CN108178305A - A kind of technique and device of biological multielementization processing wastewater of chemical industry with high concentration - Google Patents
A kind of technique and device of biological multielementization processing wastewater of chemical industry with high concentration Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及材料与环境工程技术领域,尤其涉及一种生物多元化处理高浓度化工废水的工艺及装置。The invention relates to the technical field of materials and environmental engineering, in particular to a process and a device for biologically diversified treatment of high-concentration chemical wastewater.
背景技术Background technique
浙江省化工行业比较发达,化工废水水量大(占到总工业废水量的14%),水质较复杂,属于典型三高有机废水(高有机污染物、高含盐量和高氨氮废水)。化工废水的基本特征是:(1)水质成分复杂,副产物多,反应原料常为溶剂类物质或环状结构的化合物,增加了废水的处理难度;(2)废水中污染物含量高,这是由于原料反应不完全和原料、或生产中使用的大量溶剂介质进入了废水体系所引起的;(3)有毒有害物质多,精细化工废水中有许多有机污染物对微生物是有毒有害的,如卤素化合物、硝基化合物、具有杀菌作用的分散剂或表面活性剂等;(4)生物难降解物质多,B/C比低,可生化性差;(5)废水色度高。The chemical industry in Zhejiang Province is relatively developed. The volume of chemical wastewater is large (accounting for 14% of the total industrial wastewater), and the water quality is relatively complex. The basic characteristics of chemical wastewater are: (1) the water quality is complex, there are many by-products, and the reaction raw materials are often solvent substances or compounds with ring structures, which increases the difficulty of wastewater treatment; (2) the pollutant content in wastewater is high, which It is caused by the incomplete reaction of raw materials and a large amount of solvent medium used in raw materials or production entering the wastewater system; (3) There are many toxic and harmful substances, and many organic pollutants in fine chemical wastewater are toxic and harmful to microorganisms, such as Halogen compounds, nitro compounds, dispersants or surfactants with bactericidal effect, etc.; (4) There are many biodegradable substances, low B/C ratio, and poor biodegradability; (5) High chroma of wastewater.
为了改善化工行业的污染问题,国家也相继出台了化工行业的废水标准,例如2015年实施的《石油化学工业污染物排放标准》GB31571-2015、《无机化学工业污染物排放标准》GB31573-2015、《合成氨工业水污染物排放标准》GB13458-2013、《柠檬酸工业水污染物排放标准》GB19430-2013、《炼焦化学工业污染物排放标准》GB16171-2012等等,通过以上这些标准的实施,也能一定程度上改善化工行业的水污染问题。In order to improve the pollution problems of the chemical industry, the country has also issued wastewater standards for the chemical industry, such as the "Petrochemical Industry Pollutant Discharge Standard" GB31571-2015, "Inorganic Chemical Industry Pollutant Discharge Standard" GB31573-2015, and "Discharge Standard of Water Pollutants for Synthetic Ammonia Industry" GB13458-2013, "Discharge Standard of Water Pollutants for Citric Acid Industry" GB19430-2013, "Discharge Standard of Pollutants for Coking Chemical Industry" GB16171-2012, etc., through the implementation of the above standards, also It can improve the water pollution problem in the chemical industry to a certain extent.
因此化工企业要达到国家节能减排的目的主要应从两个方面进行实施,首先从生产上实行清洁生产,节约用水,降低单位产品用水量;其次需加强污水处理技术,改善出水水质,并尽量利用中水回用于生产上,达到减排目的。Therefore, in order to achieve the goal of national energy conservation and emission reduction, chemical enterprises should mainly implement it from two aspects. First, implement clean production in production, save water, and reduce water consumption per unit of product; secondly, they need to strengthen sewage treatment technology, improve effluent quality, and maximize The reclaimed water is reused in production to achieve the purpose of emission reduction.
发明内容Contents of the invention
本发明提供一种生物多元化处理高浓度化工废水的工艺,解决了化工废水生化处理效率低的技术问题。The invention provides a biodiversified process for treating high-concentration chemical wastewater, which solves the technical problem of low biochemical treatment efficiency of chemical wastewater.
一种生物多元化处理高浓度化工废水的工艺,包括如下步骤:A biodiversified process for treating high-concentration chemical wastewater, comprising the steps of:
化工废水经均质后由提升设施提升至酸化池中,酸化池出水送入充氧气提循环池中,充氧气提循环池处理后出水送入膜生物反应器进行泥水分离,膜生物反应器处理后出水送入排放口后经纳管排放。After the chemical wastewater is homogenized, it is lifted by the lifting facility to the acidification tank. The effluent from the acidification tank is sent to the oxygen-filled circulation pool. The final effluent is sent to the discharge port and then discharged through the tube.
