CN108169692A - The hot monitoring device of battery and method - Google Patents
The hot monitoring device of battery and method Download PDFInfo
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Abstract
本发明涉及监控技术领域,具体涉及一种电池热监控设备及方法,电池热监控设备包括:电源、控制器、报警器、多个检测装置以及多个检测器件,各检测器件分别安装于组装板的各个定位孔组并靠近该定位孔组的各定位孔。在对电池模组进行热监控时,当检测器件检测到相邻的单体电池的温度超过预设值时,生成一电信号并发送至对应的检测装置,以使所述检测装置生成一触发信号并发送至所述控制器,所述控制器在接收到所述触发信号时控制所述报警器发出报警信号,以实现对电池模组中的各单体电池的状态进行精确实时监控,有效避免因单体电池故障造成电池模组故障甚至发生爆喷,进而造成人员伤亡和用电设备损毁的问题。
The present invention relates to the technical field of monitoring, in particular to a battery thermal monitoring device and method. The battery thermal monitoring device includes: a power supply, a controller, an alarm, a plurality of detection devices and a plurality of detection devices, and each detection device is respectively installed on an assembly board Each positioning hole group and each positioning hole close to the positioning hole group. When performing thermal monitoring on the battery module, when the detection device detects that the temperature of the adjacent single battery exceeds a preset value, it generates an electrical signal and sends it to the corresponding detection device, so that the detection device generates a trigger The signal is sent to the controller, and the controller controls the alarm to send an alarm signal when receiving the trigger signal, so as to realize accurate real-time monitoring of the state of each single battery in the battery module, effectively Avoid the failure of the battery module or even explosion due to the failure of the single battery, which will cause casualties and damage to electrical equipment.
Description
技术领域technical field
本发明涉及监控技术领域,具体而言,涉及一种电池热监控设备及方法。The present invention relates to the technical field of monitoring, in particular to a battery thermal monitoring device and method.
背景技术Background technique
随着传统化石能源的枯竭,新能源的开发被广泛地关注。而汽车是能源消耗的主要产品之一,新能源汽车的出现可以有效地缓解能源枯竭的问题,所以新能源汽车被大力的发展应用。作为新能源汽车动力源的电池是新能源汽车的重要组成部分,提高电池的安全性能也就提高了汽车的安全性能。With the depletion of traditional fossil energy, the development of new energy has been widely concerned. Automobiles are one of the main products of energy consumption. The emergence of new energy vehicles can effectively alleviate the problem of energy depletion, so new energy vehicles are vigorously developed and applied. As the power source of new energy vehicles, batteries are an important part of new energy vehicles. Improving the safety performance of batteries also improves the safety performance of vehicles.
电池模组中有多个电池单体串联或并联,电池模组在工作过程中会对多个电池单体进行充放电。在经过多次充放电后,可能造成电池模组中的一个或多个电池单体故障进而会产生大量的热量,当单体电池发生故障时如没有及时发现并进行处理,继续使用可能会造成电池模组故障甚至发生爆炸,进而造成人员伤亡和用电设备损毁的问题。There are multiple battery cells connected in series or parallel in the battery module, and the battery module will charge and discharge multiple battery cells during the working process. After many times of charging and discharging, one or more battery cells in the battery module may fail and generate a lot of heat. The battery module fails or even explodes, causing casualties and damage to electrical equipment.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种电池热监控设备及方法,通过设置电源、控制器、报警器、检测装置、多个检测器件以及多个电子开关以实现对电池模组中的各单体电池的状态进行精确实时监控,有效避免因单体电池故障造成电池模组故障甚至发生爆喷,进而造成人员伤亡和用电设备损毁的问题。In view of this, the object of the present invention is to provide a battery thermal monitoring device and method, by setting a power supply, a controller, an alarm, a detection device, a plurality of detection devices and a plurality of electronic switches to realize monitoring of each battery module The status of the single battery is accurately monitored in real time, which can effectively avoid the failure of the battery module or even explosion caused by the failure of the single battery, which will cause casualties and damage to electrical equipment.
本发明是这样实现的:The present invention is achieved like this:
一种电池热监控设备,应用于电池模组,所述电池模组包括多个单体电池和设置有多个定位孔的组装板,所述多个定位孔构成多组定位孔组,且每组定位孔包括至少两个定位孔,各所述单体电池一一对应设置于各所述定位孔,所述电池热监控设备包括:电源、控制器、报警器、多个检测装置以及多个检测器件,每个检测装置对应一个检测器件,各所述检测器件分别安装于所述组装板的各个定位孔组并靠近该定位孔组的各定位孔,各所述检测器件的输入端分别与所述电源连接、输出端分别与对应的检测器件的输入端电连接,各所述检测装置的输出端分别与所述控制器电连接,所述控制器与所述报警器电连接。A battery thermal monitoring device, which is applied to a battery module. The battery module includes a plurality of single batteries and an assembly plate provided with a plurality of positioning holes. The plurality of positioning holes constitute a plurality of positioning hole groups, and each The set of positioning holes includes at least two positioning holes, and each of the single batteries is arranged in each of the positioning holes in one-to-one correspondence. The battery thermal monitoring equipment includes: a power supply, a controller, an alarm, a plurality of detection devices and a plurality of Each detection device corresponds to a detection device, and each detection device is respectively installed in each positioning hole group of the assembly plate and is close to each positioning hole of the positioning hole group, and the input ends of each detection device are respectively connected to The power connection and the output end are respectively electrically connected to the input end of the corresponding detection device, the output ends of each of the detection devices are respectively electrically connected to the controller, and the controller is electrically connected to the alarm.
