CN108143344B - A vacuum cleaning trolley with large adsorption force - Google Patents
A vacuum cleaning trolley with large adsorption force Download PDFInfo
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- CN108143344B CN108143344B CN201711374800.XA CN201711374800A CN108143344B CN 108143344 B CN108143344 B CN 108143344B CN 201711374800 A CN201711374800 A CN 201711374800A CN 108143344 B CN108143344 B CN 108143344B
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- 238000001179 sorption measurement Methods 0.000 title claims abstract description 43
- 238000010407 vacuum cleaning Methods 0.000 title description 3
- 239000000428 dust Substances 0.000 claims abstract description 207
- 238000004140 cleaning Methods 0.000 claims abstract description 39
- 230000007306 turnover Effects 0.000 claims abstract 6
- 238000004891 communication Methods 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims 5
- 230000001105 regulatory effect Effects 0.000 claims 2
- 238000010521 absorption reaction Methods 0.000 claims 1
- 230000001276 controlling effect Effects 0.000 claims 1
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 230000009193 crawling Effects 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 8
- 230000033001 locomotion Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 108010036050 human cationic antimicrobial protein 57 Proteins 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L5/00—Structural features of suction cleaners
- A47L5/12—Structural features of suction cleaners with power-driven air-pumps or air-compressors, e.g. driven by motor vehicle engine vacuum
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/009—Carrying-vehicles; Arrangements of trollies or wheels; Means for avoiding mechanical obstacles
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/10—Filters; Dust separators; Dust removal; Automatic exchange of filters
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/10—Filters; Dust separators; Dust removal; Automatic exchange of filters
- A47L9/106—Dust removal
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/24—Hoses or pipes; Hose or pipe couplings
- A47L9/242—Hose or pipe couplings
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/28—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
Description
技术领域technical field
本发明涉及吸尘装置,更具体的说,尤其涉及一种具有大吸附力的吸尘式清洁小车。The invention relates to a dust suction device, more specifically, to a dust suction type cleaning trolley with large adsorption force.
背景技术Background technique
目前,清洁打扫随着科技的进步,已经日益从传统的人工打扫方式演变为利用吸尘器吸取灰尘的方式。甚至于一些吸尘装置已经能实现避障功能。申请号为CN201710197287.5中国发明专利公开了一种智能吸尘小车,此智能吸尘小车利用红外线发射与接收原理结合L298N电机驱动器,控制万向轮的转动角度来改变行迹方向,从而实现吸尘小车自动躲避障碍物的功能。但是,这些装置并不能实现壁面、大角度倾斜表面的除尘。At present, with the advancement of technology, cleaning and cleaning has gradually evolved from the traditional manual cleaning method to the method of using a vacuum cleaner to absorb dust. Even some vacuum devices have been able to achieve obstacle avoidance. The application number is CN201710197287.5. The Chinese invention patent discloses an intelligent dust collection car. This intelligent dust collection car uses the principle of infrared emission and reception combined with the L298N motor driver to control the rotation angle of the universal wheel to change the direction of travel, so as to achieve dust collection. The car automatically avoids obstacles. However, these devices cannot realize the dust removal of walls and large-angle inclined surfaces.
针对上述不足,设计和开发一种具有大吸附力的吸尘式清洁小车,可在在地面、大角度倾斜表面进行除尘以弥补足上述缺点,显得尤为必要。In view of the above deficiencies, it is particularly necessary to design and develop a dust-absorbing cleaning trolley with a large adsorption force, which can remove dust on the ground and a large-angle inclined surface to make up for the above-mentioned shortcomings.
发明内容Contents of the invention
本发明的目的在于解决上述问题而提供一种具有大吸附力的吸尘式清洁小车,该小车能够实现对水平面、大角度倾斜表面的除尘工作。The object of the present invention is to solve the above-mentioned problems and provide a dust-absorbing cleaning trolley with large adsorption force, which can realize dust removal work on horizontal planes and large-angle inclined surfaces.
