CN108177411B - Mobile terminal backplane and preparation method thereof, and mobile terminal - Google Patents
Mobile terminal backplane and preparation method thereof, and mobile terminal Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及材料技术领域,具体的,涉及移动终端背板及其制备方法以及移动终端。The present invention relates to the technical field of materials, and in particular, to a mobile terminal backplane, a preparation method thereof, and a mobile terminal.
背景技术Background technique
2017年8月,高通宣布已经完成在移动终端上的首次5G连接测试,此外,高通还推出首款5G智能手机参考设计。2017年9月,德国电信正式宣布联合华为公司推出全球首个5G商用网络。这是全球第一个推出完整5G网络技术的政府和企业!5G通信时代序幕已经拉开,移动终端又将迎来一次变革。In August 2017, Qualcomm announced that it had completed the first 5G connection test on mobile terminals. In addition, Qualcomm also launched the first 5G smartphone reference design. In September 2017, Deutsche Telekom officially announced the launch of the world's first 5G commercial network with Huawei. This is the world's first government and enterprise to launch complete 5G network technology! The prelude to the 5G communication era has begun, and mobile terminals will usher in another revolution.
然而目前大多数移动终端背板是由金属制备得到的,由于金属的电磁屏蔽效应,使得信号难以通过移动终端;同时,目前无线充电逐渐普及,而移动终端的金属材质的背板会阻止磁场透过,无法实现无线充电。因此,目前的移动终端的背板限制了5G时代的发展以及无线充电的实现,不能满足消费者日益增长的需求。However, at present, most mobile terminal backplanes are made of metal. Due to the electromagnetic shielding effect of metal, it is difficult for signals to pass through the mobile terminal. At the same time, wireless charging is becoming more and more popular, and the metal backplane of mobile terminals will prevent the magnetic field from penetrating. However, wireless charging is not possible. Therefore, the current backplane of the mobile terminal limits the development of the 5G era and the realization of wireless charging, and cannot meet the growing demands of consumers.
因而,目前的移动终端背板仍有待改进。Therefore, the current mobile terminal backplane still needs to be improved.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本发明的一个目的在于提出一种具有较大的相对介电常数、抗信号屏蔽能力较强、导热能力较强或者成本较低的移动终端背板。The present invention aims to solve one of the technical problems in the related art at least to a certain extent. Therefore, an object of the present invention is to provide a mobile terminal backplane with a relatively large relative permittivity, strong anti-signal shielding ability, strong thermal conductivity or low cost.
在本发明的一个方面,本发明提供了一种移动终端背板。根据本发明的实施例,该移动终端背板包括:导热层,所述导热层中含有石墨烯或者氧化石墨中的至少之一,以及热塑性树脂;保护层,所述保护层设置在所述导热层的一个表面上,且所述保护层中含有金刚石以及所述热塑性树脂。发明人发现,该移动终端背板结构简单,易于实现,良率较高,成本较低,韧性较大,损伤容限较高,耐高温,阻燃性能良好,抗冲击性能较好,具有较高的相对介电常数,抗信号屏蔽能力较强,能够很好的满足5G通信的技术要求,在导热层中加入石墨烯或者氧化石墨烯可以提高移动终端背板的导热性能以及相对介电常数,在保护层中添加金刚石使得移动终端背板的抗磨性和导热性较佳,有利于改善移动终端发热的问题。In one aspect of the present invention, the present invention provides a mobile terminal backplane. According to an embodiment of the present invention, the mobile terminal backplane includes: a thermal conductive layer, the thermal conductive layer contains at least one of graphene or graphite oxide, and a thermoplastic resin; a protective layer, the protective layer is disposed on the thermal conductive layer on one surface of the layer, and the protective layer contains diamond and the thermoplastic resin. The inventors found that the mobile terminal backplane has a simple structure, is easy to implement, has high yield, low cost, high toughness, high damage tolerance, high temperature resistance, good flame retardant performance, good impact resistance, and has a relatively low cost. High relative dielectric constant, strong anti-signal shielding ability, can well meet the technical requirements of 5G communication, adding graphene or graphene oxide to the thermal layer can improve the thermal conductivity and relative dielectric constant of the mobile terminal backplane , adding diamond in the protective layer makes the wear resistance and thermal conductivity of the mobile terminal backplane better, which is beneficial to improve the heating problem of the mobile terminal.
根据本发明的实施例,所述导热层的厚度为所述保护层的厚度的2-50倍。由此,移动终端背板的导热性能较佳,有利于改善移动终端发热的问题,同时能够起到有效保护移动终端的作用。According to an embodiment of the present invention, the thickness of the thermally conductive layer is 2-50 times the thickness of the protective layer. Therefore, the heat conduction performance of the backplane of the mobile terminal is better, which is beneficial to improve the heating problem of the mobile terminal, and at the same time, it can effectively protect the mobile terminal.
根据本发明的实施例,所述导热层的厚度为100-800微米,所述保护层的厚度为5-100微米。由此,移动终端背板的导热性能较佳,有利于改善移动终端发热的问题,同时能够起到保护移动终端的作用。According to an embodiment of the present invention, the thickness of the thermally conductive layer is 100-800 microns, and the thickness of the protective layer is 5-100 microns. Therefore, the heat conduction performance of the backplane of the mobile terminal is better, which is beneficial to improve the heating problem of the mobile terminal, and at the same time, it can play a role of protecting the mobile terminal.
根据本发明的实施例,所述热塑性树脂包括聚碳酸酯(PC)、聚甲基丙烯酸甲酯(PMMA)中的至少一种。由此,热塑性树脂的来源较广,不含有害物质,符合RoHS要求,力学性能较佳,具有较高的拉伸强度以及阻燃强度,韧性、抗冲击性和损伤容限较高,化学稳定性较强,使用寿命长,耐温高、产品尺寸稳定性较好,易加工成型,成本低。According to an embodiment of the present invention, the thermoplastic resin includes at least one of polycarbonate (PC) and polymethyl methacrylate (PMMA). As a result, thermoplastic resins have a wide range of sources, do not contain harmful substances, meet RoHS requirements, have better mechanical properties, have high tensile strength and flame retardant strength, high toughness, impact resistance and damage tolerance, and are chemically stable. It has strong performance, long service life, high temperature resistance, good dimensional stability, easy processing and molding, and low cost.
根据本发明的实施例,所述导热层和所述保护层还各自独立的包括以下至少一种:陶瓷粉体;阻燃剂;和辅助助剂。由此,加入陶瓷粉体能够提高移动终端背板的相对介电常数、导热性能或者抗磨性能,加入阻燃剂能够提高移动终端背板的阻燃性能,加入辅助剂能够使得移动终端背板容易成型并且使用寿命较长。According to an embodiment of the present invention, the thermally conductive layer and the protective layer further independently include at least one of the following: a ceramic powder; a flame retardant; and an auxiliary agent. Therefore, adding ceramic powder can improve the relative dielectric constant, thermal conductivity or anti-wear performance of the mobile terminal backplane, adding a flame retardant can improve the flame retardant performance of the mobile terminal backplane, and adding an auxiliary agent can make the mobile terminal backplane Easy to form and long service life.
根据本发明的实施例,所述陶瓷粉体包括氧化铝和氧化锆中的至少一种。由此,可以有效提高导热层或者保护层的导热能力,并使得导热层或者保护层具有较高的相对介电常数、硬度以及耐磨性,且抗信号屏蔽能力较强。According to an embodiment of the present invention, the ceramic powder includes at least one of alumina and zirconia. In this way, the thermal conductivity of the thermally conductive layer or the protective layer can be effectively improved, and the thermally conductive layer or the protective layer has higher relative permittivity, hardness and wear resistance, and stronger anti-signal shielding ability.
根据本发明的实施例,所述氧化锆包括第一氧化锆颗粒和第二氧化锆颗粒,其中,所述第一氧化锆颗粒的粒径为所述第二氧化锆颗粒粒径的5-20倍,且所述第一氧化锆颗粒的最大粒径不大于30微米。由此,具有上述粒径的氧化锆能够进一步提高移动终端背板的硬度、耐磨性以及抗弯强度,且分散均匀,易添加,易加工。According to an embodiment of the present invention, the zirconia includes first zirconia particles and second zirconia particles, wherein the particle size of the first zirconia particles is 5-20 times the particle size of the second zirconia particles times, and the maximum particle size of the first zirconia particles is not greater than 30 microns. Therefore, the zirconia with the above particle size can further improve the hardness, wear resistance and bending strength of the mobile terminal backplane, and is uniformly dispersed, easy to add, and easy to process.
根据本发明的实施例,所述第一氧化锆颗粒与所述第二氧化锆颗粒的质量比为1:(0.5-2);优选1:1。由此,含有上述氧化锆粒径的移动终端背板具有较佳的硬度、耐磨性以及抗弯强度,分散均匀性更佳,添加和加工更容易。According to an embodiment of the present invention, the mass ratio of the first zirconia particles to the second zirconia particles is 1:(0.5-2); preferably 1:1. Therefore, the mobile terminal backplane containing the above-mentioned zirconia particle size has better hardness, wear resistance and bending strength, better dispersion uniformity, and easier addition and processing.
根据本发明的实施例,所述氧化铝为α型氧化铝。由此,α型氧化铝导热性能较佳,电阻率高,具有良好的绝缘性能。According to an embodiment of the present invention, the alumina is α-type alumina. Therefore, the α-type alumina has better thermal conductivity, high electrical resistivity, and good insulating properties.
根据本发明的实施例,所述氧化铝包括第一氧化铝颗粒和第二氧化铝颗粒,其中,所述第一氧化铝颗粒的粒径为所述第二氧化铝颗粒粒径的5-20倍,且所述第一氧化铝颗粒的最大粒径不大于30微米。由此,具有上述粒径的氧化铝能够进一步提高移动终端背板的硬度、耐磨性、相对介电常数以及导热性,且更容易调节介电常数,更易加工。According to an embodiment of the present invention, the alumina includes first alumina particles and second alumina particles, wherein the particle size of the first alumina particles is 5-20 times the particle size of the second alumina particles times, and the maximum particle size of the first alumina particles is not greater than 30 microns. Therefore, the alumina with the above particle size can further improve the hardness, wear resistance, relative permittivity and thermal conductivity of the mobile terminal backplane, and it is easier to adjust the permittivity and easier to process.
根据本发明的实施例,所述第一氧化铝颗粒的形状为球形或类球形,所述第二氧化铝颗粒的形状为不规则形状。由此,具有上述形状的氧化铝分散均匀性更好,更易添加和加工,且能够进一步提高移动终端背板的硬度、耐磨性、相对介电常数以及导热性。According to an embodiment of the present invention, the shape of the first alumina particles is spherical or quasi-spherical, and the shape of the second alumina particles is an irregular shape. Therefore, the alumina with the above shape has better dispersion uniformity, is easier to add and process, and can further improve the hardness, wear resistance, relative permittivity and thermal conductivity of the mobile terminal backplane.