当检测器件检测到相邻的单体电池的温度超过预设值时,生成一电信号并发送至对应的检测装置,以使所述检测装置生成一触发信号并发送至所述控制器,所述控制器在接收到所述触发信号时控制所述报警器发出报警信号。When the detection device detects that the temperature of the adjacent single battery exceeds a preset value, it generates an electrical signal and sends it to the corresponding detection device, so that the detection device generates a trigger signal and sends it to the controller, so The controller controls the alarm to send an alarm signal when receiving the trigger signal.
可选的,在上述电池热监控设备中,所述多组定位孔组包括多组第一定位孔组和多组第二定位孔组,各所述第一定位孔组沿所述组装板的第一方向设置,各所述第二定位孔组沿所述组装板的第二方向设置,所述多个检测器件包括多个第一检测器和多个第二检测器,各所述第一检测器分别沿所述组装板的第一方向设置并分别靠近一组第一定位孔组的多个定位孔,各所述第二检测器分别沿所述组装板的第二方向设置并分别靠近一组第二定位孔组的多个定位孔,任意相邻的第一检测器和第二检测器之间相互隔离。Optionally, in the above-mentioned battery thermal monitoring device, the multiple sets of positioning hole groups include multiple sets of first positioning hole groups and multiple sets of second positioning hole groups, each of the first positioning hole groups along the Arranged in the first direction, each of the second positioning hole groups is arranged along the second direction of the assembly plate, the plurality of detection devices include a plurality of first detectors and a plurality of second detectors, and each of the first The detectors are respectively arranged along the first direction of the assembly plate and are respectively close to a plurality of positioning holes of a set of first positioning hole groups, and each of the second detectors is respectively arranged along the second direction of the assembly plate and is respectively close to For the plurality of positioning holes of the second positioning hole group, any adjacent first detector and second detector are isolated from each other.
可选的,在上述电池热监控设备中,各所述第一检测器和各所述第二检测器分别嵌设于所述组装板,并位于所述组装板的同一侧。Optionally, in the battery thermal monitoring device above, each of the first detectors and each of the second detectors are respectively embedded in the assembly board and located on the same side of the assembly board.
可选的,在上述电池热监控设备中,电池热监控设备还包括关联有终端设备的无线通信模块,所述无线通信模块与所述控制器电连接,所述控制器中预存有各所述检测器件的位置信息,所述控制器用于在接收到所述触发信号时,通过所述无线通信模块向所述终端设备发送所述位置信息。Optionally, in the battery thermal monitoring device above, the battery thermal monitoring device further includes a wireless communication module associated with a terminal device, the wireless communication module is electrically connected to the controller, and the controller pre-stores each of the The location information of the detection device is configured to, when the controller receives the trigger signal, send the location information to the terminal device through the wireless communication module.
可选的,在上述电池热监控设备中,所述检测装置为电压检测器,所述检测器件为热熔丝,所述预设值为所述热熔丝的熔点,所述触发信号为低电平信号;所述热熔丝在所述单体电池的温度超过所述热熔丝的熔点时熔断,所述电压检测器在检测到电压值为零时向所述控制器发送低电平信号,所述控制器在接收到所述低电平信号时控制所述报警器发出报警信号。Optionally, in the above battery thermal monitoring device, the detection device is a voltage detector, the detection device is a thermal fuse, the preset value is the melting point of the thermal fuse, and the trigger signal is a low level signal; the thermal fuse is blown when the temperature of the single battery exceeds the melting point of the thermal fuse, and the voltage detector sends a low level to the controller when the detected voltage value is zero signal, the controller controls the alarm to send out an alarm signal when receiving the low level signal.
可选的,在上述电池热监控设备中,所述控制器还用于记录被熔断的热熔丝信息及熔断时间,所述报警器包括短信报警模块,在检测到热熔丝熔断时,所述控制器控制所述短信报警模块发送熔断信息至终端设备,所述熔断信息包括被熔断的热熔丝信息及熔断时间。Optionally, in the above-mentioned battery thermal monitoring device, the controller is also used to record the information of the blown thermal fuse and the blown time, the alarm includes a short message alarm module, and when the thermal fuse is detected to be blown, the The controller controls the short message alarm module to send fusing information to the terminal device, and the fusing information includes the information of the thermal fuse that has been blown and the fusing time.
