7 anode cable, 8 anode, 9 anode rod, 10 anode Base, 11 concrete fixed piers, 12 anode fixed cross braces, 13 glass fiber reinforced plastic shell, 14 backfill sand bags.
具体实施方式Detailed ways
下面将结合附图对本发明中具体实施例作进一步详细说明。The specific embodiments of the present invention will be further described in detail below in conjunction with the accompanying drawings.
如图1所示,本发明涉及的适用于海洋平台外加电流阴极保护系统中辅助阳极的安装方法,所述辅助阳极1安装在海底面4下方的海泥中。As shown in FIG. 1 , the present invention relates to an installation method of an auxiliary anode suitable for an impressed current cathodic protection system of an offshore platform. The auxiliary anode 1 is installed in the sea mud below the seabed 4 .
本发明涉及的适用于海洋平台外加电流阴极保护系统中辅助阳极的安装方法,按以下步骤完成:The installation method of the auxiliary anode applicable to the impressed current cathodic protection system of the offshore platform involved in the present invention is completed according to the following steps:
A.吹坑作业,利用作业船,在选定位置的地点,按辅助阳极装置1的实际尺寸在海床面4向下吹出冲刷坑2;A. Pit blowing operation, utilize workboat, at the place of selected position, blow out scour pit 2 downwards on seabed surface 4 according to the actual size of auxiliary anode device 1;
B.安放回填,辅助阳极装置1吊装到冲刷坑2内进行安放后,对冲刷坑2通过回填海泥3或回填砂袋14进行回填,并回填到与海床面相平;B. Placement and backfilling, after the auxiliary anode device 1 is hoisted into the scour pit 2 for placement, the scour pit 2 is backfilled with sea mud 3 or backfilled sand bags 14, and backfilled to the level of the seabed;
C.铺设砂袋,在冲涮坑及周边区域的海床面4上铺设平铺砂袋5进行覆盖固定。C. Lay sand bags, and lay flat sand bags 5 on the seabed surface 4 in the flush pit and the surrounding area to cover and fix them.
如图2-图3所示,本发明涉及的适用于海洋平台外加电流阴极保护系统中辅助阳极装置,包括支撑桩腿6、阳极电缆7,阳极8、阳极杆9、阳极底座10、混凝土固定墩11,所述支撑桩腿6为三个呈品字形布局,支撑桩腿6上部设置有阳极固定横撑12,每个阳极固定横撑12的两端分别与相邻的支撑桩腿6相固定连接,所述阳极杆9上端与阳极8相固连,阳极杆9下端与阳极底座10相固连,阳极底座10和阳极杆9的下部及支撑桩腿6的上部结构被浇筑在混凝土固定墩11内,阳极电缆7预留在混凝土固定墩11中,并与阳极底座10相连通。As shown in Fig. 2-Fig. 3, the auxiliary anode device applicable to the impressed current cathodic protection system of the offshore platform related to the present invention includes supporting pile legs 6, anode cables 7, anodes 8, anode rods 9, anode bases 10, concrete fixing Pier 11, the supporting legs 6 are three in the shape of a character, the upper part of the supporting legs 6 is provided with anode fixed cross braces 12, and the two ends of each anode fixed cross brace 12 are respectively connected to the adjacent support legs 6 Fixed connection, the upper end of the anode rod 9 is fixedly connected to the anode 8, the lower end of the anode rod 9 is fixedly connected to the anode base 10, and the lower part of the anode base 10 and the anode rod 9 and the upper structure of the supporting pile leg 6 are poured on concrete and fixed In the pier 11 , the anode cable 7 is reserved in the concrete fixed pier 11 and communicated with the anode base 10 .
作为进一步的实施例,所述混凝土固定墩11为正方形梯形台,所述混凝土固定墩11周围四面与混凝土固定墩11底面之间的夹角为60°—80°。As a further embodiment, the concrete fixed pier 11 is a square trapezoidal platform, and the included angle between the four sides around the concrete fixed pier 11 and the bottom surface of the concrete fixed pier 11 is 60°-80°.
作为进一步的实施例,所述混凝土固定墩11外侧设置有玻璃钢外壳13。As a further embodiment, a glass fiber reinforced plastic shell 13 is provided on the outside of the concrete fixed pier 11 .
作为进一步的实施例,所述阳极8为球形阳极。As a further embodiment, the anode 8 is a spherical anode.
本发明的辅助阳极在安放在冲刷坑中时,辅助阳极的支撑桩腿6支撑在海床下层较硬的位置上,混凝土固定墩11下沉到海底面4的冲刷坑2中,所述混凝土固定墩11被回填海泥3所埋没,由于混凝土固定墩11下大上小,四周的回填海泥3拥挤在混凝土固定墩11上,并在支撑桩腿1的作用,大大提高了整体的稳定性,有效地防止了位移,混凝土固定墩11外包覆的玻璃钢外壳13有效的隔离了回填海泥3中的海水对混凝土固定墩11的侵蚀,大大提高了工作使用寿命。When the auxiliary anode of the present invention is placed in the scour pit, the supporting legs 6 of the auxiliary anode are supported on the hard position of the lower layer of the seabed, and the concrete fixed pier 11 sinks into the scour pit 2 of the seabed surface 4, and the concrete The fixed pier 11 is buried by the backfill sea mud 3. Since the bottom of the concrete fixed pier 11 is large and the top is small, the surrounding backfilled sea mud 3 is crowded on the concrete fixed pier 11, and plays the role of supporting the pile leg 1, greatly improving the overall stability. Sex, effectively prevents displacement, and the glass fiber reinforced plastic shell 13 covered by the concrete fixed pier 11 effectively isolates the erosion of the seawater in the backfilled sea mud 3 to the concrete fixed pier 11, greatly improving the working life.
本发明中支撑桩腿6的底部可以通过制成尖形,以便插入到冲刷坑2下方的海泥中。In the present invention, the bottom of the supporting pile leg 6 can be made into a pointed shape so as to be inserted into the sea mud below the scour pit 2 .
以上所述,仅为本发明的较佳可行实施例而已,并非用以限定本发明的范围。The above descriptions are only preferred feasible embodiments of the present invention, and are not intended to limit the scope of the present invention.
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