所述均质池接纳各类预处理化工废水进行均质均量;酸化池内通过水解酸化以提高化工废水的可生化性;充氧气提循环池内的气提循环过程能使废水中的生物多元化和提高废水中的生物浓度,从而提高废水的有机物去除率;所述膜生物反应器集二沉池和澄清池于一体的设施,可大大降低基建设施建设费用和大大减少占地面积。The homogeneous tank accepts various types of pretreated chemical wastewater for homogenization and equalization; in the acidification tank, the biodegradability of the chemical wastewater is improved through hydrolysis and acidification; And increase the biological concentration in the wastewater, thereby increasing the organic matter removal rate of the wastewater; the membrane bioreactor is a facility integrating a secondary sedimentation tank and a clarification tank, which can greatly reduce the construction cost of infrastructure facilities and greatly reduce the occupied area.
本发明充氧池同时接收酸化池废水和气提循环回流水,使充氧池从始端到末端形成稳定的废水浓度梯度,使废水的各个浓度阶段的微生物共生于充氧池中,使微生物种类达到多元化,使微生物的数量达到一定的级别,对废水的处理效率达到最佳水平。The oxygenation pool of the present invention simultaneously receives the waste water from the acidification pool and the reflux water of the air lift cycle, so that a stable wastewater concentration gradient is formed from the beginning to the end of the oxygenation pool, so that microorganisms at various concentration stages of the waste water are symbiotic in the oxygenation pool, so that the types of microorganisms reach Diversification, so that the number of microorganisms reaches a certain level, and the treatment efficiency of wastewater reaches the best level.
优选地,所述充氧气提循环池包括充氧池和气提循环池,气提循环池内设置气提装置,充氧池出水端的废水通过气提装置大比例回流至充氧池进水端。Preferably, the oxygen-filled circulating pool includes an oxygenated pool and an air-lifted circulating pool, and an air-lifting device is installed in the air-lifting circulating pool, and the wastewater at the outlet of the oxygenated pool flows back to the inlet of the oxygenated pool in a large proportion through the air-lifting device.
优选地,所述气提装置为若干个相互独立控制的环形曝气管。利于区块废水提升。Preferably, the air stripping device is several annular aeration tubes controlled independently of each other. It is conducive to the improvement of block wastewater.
优选地,所述充氧池外接鼓风设施进行充氧,充氧池内溶解氧浓度控制在2~4mg/L。Preferably, the oxygenation tank is externally connected with blowing facilities for oxygenation, and the dissolved oxygen concentration in the oxygenation tank is controlled at 2-4 mg/L.
优选地,所述气提循环池外接鼓风设施进行充氧,气提循环池内溶解氧浓度控制在0.5~1mg/L。Preferably, the air-lifting circulation tank is externally connected with blowing facilities for oxygenation, and the dissolved oxygen concentration in the air-lifting circulation tank is controlled at 0.5-1 mg/L.
优选地,所述气提循环池内的废水回流比例为30倍~1000倍。进一步优选地,回流比例为500倍~1000倍;更进一步优选地,回流比例为500~600倍。Preferably, the wastewater reflux ratio in the air stripping circulation tank is 30 times to 1000 times. More preferably, the reflux ratio is 500-1000 times; even more preferably, the reflux ratio is 500-600 times.
优选地,废水在酸化池和充氧气提循环池内的水力停留时间分别为8~12h和24~36h。进一步优选地,水力停留时间分别为10h和30h。Preferably, the hydraulic retention time of the wastewater in the acidification tank and the aerated oxygen stripping circulation tank are respectively 8-12 hours and 24-36 hours. Further preferably, the hydraulic retention times are respectively 10h and 30h.
本发明还提供一种生物多元化处理高浓度化工废水的装置,包括顺次设置的均质池、提升设施、酸化池、充氧气提循环池、膜生物反应器、提升设施和排放口。The present invention also provides a biodiversified device for treating high-concentration chemical wastewater, including a homogeneous pool, a lifting facility, an acidification pool, an oxygen-filled circulation pool, a membrane bioreactor, a lifting facility, and a discharge port arranged in sequence.