根据本发明的实施例,所述第一氧化铝颗粒与所述第二氧化铝颗粒的质量比为1:(0.5-2);优选1:1。由此,含有上述氧化铝粒径的移动终端背板具有较佳的硬度、耐磨性、相对介电常数以及导热性。According to an embodiment of the present invention, the mass ratio of the first alumina particles to the second alumina particles is 1:(0.5-2); preferably 1:1. Therefore, the mobile terminal backplane containing the above-mentioned alumina particle size has better hardness, wear resistance, relative permittivity and thermal conductivity.
根据本发明的实施例,所述金刚石的粒径为10纳米-2微米,优选700-1000纳米。由此,含有上述金刚石粒径的移动终端背板热膨胀系数较小,且在上述粒径范围内随着金刚石粒径的增大移动终端背板的热导率增大,导热效果较佳,分散均匀性更好,耐磨性更佳,进而提高移动终端背板的使用性能。According to an embodiment of the present invention, the particle size of the diamond is 10 nanometers-2 micrometers, preferably 700-1000 nanometers. Therefore, the thermal expansion coefficient of the mobile terminal backplane containing the above-mentioned diamond particle size is small, and the thermal conductivity of the mobile terminal backplane increases with the increase of the diamond particle size within the above-mentioned particle size range, and the thermal conductivity is better. Better uniformity and better wear resistance, thereby improving the performance of the mobile terminal backplane.
根据本发明的实施例,所述导热层包括:热塑性树脂5~50重量份,石墨烯或氧化石墨烯中的至少之一1~10重量份,氧化锆10~40重量份,氧化铝10~40重量份,阻燃剂5~15重量份,偶联剂0.1~5重量份,抗老剂0.1~5重量份,其中所述石墨烯在所述导热层中的含量不大于5wt%。根据本发明的一些优选实施例,所述导热层包括:热塑性树脂30~40重量份,石墨烯或氧化石墨烯中的至少之一5~10重量份,氧化锆10~20重量份,氧化铝30~40重量份,阻燃剂5~15重量份,偶联剂1~3重量份,抗老剂1~3重量份,其中所述石墨烯在所述导热层中的含量不大于5wt%。由此,在导热层中加入石墨烯或者氧化石墨烯使得导热层具有较大的相对介电常数,进而使其具有较佳的抗信号屏蔽性能,并且导热层中各组分在上述配比范围内的导热效果较佳,有效改善移动终端发热的问题,使用性能较佳。According to an embodiment of the present invention, the thermally conductive layer comprises: 5-50 parts by weight of thermoplastic resin, 1-10 parts by weight of at least one of graphene or graphene oxide, 10-40 parts by weight of zirconia, and 10-40 parts by weight of aluminum oxide. 40 parts by weight, 5-15 parts by weight of a flame retardant, 0.1-5 parts by weight of a coupling agent, and 0.1-5 parts by weight of an anti-aging agent, wherein the content of the graphene in the thermally conductive layer is not more than 5 wt %. According to some preferred embodiments of the present invention, the thermally conductive layer comprises: 30-40 parts by weight of thermoplastic resin, 5-10 parts by weight of at least one of graphene or graphene oxide, 10-20 parts by weight of zirconium oxide, and aluminum oxide 30-40 parts by weight, 5-15 parts by weight of flame retardant, 1-3 parts by weight of coupling agent, 1-3 parts by weight of anti-aging agent, wherein the content of the graphene in the thermal conductive layer is not more than 5wt% . Therefore, adding graphene or graphene oxide to the thermal conductive layer makes the thermal conductive layer have a relatively large relative permittivity, thereby making it have better anti-signal shielding performance, and each component in the thermal conductive layer is within the above-mentioned ratio range. The internal heat conduction effect is better, the problem of heating of the mobile terminal is effectively improved, and the use performance is better.
根据本发明的实施例,所述保护层包括:热塑性树脂5~50重量份,金刚石1~15重量份,氧化锆10~40重量份,氧化铝10~40重量份,阻燃剂5~15重量份,偶联剂0.1~5重量份,抗老剂0.1~5重量份。根据本发明的一些优选实施例,所述保护层包括:热塑性树脂20~30重量份,纳米金刚石5~15重量份,氧化锆10~30重量份,氧化铝20~40重量份,阻燃剂5~15重量份,偶联剂1~3重量份,抗老剂1~5重量份。由此,在保护层中加入金刚石可以使得保护层具有较强的耐磨性以及较佳的导热性,并且保护层的各组分在上述配比范围内的相对介电常数较大,抗信号屏蔽能力较强,硬度较大,抗弯折强度较高,使用性能佳。According to an embodiment of the present invention, the protective layer includes: 5-50 parts by weight of thermoplastic resin, 1-15 parts by weight of diamond, 10-40 parts by weight of zirconia, 10-40 parts by weight of alumina, and 5-15 parts by weight of flame retardant parts by weight, 0.1-5 parts by weight of coupling agent, and 0.1-5 parts by weight of anti-aging agent. According to some preferred embodiments of the present invention, the protective layer includes: 20-30 parts by weight of thermoplastic resin, 5-15 parts by weight of nano-diamond, 10-30 parts by weight of zirconia, 20-40 parts by weight of alumina, and flame retardant 5-15 parts by weight, 1-3 parts by weight of coupling agent, and 1-5 parts by weight of anti-aging agent. Therefore, adding diamond into the protective layer can make the protective layer have strong wear resistance and better thermal conductivity, and the relative permittivity of each component of the protective layer within the above ratio range is large, and the anti-signal Strong shielding ability, high hardness, high bending strength and good performance.
在本发明的另一方面,本发明提供了一种移动终端。根据本发明的实施例,所述移动终端包括前面所述的移动终端背板。该移动终端具有前面所述的移动终端背板的所有特征和优点,在此不再过多赘述。In another aspect of the present invention, the present invention provides a mobile terminal. According to an embodiment of the present invention, the mobile terminal includes the aforementioned mobile terminal backplane. The mobile terminal has all the features and advantages of the aforementioned mobile terminal backplane, which will not be repeated here.
在本发明的另一方面,本发明提供了一种制备前面所述的移动终端背板的方法。根据本发明的实施例,所述方法包括:将形成导热层的原料进行第一挤压处理,得到第一片材;将形成保护层的原料进行第二挤压处理,得到第二片材;将所述第一片材和所述第二片材进行热压成型,得到所述移动终端背板。发明人发现,该方法操作简单方便,易于实现,制备得到的移动终端背板良率较高,具有前面所述的移动终端背板的全部特征和优点,在此不再一一赘述。In another aspect of the present invention, the present invention provides a method for preparing the aforementioned mobile terminal backplane. According to an embodiment of the present invention, the method includes: subjecting the raw material for forming the thermal conduction layer to a first extrusion treatment to obtain a first sheet; subjecting the raw material for forming a protective layer to a second extrusion treatment to obtain a second sheet; The first sheet and the second sheet are hot-pressed to obtain the mobile terminal backplane. The inventors found that the method is simple and convenient to operate, easy to implement, and has a high yield of the prepared mobile terminal backplane, which has all the features and advantages of the mobile terminal backplane described above, and will not be repeated here.
附图说明Description of drawings
图1是本发明一个实施例中的移动终端背板的结构示意图。FIG. 1 is a schematic structural diagram of a backplane of a mobile terminal in an embodiment of the present invention.
图2是本发明一个实施例中制备移动终端背板的流程示意图。FIG. 2 is a schematic flowchart of preparing a mobile terminal backplane in an embodiment of the present invention.
具体实施方式Detailed ways
下面详细描述本发明的实施例。下面描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。实施例中未注明具体技术或条件的,按照本领域内的文献所描述的技术或条件或者按照产品说明书进行。所用试剂或仪器未注明生产厂商者,均为可以通过市购获得的常规产品。Embodiments of the present invention are described in detail below. The embodiments described below are exemplary, only for explaining the present invention, and should not be construed as limiting the present invention. If no specific technique or condition is indicated in the examples, the technique or condition described in the literature in the field or the product specification is used. The reagents or instruments used without the manufacturer's indication are conventional products that can be obtained from the market.
本发明是基于发明人的以下认识和发现而完成的:The present invention is accomplished based on the following knowledge and findings of the inventors:
为了使信号更加快速的传输到移动终端,移动终端背板目前有几种非金属材料方案:1、玻璃材质:三维(3D)玻璃、2.5维(2.5D)或者二维(2D)玻璃,装饰工艺有装饰膜(Deco-film)方案,也有喷涂方案;2、复合板方案:聚碳酸酯(PC)/聚甲基丙烯酸甲酯(PMMA)复合板材方案;3、陶瓷方案:有背板中框一体陶瓷(unibody),不过受到产能和良率的影响,目前方案3是最贵的方案。上述三种方案对应的移动终端背板材料抗信号屏蔽能力由高到低依次为:陶瓷>玻璃>复合板,并且均高于金属的抗干扰程度。但是,上述三种方案对应的移动终端背板材料的价格中陶瓷的价格最高,玻璃次之,但仍然较高,均难以应用于在市场上占比较大的中低端移动终端。针对上述技术问题,发明人进行了深入的研究,研究后发现,可以采用非金属复合材料作为原料制备移动终端背板,使移动终端具有较高的相对介电常数,抗屏蔽能力较强,可以使电磁信号或者磁场更加快速的透过移动终端背板,并且非金属复合材料易于加工成型,韧性、损伤容限较大,抗冲击性能较好,使用性能较佳,使用寿命较长,成本较低。In order to transmit the signal to the mobile terminal more quickly, there are several non-metallic material solutions for the backplane of the mobile terminal: 1. Glass material: three-dimensional (3D) glass, 2.5-dimensional (2.5D) or two-dimensional (2D) glass, decorative The process includes a decorative film (Deco-film) scheme, as well as a spraying scheme; 2. Composite board scheme: polycarbonate (PC)/polymethyl methacrylate (PMMA) composite sheet scheme; 3. Ceramic scheme: with back plate Frame-integrated ceramics (unibody), but affected by production capacity and yield, plan 3 is currently the most expensive plan. The anti-signal shielding capabilities of the mobile terminal backplane materials corresponding to the above three solutions are in descending order: ceramic>glass>composite board, and they are all higher than the anti-interference degree of metal. However, among the prices of the mobile terminal backplane materials corresponding to the above three solutions, the price of ceramics is the highest, followed by glass, but it is still relatively high, and it is difficult to apply to low-end mobile terminals with a large market share. In response to the above technical problems, the inventor has conducted in-depth research and found that the backplane of the mobile terminal can be prepared by using non-metallic composite materials as raw materials, so that the mobile terminal has a high relative permittivity, strong anti-shielding ability, and can The electromagnetic signal or magnetic field can pass through the backplane of the mobile terminal more quickly, and the non-metallic composite material is easy to be processed and formed, with large toughness and damage tolerance, good impact resistance, good performance, long service life and relatively low cost. Low.
