CN108150982A - High-efficiency radiator for lamp - Google Patents
High-efficiency radiator for lamp Download PDFInfo
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- CN108150982A CN108150982A CN201810073316.1A CN201810073316A CN108150982A CN 108150982 A CN108150982 A CN 108150982A CN 201810073316 A CN201810073316 A CN 201810073316A CN 108150982 A CN108150982 A CN 108150982A
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- 230000017525 heat dissipation Effects 0.000 claims abstract description 55
- 241001465382 Physalis alkekengi Species 0.000 claims abstract 9
- 238000001816 cooling Methods 0.000 claims description 26
- 238000009423 ventilation Methods 0.000 claims description 15
- 210000005069 ears Anatomy 0.000 claims description 10
- 230000002093 peripheral effect Effects 0.000 claims description 9
- 229910000838 Al alloy Inorganic materials 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 238000005266 casting Methods 0.000 claims 2
- 239000003292 glue Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V29/83—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks the elements having apertures, ducts or channels, e.g. heat radiation holes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/85—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems characterised by the material
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及灯具领域技术,尤其是指一种灯具用高效散热器。The invention relates to the technology in the field of lamps, in particular to a high-efficiency radiator for lamps.
背景技术Background technique
LED被称为第四代照明光源或绿色光源,具有节能、环保、寿命长、体积小等特点,可以广泛应用于各种指示、显示、装饰、背光源、普通照明和城市夜景等领域。LED is called the fourth-generation lighting source or green light source. It has the characteristics of energy saving, environmental protection, long life, and small size. It can be widely used in various indications, displays, decorations, backlights, general lighting and urban night scenes.
但是LED灯具特别是大功率LED灯具,在发出光能的同时会产生大量的热能,现有的LED灯具大多采用厚重的金属铸件、风扇、甚至制冷装置来解决散热问题,存在着成本高使用寿命短的缺点,且散热的效果不好,使得因为发热严重的影响到了LED灯具的使用寿命。However, LED lamps, especially high-power LED lamps, generate a large amount of heat energy while emitting light energy. Most of the existing LED lamps use heavy metal castings, fans, and even cooling devices to solve the heat dissipation problem, which has high cost and long service life. Shortcomings, and the effect of heat dissipation is not good, which seriously affects the service life of LED lamps due to heat generation.
发明内容Contents of the invention
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种灯具用高效散热器,其具有结构简单、散热效果好的特点。In view of this, the present invention addresses the deficiencies in the prior art, and its main purpose is to provide a high-efficiency heat sink for lamps, which has the characteristics of simple structure and good heat dissipation effect.
为实现上述目的,本发明采用如下之技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种灯具用高效散热器,包括有外散热壳体;该外散热壳体为散热材质,其包括有第一水平环形板和第一竖向环形板;该第一水平环形板的中心位置具有第一通风口,第一水平环形板的外周缘底部具有一用于贴合固定环形灯板的环形安装面,第一水平环形板的内周缘上下表面贯穿形成有多个第一散热孔,该多个第一散热孔呈周圆式密集排布,环形安装面位于多个第一散热孔的外围;该第一竖向环形板于第一水平环形板的外边缘一体向上延伸出,第一竖向环形板和第一水平环形板围构形成一开口朝上的第一容置腔,第一竖向环形板的内外侧面贯穿形成有多个第二散热孔,该多个第二散热孔呈周圆式密集排布并布满第一竖向环形板。A high-efficiency radiator for lamps, including an outer heat dissipation shell; the outer heat dissipation shell is made of heat dissipation material, and includes a first horizontal annular plate and a first vertical annular plate; the center of the first horizontal annular plate has The first ventilation opening, the bottom of the outer peripheral edge of the first horizontal annular plate has an annular mounting surface for attaching and fixing the annular lamp plate, and a plurality of first cooling holes are formed through the upper and lower surfaces of the inner peripheral edge of the first horizontal annular plate. A plurality of first heat dissipation holes are densely arranged in a circular pattern, and the annular mounting surface is located on the periphery of the plurality of first heat dissipation holes; the first vertical annular plate extends upward integrally from the outer edge of the first horizontal annular plate, and the first vertical The annular plate and the first horizontal annular plate form a first accommodating chamber with an opening facing upwards, and a plurality of second heat dissipation holes are formed through the inner and outer surfaces of the first vertical annular plate, and the plurality of second heat dissipation holes are in a circular shape. densely arranged and covered with the first vertical annular plates.