可选的,在上述电池热监控设备中,所述电池模组还包括充放电开关,所述充放电开关的控制端与所述控制器电连接,控制器还用于在接收到所述触发信号时,控制所述充放电开关断开。Optionally, in the above battery thermal monitoring device, the battery module further includes a charge and discharge switch, the control end of the charge and discharge switch is electrically connected to the controller, and the controller is further configured to signal, control the charge and discharge switch to turn off.
可选的,在上述电池热监控设备中,所述检测装置为电压检测装置或电流检测装置以用于检测对应的热熔丝的电压或电流。Optionally, in the above battery thermal monitoring device, the detection device is a voltage detection device or a current detection device for detecting the voltage or current of the corresponding thermal fuse.
可选的,在上述电池热监控设备中,每个所述检测器件包括多个串联的热传感器,该多个串联的热传感器分别设置于一组定位孔组的各定位孔处,以检测设置于定位孔处的电池的温度,并在存在一个传感器检测到的温度超过所述预设值时,生成一电信号并发送至检测装置,以使所述检测装置生成一触发信号并发送至所述控制器,所述控制器在接收到所述触发信号时控制所述报警器发出报警信号。Optionally, in the above-mentioned battery thermal monitoring device, each of the detection devices includes a plurality of series-connected thermal sensors, and the plurality of series-connected thermal sensors are respectively arranged at each positioning hole of a set of positioning hole groups to detect the set The temperature of the battery at the positioning hole, and when the temperature detected by a sensor exceeds the preset value, generate an electrical signal and send it to the detection device, so that the detection device generates a trigger signal and sends it to the The controller, the controller controls the alarm to send an alarm signal when receiving the trigger signal.
本发明还提供一种电池热监控方法,应用于上述的电池热监控设备,所述方法包括:The present invention also provides a battery thermal monitoring method, which is applied to the above-mentioned battery thermal monitoring device, and the method includes:
检测器件检测到相邻的单体电池的温度超过预设值时,生成一电信号并发送至对应的检测装置;When the detection device detects that the temperature of the adjacent single battery exceeds a preset value, it generates an electrical signal and sends it to the corresponding detection device;
所述检测装置根据所述电信号生成一触发信号并发送至所述控制器;The detection device generates a trigger signal according to the electrical signal and sends it to the controller;
所述控制器在接收到所述触发信号时控制报警器发出报警信号。The controller controls the alarm to send out an alarm signal when receiving the trigger signal.
本发明提供的一种电池热监控设备及方法,设备包括:电源、控制器、报警器、多个检测装置以及多个检测器件,各检测器件分别安装于组装板的各个定位孔组并靠近该定位孔组的各定位孔。在对电池模组进行热监控时,当检测器件检测到相邻的单体电池的温度超过预设值时,生成一电信号并发送至对应的检测装置,以使所述检测装置生成一触发信号并发送至所述控制器,所述控制器在接收到所述触发信号时控制所述报警器发出报警信号,以实现对电池模组中的各单体电池的状态进行精确实时监控,有效避免因单体电池故障造成电池模组故障甚至发生爆喷,进而造成人员伤亡和用电设备损毁的问题。A battery thermal monitoring device and method provided by the present invention, the device includes: a power supply, a controller, an alarm, a plurality of detection devices and a plurality of detection devices, each detection device is respectively installed in each positioning hole group of the assembly board and is close to the Each locating hole of the locating hole group. When performing thermal monitoring on the battery module, when the detection device detects that the temperature of the adjacent single battery exceeds a preset value, it generates an electrical signal and sends it to the corresponding detection device, so that the detection device generates a trigger The signal is sent to the controller, and the controller controls the alarm to send an alarm signal when receiving the trigger signal, so as to realize accurate real-time monitoring of the state of each single battery in the battery module, effectively Avoid the failure of the battery module or even explosion due to the failure of the single battery, which will cause casualties and damage to electrical equipment.
为使本发明的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned objects, features and advantages of the present invention more comprehensible, preferred embodiments will be described in detail below together with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的部分实施例,因此不应被看作是对本发明保护范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some of the embodiments of the present invention, and therefore should not It is regarded as limiting the scope of protection of the present invention, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.
图1为本发明实施例提供的一种电池热监控设备的应用示意图。FIG. 1 is an application schematic diagram of a battery thermal monitoring device provided by an embodiment of the present invention.
图2为本发明实施例提供的一种电池热监控设备的连接框图。Fig. 2 is a connection block diagram of a battery thermal monitoring device provided by an embodiment of the present invention.