有鉴于此,在本发明的一个方面,本发明提供了一种移动终端背板。根据本发明的实施例,参照图1,该移动终端背板包括:导热层100,所述导热层100中含有石墨烯或氧化石墨烯中的至少之一,以及热塑性树脂;保护层200,所述保护层200设置在所述导热层100的一个表面上,且所述保护层100中含有金刚石以及所述热塑性树脂。发明人发现,该移动终端背板结构简单,易于实现,良率较高,成本较低,韧性较大,损伤容限较高,耐高温,阻燃性能良好,抗冲击性能较好,具有较高的相对介电常数,抗信号屏蔽能力较强,能够很好的满足5G通信的技术要求,在导热层中加入石墨烯或者氧化石墨烯可以提高移动终端背板的导热性能以及相对介电常数,在保护层中添加金刚石使得移动终端背板的抗磨性和导热性较佳,有利于改善移动终端发热的问题。In view of this, in one aspect of the present invention, the present invention provides a mobile terminal backplane. According to an embodiment of the present invention, referring to FIG. 1 , the mobile terminal backplane includes: a thermally
需要说明的是,所述保护层设置在使用时导热层远离用户的表面,即内层为导热层具有导热作用,外层为保护层兼具导热和耐磨作用。It should be noted that the protective layer is disposed on the surface of the thermal conductive layer away from the user during use, that is, the inner layer is a thermal conductive layer with thermal conductivity, and the outer layer is a protective layer with both thermal conductivity and wear resistance.
根据本发明的实施例,所述热塑性树脂的种类没有特别限制,只要能够满足要求,本领域技术人员可以根据实际需要灵活选择。在本发明的一些实施例中,所述热塑性树脂包括聚碳酸酯、聚甲基丙烯酸甲酯中的至少一种。由此,热塑性树脂的来源较广,不含有害物质,符合RoHS要求,力学性能较佳,具有较高的拉伸强度以及阻燃强度,韧性、抗冲击性和损伤容限较高,化学稳定性较强,使用寿命长,耐温高、产品尺寸稳定性较好,易加工成型,成本低。According to the embodiment of the present invention, the type of the thermoplastic resin is not particularly limited, as long as it can meet the requirements, those skilled in the art can flexibly select according to actual needs. In some embodiments of the present invention, the thermoplastic resin includes at least one of polycarbonate and polymethyl methacrylate. As a result, thermoplastic resins have a wide range of sources, do not contain harmful substances, meet RoHS requirements, have better mechanical properties, have high tensile strength and flame retardant strength, high toughness, impact resistance and damage tolerance, and are chemically stable. It has strong performance, long service life, high temperature resistance, good dimensional stability, easy processing and molding, and low cost.
在本发明的一些实施例中,所述金刚石的粒径为10纳米-2微米。在本发明的一些具体实施例中,所述金刚石的粒径为700-1000纳米。由此,含有上述金刚石粒径的移动终端背板热膨胀系数较小,且在上述粒径范围内随着金刚石粒径的增大移动终端背板的热导率增大,导热效果较佳,进而提高移动终端背板的使用性能。当金刚石的粒径过大时则会导致保护层表面不够细腻,粒径过小时则金刚石粉体在体系中难以分散,容易团聚。In some embodiments of the present invention, the particle size of the diamond is 10 nanometers to 2 micrometers. In some specific embodiments of the present invention, the particle size of the diamond is 700-1000 nanometers. Therefore, the thermal expansion coefficient of the mobile terminal backplane containing the above-mentioned diamond particle size is small, and the thermal conductivity of the mobile terminal backplane increases with the increase of the diamond particle size within the above-mentioned particle size range, and the heat conduction effect is better, and then Improve the performance of the mobile terminal backplane. When the particle size of diamond is too large, the surface of the protective layer will not be fine enough, and if the particle size is too small, the diamond powder will be difficult to disperse in the system and easy to agglomerate.
需要说明的是,本文中采用的术语“粒径”是指中值粒径(D50),具体的,是指一个样品的累计粒度分布百分数达到50%时所对应的粒径。It should be noted that the term "particle size" used herein refers to the median particle size (D50), specifically, refers to the particle size corresponding to the cumulative particle size distribution percentage of a sample reaching 50%.
根据本发明的实施例,所述导热层和所述保护层还各自独立的包括以下至少一种:陶瓷粉体;阻燃剂;和辅助助剂。由此,加入陶瓷粉体能够提高移动终端背板的相对介电常数、导热性能或者抗磨性能,加入阻燃剂能够提高移动终端背板的阻燃性能,加入辅助剂能够使得移动终端背板容易成型并且使用寿命较长。需要说明的是,当保护层的颜色为黑色时,保护层中可以含有石墨烯或者氧化石墨烯中的至少之一,当保护层的颜色为非黑色时,保护层中可以不包含石墨烯或者氧化石墨烯,由此,保护层比较美观好看,提高消费者的消费体验。According to an embodiment of the present invention, the thermally conductive layer and the protective layer further independently include at least one of the following: a ceramic powder; a flame retardant; and an auxiliary agent. Therefore, adding ceramic powder can improve the relative dielectric constant, thermal conductivity or anti-wear performance of the mobile terminal backplane, adding a flame retardant can improve the flame retardant performance of the mobile terminal backplane, and adding an auxiliary agent can make the mobile terminal backplane Easy to form and long service life. It should be noted that when the color of the protective layer is black, the protective layer may contain at least one of graphene or graphene oxide, and when the color of the protective layer is non-black, the protective layer may not contain graphene or Graphene oxide, thus, the protective layer is more beautiful and good-looking, and the consumer experience is improved.
根据本发明的实施例,陶瓷粉体的种类没有特别限制,只要能够满足要求,本领域技术人员可以根据实际需要灵活选择。在本发明的一些实施例中,所述陶瓷粉体包括氧化铝和氧化锆中的至少一种。由此,可以有效提高导热层或者保护层的导热能力,并使得导热层或者保护层的具有较高的相对介电常数、硬度以及耐磨性。According to the embodiment of the present invention, the type of ceramic powder is not particularly limited, as long as the requirements can be met, those skilled in the art can flexibly select according to actual needs. In some embodiments of the present invention, the ceramic powder includes at least one of alumina and zirconia. Thus, the thermal conductivity of the thermally conductive layer or the protective layer can be effectively improved, and the thermally conductive layer or the protective layer can have higher relative permittivity, hardness and wear resistance.
根据本发明的实施例,所述氧化锆包括第一氧化锆颗粒和第二氧化锆颗粒,其中,所述第一氧化锆颗粒的粒径为所述第二氧化锆颗粒粒径的5-20倍,且所述第一氧化锆颗粒的最大粒径不大于30微米。在本发明的一些实施例中,第一氧化锆颗粒的粒径为20~30微米,第二氧化锆颗粒的粒径为1~5微米。其中,第一氧化锆颗粒起主要导热作用,第二氧化锆颗粒起协效导热作用,两者之间级配,实现紧密对极,起到良好的导热效果,并且,含有上述两种粒径的氧化锆分散的更加均匀,易添加,易加工,可以进一步提高移动终端背板的硬度、耐磨性以及抗弯强度。当所述氧化锆颗粒的粒径过大时则填充比例低,导热效果不佳,当所述氧化锆颗粒的粒径过小时则级配效果难以实现,降低导热效果。According to an embodiment of the present invention, the zirconia includes first zirconia particles and second zirconia particles, wherein the particle size of the first zirconia particles is 5-20 times the particle size of the second zirconia particles times, and the maximum particle size of the first zirconia particles is not greater than 30 microns. In some embodiments of the present invention, the particle size of the first zirconia particles is 20-30 microns, and the particle size of the second zirconia particles is 1-5 microns. Among them, the first zirconia particles play a major role in thermal conduction, and the second zirconia particles play a synergistic role in thermal conduction. The two particles are graded to achieve close opposite poles and have a good thermal conduction effect. Moreover, the particles contain the above two particle sizes. The dispersed zirconia is more uniform, easy to add, and easy to process, which can further improve the hardness, wear resistance and bending strength of the mobile terminal backplane. When the particle size of the zirconia particles is too large, the filling ratio is low, and the thermal conductivity effect is not good. When the particle size of the zirconia particles is too small, the gradation effect is difficult to achieve and the thermal conductivity effect is reduced.
在本发明的一些实施例中,为了进一步提高氧化锆颗粒分散的均匀性和获得合适的相对介电常数所述第一氧化锆颗粒与所述第二氧化锆颗粒的质量比为1:(0.5-2)。由此,氧化锆颗粒更易分散均匀,更易添加和加工,含有上述氧化锆粒径的移动终端背板具有较佳的硬度、耐磨性以及抗弯强度。当第一氧化锆颗粒与第二氧化锆颗粒的质量比过大时则影响级配效果,使得导热效果降低;当第一氧化锆颗粒与第二氧化锆颗粒的质量比过小时则影响后续制品成型工艺。在本发明的一些具体实施例中,所述第一氧化锆颗粒与所述第二氧化锆颗粒的质量比为1:1。由此,氧化锆颗粒分散的较均匀,得到的移动终端背板的硬度较佳,耐磨强度以及抗弯强度较高。In some embodiments of the present invention, in order to further improve the uniformity of the dispersion of zirconia particles and obtain a suitable relative permittivity, the mass ratio of the first zirconia particles to the second zirconia particles is 1:(0.5 -2). As a result, the zirconia particles are easier to disperse uniformly, and easier to add and process, and the mobile terminal backplane containing the above-mentioned zirconia particles has better hardness, wear resistance and bending strength. When the mass ratio of the first zirconia particles to the second zirconia particles is too large, the grading effect will be affected and the thermal conductivity effect will be reduced; when the mass ratio of the first zirconia particles to the second zirconia particles is too small, the subsequent products will be affected. Molding. In some specific embodiments of the present invention, the mass ratio of the first zirconia particles to the second zirconia particles is 1:1. Therefore, the zirconia particles are more uniformly dispersed, and the obtained mobile terminal backplane has better hardness, higher wear resistance and higher bending strength.
根据本发明的实施例,所述氧化铝的种类为α型氧化铝。由此,α型氧化铝导热性能较佳,电阻率高,具有良好的绝缘性能。According to an embodiment of the present invention, the type of the alumina is α-type alumina. Therefore, the α-type alumina has better thermal conductivity, high electrical resistivity, and good insulating properties.
根据本发明的实施例,所述氧化铝包括第一氧化铝颗粒和第二氧化铝颗粒,其中,所述第一氧化铝颗粒的粒径为所述第二氧化铝颗粒粒径的5-20倍,且所述第一氧化铝颗粒的最大粒径不大于30微米。其中,第一氧化铝颗粒起主要导热作用,第二氧化铝颗粒起协效导热作用,两者之间级配,实现紧密堆积,起到良好的导热效果,并且,含有上述两种粒径的氧化铝更容易调节产品的介电常数,更加容易加工。在本发明的一些实施例中,第一氧化铝颗粒的粒径为20~30微米,第二氧化铝颗粒的粒径为1~5微米。由此,具有上述粒径的氧化铝的移动终端背板的硬度、耐磨性、相对介电常数以及导热性更佳。当所述氧化铝颗粒的粒径过大时则填充比例低,降低导热效果,当所述氧化铝颗粒的粒径过小时则级配效果难以实现,降低导热效果。According to an embodiment of the present invention, the alumina includes first alumina particles and second alumina particles, wherein the particle size of the first alumina particles is 5-20 times the particle size of the second alumina particles times, and the maximum particle size of the first alumina particles is not greater than 30 microns. Among them, the first alumina particles play a major role in heat conduction, and the second alumina particles play a synergistic heat conduction role, and the two are graded to achieve close packing and have a good heat conduction effect. Alumina is easier to adjust the dielectric constant of the product and easier to process. In some embodiments of the present invention, the particle size of the first alumina particles is 20-30 microns, and the particle size of the second alumina particles is 1-5 microns. Therefore, the hardness, wear resistance, relative permittivity and thermal conductivity of the mobile terminal backplane having the alumina with the above particle size are better. When the particle size of the alumina particles is too large, the filling ratio is low and the thermal conductivity effect is reduced. When the particle size of the alumina particles is too small, the gradation effect is difficult to achieve and the thermal conductivity effect is reduced.