本发明通过以下技术方案来实现上述目的:一种具有大吸附力的吸尘式清洁小车,包括底板、吸尘模块、起尘模块、翻转模块、驱动模块、壁面吸附模块和控制模块,所述吸尘模块通过螺栓固定在底板上,驱动模块设置在底板底部且用于驱动整个清洁小车的移动和转向,所述起尘模块通过合页连接在底板的前方,起尘模块与所述吸尘模块的吸尘口导通,所述翻转模块一端固定在起尘模块上,另一端固定在底板上,翻转模块驱动起尘模块绕合页的中心轴转动;所述壁面吸附模块安装在底板上并用于将整个清洁小车吸附在竖直墙面上;The present invention achieves the above object through the following technical solutions: a dust-absorbing cleaning trolley with large adsorption force, including a bottom plate, a dust-absorbing module, a dust-lifting module, a turning module, a driving module, a wall adsorption module and a control module. The dust suction module is fixed on the base plate by bolts, the drive module is arranged at the bottom of the base plate and is used to drive the movement and steering of the entire cleaning trolley, the dust collection module is connected to the front of the base plate through a hinge, and the dust collection module is connected to the dust suction module. The dust suction port of the module is connected, one end of the turning module is fixed on the dust raising module, and the other end is fixed on the bottom plate, and the turning module drives the dust raising module to rotate around the central axis of the hinge; the wall adsorption module is installed on the bottom plate And it is used to adsorb the whole cleaning trolley on the vertical wall;
所述吸尘模块包括吸尘电机、固定板、滤尘筛、吸尘罩、可扣底座、连接软管和弹性卡扣组件,所述固定板竖直固定在底板上,所述可扣底座固定在底板上,所述吸尘电机内嵌在固定板上,吸尘罩的底端通过弹性卡扣组件扣接在固定板上且将吸尘电机的部分罩在吸尘罩的内部,吸尘电机的前端连接设置在吸尘罩内的滤尘筛,所述吸尘罩的前端下部扣接在可扣底座上,可扣底座前端与连接软管的一端密封连接;The dust suction module includes a dust suction motor, a fixed plate, a dust filter, a dust suction cover, a buckle base, a connecting hose and an elastic buckle assembly, the fixed plate is vertically fixed on the bottom plate, and the buckle base is fixed On the bottom plate, the dust collection motor is embedded in the fixed board, the bottom end of the dust collection cover is buckled on the fixed board through an elastic buckle assembly and the part of the dust collection motor is covered inside the dust collection cover to absorb dust. The front end of the motor is connected to the dust filter installed in the dust collection hood, the lower front end of the dust collection hood is fastened to the buckle base, and the front end of the buckle base is sealed and connected to one end of the connecting hose;
所述起尘模块包括遮尘罩、起尘板、起尘板支架、支架座和管接头,所述支架座设有对称设置的两块且两块支架座分别固定在所述起尘板支架的两侧,所述遮尘罩与起尘板支架的前端固定连接,连接软管的另一端连接在遮尘罩的上表面上;所述支架座上设置有槽孔,起尘板的两侧通过穿过两块支架座上槽孔的塞打螺钉固定在两块支架座上,所述塞打螺钉与支架座上的槽孔间隙配合,所述起尘板通过塞打螺钉在支架座的槽孔范围内直线运动且所述起尘板可绕塞打螺钉旋转摆动;所述起尘板上内部设置有高压腔,起尘板的外侧端面上还设置有两个与高压腔相连通的管接头;The dust raising module includes a dust cover, a dust raising board, a dust raising board bracket, a bracket seat and a pipe joint. The two sides of the dust cover are fixedly connected with the front end of the dust plate bracket, and the other end of the connecting hose is connected to the upper surface of the dust cover; the bracket seat is provided with a slot, and the two sides of the dust plate The side is fixed on the two bracket seats by plugging screws passing through the slot holes on the two bracket seats. The plugging screws are matched with the slot holes on the bracket seats. It can move linearly within the scope of the slot hole and the dust-raising plate can rotate and swing around the plug screw; the inside of the dust-raising plate is provided with a high-pressure chamber, and the outer end surface of the dust-raising board is also provided with two connected with the high-pressure chamber. pipe joints;
所述翻转模块包括气缸座支板、气缸座、气缸筒和气缸,所述气缸座支板固定在底板上,所述气缸座固定在气缸座支板上,所述气缸的底端铰接在气缸座上,所述气缸的活塞杆端部连接气缸筒,且气缸筒铰接在起尘板支架上,气缸运动时带动起尘模块绕合页的中心轴转动;The overturning module includes a cylinder base support plate, a cylinder base, a cylinder barrel and a cylinder, the cylinder base support plate is fixed on the bottom plate, the cylinder base is fixed on the cylinder base support plate, and the bottom end of the cylinder is hinged on the cylinder On the seat, the end of the piston rod of the cylinder is connected to the cylinder barrel, and the cylinder barrel is hinged on the support of the dust-lifting plate. When the cylinder moves, it drives the dust-lifting module to rotate around the central axis of the hinge;
所述驱动模块包括两个主动轮、两个从动轮、两个驱动电机、四个轴承座、四根轮轴和轮胎,四个轴承座分别安装在底板下方的前方两侧和后方两侧,四个轴承均以过盈配合的方式分别安装在四个轴承座内,四根轮轴安装在四个轴承座上,后端两根轮轴的靠内端分别连接两个驱动电机,两个主动轮分别通过十字槽沉头螺钉安装在后端两根轮轴的外端,两个从动轮分别通过十字槽沉头螺钉安装在前端两根轮轴的外端,两个驱动电机以相同的方向并等转速运动时驱动模块驱动个清洁小车沿直线运动,两个驱动电机以相同的方向并以差速运动或以相反的方向运动时驱动模块驱动个清洁小车进行转向;The drive module includes two driving wheels, two driven wheels, two driving motors, four bearing seats, four axles and tires, and the four bearing seats are respectively installed on the front and rear sides under the bottom plate, and the four The four bearings are respectively installed in the four bearing housings in the way of interference fit, and the four wheel shafts are installed on the four bearing housings. The two driven wheels are installed on the outer ends of the two axles at the rear through cross-recessed countersunk screws, and the two driven wheels are respectively installed on the outer ends of the two front-end axles through cross-recessed countersunk screws. The two drive motors move in the same direction and at the same speed When the driving module drives a cleaning trolley to move along a straight line, the two drive motors move in the same direction and at a differential speed or in the opposite direction; when the driving module drives a cleaning trolley to turn;