图3为本发明实施例提供的一种电池热监控设备的原理图。FIG. 3 is a schematic diagram of a battery thermal monitoring device provided by an embodiment of the present invention.
图4为本发明实施例提供的一种电池热监控设备的另一连接框图。Fig. 4 is another connection block diagram of a battery thermal monitoring device provided by an embodiment of the present invention.
图5为本发明实施例提供的一种电池热监控方法的流程示意图。FIG. 5 is a schematic flowchart of a battery thermal monitoring method provided by an embodiment of the present invention.
图标:100-电池热监控设备;110-控制器;120-电源;130-检测装置;140-报警器;150-检测器件;160-无线通信模块;300-电池模组;310-单体电池;320-组装板;330-充放电开关。Icons: 100-battery thermal monitoring equipment; 110-controller; 120-power supply; 130-detection device; 140-alarm; 150-detection device; 160-wireless communication module; 300-battery module; 310-single battery ; 320-assembly board; 330-charge and discharge switch.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要说明的是,术语“上”、“内”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "inner", etc. is based on the orientation or positional relationship shown in the drawings, or the conventionally placed position when the product of the invention is used. Orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first", "second", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.
现有技术中,检查单体电池故障是采用将多个单体电池排列固定在组装板上,每个组装板上设置有多个用于固定电池的定位孔,且各定位孔的中心位于同一直线上,将一根热熔丝穿过所有定位孔的中心安装到组装板上,即通过该热熔丝,每个孔被串联了起来,当其中一个(或多个)单体电池热失控时,会熔断热熔丝,产生报警信号给终端设备。In the prior art, to check the failure of a single battery is to arrange and fix a plurality of single batteries on the assembly board, and each assembly board is provided with a plurality of positioning holes for fixing the battery, and the center of each positioning hole is located at the same In a straight line, install a thermal fuse through the center of all positioning holes to the assembly board, that is, through the thermal fuse, each hole is connected in series, when one (or more) of the single cells are thermally out of control , it will blow the thermal fuse and generate an alarm signal to the terminal equipment.
经发明人研究发现,当对现有的电池模组中的单体电池进行检测,且存在单体电池故障,不能实时、精确定位到具体的某个故障电池上,这会导致后期对故障的单体电池的查找与更换费时费力,需要将整个电池模组全部拆卸开,进行人工查找和标记,拆卸过程中还可能造成热熔丝的二次损坏,进而可能会导致误判。The inventors found that when the single battery in the existing battery module is detected, and there is a single battery fault, it cannot be located in real time and accurately on a specific faulty battery, which will lead to later detection of the fault. The search and replacement of a single battery is time-consuming and laborious. The entire battery module needs to be disassembled for manual search and marking. The disassembly process may also cause secondary damage to the thermal fuse, which may lead to misjudgment.
请参阅图1,本发明提供一种电池热监控设备100,应用于包括设置有多个定位孔的组装板320和多个单体电池310的电池模组300,以用于检测各单体电池310的工作状态。Please refer to FIG. 1, the present invention provides a battery thermal monitoring device 100, which is applied to a battery module 300 including an assembly plate 320 provided with a plurality of positioning holes and a plurality of single cells 310, so as to detect each single cell 310 working status.
所述多个定位孔构成多组定位孔组,且每组定位孔包括至少两个定位孔,各所述单体电池310一一对应设置于各所述定位孔。The plurality of positioning holes constitute a plurality of positioning hole groups, and each group of positioning holes includes at least two positioning holes, and each of the single batteries 310 is disposed in each of the positioning holes in a one-to-one correspondence.
请参阅图2和图3,所述电池热监控设备100包括:电源120、控制器110、报警器140、多个检测装置130以及多个检测器件150,每个检测装置130对应一个检测器件150,各所述检测器件150分别安装于所述组装板320的各个定位孔组并靠近该定位孔组的各定位孔,各所述检测器件150的输入端分别与所述电源120连接、输出端分别与对应的检测器件150的输入端电连接,各所述检测装置130的输出端分别与所述控制器110电连接,所述控制器110与所述报警器140电连接。2 and 3, the battery thermal monitoring device 100 includes: a power supply 120, a controller 110, an alarm 140, a plurality of detection devices 130 and a plurality of detection devices 150, each detection device 130 corresponds to a detection device 150 , each of the detection devices 150 is respectively installed in each positioning hole group of the assembly plate 320 and is close to each positioning hole of the positioning hole group, and the input end of each detection device 150 is respectively connected to the power supply 120, and the output end They are respectively electrically connected to the input ends of the corresponding detection devices 150 , and the output ends of each detection device 130 are respectively electrically connected to the controller 110 , and the controller 110 is electrically connected to the alarm 140 .