优选地,所述充氧气提循环池包括充氧池、气提循环池以及设于气提循环池内的气提装置,所述气提装置用于将充氧池出水端的废水回流至充氧池进水端。Preferably, the aerated oxygen-lifting circulation pool includes an oxygenation pool, an air-lifting circulation pool and an air-lifting device arranged in the air-lifting circulation pool, and the air-lifting device is used to return the wastewater at the outlet end of the oxygenation pool to the oxygenation pool Inlet side.
进一步优选地,所述气提循环池半环绕充氧池设置,由隔墙分隔。Further preferably, the gas-lifting circulation pool is set half around the oxygenation pool and separated by a partition wall.
优选地,所述膜生物反应器内安装膜组,废水通过膜组外接提升设施排至排放口。Preferably, a membrane group is installed in the membrane bioreactor, and the waste water is discharged to a discharge port through a lifting facility connected outside the membrane group.
优选地,所述气提装置为若干个相互独立控制的环形曝气管。Preferably, the air stripping device is several annular aeration tubes controlled independently of each other.
优选地,所述氧化池内底部设置曝气管网。Preferably, an aeration pipe network is arranged at the inner bottom of the oxidation tank.
优选地,所述充氧池外接充氧设施。Preferably, the oxygenation pool is externally connected with oxygenation facilities.
优选地,所述气提循环池外接充氧设施。Preferably, the airlift circulation pool is externally connected with oxygenation facilities.
分质预处理后的化工废水经均质池后通过提升设施将废水提升至酸化池,通过酸化水解,提高了废水的生化性,废水通过酸化处理后进入充氧气提循环池,废水进入充氧池的同时气提循环池的末端废水大比例汇入,使充氧池从始端到末端形成稳定的废水浓度梯度,使废水的各个浓度阶段的各类微生物共生于充氧池中,浓度梯度使微生物种类达到多元化,稳定的浓度使微生物多量化,能使充氧气提循环池的处理效率比一般的生化池高30%~70%。废水经过充氧气提循环池后进入膜生物反应器进行固液分离,同时进行沉淀和过滤,大大缩短了处理流程,节省了处理占地面积。废水进行固液分离后再通过排放口纳管达标排放。After the pretreated chemical wastewater passes through the homogenization tank, the wastewater is lifted to the acidification tank through the lifting facility, and the biochemical properties of the wastewater are improved through acidification and hydrolysis. At the same time as the pool, a large proportion of the terminal wastewater of the airlifting circulation pool is imported, so that a stable wastewater concentration gradient is formed from the beginning to the end of the oxygenation pool, so that various microorganisms at various concentration stages of the wastewater co-exist in the oxygenation pool, and the concentration gradient makes The variety of microorganisms is diversified, and the stable concentration makes the microorganisms more quantified, which can make the treatment efficiency of the aerated oxygen extraction circulation pool 30% to 70% higher than that of the general biochemical pool. The waste water enters the membrane bioreactor for solid-liquid separation after passing through the aerated oxygen-extraction circulation tank, and simultaneously undergoes precipitation and filtration, which greatly shortens the treatment process and saves the treatment area. After the solid-liquid separation, the waste water is discharged through the outlet tube to meet the standard.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本工艺采用常规酸化菌种,通过常规高效酸化菌种的处理,能大大提高化工废水的生化性。(1) This process adopts conventional acidification bacteria, and through the treatment of conventional high-efficiency acidification bacteria, the biochemical properties of chemical wastewater can be greatly improved.
(2)本工艺采用的充氧气提循环池与一般生化池相比,能大大提高处理效率,耐冲击能力强,可处理高浓度原水,可大大降低预处理成本。(2) Compared with general biochemical pools, the oxygen-filled circulating pool used in this process can greatly improve the treatment efficiency, has strong impact resistance, can handle high-concentration raw water, and can greatly reduce the cost of pretreatment.
(3)本工艺充氧气提循环池中采用了大比例回流,使废水的各个浓度阶段的各类微生物共生于充氧池中,浓度梯度使微生物种类达到多元化,稳定的浓度使微生物多量化,可大大提高生化处理效率。(3) A large proportion of reflux is adopted in the aerated oxygen extraction circulation tank of this process, so that various microorganisms at various concentration stages of the wastewater can coexist in the oxygenated tank, the concentration gradient makes the types of microorganisms diversified, and the stable concentration makes the microorganisms more quantified , can greatly improve the efficiency of biochemical treatment.