所述壁面吸附模块包括大螺旋桨固定架、无刷电机、大螺旋桨、大螺旋桨圆帽、小螺旋桨固定架、小螺旋桨、和小螺旋桨圆帽,所述底板上设置有大螺旋桨固定槽和小螺旋桨固定槽,大螺旋桨固定架固定在大螺旋桨固定槽中,小螺旋桨固定架固定在小螺旋桨固定槽中,大螺旋桨固定架的底部固定有一个无刷电机,大螺旋桨通过大螺旋桨圆帽固定在该无刷电机的电极头上;小螺旋桨固定架的底部固定有一个无刷电机,小螺旋桨通过小螺旋桨圆帽固定在该无刷电机的电极头上;The wall adsorption module includes a large propeller fixing frame, a brushless motor, a large propeller, a large propeller round cap, a small propeller fixing frame, a small propeller, and a small propeller cap, and the base plate is provided with a large propeller fixing groove and a small propeller Fixing groove, the large propeller fixing frame is fixed in the large propeller fixing groove, the small propeller fixing frame is fixed in the small propeller fixing groove, a brushless motor is fixed at the bottom of the large propeller fixing frame, and the large propeller is fixed in the On the electrode head of the brushless motor; a brushless motor is fixed on the bottom of the small propeller fixing frame, and the small propeller is fixed on the electrode head of the brushless motor through a small propeller cap;
所述控制模块安装在底板的上侧中部,所述控制模块包括驱动控制模块、吸附功能控制模块和无线接收模块,所述驱动控制模块用于控制驱动模块中两个驱动电机的启动、停止和调速功能,所述吸附功能控制模块用于切换水平面工作、垂直面工作两种工作状态,所述吸附功能控制模块控制吸附模块中无刷电机的启动、停止和调速功能,所述无线接收模块是与外部设备连接的通讯接口。The control module is installed on the upper middle part of the bottom plate, and the control module includes a drive control module, an adsorption function control module and a wireless receiving module, and the drive control module is used to control the start, stop and start of the two drive motors in the drive module. Speed regulation function, the adsorption function control module is used to switch the two working states of horizontal plane work and vertical plane work, the adsorption function control module controls the start, stop and speed regulation function of the brushless motor in the adsorption module, the wireless receiving The module is a communication interface connected with external equipment.
进一步的,所述吸尘电机的后端中间部分设置有轴肩,吸尘电机通过凸出于轴肩的部分嵌入固定板的面内孔中并与固定板上的面内孔形成过盈配合;吸尘电机的前端嵌入滤尘筛的后端,滤尘筛的前端外侧设置有圆锥形的凸台,滤尘筛设置在吸尘罩的内部。Further, the middle part of the rear end of the dust-absorbing motor is provided with a shaft shoulder, and the part of the dust-absorbing motor protruding from the shaft shoulder is embedded in the in-plane hole of the fixing plate and forms an interference fit with the in-plane hole on the fixing plate The front end of the dust collection motor is embedded in the rear end of the dust filter, a conical boss is arranged outside the front end of the dust filter, and the dust filter is arranged inside the dust collection hood.
进一步的,所述吸尘罩外观为类棱台,吸尘罩的底部边缘有一处小面积的方形镂空并用弹性卡扣组件将此方形镂空处与固定板卡紧连接;吸尘罩的前端下部设置有一处方形大面积镂空,且右侧设置凸台,方形大面积镂空与可扣底座卡紧且通过过盈配合连接。Further, the appearance of the dust collection hood is like a prism, and there is a small square hollow on the bottom edge of the dust collection hood, and the square hollow is clamped and connected with the fixing plate by an elastic buckle component; the lower front end of the dust collection hood A square large-area hollow is provided, and a boss is provided on the right side, and the square large-area hollow is clamped with the buckle base and connected by interference fit.
进一步的,所述气缸座支板垂直于底板放置,气缸座支板的底面设置有两个螺纹孔,气缸座支板和底板通过螺钉固定连接。Further, the cylinder block support plate is placed perpendicular to the bottom plate, and the bottom surface of the cylinder block support plate is provided with two threaded holes, and the cylinder block support plate and the bottom plate are fixedly connected by screws.
进一步的,底板与固定板的连接孔位为槽孔,底板和固定板的位置通过调整螺钉在槽孔上的位置进行调节。Further, the connection holes between the base plate and the fixing plate are slotted holes, and the positions of the base plate and the fixing plate are adjusted by adjusting the positions of the screws on the slot holes.
进一步的,所述弹性卡扣组件包括按钮、弹簧和卡扣,所述固定板顶部设置有弹性卡扣组件的按钮安装孔,按钮放置在按钮安装孔内且与按钮安装孔间隙配合,按钮安装孔下方设置有用以放置卡扣的方形贯穿孔,卡扣与方形贯穿孔间隙配合,卡扣沿按钮安装孔轴心线方向运动实现吸尘罩的扣合与松开;所述弹簧套装在所述按钮上,用于所述按钮的复位;所述按钮和卡扣通过螺纹连接。Further, the elastic buckle assembly includes a button, a spring, and a buckle, and the top of the fixed plate is provided with a button installation hole of the elastic buckle assembly, and the button is placed in the button installation hole and is closely matched with the button installation hole, and the button is installed A square through hole is provided below the hole for placing buckles, and the buckle fits with the square through hole in a gap, and the buckle moves along the axis of the button installation hole to realize the fastening and loosening of the dust collection cover; the spring set is placed in the The button is used for resetting the button; the button and the buckle are connected by threads.
进一步的,所述可扣底座通过相扣合的外表面与所述吸尘罩拼接成密封的腔体,所述可扣底座上设有与所述遮尘罩的出尘管路相连通的吸尘口。Further, the buckle base is spliced with the dust cover to form a sealed cavity through the interlocking outer surface, and the buckle base is provided with a Vacuum opening.