当检测器件150检测到相邻的单体电池310的温度超过预设值时,生成一电信号并发送至对应的检测装置130,以使所述检测装置130生成一触发信号并发送至所述控制器110,所述控制器110在接收到所述触发信号时控制所述报警器140发出报警信号。When the detection device 150 detects that the temperature of the adjacent single battery 310 exceeds a preset value, it generates an electrical signal and sends it to the corresponding detection device 130, so that the detection device 130 generates a trigger signal and sends it to the A controller 110, the controller 110 controls the alarm 140 to send out an alarm signal when receiving the trigger signal.
通过上述设置以实现对电池模组300中的各单体电池310的状态进行精确实时监控,有效避免因单体电池310故障造成电池模组300故障甚至发生爆喷,进而造成人员伤亡和用电设备损毁的问题。此外,可以根据所述控制器110接收所述触发信号的接口得到对应的检测装置130及检测器件150,以实现对故障的单体电池310进行快速的定位并更换。Through the above settings, accurate real-time monitoring of the status of each single battery 310 in the battery module 300 can be realized, which can effectively avoid failure of the battery module 300 or even explosion caused by the failure of the single battery 310, thereby causing casualties and power consumption. Problems with broken equipment. In addition, the corresponding detection device 130 and detection device 150 can be obtained according to the interface through which the controller 110 receives the trigger signal, so as to quickly locate and replace the faulty single battery 310 .
通过采用上述的电池热监控设备100,只需在对应位置小范围查找替换失效电池,极大地提高了对电池模组300的后期检修效率,节省了大量人力、物力与修理时间,还可以有效避免采用现有技术中,在存在单体电池310故障,不能实时、精确定位到具体的某个故障电池上,导致后期对故障电池的查找时,需要将整个模块全部拆卸开进行人工查找和标记,且拆卸过程中还可能造成热熔丝的二次损坏,进而可能会导致误判的情况。By adopting the above-mentioned battery thermal monitoring device 100, it is only necessary to find and replace the failed battery in a small range at the corresponding position, which greatly improves the efficiency of the later maintenance of the battery module 300, saves a lot of manpower, material resources and repair time, and can effectively avoid In the existing technology, when there is a single battery 310 failure, it is impossible to locate a specific faulty battery in real time and accurately, so that when the faulty battery is searched later, it is necessary to disassemble the entire module for manual search and marking. Moreover, secondary damage to the thermal fuse may be caused during disassembly, which may lead to misjudgment.
其中,所述组装板320可以是一个,也可以是多个,在此不作具体限定,例如,当所述组装板320为一个时,各所述单体电池310的底部分别设置于所述定位孔,当所述组装板320为两个时,两个所述组装板320的形状大小相同,且各所述单体电池310的底部分别设置于一个组装板320的各定位孔,各所述单体电池310的顶部设置于分别另一组装板320的各定位孔,以固定各所述单体电池310。Wherein, the assembly plate 320 may be one or more, which is not specifically limited here. For example, when the assembly plate 320 is one, the bottoms of the individual batteries 310 are respectively arranged at the positioning holes, when there are two assembly plates 320, the shape and size of the two assembly plates 320 are the same, and the bottom of each single battery 310 is respectively arranged in each positioning hole of one assembly plate 320, each of the Tops of the single cells 310 are disposed in respective positioning holes of another assembly board 320 to fix each of the single cells 310 .
可选的,在本实施例中,所述组装板320为一个,各所述单体电池310的底部分别设置于所述定位孔。此外,为避免单体电池310在发生漏电或爆喷时,致使所述电池模组300中的各单体电池310发生二次爆喷,可选的,在本实施例中,所述组装板320由绝缘材料制成。Optionally, in this embodiment, there is one assembly plate 320 , and the bottoms of the individual batteries 310 are respectively disposed in the positioning holes. In addition, in order to avoid the secondary explosion of each single battery 310 in the battery module 300 when the single battery 310 is leaking or blowing, optionally, in this embodiment, the assembly board 320 is made of insulating material.
所述电源120为低功耗电源,用于对所述控制器110、报警器140、检测装置130、多个检测器件150实时提供电能。所述电源120的电压为可以5V、10V或12V等,在此不做具体限定,只要能够对各器件提供电能从而能对各单体电池310进行实时检测即可。The power supply 120 is a low power consumption power supply for providing power to the controller 110 , the alarm 140 , the detection device 130 , and multiple detection devices 150 in real time. The voltage of the power supply 120 can be 5V, 10V or 12V, etc., which is not specifically limited here, as long as it can provide electric energy to each device so as to detect each single battery 310 in real time.
所述控制器110可以是但不限于单片机、数字信号处理器(DSP)、专用集成电路(ASI C)、现场可编程门阵列(FPGA)或者其他可编程逻辑器件、分立门或者晶体管逻辑器件或分立硬件组件,在此不作具体限定,根据实际需求进行设置即可。Described controller 110 can be but not limited to single-chip microcomputer, digital signal processor (DSP), application-specific integrated circuit (ASI C), field programmable gate array (FPGA) or other programmable logic device, discrete gate or transistor logic device or The discrete hardware components are not specifically limited here, and can be set according to actual needs.
