CN108122018A - Method for tracking production line of product and production line tracking device of product - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及产品生产技术领域，尤其涉及一种追踪产品的生产线的方法及产品的生产线追踪装置。The invention relates to the technical field of product production, in particular to a method for tracking a product production line and a product production line tracking device.
背景技术Background technique
在工业生产中，生产线的设备状态、操作人员的专业情况等对产品的质量都有一定的影响，为了确保产品质量，往往需要对产品进行集中测试，挑拣出不合格品并对相应的生产线进行改良。然而，由于厂房中布置有上百成千条生产线，难以得知不合格产品的主要来源于哪条生产线，无法针对性的对生产线进行相应的改进。In industrial production, the equipment status of the production line and the professional conditions of the operators have a certain impact on the quality of the product. In order to ensure the quality of the product, it is often necessary to conduct centralized testing on the product, pick out unqualified products and carry out inspections on the corresponding production line. improved. However, since there are hundreds of production lines arranged in the factory building, it is difficult to know which production line mainly comes from the unqualified products, and it is impossible to make targeted improvements to the production line.
因此，亟需一种追踪产品的生产线的方法，能够对产品的生产线信息进行追踪，对各生产线的不合格产品进行统计，以方便后期对产品不合格率较高的生产线进行相应的改进，提高产品质量。Therefore, there is an urgent need for a method of tracking the production line of the product, which can track the production line information of the product, and make statistics on the unqualified products of each production line, so as to facilitate the corresponding improvement of the production line with a high product unqualified rate in the later stage, and improve the production line. product quality.
发明内容Contents of the invention
本发明的目的在于提供一种追踪产品的生产线的方法能够对产品的生产线信息进行追踪，对各生产线的不合格产品进行统计，以方便后期对产品不合格率较高的生产线进行相应的改进，提高产品质量。The purpose of the present invention is to provide a method for tracking the production line of the product, which can track the production line information of the product, and make statistics on the unqualified products of each production line, so as to facilitate the corresponding improvement of the production line with a high product unqualified rate in the later stage. improve product quality.
本发明的另一目的在于提供一种产品的生产线追踪装置能够对产品的生产线信息进行追踪，对各生产线的不合格产品进行统计，以方便后期对产品不合格率较高的生产线进行相应的改进，提高产品质量。Another object of the present invention is to provide a product line tracking device capable of tracking product line information and counting unqualified products in each production line, so as to facilitate corresponding improvements to production lines with high product failure rates in the later stage ,improve product quality.
为了实现上述目的，本发明提供了一种追踪产品的生产线的方法，包括：In order to achieve the above object, the present invention provides a method for tracking the production line of products, including:
将记录有生产线信息的RFID标签贴设在由所述生产线生产的对应产品上；Paste the RFID label with the production line information on the corresponding product produced by the production line;
分拣出质量检测结果为不合格的不合格品；Sorting out the unqualified products whose quality inspection results are unqualified;
将所述不合格品置于射频接收装置附近，所述射频接收装置接收并识别所述不合格品上的RFID标签的生产线信息，并将所述生产线信息传送至上位机；The defective product is placed near the radio frequency receiving device, and the radio frequency receiving device receives and recognizes the production line information of the RFID tag on the defective product, and transmits the production line information to the host computer;
所述上位机接收所述生产线信息，统计分析所述生产线信息以得出各条所述生产线的不合格品的数目。The host computer receives the production line information, and statistically analyzes the production line information to obtain the number of defective products of each of the production lines.
较佳地，在将记录有生产线信息的RFID标签贴设在经过所述生产线的产品上之前，还包括将所述生产线信息录入所述RFID标签。Preferably, before affixing the RFID tags recorded with the production line information on the products passing through the production line, the method further includes recording the production line information into the RFID tags.