进一步的,所述遮尘罩内设置有加强筋。Further, reinforcing ribs are arranged inside the dust cover.
进一步的,所述起尘板的内侧设置有与起尘板内高压腔相连通的狭窄喷嘴,所述起尘板通过管接头将压缩空气导入起尘板的高压腔,气流进而通过起尘板的狭窄喷嘴喷出,形成冲击气流来起尘。Further, the inner side of the dust-raising plate is provided with a narrow nozzle connected with the high-pressure chamber in the dust-raising plate, and the dust-raising plate guides the compressed air into the high-pressure chamber of the dust-raising plate through the pipe joint, and the airflow passes through the dust-raising plate The narrow nozzle sprays out to form an impact airflow to dust.
进一步的,所述驱动电机通过行星减速器连接两个主动轮。Further, the drive motor is connected to two driving wheels through a planetary reducer.
所述水平面工作模式工作原理为:通过控制模块中的驱动控制模块启动底盘后端两个驱动电机,启动后通过带动两只主动轮的转动,小车可进行运动爬行以及转向的操作。压缩空气通过管接头导入起尘板内部形成高压腔,气流进而通过起尘板的狭窄喷嘴喷出,形成冲击气流来扬尘。并可调整起尘板的高度与角度,可实现最佳角度的扬尘。扬起的灰尘在遮尘罩的遮挡下,大部分被封闭在遮尘罩内部。集中的灰尘会被吸尘模块处理,吸尘电机工作,使灰尘通过吸尘管道进入集尘箱中,当灰尘累积到一定程度时,可通过按压按钮使所述集尘箱与所述集尘箱座相分离,然后清理集尘箱与滤尘筛的灰尘后循环使用。当在倾斜表面进行除尘时,需要整个起尘模块进行不同高度的抬升,令两个气缸运动,并通过与两个合页的配合运作,可以使整个起尘模块在空间上实现旋转抬升。The working principle of the horizontal plane working mode is: start the two drive motors at the rear end of the chassis through the drive control module in the control module, and drive the two driving wheels to rotate after starting, so that the trolley can perform crawling and steering operations. The compressed air is introduced into the dust plate through the pipe joint to form a high-pressure chamber, and the air flow is then sprayed out through the narrow nozzle of the dust plate to form an impact air flow to raise dust. And the height and angle of the dust plate can be adjusted to achieve the best angle of dust. Most of the raised dust is enclosed inside the dust cover under the cover of the dust cover. The concentrated dust will be processed by the dust collection module, and the dust collection motor will work to make the dust enter the dust collection box through the suction pipe. The box base is separated, and then the dust in the dust box and the dust filter is cleaned and recycled. When dust is removed on an inclined surface, the entire dust-elevating module needs to be lifted to different heights, so that the two cylinders can move, and through the cooperation with the two hinges, the entire dust-elevating module can be rotated and lifted spatially.
本发明在垂直面工作模式为:在水平面工作模式的基础上,启动壁面吸附模块,由于螺旋桨反向安装的底板下侧,产生向小车上侧的高速气流,气流的反作用力会给予小车一个很强的正压力,从而提高小车在壁面上行进时的摩擦力,实现小车在壁面的爬行。同时,根据壁面角度的不同,可根据需求调整无刷电机的转速,以改变给予小车的正压力。配合水平面工作模式下的吸尘工作,便可实现在大角度倾斜表面的清洁工作。The working mode of the present invention on the vertical plane is: on the basis of the horizontal plane working mode, start the wall surface adsorption module, because the bottom side of the bottom plate where the propeller is reversely installed produces a high-speed airflow to the upper side of the trolley, and the reaction force of the airflow will give the trolley a very Strong positive pressure, so as to improve the friction force of the trolley when it travels on the wall, and realize the crawling of the trolley on the wall. At the same time, according to the different angles of the wall surface, the speed of the brushless motor can be adjusted according to the demand, so as to change the positive pressure given to the trolley. Cooperating with the dust suction work in the horizontal working mode, it can realize the cleaning work on the inclined surface at a large angle.
本发明的有益效果在于:本发明采用对称结构设计,运动灵活,具有结构简单紧凑,设计合理,加工和装配工艺良好的优点;设计利用气缸与合页的配合运作,实现部分结构的抬升,使该吸尘清洁小车能被应用于复杂的表面的除尘;设计了壁面吸附模块,使吸尘清洁小车实现了在水平面、大角度倾斜表面的爬行功能,配合吸附功能,实现个方向复杂表面的清洁功能。设计了控制模块,能够实现与其他移动端的信息通讯,提升人机交互性能。The beneficial effects of the present invention are: the present invention adopts symmetrical structure design, flexible movement, simple and compact structure, reasonable design, and good processing and assembly technology; the design utilizes the cooperative operation of the cylinder and the hinge to realize the lifting of part of the structure, so that The vacuum cleaning trolley can be applied to dust removal on complex surfaces; the wall adsorption module is designed to enable the vacuum cleaning trolley to crawl on the horizontal plane and large-angle inclined surfaces, and cooperate with the adsorption function to realize the cleaning of complex surfaces in all directions Function. A control module is designed, which can realize information communication with other mobile terminals and improve the performance of human-computer interaction.
附图说明Description of drawings
图1是本发明一种具有大吸附力的吸尘式清洁小车的俯视方向的轴测图。Fig. 1 is an axonometric view in the top view direction of a dust-absorbing cleaning trolley with a large adsorption force of the present invention.