作为一种优选方案,进一步包括有至少一内散热壳体,内散热壳体嵌于第一容置腔中,内散热壳体亦为散热材质,其包括有第二水平环形板和第二竖向环形板;该第二水平环形板叠设在第一水平环形板上,第二水平环形板的中心位置具有第二通风口,第二通风口与第一通风口上下正对连通,第二水平环形板的内周缘上下表面贯穿形成有多个第三散热孔,该多个第三散热孔呈周圆式密集排布并与前述多个第一散热孔彼此连通;该第二竖向环形板于第二水平环形板的外边缘一体向上延伸出,第二竖向环形板和第二水平环形板围构形成一开口朝上的第二容置腔,前述第一竖向环形板位于第二竖向环形板的外围,第二竖向环形板的内外侧面贯穿形成有多个第四散热孔,该多个第四散热孔呈周圆式密集排布并布满第二竖向环形板,多个第四散热孔与前述多个第二散热孔连通。As a preferred solution, it further includes at least one inner heat dissipation casing, the inner heat dissipation casing is embedded in the first accommodating cavity, and the inner heat dissipation casing is also made of heat dissipation material, which includes a second horizontal annular plate and a second vertical towards the annular plate; the second horizontal annular plate is stacked on the first horizontal annular plate, and the center of the second horizontal annular plate has a second ventilation opening, the second ventilation opening communicates with the first ventilation opening up and down, and the second A plurality of third cooling holes are formed through the upper and lower surfaces of the inner peripheral edge of the horizontal annular plate, and the plurality of third cooling holes are densely arranged in a circumferential manner and communicate with the aforementioned plurality of first cooling holes; The outer edge of the second horizontal annular plate integrally extends upwards, and the second vertical annular plate and the second horizontal annular plate enclose a second accommodating chamber with the opening facing upwards. The aforementioned first vertical annular plate is located in the second vertical To the periphery of the annular plate, a plurality of fourth heat dissipation holes are formed through the inner and outer sides of the second vertical annular plate. The four cooling holes communicate with the plurality of second cooling holes.
作为一种优选方案,所述内散热壳体为铝合金冲压件。As a preferred solution, the inner heat dissipation housing is an aluminum alloy stamping part.
作为一种优选方案,所述第一通风口的周缘间隔延伸出有多个第一固定耳,每一第一固定耳上开设有第一固定孔,第二通风口的周缘间隔延伸出有多个第二固定耳,每一第二固定耳上开设有第二固定孔,多个第二固定耳分别叠合在对应的第一固定耳上,并通过螺钉穿过第一固定孔和第二固定孔固定连接在一起。As a preferred solution, a plurality of first fixing ears extend from the circumference of the first ventilation opening at intervals, each first fixing ear is provided with a first fixing hole, and the circumference of the second ventilation opening extends how many times at intervals. A second fixing ear, each second fixing ear is provided with a second fixing hole, a plurality of second fixing ears are stacked on the corresponding first fixing ears respectively, and pass through the first fixing holes and the second fixing ears by screws The fixing holes are fixedly connected together.
作为一种优选方案,所述第一水平环形板与第二水平环形板之间夹设有导热胶层。As a preferred solution, a thermally conductive adhesive layer is sandwiched between the first horizontal annular plate and the second horizontal annular plate.
作为一种优选方案,所述内散热壳体为多个,多个内散热壳体内外嵌套在一起。As a preferred solution, there are multiple inner heat dissipation shells, and the multiple inner heat dissipation shells are nested inside and outside.
作为一种优选方案,所述外散热壳体为铝合金冲压件。As a preferred solution, the outer heat dissipation shell is an aluminum alloy stamping part.
作为一种优选方案,所述环形安装面上间隔开设有多个安装孔。As a preferred solution, a plurality of installation holes are spaced apart on the annular installation surface.