较佳地，所述生产线信息还包括所述生产线的各工位上的机械设备身份信息和/或操作人员身份信息；藉此，当分析出不合格的产品是哪一工位造成的之后，可以快速得知该工位当时使用的是哪一机械设备或者是哪一操作人员执行的操作，进而可以针对性的对造成不合格产品的机械设备的缺陷进行改进，以及对相应的操作人员进行监督、专业知识教育、甚至是纪律惩罚等，从而从根本上提升产品的生产良率。Preferably, the production line information also includes the identity information of the mechanical equipment and/or the identity information of the operator on each station of the production line; thereby, after analyzing which station caused the unqualified product, It can quickly know which mechanical equipment or which operator is performing the operation at the station, and then can improve the defects of the mechanical equipment that caused the unqualified products in a targeted manner, and correct the corresponding operators Supervision, professional knowledge education, and even disciplinary punishment, etc., so as to fundamentally improve the production yield of products.
较佳地，当所述生产线完成所述产品的最后一道工序时，将所述RFID标签贴设在所述产品上；藉此，防止所述RFID标签在加工过程中遭到破坏。Preferably, when the production line completes the last process of the product, the RFID label is attached to the product; thereby, the RFID label is prevented from being damaged during processing.
较佳地，所述射频接收装置包括处理器、与所述处理器连接的存储器、可编程逻辑电路及通讯模块、以及与所述可编程逻辑电路连接的显示接口电路，所述处理器用于处理接收到的生产线信息并通过所述通讯模块将所述生产线信息传输至所述上位机，所述存储器用于临时存储接收到的所述生产线信息；通过设置所述显示接口电路，使得所述射频接收装置可以连接到外部显示屏，从而实现信息的显示以及实现人机交互。Preferably, the radio frequency receiving device includes a processor, a memory connected to the processor, a programmable logic circuit and a communication module, and a display interface circuit connected to the programmable logic circuit, and the processor is used for processing The received production line information is transmitted to the host computer through the communication module, and the memory is used to temporarily store the received production line information; by setting the display interface circuit, the radio frequency The receiving device can be connected to an external display screen, so as to realize information display and human-computer interaction.
较佳地，所述通讯模块设有至少一个无线接口和两个有线接口，所述无线接口用于接收所述生产线信息及定时发送数据帧，两个所述有线接口之一者用于与所述上位机连接以将所述生产线信息传送至所述上位机，两个所述有线接口之另一者用于与查询调试机连接；藉此，可以实现所述射频接收装置的基本信息的查询、修改，以及查询所述射频接收装置接收到的生产线信息。Preferably, the communication module is provided with at least one wireless interface and two wired interfaces, the wireless interface is used to receive the production line information and send data frames regularly, one of the two wired interfaces is used to communicate with the The upper computer is connected to transmit the production line information to the upper computer, and the other of the two wired interfaces is used to connect with the query debugging machine; thereby, the basic information query of the radio frequency receiving device can be realized , modifying, and querying the production line information received by the radio frequency receiving device.
较佳地，所述无线接口、有线接口均为Uart口。Preferably, both the wireless interface and the wired interface are Uart ports.
较佳地，所述无线接口发送数据帧的周期为200ms，所述数据帧包括广播信息和确认信息。Preferably, the wireless interface sends data frames at a period of 200ms, and the data frames include broadcast information and confirmation information.
为了实现另一目的，本发明提供了一种产品的生产线追踪装置，包括：In order to achieve another purpose, the present invention provides a product line tracking device, comprising:
RFID标签，所述RFID标签用于贴设在产品上并记录有所述产品对应的生产线信息；An RFID tag, the RFID tag is used to be attached to the product and records the production line information corresponding to the product;
射频接收装置，所述射频接收装置用于接收并识别所述RFID标签记录的生产线信息；A radio frequency receiving device, the radio frequency receiving device is used to receive and identify the production line information recorded by the RFID tag;
上位机，所述上位机与所述射频接收装置通信连接，用于接收所述射频接收装置上传的所述生产线信息并对接收到的所述生产线信息进统计分析。An upper computer, the upper computer is communicatively connected with the radio frequency receiving device, and is used for receiving the production line information uploaded by the radio frequency receiving device and performing statistical analysis on the received production line information.