在本发明的一些实施例中,为了进一步提高氧化铝颗粒的分散均匀性和获得合适的相对介电常数,所述第一氧化铝颗粒与所述第二氧化铝颗粒的质量比为1:(0.5-2)。由此,含有上述氧化铝粒径的移动终端背板具有较佳的硬度、耐磨性、相对介电常数以及导热性。当第一氧化铝颗粒与第二氧化铝颗粒的质量比过大时则影响级配效果,使得导热效果降低;当第一氧化铝颗粒与第二氧化铝颗粒的质量比过小时则影响后续制品成型工艺。在本发明的一些具体实施例中,所述第一氧化铝颗粒与所述第二氧化铝颗粒的质量比为1:1。由此,移动终端背板的硬度较佳,导热性能较佳,耐磨强度以及抗弯强度较高,相对介电常数较大。In some embodiments of the present invention, in order to further improve the dispersion uniformity of the alumina particles and obtain a suitable relative dielectric constant, the mass ratio of the first alumina particles to the second alumina particles is 1:( 0.5-2). Therefore, the mobile terminal backplane containing the above-mentioned alumina particle size has better hardness, wear resistance, relative permittivity and thermal conductivity. When the mass ratio of the first alumina particles to the second alumina particles is too large, the grading effect will be affected and the thermal conductivity effect will be reduced; when the mass ratio of the first alumina particles to the second alumina particles is too small, the subsequent products will be affected. Molding. In some specific embodiments of the present invention, the mass ratio of the first alumina particles to the second alumina particles is 1:1. Therefore, the mobile terminal backplane has better hardness, better thermal conductivity, higher wear resistance and bending strength, and higher relative permittivity.
在本发明的一些实施例中,为了进一步提高氧化铝颗粒的分散均匀性和获得合适的介电常数,以及提高移动终端背板的性能,所述第一氧化铝颗粒的形状为球形或类球形,所述第二氧化铝颗粒的形状为不规则形状。其中,球形氧化铝,可以降低体系粘度,易于实现高比例填充,提升导热效果较佳;不规则氧化铝,填充于球形氧化铝的缝隙,达到紧密堆积,并且协效导热作用较佳。由此,具有上述形状的氧化铝能够进一步提高移动终端背板的硬度、耐磨性、相对介电常数以及导热性。In some embodiments of the present invention, in order to further improve the dispersion uniformity of the alumina particles, obtain a suitable dielectric constant, and improve the performance of the mobile terminal backplane, the shape of the first alumina particles is spherical or quasi-spherical , the shape of the second alumina particles is irregular. Among them, spherical alumina can reduce the viscosity of the system, easy to achieve high proportion filling, and improve thermal conductivity; irregular alumina, filled in the gap of spherical alumina, achieves close packing, and has better synergistic thermal conductivity. Therefore, the alumina having the above-mentioned shape can further improve the hardness, wear resistance, relative permittivity and thermal conductivity of the backplane of the mobile terminal.
根据本发明的实施例,所述辅助剂的组成没有特别限制,只要能够满足要求,本领域技术人员可以根据实际需要灵活选择。在本发明的一些实施例中,所述辅助剂包括偶联剂或抗老剂中的至少一种。由此,有利于导热层或者保护层的成型并能够延长其使用寿命。According to the embodiments of the present invention, the composition of the auxiliary agent is not particularly limited, as long as it can meet the requirements, those skilled in the art can flexibly select according to actual needs. In some embodiments of the present invention, the adjuvant includes at least one of a coupling agent or an antiaging agent. Thereby, the molding of the thermally conductive layer or the protective layer is facilitated and the service life thereof can be prolonged.
需要说明的是,上述阻燃剂、偶联剂或抗老剂均为塑料行业中通用的型号。例如阻燃剂可以为有机阻燃剂(包括氯系阻燃剂、磷系阻燃剂或者溴系阻燃剂等)或者无机阻燃剂(包括氢氧化铝或者氢氧化镁等)等,该类阻燃剂稳定性较佳,阻燃效果较佳;偶联剂可以为硅烷偶联剂等,可降低加工过程中热塑性树脂的粘度,改善陶瓷粉体和其他辅助助剂的分散度以提高加工性能,进而使得保护层具有良好的表面质量及机械、热和电性能;抗老剂可以为受阻酚类、仲芳胺等氢给予体,叔胺类电子给予体,醌类等自由基捕获剂等,可以有效吸收紫外线,大幅度提高产品的抗老化性能,且不易燃、不腐蚀、贮存稳定性好。It should be noted that the above-mentioned flame retardants, coupling agents or antioxidants are all common types in the plastics industry. For example, the flame retardant can be an organic flame retardant (including chlorine-based flame retardants, phosphorus-based flame retardants or bromine-based flame retardants, etc.) or inorganic flame retardants (including aluminum hydroxide or magnesium hydroxide, etc.) The flame retardant has better stability and better flame retardant effect; the coupling agent can be a silane coupling agent, etc., which can reduce the viscosity of the thermoplastic resin during processing and improve the dispersion of ceramic powder and other auxiliary agents to improve the Processability, so that the protective layer has good surface quality and mechanical, thermal and electrical properties; antioxidants can be hydrogen donors such as hindered phenols, secondary aromatic amines, tertiary amine electron donors, and quinones. Free radical capture It can effectively absorb ultraviolet rays, greatly improve the anti-aging performance of the product, and is non-flammable, non-corrosive, and has good storage stability.
根据本发明的实施例,所述导热层中各组分的组成没有特别限制,只要能够满足要求,本领域技术人员可以根据实际需要灵活选择。在本发明的一些实施例中,所述导热层包括:热塑性树脂5~50重量份,石墨烯或氧化石墨烯中的至少之一1~10重量份,氧化锆10~40重量份,氧化铝10~40重量份,阻燃剂5~15重量份,偶联剂0.1~5重量份,抗老剂0.1~5重量份,其中所述石墨烯在所述导热层中的含量不大于5wt%。在本发明的一些具体实施例中,所述导热层包括:热塑性树脂30~40重量份,石墨烯或氧化石墨烯中的至少之一5~10重量份,氧化锆10~20重量份,氧化铝30~40重量份,阻燃剂5~15重量份,偶联剂1~3重量份,抗老剂1~3重量份,其中所述石墨烯在所述导热层中的含量不大于5wt%。由此,在导热层中加入石墨烯或者氧化石墨烯使得导热层具有较大的相对介电常数,进而使其具有较佳的抗信号屏蔽性能,并且导热层中各组分在上述配比范围内的导热效果较佳,有效改善移动终端发热的问题,使用性能较佳;由于石墨烯导电,若石墨烯加入的量过多,则会产生电磁屏蔽影响,降低移动终端背板的抗信号屏蔽性能。According to the embodiment of the present invention, the composition of each component in the thermally conductive layer is not particularly limited, as long as the requirements can be met, those skilled in the art can flexibly select according to actual needs. In some embodiments of the present invention, the thermally conductive layer comprises: 5-50 parts by weight of thermoplastic resin, 1-10 parts by weight of at least one of graphene or graphene oxide, 10-40 parts by weight of zirconium oxide, and aluminum oxide 10-40 parts by weight, 5-15 parts by weight of flame retardant, 0.1-5 parts by weight of coupling agent, 0.1-5 parts by weight of anti-aging agent, wherein the content of the graphene in the thermally conductive layer is not more than 5% by weight . In some specific embodiments of the present invention, the thermally conductive layer comprises: 30-40 parts by weight of thermoplastic resin, 5-10 parts by weight of at least one of graphene or graphene oxide, 10-20 parts by weight of zirconium oxide, 30-40 parts by weight of aluminum, 5-15 parts by weight of flame retardant, 1-3 parts by weight of coupling agent, 1-3 parts by weight of anti-aging agent, wherein the content of the graphene in the thermal conductive layer is not more than 5wt %. Therefore, adding graphene or graphene oxide to the thermal conductive layer makes the thermal conductive layer have a relatively large relative permittivity, thereby making it have better anti-signal shielding performance, and each component in the thermal conductive layer is within the above-mentioned ratio range. The internal heat conduction effect is better, which can effectively improve the heating problem of the mobile terminal, and the performance is better; due to the electrical conductivity of graphene, if the amount of graphene added is too large, it will have an electromagnetic shielding effect and reduce the anti-signal shielding of the mobile terminal backplane. performance.
根据本发明的实施例,所述保护层中各组分的组成没有特别限制,只要能够满足要求,本领域技术人员可以根据实际需要灵活选择。在本发明的一些实施例中,所述保护层包括:热塑性树脂5~50重量份,金刚石1~15重量份,氧化锆10~40重量份,氧化铝10~40重量份,阻燃剂5~15重量份,偶联剂0.1~5重量份,抗老剂0.1~5重量份。在本发明的一些具体实施例中,所述保护层包括:热塑性树脂20~30重量份,金刚石5~15重量份,氧化锆10~30重量份,氧化铝20~40重量份,阻燃剂5~15重量份,偶联剂1~3重量份,抗老剂1~5重量份。由此,在保护层中加入金刚石可以使得保护层具有较强的耐磨性以及较佳的导热性,并且保护层中的各组分在上述配比范围内的相对介电常数较大,抗信号屏蔽能力较强,硬度较大,抗弯折强度较高,使用性能佳。According to the embodiments of the present invention, the composition of each component in the protective layer is not particularly limited, as long as the requirements can be met, those skilled in the art can flexibly select according to actual needs. In some embodiments of the present invention, the protective layer includes: 5-50 parts by weight of thermoplastic resin, 1-15 parts by weight of diamond, 10-40 parts by weight of zirconia, 10-40 parts by weight of alumina, and 5 parts by weight of flame retardant ~15 parts by weight, 0.1-5 parts by weight of coupling agent, and 0.1-5 parts by weight of anti-aging agent. In some specific embodiments of the present invention, the protective layer comprises: 20-30 parts by weight of thermoplastic resin, 5-15 parts by weight of diamond, 10-30 parts by weight of zirconia, 20-40 parts by weight of alumina, and flame retardant 5-15 parts by weight, 1-3 parts by weight of coupling agent, and 1-5 parts by weight of anti-aging agent. Therefore, adding diamond into the protective layer can make the protective layer have strong wear resistance and better thermal conductivity, and the relative permittivity of each component in the protective layer within the above ratio range is large, and the resistance to Strong signal shielding ability, high hardness, high bending strength and good performance.