本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:
一、通过由第一水平环形板和第一竖向环形板构成外散热壳体,并配合设置通风口和各散热孔,以实现很好的空气对流效果,快速将环形灯板产生的热量散去,散热效果更佳,利于延长灯具的使用寿命,并且本产品结构简单轻巧,制造容易,成本低,值得推广使用。1. The outer heat dissipation shell is composed of the first horizontal annular plate and the first vertical annular plate, and the vents and heat dissipation holes are arranged in conjunction with each other to achieve a good air convection effect and quickly dissipate the heat generated by the annular light plate In addition, the heat dissipation effect is better, which is beneficial to prolonging the service life of the lamp, and this product has a simple and light structure, is easy to manufacture, and has low cost, so it is worth popularizing and using.
二、通过进一步设置有至少一内散热壳体,以进一步提升产品的散热性能,使得产品的使用性能更佳。2. By further providing at least one inner heat dissipation shell, the heat dissipation performance of the product is further improved, so that the use performance of the product is better.
为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对本发明进行详细说明。In order to more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1是本发明之较佳实施例的组装立体示意图;Fig. 1 is the perspective view of the assembly of the preferred embodiment of the present invention;
图2是本发明之较佳实施例另一角度的组装立体示意图;Fig. 2 is a schematic perspective view of assembly from another angle of a preferred embodiment of the present invention;
图3是本发明之较佳实施例的分解图;Figure 3 is an exploded view of a preferred embodiment of the present invention;
图4是本发明之较佳实施例另一角度的分解图;Fig. 4 is an exploded view of another angle of a preferred embodiment of the present invention;
图5是本发明之较佳实施例的截面图。Fig. 5 is a cross-sectional view of a preferred embodiment of the present invention.
附图标识说明:Explanation of the accompanying drawings:
10、外散热壳体 11、第一水平环形板10. Outer cooling shell 11. First horizontal annular plate
12、第一竖向环形板 101、第一通风口12. The first vertical annular plate 101. The first vent
102、环形安装面 103、第一散热孔102. Annular mounting surface 103. First cooling hole
104、第一容置腔 105、第二散热孔104, the first accommodation cavity 105, the second cooling hole
106、安装孔 107、第一固定耳106. Mounting hole 107. First fixing ear
108、第一固定孔 20、环形灯板108. First fixing hole 20. Ring lamp plate
30、内散热壳体 31、第二水平环形板30. Inner cooling shell 31. Second horizontal annular plate
32、第二竖向环形板 301、第二通风口32. The second vertical annular plate 301. The second vent
302、第三散热孔 303、第二容置腔302, the third cooling hole 303, the second accommodating chamber
304、第四散热孔 305、第二固定耳304, the fourth cooling hole 305, the second fixing ear
306、第二固定孔 40、导热胶层。306, the second fixing hole 40, the thermally conductive adhesive layer.
具体实施方式Detailed ways
请参照图1至图5所示,其显示出了本发明之较佳实施例的具体结构,包括有外散热壳体10。Please refer to FIG. 1 to FIG. 5 , which show the specific structure of a preferred embodiment of the present invention, including an external heat dissipation shell 10 .