图2是本发明一种具有大吸附力的吸尘式清洁小车的仰视方向的轴测图。Fig. 2 is an axonometric view in the upward direction of a dust-absorbing cleaning trolley with a large adsorption force according to the present invention.
图3是本发明一种具有大吸附力的吸尘式清洁小车的整体结构剖视图。图中,1-吸尘模块、2-起尘模块、3-翻转模块、4-驱动模块、5-壁面吸附模块、6-控制模块、01-螺栓孔、02-合页、11-吸尘电机、12-固定板、13-滤尘筛、14-吸尘罩、15-可扣底座、16-连接软管、17-弹性卡扣组件、21-遮尘罩、22-起尘板、23-起尘板支架、24-支架座、25-管接头、31-气缸座支板、32-气缸座、33-气缸、34-气缸筒、41-底板、42-轴承座、43-轴承、44-轴端挡圈、45-驱动电机、46-轮轴、47-主动轮、48-十字槽沉头螺钉、51-大螺旋桨固定架、52-无刷电机、53-大螺旋桨、54-大螺旋桨圆帽、55-小螺旋桨固定架、56-小螺旋桨、57-小螺旋桨圆帽。Fig. 3 is a cross-sectional view of the overall structure of a dust-absorbing cleaning trolley with large adsorption force according to the present invention. In the figure, 1-dust collection module, 2-dust removal module, 3-overturn module, 4-drive module, 5-wall adsorption module, 6-control module, 01-bolt hole, 02-hinge, 11-dust suction Motor, 12-fixed plate, 13-dust filter, 14-dust cover, 15-buckle base, 16-connecting hose, 17-elastic buckle assembly, 21-dust cover, 22-dust plate, 23 - dust plate bracket, 24- bracket seat, 25- pipe joint, 31- cylinder seat support plate, 32- cylinder seat, 33- cylinder, 34- cylinder barrel, 41- bottom plate, 42- bearing seat, 43- bearing, 44-Shaft end retaining ring, 45-Drive motor, 46-Axle, 47-Drive wheel, 48-Phillips countersunk head screw, 51-Large propeller fixing frame, 52-Brushless motor, 53-Large propeller, 54-Large Propeller round cap, 55-small propeller fixing frame, 56-small propeller, 57-small propeller round cap.
实施方式Implementation
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
如图1~3所示,一种具有大吸附力的吸尘式清洁小车,包括底板41、吸尘模块1、起尘模块2、翻转模块3、驱动模块4、壁面吸附模块5和控制模块6,所述吸尘模块1通过螺栓固定在底板41的螺栓孔01上,驱动模块4设置在底板41底部且用于驱动整个清洁小车的移动和转向,所述起尘模块2通过控制模块6连接在底板41的前方,起尘模块2与所述吸尘模块1的吸尘口导通,所述翻转模块3一端固定在起尘模块2上,另一端固定在底板41上,翻转模块3驱动起尘模块2绕控制模块6的中心轴转动;所述壁面吸附模块5安装在底板41上并用于将整个清洁小车吸附在竖直墙面上。As shown in Figures 1 to 3, a dust suction cleaning trolley with large adsorption force includes a bottom plate 41, a dust suction module 1, a dust collection module 2, a turning module 3, a driving module 4, a wall surface adsorption module 5 and a control module. 6. The dust collection module 1 is fixed on the bolt hole 01 of the bottom plate 41 through bolts, the drive module 4 is arranged at the bottom of the bottom plate 41 and is used to drive the movement and steering of the entire cleaning trolley, and the dust collection module 2 is controlled by the control module 6 Connected to the front of the bottom plate 41, the dust collection module 2 is connected to the dust suction port of the dust suction module 1, one end of the flip module 3 is fixed on the dust collection module 2, and the other end is fixed on the bottom plate 41, the flip module 3 The dust raising module 2 is driven to rotate around the central axis of the control module 6; the wall adsorption module 5 is installed on the bottom plate 41 and is used to adsorb the entire cleaning trolley on the vertical wall.
所述吸尘模块1包括吸尘电机11、固定板12、滤尘筛13、吸尘罩14、可扣底座15、连接软管16和弹性卡扣组件17,所述固定板12竖直固定在底板41上,所述可扣底座15固定在底板41上,所述吸尘电机11内嵌在固定板12上,吸尘罩14的底端通过弹性卡扣组件17扣接在固定板12上且将吸尘电机11的部分罩在吸尘罩14的内部,吸尘电机11的前端连接设置在吸尘罩14内的滤尘筛13,所述吸尘罩14的前端下部扣接在可扣底座15上,可扣底座15前端与连接软管16的一端密封连接。The dust suction module 1 includes a dust suction motor 11, a fixed plate 12, a dust filter 13, a dust suction cover 14, a buckle base 15, a connecting hose 16 and an elastic buckle assembly 17, and the fixed plate 12 is vertically fixed on the On the base plate 41, the buckle base 15 is fixed on the base plate 41, the dust collection motor 11 is embedded on the fixed plate 12, and the bottom end of the dust collection cover 14 is buckled on the fixed plate 12 through the elastic buckle assembly 17 And the part of dust collection motor 11 is covered in the inside of dust collection hood 14, and the front end of dust collection motor 11 is connected with the dust filter screen 13 that is arranged in the dust collection hood 14, and the front end lower part of described dust collection hood 14 is buckled and connected on the buckle On the base 15 , the front end of the buckle base 15 is sealingly connected with one end of the connecting hose 16 .