根据本发明的实施例,为了进一步提高移动终端背板的使用性能,所述导热层的厚度为所述保护层的厚度的2-50倍。在本发明的一些具体实施例中,所述导热层的厚度为所述保护层的厚度的1-15倍。由此,移动终端背板的导热性能较佳,有利于改善移动终端发热的问题,同时能够有效起到保护移动终端的作用。当导热层与保护层的厚度比过小时,造成产品强度的降低,或成本大幅上升;当导热层与保护层的厚度比过大时,造成产品过厚,或耐磨性能较差。According to an embodiment of the present invention, in order to further improve the usability of the mobile terminal backplane, the thickness of the thermally conductive layer is 2-50 times the thickness of the protective layer. In some specific embodiments of the present invention, the thickness of the thermally conductive layer is 1-15 times the thickness of the protective layer. Therefore, the backplane of the mobile terminal has better thermal conductivity, which is beneficial to improve the heating problem of the mobile terminal, and at the same time, it can effectively protect the mobile terminal. When the thickness ratio of the thermal conductive layer to the protective layer is too small, the strength of the product is reduced or the cost is greatly increased; when the thickness ratio of the thermal conductive layer to the protective layer is too large, the product is too thick or the wear resistance is poor.
根据本发明的实施例,所述导热层的厚度为100-800微米,所述保护层的厚度为5-100微米。例如导热层的厚度可以为100微米,150微米,200微米,250微米,300微米,350微米,400微米,450微米,500微米,550微米,600微米,650微米,700微米,750微米,800微米等,保护层的厚度可以为5微米,10微米,15微米,20微米,25微米,30微米,35微米,40微米,45微米,50微米,55微米,60微米,65微米,70微米,75微米,80微米,85微米,90微米,95微米,100微米等。由此,移动终端背板的导热性能较佳,有利于改善移动终端发热的问题,同时能够起到保护移动终端的作用。当导热层的厚度过薄时,导热效果较差,使用性能不佳;当导热层的厚度过厚时,增加了移动终端背板的厚度,从而增加移动终端的尺寸,使用性能不佳;当保护层的厚度过薄时,保护效果不佳,使用性能不佳;当保护层的厚度过厚时,增加移动终端背板的厚度,从而增加移动终端的尺寸,使用性能不佳。According to an embodiment of the present invention, the thickness of the thermally conductive layer is 100-800 microns, and the thickness of the protective layer is 5-100 microns. For example, the thickness of the thermally conductive layer can be 100 microns, 150 microns, 200 microns, 250 microns, 300 microns, 350 microns, 400 microns, 450 microns, 500 microns, 550 microns, 600 microns, 650 microns, 700 microns, 750 microns, 800 microns microns, etc., the thickness of the protective layer can be 5 microns, 10 microns, 15 microns, 20 microns, 25 microns, 30 microns, 35 microns, 40 microns, 45 microns, 50 microns, 55 microns, 60 microns, 65 microns, 70 microns , 75 microns, 80 microns, 85 microns, 90 microns, 95 microns, 100 microns, etc. Therefore, the heat conduction performance of the backplane of the mobile terminal is better, which is beneficial to improve the heating problem of the mobile terminal, and at the same time, it can play a role of protecting the mobile terminal. When the thickness of the thermal conduction layer is too thin, the thermal conduction effect is poor and the performance is poor; when the thickness of the thermal conduction layer is too thick, the thickness of the backplane of the mobile terminal is increased, thereby increasing the size of the mobile terminal and the performance is poor; When the thickness of the protective layer is too thin, the protection effect is not good and the use performance is poor; when the thickness of the protective layer is too thick, the thickness of the backplane of the mobile terminal is increased, thereby increasing the size of the mobile terminal and the use performance is poor.
根据本发明的实施例,所述移动终端背板的厚度没有特别限制,只要能够满足需要,本领域技术人员可以根据实际需要灵活选择。在本发明的一些实施例中,所述移动终端背板的厚度可以为100微米~1毫米,由此,移动终端背板的厚度在上述范围内使用性能较佳,可以有效保护移动终端不受损坏。若移动终端背板的厚度过薄则不能起到保护移动终端的作用,若移动终端背板的厚度过厚则移动终端尺寸较大,使用性能不佳。According to the embodiment of the present invention, the thickness of the mobile terminal backplane is not particularly limited, as long as it can meet the needs, those skilled in the art can flexibly choose according to actual needs. In some embodiments of the present invention, the thickness of the backplane of the mobile terminal may be 100 microns to 1 mm. Therefore, the thickness of the backplane of the mobile terminal within the above range has better performance and can effectively protect the mobile terminal from damage. If the thickness of the backplane of the mobile terminal is too thin, it cannot protect the mobile terminal, and if the thickness of the backplane of the mobile terminal is too thick, the size of the mobile terminal is large and the performance is poor.
根据本发明的实施例,所述移动终端背板的形状没有特别限制,只要能够满足使用需求,本领域技术人员可以根据实际需要灵活选择。例如所述移动终端背板可以为2维结构、2.5维结构或者3维结构等,由此,使用范围广,且可以满足消费者的消费需求,提高消费者消费体验。According to the embodiment of the present invention, the shape of the mobile terminal backplane is not particularly limited, as long as it can meet the usage requirements, those skilled in the art can flexibly choose according to actual needs. For example, the backplane of the mobile terminal may have a 2-dimensional structure, a 2.5-dimensional structure, or a 3-dimensional structure, etc., thus, it can be used in a wide range, and can meet the consumption demands of consumers and improve the consumption experience of consumers.
在本发明的另一方面,本发明提供了一种移动终端。根据本发明的实施例,所述移动终端包括前面所述的移动终端背板。该移动终端具有前面所述的移动终端背板的所有特征和优点,在此不再过多赘述。In another aspect of the present invention, the present invention provides a mobile terminal. According to an embodiment of the present invention, the mobile terminal includes the aforementioned mobile terminal backplane. The mobile terminal has all the features and advantages of the aforementioned mobile terminal backplane, which will not be repeated here.
根据本发明的实施例,上述移动终端的种类没有特别限制,本领域技术人员可以根据实际需要灵活选择。例如上述移动终端的种类可以包括但不限于手机、平板电脑、可穿戴设备等。根据本发明的实施例,上述移动终端的结构除了包括前面所述的移动终端背板之外,还包括常规移动终端应该具备的结构,例如显示面板、控制电路以及封装结构等,在此不再过多赘述。According to the embodiments of the present invention, the types of the above-mentioned mobile terminals are not particularly limited, and those skilled in the art can flexibly select them according to actual needs. For example, the types of the above-mentioned mobile terminals may include, but are not limited to, mobile phones, tablet computers, wearable devices, and the like. According to an embodiment of the present invention, the structure of the above-mentioned mobile terminal not only includes the aforementioned mobile terminal backplane, but also includes the structure that a conventional mobile terminal should have, such as a display panel, a control circuit, and a packaging structure, which are not omitted here. Too much elaboration.
在本发明的另一方面,本发明提供了一种制备前面所述的移动终端背板的方法。根据本发明的实施例,参照图2,所述方法包括:In another aspect of the present invention, the present invention provides a method for preparing the aforementioned mobile terminal backplane. According to an embodiment of the present invention, referring to FIG. 2 , the method includes:
S100:将形成导热层的原料进行第一挤压处理,得到第一片材。S100: Perform a first extrusion process on the raw material for forming the thermally conductive layer to obtain a first sheet.
根据本发明的实施例,形成导热层的原料可以包括热塑性树脂、石墨烯或氧化石墨烯、陶瓷粉体、阻燃剂、辅助剂,且所述热塑性树脂、石墨烯或氧化石墨烯、陶瓷粉体、阻燃剂、辅助剂与前面的描述一致,在此不再过多赘述。According to the embodiment of the present invention, the raw material for forming the thermal conductive layer may include thermoplastic resin, graphene or graphene oxide, ceramic powder, flame retardant, auxiliary agent, and the thermoplastic resin, graphene or graphene oxide, ceramic powder The body, flame retardant and auxiliary agent are consistent with the previous description, and will not be repeated here.
根据本发明的实施例,所述第一挤压处理可以在双螺杆挤出压延设备中进行,具体操作步骤可以为:将形成导热层的原料放入双螺杆挤出压延设备,挤压处理温度为215~280℃。由此,操作简单方便,易于实现,得到成型效果较佳的第一片材。According to an embodiment of the present invention, the first extrusion treatment can be carried out in a twin-screw extrusion and calendering equipment, and the specific operation steps can be as follows: put the raw materials for forming the thermal conductive layer into the twin-screw extrusion and calendering equipment, and the extrusion treatment temperature It is 215~280 ℃. Therefore, the operation is simple and convenient, and the realization is easy, and the first sheet material with better forming effect is obtained.
S200:将形成保护层的原料进行第二挤压处理,得到第二片材。S200 : subjecting the raw material for forming the protective layer to a second extrusion process to obtain a second sheet.
根据本发明的实施例,形成保护层的原料可以包括热塑性树脂、金刚石、陶瓷粉体、阻燃剂、辅助剂,且所述热塑性树脂、金刚石、陶瓷粉体、阻燃剂、辅助剂与前面的描述一致,在此不再过多赘述。According to the embodiment of the present invention, the raw material for forming the protective layer may include thermoplastic resin, diamond, ceramic powder, flame retardant, auxiliary agent, and the thermoplastic resin, diamond, ceramic powder, flame retardant, auxiliary agent and the aforementioned are consistent with the descriptions, and will not be repeated here.
根据本发明的实施例,所述第二挤压处理可以在双螺杆挤出压延设备中进行,具体操作步骤可以为:将形成保护层的原料放入双螺杆挤出压延设备,挤压处理温度为215~280℃。由此,操作简单方便,易于实现,得到成型效果较佳的第二片材。According to an embodiment of the present invention, the second extrusion treatment can be performed in a twin-screw extrusion and calendering equipment, and the specific operation steps can be as follows: put the raw materials for forming the protective layer into the twin-screw extrusion and calendering equipment, and the extrusion treatment temperature It is 215~280 ℃. Therefore, the operation is simple and convenient, and the realization is easy, and the second sheet material with better forming effect is obtained.
S300:将所述第一片材和所述第二片材进行热压成型,得到所述移动终端背板。S300: Perform thermocompression molding on the first sheet and the second sheet to obtain the mobile terminal backplane.