所述检测装置130可以是但不限于电压检测器、电流检测器或电平信号检测器,在此不作具体限定,根据实际需求进行选取即可。The detecting device 130 may be, but not limited to, a voltage detector, a current detector or a level signal detector, which are not specifically limited here and can be selected according to actual needs.
所述检测器件150可以是热熔丝、温度传感器或温度检测件,在此不作具体限定,根据实际需求进行选取即可。例如,当所述检测器件150为热熔丝时,各所述热熔丝分别嵌设于所述组装板320。当所述检测器件150为热传感器时,每个所述检测器件150包括多个串联的热传感器,该多个串联的热传感器分别设置于一组定位孔组的各定位孔处,以检测设置于定位孔处的电池的温度,并在存在一个传感器检测到的温度超过所述预设值时,生成一电信号并发送至检测装置130,以使所述检测装置130生成一触发信号并发送至所述控制器110,所述控制器110在接收到所述触发信号时控制所述报警器140发出报警信号。The detection device 150 may be a thermal fuse, a temperature sensor or a temperature detection element, which is not specifically limited here, and can be selected according to actual needs. For example, when the detection device 150 is a thermal fuse, each thermal fuse is respectively embedded in the assembly board 320 . When the detection device 150 is a thermal sensor, each of the detection devices 150 includes a plurality of thermal sensors connected in series, and the plurality of thermal sensors connected in series are respectively arranged at each positioning hole of a group of positioning holes to detect the set The temperature of the battery at the positioning hole, and when there is a temperature detected by a sensor that exceeds the preset value, an electrical signal is generated and sent to the detection device 130, so that the detection device 130 generates a trigger signal and sends To the controller 110, the controller 110 controls the alarm 140 to send out an alarm signal when receiving the trigger signal.
所述报警器140可以是但不限于声音报警器、光报警器、声光报警器和/或短信报警器,在此不作具体限定。The alarm 140 may be, but not limited to, an audio alarm, a light alarm, an audible and visual alarm and/or a short message alarm, which are not specifically limited here.
可选的,在本实施例中,所述报警器140包括短信报警模块,所述短信报警模块与所述控制器110电连接,所述控制器110还用于记录被熔断的热熔丝信息及熔断时间,所述控制器110还用于控制所述短信报警模块发送熔断信息至终端设备,所述熔断信息包括被熔断的热熔丝信息及熔断时间。Optionally, in this embodiment, the alarm 140 includes a short message alarm module, the short message alarm module is electrically connected to the controller 110, and the controller 110 is also used to record the information of the blown thermal fuse And fusing time, the controller 110 is also used to control the short message alarm module to send fusing information to the terminal device, the fusing information includes the information of the thermal fuse being blown and the fusing time.
在本实施例中,所述组装板320上的各定位孔呈阵列分布,即所述组装板320上具有不同方向上的定位孔组,所述多个检测器件150可以沿同一方向的定位孔组进行设置,也可以沿不同方向的定位孔组进行设置。In this embodiment, the positioning holes on the assembly board 320 are distributed in an array, that is, the assembly board 320 has positioning hole groups in different directions, and the plurality of detection devices 150 can be located along the positioning holes in the same direction. It can be set in groups, or it can be set in groups of positioning holes in different directions.
可选的,在本实施例中,所述多组定位孔组包括多组第一定位孔组和多组第二定位孔组,各所述第一定位孔组沿所述组装板320的第一方向设置,各所述第二定位孔组沿所述组装板320的第二方向设置,所述多个检测器件150包括多个第一检测器和多个第二检测器,各所述第一检测器分别沿所述组装板320的第一方向设置并分别靠近一组第一定位孔组的多个定位孔,各所述第二检测器分别沿所述组装板320的第二方向设置并分别靠近一组第二定位孔组的多个定位孔,任意相邻的第一检测器和第二检测器之间相互隔离。Optionally, in this embodiment, the multiple sets of positioning hole groups include multiple sets of first positioning hole groups and multiple sets of second positioning hole groups, and each of the first positioning hole groups is located along the first positioning hole set of the assembly plate 320. set in one direction, each of the second positioning hole groups is set along the second direction of the assembly plate 320, the plurality of detection devices 150 include a plurality of first detectors and a plurality of second detectors, and each of the second positioning holes A detector is respectively arranged along the first direction of the assembly plate 320 and is respectively close to a plurality of positioning holes of a group of first positioning hole groups, and each of the second detectors is respectively arranged along the second direction of the assembly plate 320 and are respectively close to a plurality of positioning holes of a set of second positioning hole groups, and any adjacent first detector and second detector are isolated from each other.