较佳地，所述生产线信息还包括所述生产线的各工位上的机械设备身份信息和/或操作人员身份信息。Preferably, the production line information also includes identity information of mechanical equipment and/or identity information of operators on each station of the production line.
与现有技术相比，本发明利用射频识别技术进行生产线追踪，通过RFID标签记录生产出各个产品的生产线的信息，通过射频接收装置识别出不合格品对应的生产线信息，再利用上位机对生产线信息进行统计分析，从而可以得知各条生产线生产的产品的不合格情况，便于后期针对性地对产品不合格率较高的生产线进行改良以提高产品质量；整个追踪装置结构简单、成本低廉且容易操作。此外，后期还可以依据不合格率低的生产线对不合格率高的生产线进行改良，提高整个厂房生产线的生产质量。Compared with the prior art, the present invention uses radio frequency identification technology to track the production line, records the information of the production line that produces each product through the RFID tag, and identifies the production line information corresponding to the unqualified product through the radio frequency receiving device, and then uses the host computer to monitor the production line. Statistical analysis of the information, so that we can know the unqualified situation of the products produced by each production line, so as to facilitate the improvement of the production line with a high product unqualified rate in the later stage to improve product quality; the whole tracking device is simple in structure, low in cost and easy to operate. In addition, in the later stage, the production line with high failure rate can be improved according to the production line with low failure rate, so as to improve the production quality of the entire factory production line.
附图说明Description of drawings
图1为本发明实施例追踪产品的生产线的方法的流程图。FIG. 1 is a flowchart of a method for tracking a production line of a product according to an embodiment of the present invention.
图2为本发明实施例射频接收装置的结构示意图。FIG. 2 is a schematic structural diagram of a radio frequency receiving device according to an embodiment of the present invention.
图3为本发明实施例通信模块各接口的连接示意图。FIG. 3 is a schematic diagram of connection of interfaces of the communication module according to the embodiment of the present invention.
图4为本发明实施例产品的生产线追踪装置的示意图。FIG. 4 is a schematic diagram of a production line tracking device for a product according to an embodiment of the present invention.
具体实施方式Detailed ways
为了详细说明本发明的技术内容、构造特征，以下结合实施方式并配合附图作进一步说明。In order to describe the technical content and structural features of the present invention in detail, further description will be given below in conjunction with the implementation and accompanying drawings.
请参阅图1及图4，本发明公开了一种追踪产品的生产线的方法，包括：Please refer to Fig. 1 and Fig. 4, the present invention discloses a method for tracking the production line of products, including:
101、将记录有生产线信息的RFID标签1贴设在由生产线(图未示)生产的对应产品(图未示)上；101. Attach the RFID tag 1 with the production line information recorded on the corresponding product (not shown) produced by the production line (not shown);
102、分拣出质量检测结果为不合格的不合格品；102. Sorting out the unqualified products whose quality inspection results are unqualified;
103、将不合格品置于射频接收装置2附近，射频接收装置2接收并识别不合格品上的RFID标签1的生产线信息，并将生产线信息传送至上位机3；103. Place the unqualified product near the radio frequency receiving device 2, and the radio frequency receiving device 2 receives and identifies the production line information of the RFID tag 1 on the unqualified product, and transmits the production line information to the host computer 3;
104、上位机3接收生产线信息，统计分析生产线信息以得出各条生产线的不合格品的数目。104. The upper computer 3 receives the production line information, and statistically analyzes the production line information to obtain the number of defective products in each production line.
具体的，在将记录有生产线信息的RFID标签1贴设在经过生产线的产品上之前，还包括将生产线信息录入RFID标签1。Specifically, before affixing the RFID tag 1 with the production line information recorded on the products passing through the production line, it also includes recording the production line information into the RFID tag 1 .