根据本发明的实施例,以将所述第一片材和所述第二片材进行热压成型制备移动终端背板为例来说明上述热压成型的步骤,所述步骤可以为:将第一片材和第二片材叠放,在5~20MPa下热压成型,热压成型的温度为250~300℃。由此,可以将第一片材和第二片材热压形成移动终端背板,操作简单方便,易于实现,成本较低。根据本发明的实施例,为了满足实际成型需求,本领域技术人员可以将第一片材或者第二片材裁剪成合适的大小,以便于后续成型。According to an embodiment of the present invention, the steps of the above-mentioned hot-press forming are described by taking the first sheet and the second sheet being hot-pressed to prepare a mobile terminal backplane as an example, and the steps may be: The one sheet and the second sheet are stacked and formed by hot pressing at 5-20 MPa, and the temperature of hot pressing is 250-300°C. Thus, the first sheet and the second sheet can be hot-pressed to form the backplane of the mobile terminal, which is simple and convenient to operate, easy to implement, and low in cost. According to the embodiments of the present invention, in order to meet the actual molding requirements, those skilled in the art can cut the first sheet or the second sheet into a suitable size to facilitate subsequent molding.
根据本发明的实施例,所述移动终端背板与前面的描述一致,在此不再过多赘述。According to the embodiment of the present invention, the backplane of the mobile terminal is consistent with the previous description, and details are not repeated here.
发明人发现,该方法操作简单方便,易于实现,制备得到的移动终端背板良率较高。The inventors found that the method is simple and convenient to operate, easy to implement, and has a high yield of the prepared mobile terminal backplane.
根据本发明的实施例,在一般的移动终端背板中,采用的原料为一般金属,但是金属背板对电磁信号具有屏蔽作用并能阻止磁场透过,从而限制信号的快速传输进而限制5G时代的发展,同时也不能实现无线充电。而在本发明中,发明人采用价格相对较低的热塑性树脂作为形成移动终端背板的基体材料,在该基体材料中加入能够改善该背板使用性能的材料,使得最终制备得到的移动终端背板的相对介电常数可以达到4及以上,具有较佳抗信号屏蔽性能,电磁信号可以较为快速的传输至移动终端,可以使磁场透过,使用性能得到提高,并且导热系数可以达到1.5W/m·K及以上,导热效果较佳,硬度可以达到8H,抗弯折强度较强,耐磨损性较佳,符合阻燃要求以及RoHS要求,价格较低,可以应用于在是市场上占比较大的中低端移动终端。According to the embodiment of the present invention, in a general mobile terminal backplane, the raw material used is general metal, but the metal backplane has a shielding effect on electromagnetic signals and can prevent the transmission of magnetic fields, thereby limiting the rapid transmission of signals and thus limiting the 5G era. The development of wireless charging cannot be achieved at the same time. In the present invention, the inventor uses a relatively low-priced thermoplastic resin as the base material for forming the mobile terminal backplane, and adds materials that can improve the performance of the backplane into the base material, so that the final prepared mobile terminal backplane The relative permittivity of the board can reach 4 and above, with better anti-signal shielding performance, electromagnetic signals can be transmitted to the mobile terminal relatively quickly, the magnetic field can be transmitted, the performance is improved, and the thermal conductivity can reach 1.5W/ m·K and above, the thermal conductivity is better, the hardness can reach 8H, the bending strength is strong, the wear resistance is better, the flame retardant requirements and RoHS requirements are met, the price is low, and it can be used in the market Relatively large low-end mobile terminal.
实施例Example
实施例1Example 1
1)移动终端背板结构及组成如下:1) The structure and composition of the mobile terminal backplane are as follows:
导热层:Thermal layer:
厚度600微米,成分组成:聚甲基丙烯酸甲酯20重量份,氧化石墨烯6重量份,氧化锆(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:1)12重量份,氧化铝(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:1)34重量份,阻燃剂10重量份,偶联剂1重量份,抗老剂1重量份。The thickness is 600 microns, and the components are composed of: 20 parts by weight of polymethyl methacrylate, 6 parts by weight of graphene oxide, zirconia (consisting of two particle sizes with a particle size of 1 micron and a particle size of 20 microns, the mass ratio of the two 1:1) 12 parts by weight, alumina (consisting of two particle sizes with a particle size of 1 micron and a particle size of 20 microns, the mass ratio of the two is 1:1) 34 parts by weight, 10 parts by weight of flame retardant, even 1 part by weight of joint agent and 1 part by weight of anti-aging agent.
保护层:The protective layer:
厚度50微米,成分组成:聚碳酸酯25重量份,金刚石(粒径为800纳米)10重量份,氧化锆(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:1)20重量份,氧化铝(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:1)30重量份,阻燃剂10重量份,偶联剂2重量份,抗老剂3重量份。The thickness is 50 microns, and the components are composed of: 25 parts by weight of polycarbonate, 10 parts by weight of diamond (with a particle size of 800 nanometers), and zirconia (consisting of two particle sizes with a particle size of 1 micron and a particle size of 20 microns, the two Mass ratio 1:1) 20 parts by weight, alumina (consisting of two particle sizes with a particle size of 1 micron and a particle size of 20 microns, the mass ratio of the two is 1:1) 30 parts by weight, flame retardant 10 parts by weight , 2 parts by weight of coupling agent, and 3 parts by weight of anti-aging agent.
2)制备方法:2) Preparation method:
1、取形成导热层的各组分,放入双螺杆挤出压延设备制成第一片材,操作温度为215℃;1. Take each component that forms the thermal conductive layer, put it into the twin-screw extrusion calendering equipment to make the first sheet, and the operating temperature is 215℃;
2、取形成保护层的各组分,放入双螺杆挤出压延设备制成第二片材,操作温度为215;2. Take each component that forms the protective layer, put it into the twin-screw extrusion calendering equipment to make the second sheet, and the operating temperature is 215 °C;
3、将第一片材和第二片材叠放,在5MPa下热压成型,温度250℃。3. The first sheet and the second sheet are stacked, and hot-pressed at 5MPa, and the temperature is 250°C.
经计算,本实施例制得的单个5.5英寸手机的手机背板成本低于20元。经测定,本实施例制得的手机背板相对介电常数为4.3,导热系数为1.9W/m·K,符合阻燃要求及RoHS要求,硬度大于8H,具有耐磨损性,抗弯折强度为124MPa。After calculation, the cost of the mobile phone backplane of a single 5.5-inch mobile phone prepared in this embodiment is less than 20 yuan. It has been determined that the relative dielectric constant of the mobile phone backplane prepared in this example is 4.3, the thermal conductivity is 1.9W/m·K, which meets the requirements of flame retardant and RoHS, the hardness is greater than 8H, and it has wear resistance and bending resistance. The strength is 124MPa.
实施例2Example 2
1)移动终端背板结构及组成如下:1) The structure and composition of the mobile terminal backplane are as follows:
导热层:Thermal layer:
厚度100微米,成分组成:聚甲基丙烯酸甲酯50重量份,石墨烯8重量份,氧化锆(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:0.5)40重量份,氧化铝(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:0.5)40重量份,阻燃剂15重量份,偶联剂5重量份,抗老剂0.1重量份。The thickness is 100 microns, and the components are composed of: 50 parts by weight of polymethyl methacrylate, 8 parts by weight of graphene, zirconia (consisting of two particle sizes with a particle size of 1 micron and a particle size of 20 microns, and the mass ratio of the two is 1 : 0.5) 40 parts by weight, alumina (consisting of two particle sizes with a particle size of 1 micron and a particle size of 20 microns, the mass ratio of the two is 1:0.5) 40 parts by weight, 15 parts by weight of flame retardant, coupled 5 parts by weight of anti-aging agent and 0.1 part by weight of anti-aging agent.
保护层:The protective layer:
厚度5微米,成分组成:聚碳酸酯50重量份,金刚石(粒径为10纳米)15重量份,氧化锆(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:0.5)40重量份,氧化铝(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:0.5)40重量份,阻燃剂15重量份,偶联剂5重量份,抗老剂0.1重量份。The thickness is 5 microns, and the components are composed of: 50 parts by weight of polycarbonate, 15 parts by weight of diamond (particle size of 10 nanometers), zirconia (consisting of two particle sizes of 1 micron particle size and 20 micron particle size, both of which are Mass ratio 1:0.5) 40 parts by weight, alumina (consisting of two particle sizes with a particle size of 1 micron and a particle size of 20 microns, the mass ratio of the two is 1:0.5) 40 parts by weight, flame retardant 15 parts by weight , 5 parts by weight of coupling agent, and 0.1 part by weight of anti-aging agent.
2)制备方法:2) Preparation method:
1、取形成导热层的各组分,放入双螺杆挤出压延设备制成第一片材,操作温度为280℃;1. Take each component that forms the thermal conductive layer, put it into the twin-screw extrusion calendering equipment to make the first sheet, and the operating temperature is 280℃;
2、取形成保护层的各组分,放入双螺杆挤出压延设备制成第二片材,操作温度为280℃;2. Take each component that forms the protective layer, put it into the twin-screw extrusion calendering equipment to make the second sheet, and the operating temperature is 280 °C;
3、将第一片材和第二片材叠放,在20MPa下热压成型,温度300℃。3. The first sheet and the second sheet are stacked, and hot-pressed at 20 MPa at a temperature of 300 °C.
经计算,本实施例制得的单个5.5英寸手机的手机背板成本低于12元。经测定,本实施例制得的手机背板相对介电常数为4.0,导热系数为1.45W/m·K,符合阻燃要求及RoHS要求,硬度大于8H,具有耐磨损性,抗弯折强度为132MPa。After calculation, the cost of the mobile phone backplane of a single 5.5-inch mobile phone prepared in this embodiment is less than 12 yuan. It is determined that the relative dielectric constant of the mobile phone backplane prepared in this example is 4.0, the thermal conductivity is 1.45W/m·K, meets the requirements of flame retardant and RoHS, the hardness is greater than 8H, and it has wear resistance and bending resistance. The strength is 132MPa.
实施例3Example 3
1)移动终端背板结构及组成如下:1) The structure and composition of the mobile terminal backplane are as follows:
导热层:Thermal layer:
厚度800微米,成分组成:聚碳酸酯5重量份,氧化石墨烯1重量份,氧化锆(由粒径为5微米和粒径为30微米的两种粒径构成,二者质量比例1:2)10重量份,氧化铝(由粒径为5微米和粒径为30微米的两种粒径构成,二者质量比例1:2)10重量份,阻燃剂5重量份,偶联剂0.1重量份,抗老剂5重量份。The thickness is 800 microns, and the composition is composed of: 5 parts by weight of polycarbonate, 1 part by weight of graphene oxide, zirconia (consisting of two particle sizes with a particle size of 5 microns and a particle size of 30 microns, and the mass ratio of the two is 1:2 ) 10 parts by weight, alumina (consisting of two particle sizes with a particle size of 5 microns and a particle size of 30 microns, the mass ratio of the two is 1:2) 10 parts by weight, 5 parts by weight of flame retardant, 0.1 of coupling agent parts by weight, 5 parts by weight of antioxidant.
保护层:The protective layer:
厚度100微米,成分组成:聚甲基丙烯酸甲酯5重量份,金刚石(粒径为2微米)1重量份,氧化锆(由粒径为5微米和粒径为30微米的两种粒径构成,二者质量比例1:2)10重量份,氧化铝(由粒径为5微米和粒径为30微米的两种粒径构成,二者质量比例1:2)10重量份,阻燃剂5重量份,偶联剂0.1重量份,抗老剂5重量份。The thickness is 100 microns, and the components are composed of: 5 parts by weight of polymethyl methacrylate, 1 part by weight of diamond (particle size of 2 microns), zirconia (consisting of two particle sizes of 5 microns in particle size and 30 microns in particle size) , the mass ratio of the two is 1:2) 10 parts by weight, alumina (consisting of two particle sizes with a particle size of 5 microns and a particle size of 30 microns, the mass ratio of the two is 1:2) 10 parts by weight, flame retardant 5 parts by weight, 0.1 part by weight of coupling agent, and 5 parts by weight of antioxidant.
