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CN108117633B - A kind of compositions of thermosetting resin - Google Patents

A kind of compositions of thermosetting resin Download PDF

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Publication number
CN108117633B
CN108117633B CN201611080924.2A CN201611080924A CN108117633B CN 108117633 B CN108117633 B CN 108117633B CN 201611080924 A CN201611080924 A CN 201611080924A CN 108117633 B CN108117633 B CN 108117633B
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resin
compositions
thermosetting resin
curing agent
epoxy resin
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CN108117633A (en
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罗成
唐国坊
许永静
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Shengyi Technology Co Ltd
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Shengyi Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/42Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof
    • C08G59/423Polycarboxylic acids; Anhydrides, halides or low molecular weight esters thereof containing an atom other than oxygen belonging to a functional groups to C08G59/42, carbon and hydrogen
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/38Layered products comprising a layer of synthetic resin comprising epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/021Fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/20Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/204Di-electric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/30Properties of the layers or laminate having particular thermal properties
    • B32B2307/306Resistant to heat
    • B32B2307/3065Flame resistant or retardant, fire resistant or retardant
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/08PCBs, i.e. printed circuit boards
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

The present invention provides a kind of compositions of thermosetting resin, it includes phosphorous acid anhydrides, the compositions of thermosetting resin has good thermal stability, humidity resistance, toughness, dielectric constant and the advantages that dielectric loss angle tangent is low, water absorption rate is low and halogen-free flameproof effect, and there is excellent technique processability;The present invention also provides application of the compositions of thermosetting resin in resin sheet, resin laminated metal foil, prepreg, laminate, metal-clad laminate and printed wiring board.