较优的，在本实施例中，生产线信息还包括生产线的各工位上的机械设备身份信息和/或操作人员身份信息；藉此，当分析出不合格的产品是哪一工位造成的之后，可以快速得知该工位当时使用的是哪一机械设备或者是哪一操作人员执行的操作，进而可以针对性的对造成不合格产品的机械设备的缺陷进行改进，以及对相应的操作人员进行监督、专业知识教育、甚至是纪律惩罚等，从而从根本上提升产品的生产良率。Preferably, in this embodiment, the production line information also includes the identity information of the mechanical equipment and/or the identity information of the operator on each station of the production line; thereby, when it is analyzed which station caused the unqualified product Afterwards, it is possible to quickly know which mechanical equipment or which operator was performing the operation at that station, and then can improve the defects of the mechanical equipment that caused unqualified products in a targeted manner, as well as correct the corresponding operation Personnel supervision, professional knowledge education, and even disciplinary punishment, etc., so as to fundamentally improve the production yield of products.
具体的，当生产线完成产品的最后一道工序时，将RFID标签1贴设在产品上，但不应以此为限；本实施例在完成产品加工的最后一道工序再将RFID标签1贴设在产品表面，是为了防止RFID标签1在生产线加工过程中遭到破坏，且将RFID标签1贴在产品表面，可以保证射频识别装置能够快速准确识别RFID标签1记录的生产线信息；在具体操作中，可以根据产品的类别和生产线的具体情况进行相应的调整。Specifically, when the production line completes the last process of the product, the RFID tag 1 is affixed on the product, but it should not be limited to this; in this embodiment, the RFID tag 1 is affixed on the product after the final process of product processing. The surface of the product is to prevent the RFID tag 1 from being damaged during the production line processing, and the RFID tag 1 is pasted on the product surface to ensure that the radio frequency identification device can quickly and accurately identify the production line information recorded by the RFID tag 1; in specific operations, Corresponding adjustments can be made according to the category of the product and the specific conditions of the production line.
请参阅图2，具体的，射频接收装置2包括处理器21、与处理器21连接的存储器22、可编程逻辑电路23及通讯模块24、以及与可编程逻辑电路23连接的显示接口电路25，处理器21用于处理接收到的生产线信息并通过通讯模块24将生产线信息传输至上位机3，存储器22用于临时存储接收到的生产线信息；通过设置显示接口电路25，使得射频接收装置2可以连接到外部显示屏(图未示)，从而实现信息的显示以及实现人机交互。Referring to FIG. 2, specifically, the radio frequency receiving device 2 includes a processor 21, a memory 22 connected to the processor 21, a programmable logic circuit 23 and a communication module 24, and a display interface circuit 25 connected to the programmable logic circuit 23, The processor 21 is used to process the received production line information and transmits the production line information to the upper computer 3 through the communication module 24, and the memory 22 is used to temporarily store the received production line information; by setting the display interface circuit 25, the radio frequency receiving device 2 can Connect to an external display screen (not shown in the figure), so as to realize information display and realize human-computer interaction.
在本实施例中，处理器21采用以Cortex-M3为内核的ARM处理器，具有性能高、功耗低、成本低等特点，且工作性能良好。处理器21由3.3V单电源供电，工作温度范围宽，可以在-40℃～+85℃的温度范围内稳定工作。In this embodiment, the processor 21 adopts an ARM processor with Cortex-M3 as the core, which has the characteristics of high performance, low power consumption, low cost, etc., and has good working performance. The processor 21 is powered by a single 3.3V power supply, has a wide operating temperature range, and can work stably within the temperature range of -40°C to +85°C.
在本实施例中，为了使信息的存储方式更加灵活，还在存储器22片外拓展了铁电存储器(图未示)、Dataflash(图未示)、E2PROM(图未示)和TF卡(图未示)，其中，E2PROM用于保存射频接收装置2的基本信息，Dataflash为备选存储器。In the present embodiment, in order to make the storage mode of information more flexible, also expanded ferroelectric memory (not shown in the figure), Dataflash (not shown in the figure), E2PROM (not shown in the figure) and TF card (not shown in the figure) outside memory 22 chips Not shown), wherein, E2PROM is used to save the basic information of the radio frequency receiving device 2, and Dataflash is an alternative memory.