通过上述设置,当存在一个单体电池310故障时,则该故障的单体电池310对应的第一定位孔组处设置的第一检测器会产生一个第一信号并发送至对应的检测装置130,以使该检测装置130根据该第一电信号生成一第一触发信号并发送至所述控制器110,该故障的单体电池310对应的第二定位孔组处设置的第二检测器会产生一个第二电信号并发送至对应的检测装置130,以使该检测装置130根据第二电信号对应生成一第二触发信号并发送至所述控制器110,以使控制器110在分别接收到第一触发信号和第二触发信号时控制报警器140产生报警信号,且所述控制器110能够根据发送所述第一触发信号和发送所述第二触发信号的检测装置130得到对应的第一检测器和第二检测器,进而可以根据该第一检测器和该第二检测器准确定位存在故障的单体电池310,以极大地方便了用户进行对故障的单体电池310进行精确的定位和检修。Through the above settings, when there is a single battery 310 fault, the first detector provided at the first positioning hole group corresponding to the faulty single battery 310 will generate a first signal and send it to the corresponding detection device 130 so that the detection device 130 generates a first trigger signal according to the first electrical signal and sends it to the controller 110, the second detector set at the second positioning hole group corresponding to the faulty single battery 310 will Generate a second electrical signal and send it to the corresponding detection device 130, so that the detection device 130 generates a second trigger signal correspondingly according to the second electrical signal and send it to the controller 110, so that the controller 110 respectively receives When the first trigger signal and the second trigger signal are received, the alarm device 140 is controlled to generate an alarm signal, and the controller 110 can obtain the corresponding first trigger signal according to the detection device 130 that sends the first trigger signal and the second trigger signal. A detector and a second detector, and then the faulty single battery 310 can be accurately located according to the first detector and the second detector, which greatly facilitates the user to carry out accurate inspection of the faulty single battery 310 Positioning and overhaul.
可选的,在本实施例中,所述第一检测器和第二检测器为热熔丝时,各所述第一检测器和各所述第二检测器分别嵌设于所述组装板320,并位于所述组装板320的同一侧。Optionally, in this embodiment, when the first detector and the second detector are thermal fuses, each of the first detectors and each of the second detectors are respectively embedded in the assembly board 320, and located on the same side of the assembly plate 320.
其中,所述第一检测器和第二检测器可以完全嵌设于所述组装板320,也可以局部嵌设于所述组装板320,例如,可以是各所述第一检测器嵌设于所述组装板320且该第一检测器沿对应的各第一定位孔组中各定位孔中心的连线设置,各所述第二检测器嵌设于所述组装板320且该第二检测器沿对应的各第二定位孔组中各定位孔中心的连线设置。Wherein, the first detector and the second detector can be completely embedded in the assembly board 320, and can also be partially embedded in the assembly board 320, for example, each of the first detectors can be embedded in the The assembly plate 320 and the first detector are arranged along the line connecting the center of each positioning hole in the corresponding first positioning hole group, each of the second detectors is embedded in the assembly plate 320 and the second detection The device is arranged along the line connecting the center of each positioning hole in each corresponding second positioning hole group.
请结合图4,为使在所述电池模组300中存在故障的单体电池310时,能够进一步提示用户,可选的,在本实施例中,电池热监控设备100还包括关联有终端设备的无线通信模块160,所述无线通信模块160与所述控制器110电连接,所述控制器110中预存有各所述检测器件150的位置信息,所述控制器110用于在接收到所述触发信号时,通过所述无线通信模块160向所述终端设备发送所述位置信息。Please refer to FIG. 4, in order to further prompt the user when there is a faulty single battery 310 in the battery module 300, optionally, in this embodiment, the battery thermal monitoring device 100 also includes a terminal device associated with The wireless communication module 160, the wireless communication module 160 is electrically connected with the controller 110, the position information of each detection device 150 is pre-stored in the controller 110, and the controller 110 is used for receiving the When the trigger signal is received, the location information is sent to the terminal device through the wireless communication module 160.
其中,所述无线通信模块160可以是蓝牙模块或wifi模块,在此不作具体限定,根据实际需求进行设置即可,例如,当设置有所述电池热监控设备100的电池模组300应用于电动汽车时,所述无线通信模块160与所述电动汽车中的车载显示设备通信连接。Wherein, the wireless communication module 160 can be a bluetooth module or a wifi module, which is not specifically limited here, and can be set according to actual needs. For example, when the battery module 300 provided with the battery thermal monitoring device 100 is applied to In the case of a car, the wireless communication module 160 is in communicative connection with the on-board display device in the electric car.