所述起尘模块2包括遮尘罩21、起尘板22、起尘板支架23、支架座24和管接头25,所述支架座24设有对称设置的两块且两块支架座24分别固定在所述起尘板支架23的两侧,所述遮尘罩21与起尘板支架23的前端固定连接,连接软管16的另一端连接在遮尘罩21的上表面上;所述支架座24上设置有槽孔,起尘板22的两侧通过穿过两块支架座24上槽孔的塞打螺钉固定在两块支架座24上,所述塞打螺钉与支架座24上的槽孔间隙配合,所述起尘板22通过塞打螺钉在支架座24的槽孔范围内直线运动且所述起尘板22可绕塞打螺钉旋转摆动;所述起尘板22上内部设置有高压腔,起尘板22的外侧端面上还设置有两个与高压腔相连通的管接头25。The dust module 2 includes a dust cover 21, a dust board 22, a dust board support 23, a support seat 24 and a pipe joint 25, and the support seat 24 is provided with two symmetrically arranged and two support seats 24 respectively. It is fixed on both sides of the dust-raising board bracket 23, the dust-shielding cover 21 is fixedly connected to the front end of the dust-raising board bracket 23, and the other end of the connecting hose 16 is connected to the upper surface of the dust-shielding cover 21; The support seat 24 is provided with slotted holes, and the both sides of the dust-raising plate 22 are fixed on the two support seats 24 by plugging screws passing through the slot holes on the two support seats 24. The slot hole clearance fits, the dust-raising plate 22 moves linearly within the range of the slot hole of the bracket seat 24 through the plugging screw, and the dust-raising plate 22 can rotate and swing around the plugging screw; A high-pressure chamber is provided, and two pipe joints 25 communicating with the high-pressure chamber are provided on the outer end surface of the dust raising plate 22 .
所述翻转模块3包括气缸座支板31、气缸座32、气缸筒34和气缸33,所述气缸座支板31固定在底板41上,所述气缸座32固定在气缸座支板31上,所述气缸33的底端铰接在气缸座32上,所述气缸33的活塞杆端部连接气缸筒34,且气缸筒34铰接在起尘板支架23上,气缸33运动时带动起尘模块2绕控制模块6的中心轴转动。The overturning module 3 includes a cylinder base support plate 31, a cylinder base 32, a cylinder barrel 34 and a cylinder 33, the cylinder base support plate 31 is fixed on the base plate 41, and the cylinder base 32 is fixed on the cylinder base support plate 31, The bottom end of the cylinder 33 is hinged on the cylinder seat 32, the end of the piston rod of the cylinder 33 is connected to the cylinder barrel 34, and the cylinder barrel 34 is hinged on the dust plate support 23, and the dust raising module 2 is driven when the cylinder 33 moves Rotate around the central axis of the control module 6.
所述驱动模块4包括两个主动轮47、两个从动轮、两个驱动电机45、四个轴承座42、四根轮轴46和轮胎, 四个轴承座42分别安装在底板41下方的前方两侧和后方两侧,四个轴承43均以过盈配合的方式分别安装在四个轴承座42内,四根轮轴46安装在四个轴承座42上,轴端挡圈44安装在轴承座内,后端两根轮轴46的靠内端分别连接两个驱动电机45,两个主动轮47分别通过十字槽沉头螺钉48安装在后端两根轮轴46的外端,两个从动轮分别通过十字槽沉头螺钉48安装在前端两根轮轴46的外端,两个驱动电机45以相同的方向并等转速运动时驱动模块4驱动个清洁小车沿直线运动,两个驱动电机45以相同的方向并以差速运动或以相反的方向运动时驱动模块4驱动个清洁小车进行转向。Described driving module 4 comprises two driving wheels 47, two driven wheels, two driving motors 45, four bearing blocks 42, four wheel axles 46 and tires, and four bearing blocks 42 are respectively installed on the front two sides of base plate 41 below. On both sides of the side and the rear, four bearings 43 are respectively installed in four bearing housings 42 in the form of interference fit, four wheel shafts 46 are installed on the four bearing housings 42, and shaft end retaining rings 44 are installed in the bearing housings , the inner ends of the two wheel shafts 46 at the rear end are respectively connected with two driving motors 45, the two driving wheels 47 are respectively installed on the outer ends of the two wheel shafts 46 at the rear end through cross-recessed countersunk screws 48, and the two driven wheels pass through The cross-recessed countersunk screw 48 is installed on the outer ends of the two wheel shafts 46 at the front end. When the two driving motors 45 move in the same direction and at equal speeds, the driving module 4 drives a cleaning trolley to move along a straight line. The two driving motors 45 move with the same speed. direction and with differential motion or when moving in the opposite direction, the driving module 4 drives a cleaning trolley to turn.