该外散热壳体10为散热材质,其包括有第一水平环形板11和第一竖向环形板12;该第一水平环形板11的中心位置具有第一通风口101,第一水平环形板11的外周缘底部具有一用于贴合固定环形灯板20的环形安装面102,第一水平环形板11的内周缘上下表面贯穿形成有多个第一散热孔103,该多个第一散热孔103呈周圆式密集排布,环形安装面102位于多个第一散热孔103的外围;该第一竖向环形板12于第一水平环形板11的外边缘一体向上延伸出,第一竖向环形板12和第一水平环形板11围构形成一开口朝上的第一容置腔104,第一竖向环形板12的内外侧面贯穿形成有多个第二散热孔105,该多个第二散热孔105呈周圆式密集排布并布满第一竖向环形板12。在本实施例中,所述外散热壳体10为铝合金冲压件,所述环形安装面102上间隔开设有多个安装孔106,该多个第一散热孔103均呈弧形,该多个第二散热孔105均呈长条形并倾斜延伸。The outer heat dissipation shell 10 is made of heat dissipation material, and it includes a first horizontal annular plate 11 and a first vertical annular plate 12; the center position of the first horizontal annular plate 11 has a first vent 101, and the first horizontal annular plate 11 has an annular mounting surface 102 for attaching and fixing the annular lamp panel 20 at the bottom of the outer peripheral edge of the first horizontal annular plate 11, and a plurality of first cooling holes 103 are formed through the upper and lower surfaces of the inner peripheral edge of the first horizontal annular panel 11. The holes 103 are densely arranged in a circular pattern, and the annular mounting surface 102 is located on the periphery of the plurality of first cooling holes 103; the first vertical annular plate 12 extends upwards from the outer edge of the first horizontal annular plate 11, and the first The vertical annular plate 12 and the first horizontal annular plate 11 enclose a first accommodating cavity 104 with an opening facing upwards, and a plurality of second cooling holes 105 are formed through the inner and outer sides of the first vertical annular plate 12 . The second cooling holes 105 are densely arranged in a circular manner and cover the first vertical annular plate 12 . In this embodiment, the outer heat dissipation shell 10 is an aluminum alloy stamping part, and a plurality of installation holes 106 are spaced apart on the annular installation surface 102, and the plurality of first heat dissipation holes 103 are arc-shaped. Each of the second cooling holes 105 is elongated and extends obliquely.
进一步包括有至少一内散热壳体30,内散热壳体30嵌于第一容置腔104中,内散热壳体30亦为散热材质,其包括有第二水平环形板31和第二竖向环形板32;该第二水平环形板31叠设在第一水平环形板11上,第二水平环形板31的中心位置具有第二通风口301,第二通风口301与第一通风口101上下正对连通,第二水平环形板31的内周缘上下表面贯穿形成有多个第三散热孔302,该多个第三散热孔302呈周圆式密集排布并与前述多个第一散热孔103彼此连通;该第二竖向环形板32于第二水平环形板31的外边缘一体向上延伸出,第二竖向环形板32和第二水平环形板31围构形成一开口朝上的第二容置腔303,前述第一竖向环形板12位于第二竖向环形板32的外围,第二竖向环形板32的内外侧面贯穿形成有多个第四散热孔304,该多个第四散热孔304呈周圆式密集排布并布满第二竖向环形板32,多个第四散热孔304与前述多个第二散热孔105连通。It further includes at least one inner heat dissipation shell 30, the inner heat dissipation shell 30 is embedded in the first accommodating cavity 104, the inner heat dissipation shell 30 is also a heat dissipation material, and it includes a second horizontal annular plate 31 and a second vertical Annular plate 32; the second horizontal annular plate 31 is stacked on the first horizontal annular plate 11, the center of the second horizontal annular plate 31 has a second vent 301, the second vent 301 is up and down with the first vent 101 Facing and communicating, the upper and lower surfaces of the inner peripheral edge of the second horizontal annular plate 31 are penetratingly formed with a plurality of third cooling holes 302. 103 communicate with each other; the second vertical annular plate 32 integrally extends upwards from the outer edge of the second horizontal annular plate 31, and the second vertical annular plate 32 and the second horizontal annular plate 31 form a first opening facing upwards. Two accommodating chambers 303, the aforementioned first vertical annular plate 12 is located on the periphery of the second vertical annular plate 32, and a plurality of fourth cooling holes 304 are formed through the inner and outer sides of the second vertical annular plate 32, the plurality of first vertical annular plates The four cooling holes 304 are densely arranged around the second vertical annular plate 32 , and the plurality of fourth cooling holes 304 communicate with the aforementioned plurality of second cooling holes 105 .