为避免在使用所述电池模组300的过程中,因存在单体电池310故障并继续使用造成电池模组300发生爆炸等情况,可选的,在本实施例中,所述电池模组300还包括充放电开关330,所述充放电开关330的控制端与所述控制器110电连接,控制器110还用于在接收到所述触发信号时,控制所述充放电开关330断开。In order to avoid the explosion of the battery module 300 caused by the failure of the single battery 310 and the continued use of the battery module 300 during the use of the battery module 300, optionally, in this embodiment, the battery module 300 It also includes a charging and discharging switch 330 , the control terminal of the charging and discharging switch 330 is electrically connected to the controller 110 , and the controller 110 is further configured to control the charging and discharging switch 330 to turn off when receiving the trigger signal.
请结合图5,在上述基础上,本发明还提供一种电池热监控方法,应用于上述的电池热监控设备100,所述方法包括以下步骤S110-步骤S130三个步骤。Please refer to FIG. 5 , on the basis of the above, the present invention also provides a battery thermal monitoring method, which is applied to the above-mentioned battery thermal monitoring device 100 , and the method includes the following three steps: step S110 - step S130 .
步骤S110:检测器件150检测到相邻的单体电池310的温度超过预设值时,生成一电信号并发送至对应的检测装置130。Step S110 : when the detection device 150 detects that the temperature of the adjacent single battery 310 exceeds a preset value, it generates an electrical signal and sends it to the corresponding detection device 130 .
步骤S120:所述检测装置130根据所述电信号生成一触发信号并发送至控制器110。Step S120 : the detection device 130 generates a trigger signal according to the electrical signal and sends it to the controller 110 .
步骤S130:所述控制器110在接收到所述触发信号时控制报警器140发出报警信号。Step S130: the controller 110 controls the alarm device 140 to send out an alarm signal when receiving the trigger signal.
综上,本发明提供的一种电池热监控设备100及方法,应用于包括设置有多个定位孔的组装板320和多个单体电池310的电池模组300,所述电池热监控设备100通过电源120、控制器110、报警器140、多个检测装置130以及多个检测器件150,每个检测装置130对应一个检测器件150,以在存在检测器件150检测到相邻的单体电池310的温度超过预设值时,生成一电信号并发送至对应的检测装置130,以使所述检测装置130生成一触发信号并发送至所述控制器110,所述控制器110在接收到所述触发信号时控制所述报警器140发出报警信号,以实现对电池模组300中的各单体电池310的状态进行精确实时监控,有效避免因单体电池310故障造成电池模组300故障甚至发生爆喷,进而造成人员伤亡和用电设备损毁的问题,根据所述控制器110接收所述触发信号的接口得到对应的检测装置130及检测器件150,以实现对故障的单体电池310进行快速的定位并更换。此外,通过采用上述的电池热监控设备100,只需在对应位置小范围查找替换失效电池,极大地提高了对电池模组300的后期检修效率,节省了大量人力、物力与修理时间,还可以有效避免采用现有技术中,在对故障电池的查找时,需要将整个电池模组300全部拆卸造成拆卸过程中热熔丝的二次损坏,进而可能会导致误判的情况。In summary, the battery thermal monitoring device 100 and method provided by the present invention are applied to a battery module 300 including an assembly plate 320 provided with a plurality of positioning holes and a plurality of single batteries 310. The battery thermal monitoring device 100 Through the power supply 120, the controller 110, the alarm 140, a plurality of detection devices 130 and a plurality of detection devices 150, each detection device 130 corresponds to a detection device 150, so that when the presence detection device 150 detects the adjacent single battery 310 When the temperature exceeds the preset value, an electrical signal is generated and sent to the corresponding detection device 130, so that the detection device 130 generates a trigger signal and sends it to the controller 110, and the controller 110 receives the When the above-mentioned trigger signal is used, the alarm device 140 is controlled to send an alarm signal, so as to realize the accurate real-time monitoring of the state of each single battery 310 in the battery module 300, and effectively avoid the failure of the battery module 300 caused by the failure of the single battery 310. Explosion occurs, causing casualties and damage to electrical equipment. According to the interface of the controller 110 receiving the trigger signal, the corresponding detection device 130 and detection device 150 are obtained, so as to realize the detection of the faulty single battery 310. Quickly locate and replace. In addition, by adopting the above-mentioned battery thermal monitoring device 100, it is only necessary to find and replace the failed battery in a small range at the corresponding location, which greatly improves the efficiency of the later maintenance of the battery module 300, saves a lot of manpower, material resources and repair time, and can also It can effectively avoid the situation that in the prior art, when searching for a faulty battery, the entire battery module 300 needs to be completely disassembled to cause secondary damage to the thermal fuse during the disassembly process, which may lead to misjudgment.
需要说明的是,术语“包括”或者任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、物品或者设备中还存在另外的相同要素。It should be noted that the term "comprising" or any other variant thereof is intended to cover a non-exclusive inclusion such that a process, article or device comprising a set of elements includes not only those elements but also other elements not expressly listed, Or also includes elements inherent in such a process, article or equipment. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, article or device comprising said element.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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