2)制备方法:2) Preparation method:
1、取形成导热层的各组分,放入双螺杆挤出压延设备制成第一片材,操作温度为260℃;1. Take each component that forms the thermal conductive layer, put it into the twin-screw extrusion calendering equipment to make the first sheet, and the operating temperature is 260 °C;
2、取形成保护层的各组分,放入双螺杆挤出压延设备制成第二片材,操作温度为260;2. Take each component that forms the protective layer, put it into the twin-screw extrusion calendering equipment to make the second sheet, and the operating temperature is 260 °C;
3、将第一片材和第二片材叠放,在10MPa下热压成型,温度275℃。3. The first sheet and the second sheet are stacked, and hot-pressed at 10 MPa at a temperature of 275°C.
经计算,本实施例制得的单个5.5英寸手机的手机背板成本低于23元。经测定,本实施例制得的手机背板相对介电常数为4.6,导热系数为2.1W/m·K,符合阻燃要求及RoHS要求,硬度大于8H,具有耐磨损性,抗弯折强度为97MPa。After calculation, the cost of the mobile phone backplane of a single 5.5-inch mobile phone prepared in this embodiment is less than 23 yuan. It is determined that the relative dielectric constant of the mobile phone backplane prepared in this example is 4.6, the thermal conductivity is 2.1W/m·K, meets the requirements of flame retardant and RoHS, the hardness is greater than 8H, and it has wear resistance and bending resistance. The strength is 97MPa.
实施例4Example 4
1)移动终端背板结构及组成如下:1) The structure and composition of the mobile terminal backplane are as follows:
导热层:Thermal layer:
厚度600微米,成分组成:聚甲基丙烯酸甲酯30重量份,氧化石墨烯6重量份,氧化锆(由粒径为3微米和粒径为25微米的两种粒径构成,二者质量比例1:1)25重量份,氧化铝(由粒径为3微米和粒径为25微米的两种粒径构成,二者质量比例1:1)25重量份,阻燃剂10重量份,偶联剂3重量份,抗老剂3重量份。The thickness is 600 microns, and the components are composed of: 30 parts by weight of polymethyl methacrylate, 6 parts by weight of graphene oxide, zirconia (consisting of two particle sizes with a particle size of 3 microns and a particle size of 25 microns, the mass ratio of the two 1:1) 25 parts by weight, alumina (consisting of two particle sizes with a particle size of 3 microns and a particle size of 25 microns, the mass ratio of the two is 1:1) 25 parts by weight, 10 parts by weight of flame retardant, even 3 parts by weight of joint agent and 3 parts by weight of anti-aging agent.
保护层:The protective layer:
厚度12微米,成分组成:聚甲基丙烯酸甲酯30重量份,金刚石(粒径为90纳米)8重量份,氧化锆(由粒径为3微米和粒径为25微米的两种粒径构成,二者质量比例1:1)25重量份,氧化铝(由粒径为3微米和粒径为25微米的两种粒径构成,二者质量比例1:1)25重量份,阻燃剂10重量份,偶联剂3重量份,抗老剂3重量份。The thickness is 12 microns, and the components are composed of: 30 parts by weight of polymethyl methacrylate, 8 parts by weight of diamond (with a particle size of 90 nanometers), and zirconia (consisting of two particle sizes with a particle size of 3 microns and a particle size of 25 microns) , the mass ratio of the two is 1:1) 25 parts by weight, alumina (consisting of two particle sizes with a particle size of 3 microns and a particle size of 25 microns, the mass ratio of the two is 1:1) 25 parts by weight, flame retardant 10 parts by weight, 3 parts by weight of coupling agent, and 3 parts by weight of anti-aging agent.
2)制备方法同实施例12) The preparation method is the same as in Example 1
经计算,本实施例制得的单个5.5英寸手机的手机背板成本低于20元。经测定,本实施例制得的手机背板相对介电常数为4.4,导热系数为1.7W/m·K,符合阻燃要求及RoHS要求,硬度大于7H,具有耐磨损性,抗弯折强度为127MPa。After calculation, the cost of the mobile phone backplane of a single 5.5-inch mobile phone prepared in this embodiment is less than 20 yuan. It has been determined that the relative dielectric constant of the mobile phone backplane prepared in this example is 4.4, the thermal conductivity is 1.7W/m·K, which meets the requirements of flame retardant and RoHS, the hardness is greater than 7H, and it has wear resistance and bending resistance. The strength is 127MPa.
实施例5Example 5
1)移动终端背板结构及组成如下:1) The structure and composition of the mobile terminal backplane are as follows:
导热层:Thermal layer:
厚度600微米,成分组成:聚甲基丙烯酸甲酯20重量份,氧化石墨烯6重量份,氧化锆(由粒径为5微米和粒径为30微米的两种粒径构成,二者质量比例1:1)12重量份,阻燃剂10重量份,偶联剂1重量份,抗老剂1重量份。The thickness is 600 microns, and the components are composed of: 20 parts by weight of polymethyl methacrylate, 6 parts by weight of graphene oxide, zirconia (consisting of two particle sizes with a particle size of 5 microns and a particle size of 30 microns, the mass ratio of the two 1:1) 12 parts by weight, 10 parts by weight of flame retardant, 1 part by weight of coupling agent, and 1 part by weight of antioxidant.
保护层:The protective layer:
厚度50微米,成分组成:聚碳酸酯25重量份,金刚石(粒径为100纳米)10重量份,氧化锆(由粒径为5微米和粒径为30微米的两种粒径构成,二者质量比例1:1)20重量份,阻燃剂10重量份,偶联剂2重量份,抗老剂3重量份。The thickness is 50 microns, and the components are composed of: 25 parts by weight of polycarbonate, 10 parts by weight of diamond (with a particle size of 100 nanometers), and zirconia (consisting of two particle sizes with a particle size of 5 microns and a particle size of 30 microns, the two Mass ratio 1:1) 20 parts by weight, 10 parts by weight of flame retardant, 2 parts by weight of coupling agent, and 3 parts by weight of antioxidant.
2)制备方法同实施例1。2) The preparation method is the same as that of Example 1.
经计算,本实施例制得的单个5.5英寸手机的手机背板成本低于17元。经测定,本实施例制得的手机背板相对介电常数为3.4,导热系数为1.1W/m·K,符合阻燃要求及RoHS要求,硬度大于8H,具有耐磨损性,抗弯折强度为110MPa。After calculation, the cost of the mobile phone backplane of a single 5.5-inch mobile phone prepared in this embodiment is less than 17 yuan. It is determined that the relative dielectric constant of the mobile phone backplane prepared in this example is 3.4, the thermal conductivity is 1.1W/m·K, meets the requirements of flame retardant and RoHS, the hardness is greater than 8H, and it has wear resistance and bending resistance. The strength is 110MPa.
实施例6Example 6
1)移动终端背板结构及组成如下:1) The structure and composition of the mobile terminal backplane are as follows:
导热层:Thermal layer:
厚度600微米,成分组成:聚碳酸酯20重量份,氧化石墨烯4重量份,石墨烯2重量份,氧化锆(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:1)40重量份,氧化铝(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:1)25重量份,阻燃剂8重量份,偶联剂3重量份,抗老剂2重量份。The thickness is 600 microns, and the components are composed of: 20 parts by weight of polycarbonate, 4 parts by weight of graphene oxide, 2 parts by weight of graphene, and zirconia (consisting of two particle sizes with a particle size of 1 micron and a particle size of 20 microns, two mass ratio of 1:1) 40 parts by weight, alumina (consisting of two particle sizes with a particle size of 1 micron and a particle size of 20 microns, the mass ratio of the two is 1:1) 25 parts by weight, flame retardant 8 weight parts parts, 3 parts by weight of coupling agent, and 2 parts by weight of anti-aging agent.
保护层:The protective layer:
厚度50微米,成分组成:聚甲基丙烯酸甲酯25重量份,金刚石(粒径为800纳米)10重量份,氧化锆(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:1)20重量份,氧化铝(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:1)18重量份,阻燃剂10重量份,偶联剂3重量份,抗老剂2重量份。The thickness is 50 microns, and the ingredients are composed of: 25 parts by weight of polymethyl methacrylate, 10 parts by weight of diamond (with a particle size of 800 nanometers), and zirconia (consisting of two particle sizes with a particle size of 1 micron and a particle size of 20 microns) , the mass ratio of the two is 1:1) 20 parts by weight, alumina (consisting of two particle sizes with a particle size of 1 micron and a particle size of 20 microns, the mass ratio of the two is 1:1) 18 parts by weight, flame retardant 10 parts by weight, 3 parts by weight of coupling agent, and 2 parts by weight of antioxidant.
2)制备方法同实施例1。2) The preparation method is the same as that of Example 1.
经计算,本实施例制得的单个5.5英寸手机的手机背板成本低于25元。经测定,本实施例制得的手机背板相对介电常数为4.5,导热系数为2.2W/m·K,符合阻燃要求及RoHS要求,硬度大于8H,具有耐磨损性,抗弯折强度为113MPa。After calculation, the cost of the mobile phone backplane of a single 5.5-inch mobile phone prepared in this embodiment is less than 25 yuan. It is determined that the relative dielectric constant of the mobile phone backplane prepared in this example is 4.5, the thermal conductivity is 2.2W/m·K, meets the requirements of flame retardant and RoHS, the hardness is greater than 8H, and it has wear resistance and bending resistance. The strength is 113MPa.
对比例1Comparative Example 1
1)移动终端背板结构及组成如下:1) The structure and composition of the mobile terminal backplane are as follows:
导热层:Thermal layer:
厚度800微米,成分组成:聚甲基丙烯酸甲酯50重量份,氧化石墨烯10重量份,氧化锆(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:1)20重量份,氧化铝(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:1)20重量份,阻燃剂5重量份,偶联剂0.1重量份,抗老剂1重量份。The thickness is 800 microns, and the components are composed of: 50 parts by weight of polymethyl methacrylate, 10 parts by weight of graphene oxide, zirconia (consisting of two particle sizes with a particle size of 1 micron and a particle size of 20 microns, the mass ratio of the two 1:1) 20 parts by weight, alumina (consisting of two particle sizes with a particle size of 1 micron and a particle size of 20 microns, the mass ratio of the two is 1:1) 20 parts by weight, 5 parts by weight of flame retardant, even 0.1 part by weight of joint agent and 1 part by weight of anti-aging agent.