请参阅图3，在本实施例中，通讯模块24设有一个无线接口241和两个有线接口242、243，无线接口241用于接收生产线信息及定时发送数据帧，两个有线接口之一者242用于与上位机3连接以将生产线信息传送至上位机3，两个有线接口之另一者243用于与查询调试机4连接。通过设置用于与查询调试机4连接的有线接口243，可以实现射频接收装置2的基本信息的查询、修改，以及查询射频接收装置2接收到的生产线信息。Referring to Fig. 3, in this embodiment, the communication module 24 is provided with a wireless interface 241 and two wired interfaces 242, 243, the wireless interface 241 is used for receiving production line information and regularly sending data frames, one of the two wired interfaces 242 is used to connect with the host computer 3 to transmit the production line information to the host computer 3 , and the other 243 of the two wired interfaces is used to connect with the inquiry debugging machine 4 . By setting the wired interface 243 for connecting with the query debugging machine 4, the query and modification of the basic information of the radio frequency receiving device 2 and the query of the production line information received by the radio frequency receiving device 2 can be realized.
具体的，在本实施例中，无线接口241、有线接口242、243均为Uart口。Specifically, in this embodiment, the wireless interface 241 and the wired interfaces 242 and 243 are all Uart ports.
更具体的，无线接口241发送数据帧的周期为200ms，数据帧包括广播信息和确认信息。More specifically, the period for the wireless interface 241 to send data frames is 200ms, and the data frames include broadcast information and confirmation information.
请参阅图4，本发明还公开了一种产品的生产线追踪装置100，包括：Please refer to FIG. 4 , the present invention also discloses a production line tracking device 100 for products, including:
RFID标签1，RFID标签1用于贴设在产品上并记录有产品对应的生产线信息；RFID tag 1, RFID tag 1 is used to stick on the product and record the production line information corresponding to the product;
射频接收装置2，射频接收装置2用于接收并识别RFID标签1记录的生产线信息；The radio frequency receiving device 2, the radio frequency receiving device 2 is used to receive and identify the production line information recorded by the RFID tag 1;
上位机3，上位机3与射频接收装置2通信连接，用于接收射频接收装置2上传的生产线信息并对接收到的生产线信息进统计分析。The upper computer 3 is connected to the radio frequency receiving device 2 through communication, and is used for receiving the production line information uploaded by the radio frequency receiving device 2 and performing statistical analysis on the received production line information.
具体的，生产线信息还包括生产线的各工位上的机械设备身份信息和/或操作人员身份信息。Specifically, the production line information also includes mechanical equipment identity information and/or operator identity information on each station of the production line.
与现有技术相比，本发明利用射频识别技术进行生产线追踪，通过RFID标签1记录生产出各个产品的生产线的信息，通过射频接收装置2识别出不合格品对应的生产线信息，再利用上位机3对生产线信息进行统计分析，从而可以得知各条生产线生产的产品的不合格情况，便于后期针对性地对产品不合格率较高的生产线进行改良以提高产品质量；整个追踪装置100结构简单、成本低廉且容易操作。此外，后期还可以依据不合格率低的生产线对不合格率高的生产线进行改良，提高整个厂房生产线的生产质量。Compared with the prior art, the present invention uses radio frequency identification technology to track the production line, records the information of the production line that produces each product through the RFID tag 1, and identifies the production line information corresponding to the unqualified product through the radio frequency receiving device 2, and then uses the upper computer to 3 Statistical analysis of the production line information, so that the unqualified situation of the products produced by each production line can be known, so that it is convenient to improve the production line with a high product unqualified rate in the later stage to improve product quality; the entire tracking device 100 has a simple structure , low cost and easy to operate. In addition, in the later stage, the production line with high failure rate can be improved according to the production line with low failure rate, so as to improve the production quality of the entire factory production line.
以上所揭露的仅为本发明的较佳实施例而已，当然不能以此来限定本发明之权利范围，因此依本发明权利要求所作的等同变化，仍属于本发明所涵盖的范围。The above disclosures are only preferred embodiments of the present invention, and certainly cannot limit the scope of rights of the present invention. Therefore, equivalent changes made according to the claims of the present invention still fall within the scope of the present invention.
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