(4)本工艺采用的膜生物反应器集沉淀和过滤于一体,可大大缩短废水处理流程,大大节省环保设施占用土地,节约土地资源。(4) The membrane bioreactor used in this process integrates sedimentation and filtration, which can greatly shorten the wastewater treatment process, greatly save the land occupied by environmental protection facilities, and save land resources.
(5)本工艺既能用于新建化工企业的配套污水处理工程,又能根据现有化工企业配套污水站的实际情况进行整改后实施,应用范围广。(5) This process can not only be used in the supporting sewage treatment projects of new chemical enterprises, but also can be implemented after rectification according to the actual situation of the supporting sewage stations of existing chemical enterprises, and has a wide range of applications.
附图说明Description of drawings
图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
图中所示附图标记如下:The reference signs shown in the figure are as follows:
1-均质池 2-第一提升设施 3-强化酸化池1-Homogenizing pool 2-First lifting facility 3-Enhanced acidification pool
4-充氧池 5-气提循环池 6-第一鼓风设施4-Oxygenation pool 5-Air lift circulation pool 6-First blast facility
7-气提装置 8-第二鼓风设施 9-曝气设施7-Airlift device 8-Second blast facility 9-Aeration facility
10-膜生物反应器 11-膜组 12-第二提升设施10-Membrane bioreactor 11-Membrane group 12-Second lifting facility
13-排放口13-Drain port
具体实施方式Detailed ways
如图1所示,一种生物多元化处理高浓度化工废水的工艺,包括顺次设置的均质池1、第一提升设施2、强化酸化池3、充氧气提循环池、膜生物反应器10、第二提升设施12和排放口13,充氧气提循环池包括充氧池4、气提循环池5以及设于气提循环池内的气提装置7,气提循环池半环绕充氧池设置,由隔墙分隔,气提装置7采用若干个相互独立控制的环形曝气管,用于将充氧池出水端的废水回流至充氧池进水端。As shown in Figure 1, a biodiversified process for treating high-concentration chemical wastewater includes a homogeneous pool 1, a first lifting facility 2, an enhanced acidification pool 3, an oxygen extraction circulation pool, and a membrane bioreactor. 10. The second lifting facility 12 and the discharge port 13, the oxygen-filled circulation pool includes an oxygenation pool 4, an air-lift circulation pool 5 and an air-lift device 7 located in the air-lift circulation pool, and the air-lift circulation pool is semi-surrounded by the oxygenation pool Set, separated by a partition wall, the air lift device 7 adopts several annular aeration pipes controlled independently of each other to return the wastewater from the outlet of the oxygenation tank to the inlet of the oxygenation tank.
均质池将预处理后的化工废水汇集一处,均质均量。The homogeneous pool collects the pretreated chemical wastewater in one place, homogenizing and equalizing the volume.
提升设施将均质池内的化工废水提升至强化酸化池。The lifting facility lifts the chemical wastewater in the homogenizing tank to the enhanced acidification tank.
气提循环池由第一鼓风设施7提供空气,利于废水循环。The air lift circulation pool is provided with air by the first blowing facility 7, which is beneficial to the waste water circulation.
充氧池由第二鼓风设施8提供氧气。Oxygenation pool is provided with oxygen by the second blowing facility 8 .
本发明的工艺流程如下:Process flow of the present invention is as follows:
(1)经过预处理后的化工废水进入均质池,均质均量后提升设施汇入强化酸化池,化工废水在强化酸化池中通过水解酸化后,提高废水的B/C比,同时亦可大大降低废水的毒性,利于后续生化处理。(1) The pretreated chemical wastewater enters the homogenization tank, and after homogenization and equalization, the lifting facilities flow into the enhanced acidification tank. After the chemical wastewater is hydrolyzed and acidified in the enhanced acidification tank, the B/C ratio of the wastewater is increased, and at the same time It can greatly reduce the toxicity of wastewater and facilitate subsequent biochemical treatment.