保护层:The protective layer:
厚度5微米,成分组成:聚碳酸酯50重量份,金刚石(粒径为2微米)5重量份,氧化锆(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:1)40重量份,氧化铝(由粒径为1微米和粒径为20微米的两种粒径构成,二者质量比例1:1)40重量份,阻燃剂5重量份,偶联剂1重量份,抗老剂0.1重量份。The thickness is 5 microns, and the components are composed of: 50 parts by weight of polycarbonate, 5 parts by weight of diamond (particle size of 2 microns), zirconia (consisting of two particle sizes of 1 micron particle size and 20 micron particle size, both of which are Mass ratio 1:1) 40 parts by weight, alumina (consisting of two particle sizes with a particle size of 1 micron and a particle size of 20 microns, the mass ratio of the two is 1:1) 40 parts by weight, flame retardant 5 parts by weight , 1 part by weight of coupling agent, and 0.1 part by weight of anti-aging agent.
2)制备方法同实施例12) The preparation method is the same as in Example 1
经计算,本实施例制得的单个5.5英寸手机的手机背板成本低于19元。经测定,本实施例制得的手机背板相对介电常数为3.6,导热系数为1.2W/m·K,符合阻燃要求及RoHS要求,硬度大于6H,耐磨损性较差,抗弯折强度为107MPa。After calculation, the cost of the mobile phone backplane of a single 5.5-inch mobile phone prepared in this embodiment is less than 19 yuan. It has been determined that the relative dielectric constant of the mobile phone backplane prepared in this example is 3.6, and the thermal conductivity is 1.2W/m·K, which meets the requirements of flame retardant and RoHS, the hardness is greater than 6H, the wear resistance is poor, and the bending resistance is poor. The flexural strength is 107MPa.
对比例2Comparative Example 2
1)移动终端背板结构及组成如下:1) The structure and composition of the mobile terminal backplane are as follows:
导热层:Thermal layer:
厚度600微米,成分组成:聚碳酸酯5重量份,石墨烯1重量份,阻燃剂5重量份,偶联剂0.1重量份,抗老剂1重量份。The thickness is 600 microns, and the components are composed of: 5 parts by weight of polycarbonate, 1 part by weight of graphene, 5 parts by weight of flame retardant, 0.1 part by weight of coupling agent, and 1 part by weight of antioxidant.
保护层:The protective layer:
厚度12微米,成分组成:聚碳酸酯5重量份,金刚石(粒径为5纳米)1重量份,阻燃剂15重量份,偶联剂1重量份,抗老剂0.1重量份。The thickness is 12 microns, and the components are composed of: 5 parts by weight of polycarbonate, 1 part by weight of diamond (with a particle size of 5 nanometers), 15 parts by weight of flame retardant, 1 part by weight of coupling agent, and 0.1 part by weight of anti-aging agent.
2)制备方法同实施例12) The preparation method is the same as in Example 1
经计算,本实施例制得的单个5.5英寸手机的手机背板成本低于22元。经测定,本实施例制得的手机背板相对介电常数为3.4,导热系数为0.8W/m·K,符合阻燃要求及RoHS要求,硬度大于7H,具有耐磨损性,抗弯折强度为122MPa。After calculation, the cost of the mobile phone backplane of a single 5.5-inch mobile phone prepared in this embodiment is less than 22 yuan. It is determined that the relative dielectric constant of the mobile phone backplane prepared in this example is 3.4, the thermal conductivity is 0.8W/m·K, meets the requirements of flame retardant and RoHS, the hardness is greater than 7H, and it has wear resistance and bending resistance. The strength is 122MPa.
对比例3Comparative Example 3
1)移动终端背板结构及组成如下:1) The structure and composition of the mobile terminal backplane are as follows:
导热层:Thermal layer:
厚度800微米,成分组成:聚甲基丙烯酸甲酯50重量份,氧化石墨烯5重量份,氧化锆(粒径为1微米)20重量份,氧化铝(粒径为1微米)20重量份,阻燃剂10重量份,偶联剂3重量份,抗老剂3重量份。The thickness is 800 microns, and the components are composed of: 50 parts by weight of polymethyl methacrylate, 5 parts by weight of graphene oxide, 20 parts by weight of zirconia (with a particle size of 1 micron), and 20 parts by weight of aluminum oxide (with a particle size of 1 micron), 10 parts by weight of flame retardant, 3 parts by weight of coupling agent, and 3 parts by weight of antioxidant.
保护层:The protective layer:
厚度100微米,成分组成:聚碳酸酯50重量份,金刚石(粒径为2微米)5重量份,氧化锆(粒径为1微米)40重量份,氧化铝(粒径为1微米)40重量份,阻燃剂10重量份,偶联剂3重量份,抗老剂3重量份。Thickness of 100 microns, composition: 50 parts by weight of polycarbonate, 5 parts by weight of diamond (particle size of 2 microns), 40 parts by weight of zirconia (particle size of 1 micron), and 40 parts by weight of alumina (particle size of 1 micron) 10 parts by weight of flame retardant, 3 parts by weight of coupling agent, and 3 parts by weight of antioxidant.
2)制备方法同实施例12) The preparation method is the same as in Example 1
经计算,本实施例制得的单个5.5英寸手机的手机背板成本低于19元。经测定,本实施例制得的手机背板相对介电常数为3.7,导热系数为1.4。W/m·K,符合阻燃要求及RoHS要求,硬度大于7H,具有耐磨损性,抗弯折强度为106MPa。After calculation, the cost of the mobile phone backplane of a single 5.5-inch mobile phone prepared in this embodiment is less than 19 yuan. It is determined that the relative dielectric constant of the mobile phone backplane prepared in this example is 3.7, and the thermal conductivity is 1.4. W/m·K, in line with flame retardant requirements and RoHS requirements, the hardness is greater than 7H, it has wear resistance, and the bending strength is 106MPa.
对比例4Comparative Example 4
1)移动终端背板结构及组成如下:1) The structure and composition of the mobile terminal backplane are as follows:
导热层:Thermal layer:
厚度100微米,成分组成:聚甲基丙烯酸甲酯30重量份,氧化石墨烯6重量份,氧化锆(由粒径为3微米和粒径为25微米的两种粒径构成,二者质量比例1:1)25重量份,氧化铝(由粒径为3微米和粒径为25微米的两种粒径构成,二者质量比例1:1)25重量份,阻燃剂10重量份,偶联剂3重量份,抗老剂3重量份。The thickness is 100 microns, and the components are composed of: 30 parts by weight of polymethyl methacrylate, 6 parts by weight of graphene oxide, zirconia (consisting of two particle sizes with a particle size of 3 microns and a particle size of 25 microns, the mass ratio of the two 1:1) 25 parts by weight, alumina (consisting of two particle sizes with a particle size of 3 microns and a particle size of 25 microns, the mass ratio of the two is 1:1) 25 parts by weight, 10 parts by weight of flame retardant, even 3 parts by weight of joint agent and 3 parts by weight of anti-aging agent.
保护层:The protective layer:
厚度5微米,成分组成:聚甲基丙烯酸甲酯30重量份,氧化锆(由粒径为3微米和粒径为25微米的两种粒径构成,二者质量比例1:1)25重量份,氧化铝(由粒径为3微米和粒径为25微米的两种粒径构成,二者质量比例1:1)25重量份,阻燃剂10重量份,偶联剂3重量份,抗老剂3重量份。The thickness is 5 microns, and the composition is composed of: 30 parts by weight of polymethyl methacrylate, 25 parts by weight of zirconia (consisting of two particle sizes with a particle size of 3 microns and a particle size of 25 microns, the mass ratio of the two is 1:1) , alumina (consisting of two particle sizes with a particle size of 3 microns and a particle size of 25 microns, the mass ratio of the two is 1:1) 25 parts by weight, 10 parts by weight of flame retardant, 3 parts by weight of coupling agent, anti- 3 parts by weight of the aging agent.
2)制备方法同实施例12) The preparation method is the same as in Example 1
经计算,本实施例制得的单个5.5英寸手机的手机背板成本低于14元。经测定,本实施例制得的手机背板相对介电常数为3.8,导热系数为1.1。W/m·K,符合阻燃要求及RoHS要求,硬度大于6H,耐磨损性较差,抗弯折强度为121MPa。After calculation, the cost of the mobile phone backplane of a single 5.5-inch mobile phone prepared in this embodiment is less than 14 yuan. It is determined that the relative dielectric constant of the mobile phone backplane prepared in this example is 3.8, and the thermal conductivity is 1.1. W/m·K, in line with flame retardant requirements and RoHS requirements, the hardness is greater than 6H, the wear resistance is poor, and the bending strength is 121MPa.
对比例5Comparative Example 5
1)移动终端背板结构及组成如下:1) The structure and composition of the mobile terminal backplane are as follows:
导热层:Thermal layer:
厚度600微米,成分组成:聚甲基丙烯酸甲酯20重量份,氧化锆(由粒径为5微米和粒径为30微米的两种粒径构成,二者质量比例1:1)12重量份,阻燃剂10重量份,偶联剂1重量份,抗老剂1重量份。Thickness of 600 microns, composition: 20 parts by weight of polymethyl methacrylate, 12 parts by weight of zirconia (consisting of two particle sizes with a particle size of 5 microns and a particle size of 30 microns, the mass ratio of the two is 1:1) , 10 parts by weight of flame retardant, 1 part by weight of coupling agent, and 1 part by weight of antioxidant.
保护层:The protective layer:
厚度50微米,成分组成:聚碳酸酯25重量份,金刚石(粒径为100纳米)10重量份,氧化锆(由粒径为5微米和粒径为30微米的两种粒径构成,二者质量比例1:1)20重量份,阻燃剂10重量份,偶联剂2重量份,抗老剂3重量份。The thickness is 50 microns, and the components are composed of: 25 parts by weight of polycarbonate, 10 parts by weight of diamond (with a particle size of 100 nanometers), and zirconia (consisting of two particle sizes with a particle size of 5 microns and a particle size of 30 microns, the two Mass ratio 1:1) 20 parts by weight, 10 parts by weight of flame retardant, 2 parts by weight of coupling agent, and 3 parts by weight of antioxidant.
2)制备方法同实施例1。2) The preparation method is the same as that of Example 1.
经计算,本实施例制得的单个5.5英寸手机的手机背板成本低于18元。经测定,本实施例制得的手机背板相对介电常数为4.2,导热系数为1.4W/m·K,符合阻燃要求及RoHS要求,硬度大于8H,具有耐磨损性,抗弯折强度为109MPa。After calculation, the cost of the mobile phone backplane of a single 5.5-inch mobile phone prepared in this embodiment is less than 18 yuan. It is determined that the relative dielectric constant of the mobile phone backplane prepared in this example is 4.2, the thermal conductivity is 1.4W/m·K, meets the requirements of flame retardant and RoHS, the hardness is greater than 8H, and it has wear resistance and bending resistance. The strength is 109MPa.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear, Left, Right, Vertical, Horizontal, Top, Bottom, Inner, Outer, Clockwise, Counterclockwise, Axial, The orientations or positional relationships indicated by "radial direction", "circumferential direction", etc. are based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated devices or elements. It must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it should be understood that the above-mentioned embodiments are exemplary and should not be construed as limiting the present invention. Embodiments are subject to variations, modifications, substitutions and variations.
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