在本实施例中,所述内散热壳体30为铝合金冲压件,所述第一通风口101的周缘间隔延伸出有多个第一固定耳107,每一第一固定耳107上开设有第一固定孔108,第二通风口301的周缘间隔延伸出有多个第二固定耳305,每一第二固定耳305上开设有第二固定孔306,多个第二固定耳305分别叠合在对应的第一固定耳107上,并通过螺钉(图中未示)穿过第一固定孔108和第二固定孔306固定连接在一起。并且,该多个第三散热孔302均呈弧形并与对应的第一散热孔103彼此上下正对连通,该多个第四散热孔304均呈长条形并竖向延伸。In this embodiment, the inner heat dissipation housing 30 is an aluminum alloy stamping part, and a plurality of first fixing ears 107 extend from the periphery of the first ventilation opening 101 at intervals, and each first fixing ear 107 is provided with a The first fixing hole 108, the periphery of the second ventilation opening 301 extends with a plurality of second fixing ears 305 at intervals, and each second fixing ear 305 is provided with a second fixing hole 306, and the plurality of second fixing ears 305 are respectively stacked. fit on the corresponding first fixing ear 107, and pass through the first fixing hole 108 and the second fixing hole 306 through the first fixing hole 108 and the second fixing hole 306 to be fixedly connected together by screws (not shown in the figure). Moreover, the plurality of third heat dissipation holes 302 are arc-shaped and communicate with the corresponding first heat dissipation holes 103 up and down, and the plurality of fourth heat dissipation holes 304 are elongated and vertically extended.
以及,所述第一水平环形板11与第二水平环形板31之间夹设有导热胶层40。And, a thermally conductive adhesive layer 40 is interposed between the first horizontal annular plate 11 and the second horizontal annular plate 31 .
另外,所述内散热壳体30可以为多个,多个内散热壳体30内外嵌套在一起,以进一步提升散热效率。In addition, there may be multiple inner heat dissipation shells 30 , and multiple inner heat dissipation shells 30 are nested inside and outside to further improve heat dissipation efficiency.
详述本实施例的使用方法如下:The method of use of this embodiment is described in detail as follows:
使用时,将内散热壳体30嵌套在外散热壳体10的第一容置腔104中固定,并将环形灯板20贴合安装固定在环形安装面102上即可。环形灯板20点亮后产生的热量一部分朝下发散,另一部分传递至内散热壳体30和外散热壳体10上,由于各个通风口和各散热孔的设置,以形成很好的空气对流,将内散热壳体30和外散热壳体10上的热量迅速带走,实现很好的散热效果。When in use, the inner heat dissipation housing 30 is nested in the first accommodating cavity 104 of the outer heat dissipation housing 10 to be fixed, and the annular lamp board 20 is fitted and fixed on the annular mounting surface 102 . Part of the heat generated by the ring-shaped lamp panel 20 is dissipated downwards, and the other part is transferred to the inner heat dissipation shell 30 and the outer heat dissipation shell 10. Due to the setting of each vent and each heat dissipation hole, good air convection is formed. , the heat on the inner heat dissipation shell 30 and the outer heat dissipation shell 10 is quickly taken away to achieve a good heat dissipation effect.
本发明的设计重点在于:首先,通过由第一水平环形板和第一竖向环形板构成外散热壳体,并配合设置通风口和各散热孔,以实现很好的空气对流效果,快速将环形灯板产生的热量散去,散热效果更佳,利于延长灯具的使用寿命,并且本产品结构简单轻巧,制造容易,成本低,值得推广使用。其次,通过进一步设置有至少一内散热壳体,以进一步提升产品的散热性能,使得产品的使用性能更佳。The key points of the design of the present invention are as follows: firstly, the outer cooling shell is formed by the first horizontal annular plate and the first vertical annular plate, and the ventilation openings and the cooling holes are arranged in cooperation to achieve a good air convection effect and quickly dissipate the The heat generated by the ring-shaped lamp plate is dissipated, and the heat dissipation effect is better, which is beneficial to prolonging the service life of the lamp. Moreover, the product has a simple and light structure, is easy to manufacture, and has low cost, so it is worth popularizing and using. Secondly, at least one inner heat dissipation shell is further provided to further improve the heat dissipation performance of the product, so that the use performance of the product is better.
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention in any way, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still valid. It belongs to the scope of the technical solutions of the present invention.
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PCT/CN2019/072907 WO2019144891A1 (en) | 2018-01-25 | 2019-01-24 | Efficient heat-dissipation lamp and radiator thereof |
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