(2)废水经过强化酸化池后进入充氧池,利用第二鼓风设施提供充氧池所需的溶解氧,其中溶解氧保持在2~4mg/L,保证充氧池中的富氧菌群的生存条件。其中充氧池进水端同时接收充氧池末端通过气提循环池循环回来的大量尾水,高比例回流使充氧池进水端的污染物浓度大大降低,更能利于菌种对污染物的处理,更能稳定降低废水污染物浓度。同时,充氧池中投加高效多元化菌种,促使充氧池中的菌种多元化、数量化,提高生化处理能力和效率。其中气提循环量与进水量的比例范围较大,可根据不同废水进行调试调节,回流比为30~1000倍。(2) The wastewater enters the oxygenation pool after passing through the enhanced acidification pool, and the second blowing facility is used to provide the dissolved oxygen required by the oxygenation pool, in which the dissolved oxygen is kept at 2-4 mg/L to ensure the oxygen-enriched bacteria in the oxygenation pool group living conditions. Among them, the water inlet of the oxygenation pool receives a large amount of tail water from the end of the oxygenation pool and circulates through the air lift circulation pool at the same time. The high proportion of backflow greatly reduces the concentration of pollutants at the water inlet of the oxygenation pool, which is more conducive to the bacteria's ability to eliminate pollutants. Treatment can more stably reduce the concentration of wastewater pollutants. At the same time, high-efficiency and diversified strains are added to the oxygenation pool to promote the diversification and quantification of the strains in the oxygenation pool, and to improve the biochemical treatment capacity and efficiency. Among them, the ratio of the airlift circulation volume to the influent volume has a large range, which can be adjusted and adjusted according to different wastewater, and the reflux ratio is 30 to 1000 times.
(3)废水经过充氧池和气提循环池处理后,去除大部分污染物后进入膜生物反应器进行泥水分离和过滤,出水通过排放口进行纳管达标排放。其中膜生物反应器集沉淀和过滤于一体,可大大节约土地成本,大大降低运行成本。(3) After the wastewater is treated in the oxygenation tank and the air lift circulation tank, most of the pollutants are removed, and then it enters the membrane bioreactor for mud-water separation and filtration, and the effluent is discharged through the discharge port to reach the standard. Among them, the membrane bioreactor integrates sedimentation and filtration, which can greatly save land costs and greatly reduce operating costs.
实施例1Example 1
将该工艺应用于某化工企业污水处理站的改造工程上,污水处理设计量为1500t/d,改造后污水站处理工艺流程为:预处理废水→调节池→气提循环充氧池→膜生物反应器→排放井→园区污水处理厂,出水需达到纳管标准,充氧池内溶解氧浓度控制在2~4mg/L,气提循环池内溶解氧浓度控制在0.5~1mg/L,回流比控制在500倍左右,酸化池和充氧池内的水力停留时间分别为10小时左右和30小时左右。污水进出水水质及纳管标准如表1所示。This process was applied to the renovation project of a sewage treatment station of a chemical enterprise. The design volume of sewage treatment is 1500t/d. After the renovation, the treatment process of the sewage station is as follows: pre-treatment of wastewater→regulation tank→gas lift circulation oxygenation tank→membrane biology Reactor→discharge well→sewage treatment plant in the park, the effluent must meet the nanotube standard, the dissolved oxygen concentration in the oxygenation tank is controlled at 2-4mg/L, the dissolved oxygen concentration in the airlift circulation tank is controlled at 0.5-1mg/L, and the reflux ratio is controlled At about 500 times, the hydraulic retention time in the acidification tank and the oxygenation tank are about 10 hours and 30 hours respectively. The quality of sewage influent and effluent and the standards for receiving pipes are shown in Table 1.
表1污水站进水水质和纳管标准指标单位:mg/LTable 1 Sewage Station Influent Water Quality and Intake Standard Index Unit: mg/L
处理后出水水质明显优于纳管标准,比改造前处理效果大幅度提高,且对废水的含盐量和毒性有明显的辅助降低左右。本改造工程减排明显,经济效益明显,真正达到企业环保效益和经济效益双赢效果。The quality of the effluent after treatment is obviously better than the standard of the tube, and the treatment effect is greatly improved compared with that before the transformation, and it can significantly reduce the salt content and toxicity of the wastewater. The renovation project has obvious emission reduction and obvious economic benefits, and truly achieves a win-win effect of environmental protection benefits and economic benefits for the enterprise.
以上所述仅为本发明专利的具体实施案例,但本发明专利的技术特征并不局限于此,任何相关领域的技术人员在本发明的领域内,所作的变化或修饰皆涵盖在本发明的专利范围之中。The above is only a specific implementation case of the patent of the present invention, but the technical characteristics of the patent of the present invention are not limited thereto. Any changes or modifications made by those skilled in the relevant field within the scope of the present invention are covered by the patent of the present invention. within the scope of the patent.
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