所述壁面吸附模块5包括大螺旋桨固定架51、无刷电机52、大螺旋桨53、大螺旋圆帽54、小螺旋桨固定架55、小螺旋桨56、和小螺旋桨圆帽57,所述底板41上设置有大螺旋桨固定槽和小螺旋桨固定槽,大螺旋桨固定架51固定在大螺旋桨固定槽中,小螺旋桨固定架55固定在小螺旋桨固定槽中,大螺旋桨固定架51的底部固定有一个无刷电机52,大螺旋桨53通过大螺旋圆帽54固定在该无刷电机52的电极头上;小螺旋桨固定架55的底部固定有一个无刷电机52,小螺旋桨56通过小螺旋桨圆帽57固定在该无刷电机52的电极头上。The wall adsorption module 5 includes a large propeller fixing frame 51, a brushless motor 52, a large propeller 53, a large screw round cap 54, a small propeller fixing frame 55, a small propeller 56, and a small propeller round cap 57. On the bottom plate 41 A large propeller fixing groove and a small propeller fixing groove are arranged, the large propeller fixing frame 51 is fixed in the large propeller fixing groove, the small propeller fixing frame 55 is fixed in the small propeller fixing groove, and the bottom of the large propeller fixing frame 51 is fixed with a brushless The motor 52 and the large propeller 53 are fixed on the electrode head of the brushless motor 52 through the large spiral cap 54; the bottom of the small propeller holder 55 is fixed with a brushless motor 52, and the small propeller 56 is fixed on the brushless motor 52 through the small propeller cap 57. On the electrode tip of the brushless motor 52.
所述控制模块6安装在底板41的上侧中部,所述控制模块6包括驱动控制模块、吸附功能控制模块和无线接收模块,所述驱动控制模块用于控制驱动模块4中两个驱动电机45的启动、停止和调速功能,所述吸附功能控制模块用于切换水平面工作、垂直面工作两种工作状态,所述吸附功能控制模块控制吸附模块中无刷电机52的启动、停止和调速功能,所述无线接收模块是与外部设备连接的通讯接口。无线接收模块是与手机、电脑等其他移动端的通讯接口,以实现远程人机交互功能,提高用户体验。The control module 6 is installed on the upper middle part of the base plate 41, the control module 6 includes a drive control module, an adsorption function control module and a wireless receiving module, and the drive control module is used to control the two drive motors 45 in the drive module 4 The start, stop and speed regulation functions of the adsorption function control module are used to switch the two working states of horizontal plane work and vertical plane work, and the adsorption function control module controls the start, stop and speed regulation of the brushless motor 52 in the adsorption module function, the wireless receiving module is a communication interface connected with external equipment. The wireless receiving module is a communication interface with other mobile terminals such as mobile phones and computers, so as to realize the remote human-computer interaction function and improve the user experience.
所述吸尘电机11的后端中间部分设置有轴肩,吸尘电机11通过凸出于轴肩的部分嵌入固定板12的面内孔中并与固定板12上的面内孔形成过盈配合;吸尘电机11的前端嵌入滤尘筛13的后端,滤尘筛13的前端外侧设置有圆锥形的凸台,滤尘筛13设置在吸尘罩14的内部。The middle part of the rear end of the dust collection motor 11 is provided with a shaft shoulder, and the dust collection motor 11 is embedded in the in-plane hole of the fixed plate 12 through the part protruding from the shaft shoulder and forms an interference with the in-plane hole on the fixed plate 12 Cooperate; the front end of the dust collection motor 11 is embedded in the rear end of the dust filter 13 , the outside of the front end of the dust filter 13 is provided with a conical boss, and the dust filter 13 is arranged inside the dust collection cover 14 .
所述吸尘罩14外观为类棱台,吸尘罩14的底部边缘有一处小面积的方形镂空并用弹性卡扣组件17将此方形镂空处与固定板12卡紧连接;吸尘罩14的前端下部设置有一处方形大面积镂空,且右侧设置凸台,方形大面积镂空与可扣底座15卡紧且通过过盈配合连接。The appearance of the dust collection cover 14 is a prism-like platform, and the bottom edge of the dust collection cover 14 has a square hollow with a small area and the square hollow is clamped and connected with the fixed plate 12 by an elastic buckle assembly 17; The lower part of the front end is provided with a square large-area hollow, and the right side is provided with a boss, and the square large-area hollow is clamped with the buckle base 15 and connected by interference fit.
所述气缸座支板31垂直于底板41放置,气缸座支板31的底面设置有两个螺纹孔,气缸座支板31和底板41通过螺钉固定连接。The cylinder block support plate 31 is placed perpendicular to the bottom plate 41, and the bottom surface of the cylinder block support plate 31 is provided with two threaded holes, and the cylinder block support plate 31 and the bottom plate 41 are fixedly connected by screws.
底板41与固定板12的连接孔位为槽孔,底板41和固定板12的位置通过调整螺钉在槽孔上的位置进行调节。The connection holes between the bottom plate 41 and the fixing plate 12 are slotted holes, and the positions of the bottom plate 41 and the fixing plate 12 are adjusted by adjusting the positions of the screws on the slotted holes.
所述弹性卡扣组件17包括按钮、弹簧和卡扣,所述固定板12顶部设置有弹性卡扣组件17的按钮安装孔,按钮放置在按钮安装孔内且与按钮安装孔间隙配合,按钮安装孔下方设置有用以放置卡扣的方形贯穿孔,卡扣与方形贯穿孔间隙配合,卡扣沿按钮安装孔轴心线方向运动实现吸尘罩14的扣合与松开;所述弹簧套装在所述按钮上,用于所述按钮的复位;所述按钮和卡扣通过螺纹连接。The elastic buckle assembly 17 includes a button, a spring and a buckle. The top of the fixed plate 12 is provided with a button installation hole of the elastic buckle assembly 17. The button is placed in the button installation hole and is closely matched with the button installation hole. A square through hole is provided below the hole for placing buckles, and the buckle fits with the square through hole in a gap, and the buckle moves along the axis of the button installation hole to realize the fastening and loosening of the dust collection cover 14; The button is used for resetting the button; the button and buckle are connected through threads.
所述可扣底座15通过相扣合的外表面与所述吸尘罩14拼接成密封的腔体,所述可扣底座15上设有与所述遮尘罩21的出尘管路相连通的吸尘口。The buckle base 15 is spliced with the dust cover 14 to form a sealed cavity through the interlocking outer surface. suction port.
所述遮尘罩21内设置有加强筋,增加了遮尘罩21牢固性。The dust cover 21 is provided with reinforcing ribs, which increases the firmness of the dust cover 21 .
所述起尘板22的内侧设置有与起尘板22内高压腔相连通的狭窄喷嘴,所述起尘板22通过管接头25将压缩空气导入起尘板22的高压腔,气流进而通过起尘板22的狭窄喷嘴喷出,形成冲击气流来起尘。The inner side of the dust-raising plate 22 is provided with a narrow nozzle connected with the high-pressure chamber in the dust-raising plate 22. The dust-raising plate 22 guides the compressed air into the high-pressure chamber of the dust-raising plate 22 through the pipe joint 25, and the airflow passes through the dust-raising plate 22. The narrow nozzles of the dust plate 22 spray out to form an impact airflow to raise dust.
所述驱动电机45通过行星减速器连接两个主动轮47。The drive motor 45 is connected to two driving wheels 47 through a planetary reducer.
本发明有分为水平面工作模式和竖直平面工作模式。The present invention is divided into horizontal plane working mode and vertical plane working mode.
本发明水平面工作模式工作原理为:通过控制模块6中的驱动控制模块启动底盘后端两个驱动电机,启动后通过带动两只主动轮47的转动,小车可进行运动爬行。压缩空气通过管接头25导入起尘板22内部形成高压腔,气流进而通过起尘板22的狭窄喷嘴喷出,形成冲击气流来扬尘。并可调整起尘板22的高度与角度,可实现最佳角度的扬尘。扬起的灰尘在遮尘罩21的遮挡下,大部分被封闭在遮尘罩21内部。集中的灰尘会被吸尘模块1处理,吸尘电机11工作,使灰尘通过连接软管16进入吸尘罩14中,当灰尘累积到一定程度时,可通过按压按钮使所述吸尘罩14与所述可扣底座15相分离,然后清理吸尘罩14与滤尘筛13的灰尘后循环使用。当在复杂表面进行除尘时,需要整个起尘模块2进行不同高度的抬升,令两个气缸运动,并通过与两个合页02的配合运作,可以使整个起尘模块2在空间上实现旋转抬升。The working principle of the horizontal plane working mode of the present invention is as follows: the two drive motors at the rear end of the chassis are started by the drive control module in the control module 6, and after starting, the trolley can move and crawl by driving the two driving wheels 47 to rotate. The compressed air is introduced into the inside of the dust-raising plate 22 through the pipe joint 25 to form a high-pressure chamber, and the airflow is then sprayed out through the narrow nozzles of the dust-raising plate 22 to form an impact airflow to raise dust. And the height and the angle of the dust raising plate 22 can be adjusted, which can realize the best angle of raising dust. Most of the raised dust is sealed inside the dust cover 21 under the cover of the dust cover 21 . The concentrated dust will be processed by the dust collection module 1, and the dust collection motor 11 will work to make the dust enter the dust collection cover 14 through the connecting hose 16. When the dust accumulates to a certain extent, the dust collection cover 14 can be activated by pressing the button Separate from the buckle base 15, and then clean the dust of the dust collection cover 14 and the dust filter 13 for recycling. When dust removal is performed on complex surfaces, the entire dust collection module 2 needs to be lifted at different heights to make the two cylinders move, and through the cooperation with the two hinges 02, the entire dust collection module 2 can be rotated spatially uplift.
本发明竖直平面工作模式为:在水平面工作模式的基础上,启动壁面吸附模块5,由于大螺旋桨和小螺旋桨均反向安装的底板41下侧,产生向小车上侧的高速气流,气流的反作用力会给予小车一个很强的正压力,从而提高小车在壁面上行进时的摩擦力,实现小车在壁面的爬行。同时,根据壁面角度的不同,可根据需求调整无刷电机52的转速,以改变给予小车的正压力。配合水平面工作模式下的吸尘工作,便可实现在大角度倾斜表面的清洁工作。The vertical plane working mode of the present invention is: on the basis of the horizontal plane working mode, start the wall surface adsorption module 5, because the large propeller and the small propeller are all reversely installed on the lower side of the bottom plate 41, generate high-speed airflow to the upper side of the trolley, and the airflow The reaction force will give the trolley a strong positive pressure, thereby increasing the friction force of the trolley when it travels on the wall, and realizing the crawling of the trolley on the wall. At the same time, according to the difference of the angle of the wall surface, the rotation speed of the brushless motor 52 can be adjusted according to the demand, so as to change the positive pressure given to the trolley. Cooperating with the dust suction work in the horizontal working mode, it can realize the cleaning work on the inclined surface at a large angle.
上述实施例只是本发明的较佳实施例,并不是对本发明技术方案的限制,只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案,均应视为落入本发明专利的权利保护范围内。The foregoing embodiments are only preferred embodiments of the present invention, and are not limitations to the technical solutions of the present invention. As long as they are technical solutions that can be realized on the basis of the foregoing embodiments without creative work, they should be regarded as falling into the scope of the patent of the present invention. within the scope of protection of rights.
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