Description

A kind of compositions of thermosetting resin
Technical field
The present invention relates to technical field of polymer materials more particularly to a kind of compositions of thermosetting resin and use the pre- of it Leaching material and laminate for printed circuits.
Background technique
It is fire-retardant to realize that traditional laminate for printed circuits generallys use bromide fire retardant, especially with tetrabromobisphenol A type epoxy resin, this brominated epoxy resin has good anti-flammability, but it can generate bromination hydrogen in burning.This Outside, dioxin, dibenzo have been detected in the combustion product of the waste electrical and electronic equipment of the halogens such as brominated, chlorine in recent years The carcinogens such as furans, therefore the application of brominated epoxy resin is restricted.On July 1st, 2006, two parts of environmental protection instructions of European Union " about electric/electronic device instruction is scrapped " and " Restriction on the Use of Certain Hazardous Substances in Electrical and Electronic Equipment " is just Formula is implemented, and the hot spot for being developed into industry of halogen-free flameproof copper-clad laminate, each copper-clad laminate producer all releases one after another The halogen-free flameproof copper-clad laminate of oneself.
Phosphorus-containing compound is introduced in the resin matrix of copper-clad plate, becomes the main technological route of copper-clad plate halogen-free flameproof. The phosphonium flame retardant being widely used on copper-clad plate field at present is broadly divided into response type and two kinds of addition type.Response type is mainly DOPO class compound, based on phosphorous epoxy resin, phosphorus containing phenolic resin, phosphorus content is between 2%~10%.However, practical It is found in, DOPO class compound has biggish water absorption rate and poor dielectric properties and plate humidity resistance poor.Addition Type is mainly phosphonitrile and phosphonate ester compound, and the flame retarding efficiency of additive flame retardant is lower, needs to add more amount ability Reach flame-retardancy requirements.It is easy to migrate to plate in laminate process simultaneously because of its lower fusing point (generally below 150 DEG C) Material surface, influences plate property.
In addition, for copper clad foil substrate material, in order to meet the performance of PCB processing performance and terminal electronic product It is required that, it is necessary to have good dielectric properties, heat resistance and mechanical performance, while should also have good technique processing special Property, high peel strength, excellent humidity resistance and UL94 V-0 halogen-free flameproof rank.
End oxybenzene oxygroup alkyl phosphine oxide is the phosphorus curing agent with reactivity, can be cured with epoxy resin instead It answers, but since its active group is phenolic hydroxyl group, the biggish secondary hydroxyl of polarity can be generated after reacting with epoxy resin, is caused The dielectric properties of solidfied material are poor.Selecting in CN103384674A has the polyphosphonates of hydroxyl or/and phosphonate ester-carbonic ester total Polymers and epoxy form composition, and active group is phenolic hydroxyl group, equally exist the poor problem of dielectric properties; Disclosed in CN103694642A using epoxy resin, cyanate esters or/and cyanate prepolymer, polyphosphonates or/and Phosphonate ester-carbonate copolymer is prepared for the good fire-retardant prepreg of Halogen UL94 V-0 of dielectric properties, humidity resistance and covers copper Foil laminate, but its peel strength, interlayer adhesion and bending strength are lower.
Summary of the invention
Through inventor the study found that with phosphorous acid anhydrides, i.e., double hydroxyl fragrance oxygroup alkyl phosphine oxides of acid anhydrides sealing end are as ring The curing agent of oxygen resin will not generate the big secondary hydroxyl of polarity, keep the dielectric properties of system preferable when reacting with epoxy resin, Simultaneously because itself be phosphorous active curing agent, the effect of there are also halogen-free flameproofs while being used as curing agent, need to only lack Amount addition can make plate achieve the effect that UL94 V-0 halogen-free flameproof without adding other fire retardants just.
Based on this, one of the objects of the present invention is to provide a kind of compositions of thermosetting resin, and use its preimpregnation Material and laminate for printed circuits.There is high glass transition temperature using the laminate for printed circuits that the resin combination makes Degree, excellent dielectric properties, high-fire resistance and good technique processability, and it is able to achieve halogen-free flameproof, reach UL94 V-0.
The present inventor to achieve the above object, has carried out in-depth study repeatedly, as a result, it has been found that: by halogen-free epoxy resin, Double hydroxyl fragrance oxygroup alkyl phosphine oxides of acid anhydrides sealing end and the composition that optionally other curing agent properly mix, can reach Above-mentioned purpose.
That is, the present invention adopts the following technical scheme: a kind of compositions of thermosetting resin, it includes epoxy resin and solidifications Agent, wherein curing agent includes at least a kind of phosphorous acid anhydrides, i.e. double hydroxyl fragrance oxygroup alkyl phosphine oxides of acid anhydrides sealing end.
Compositions of thermosetting resin of the invention is using double hydroxyl fragrance oxygroup alkyl phosphine oxides of acid anhydrides as epoxy resin Curing agent.It is wherein high as the active ester groups content of active group, can with to obtain crosslink density after epoxy resin cure big Solidfied material, available heat-resist, Tg high material;And double hydroxyl fragrance oxygroup alkyl phosphine oxide structures pair of acid anhydrides Title property is high, and the active ester units in molecule reacted with epoxy resin after will not generate the secondary hydroxyl of polarity greatly, can eliminate The shortcomings that polarity big secondary hydroxyl bring poor dielectric performance, keep dielectric properties excellent;Double hydroxyl fragrance oxygen of the acid anhydrides Base alkyl phosphine oxide is active ester, its water absorption rate of the ester bond generated after reacting with epoxy resin is low, makes which improve phosphorous chemical combination The disadvantage of object humidity resistance difference.In addition, double hydroxyl fragrance oxygroup alkyl phosphine oxides of acid anhydrides can have the effect of halogen-free flameproof, only It need to add on a small quantity or can to reach UL94 V-0 fire-retardant without additionally adding fire retardant.
The present invention, can be significant using the active ester group of double hydroxyl fragrance oxygroup alkyl phosphine oxides of high symmetrical acid anhydrides The glass transition temperature and heat resistance of the prepreg and laminate for printed circuits that make using the resin combination are improved, And excellent dielectric properties, low water absorption, good humidity resistance and good technique processability are made it have, and realize Halogen It is fire-retardant, reach UL94 V-0.Each component is described in detail below.
According to the present invention, shown in the structural formula such as formula (I) of the phosphorous acid anhydrides:
Wherein, R1ForNaphthalene, containing carbon number be 1~4 linear or branched alkyl group in any one;Its In the linear or branched alkyl group containing carbon number 1~4 for example can be methyl, ethyl, propyl, butyl, isopropyl, isobutyl group or tertiary fourth Any one in base;
Wherein, n1For 0~5 integer, such as 0,1,2,3,4 or 5;
Wherein, R3For be 1~4 containing carbon number linear or branched alkyl group in any one;Wherein containing the straight of carbon number 1~4 Chain or branched alkyl for example can be any one in methyl, ethyl, propyl, butyl, isopropyl, isobutyl group or tert-butyl;
Wherein, R2Any one in following group:
Wherein, any one of Ar in following group:
Double hydroxyl fragrance oxygroup alkyl phosphine oxides of acid anhydrides sealing end in the present invention, structural formula can be such as flowering structure:
According to the present invention, the phosphorous acid anhydrides accounts for epoxy resin and curing agent total weight in the compositions of thermosetting resin 20%~60%, such as 20%, 22%, 24%, 25%, 26%, 28%, 30%, 32%, 35%, 38%, 40%, 42%, 45%, the specific point value between 48%, 50%, 52%, 55%, 58% or 60% and above-mentioned numerical value, as space is limited and for Concise consideration, the specific point value that range described in the present invention no longer exclusive list includes.
In the present invention, the phosphorous acid anhydrides preferably accounts for epoxy resin and curing agent gross weight in the compositions of thermosetting resin The 20%~45% of amount, further preferred 25%~40%, still more preferably 25%~30%.
According to the present invention, the epoxy resin accounts for epoxy resin and curing agent total weight in the compositions of thermosetting resin 30%~60%, such as 30%, 32%, 34%, 35%, 36%, 38%, 40%, 42%, 45%, 48%, 50%, 52%, 55%, the specific point value between 58% or 60% and above-mentioned numerical value, as space is limited and for concise consideration, the present invention is not The specific point value that range described in exclusive list includes again.
Present invention preferably employs halogen-free epoxy resin, the halogen-free epoxy resin refer in 1 molecule tool there are two or The epoxy resin of more than two epoxy groups can specifically be selected from glycidol ethers, glycidol esters, glycidyl amine In class, cycloaliphatic epoxy resin, epoxidation of olefins class, glycolylurea epoxide resin or acid imide epoxy resin any one or at least Two kinds of mixture, wherein typical but non-limiting mixture are as follows: glycidol ethers and glycidol esters, aliphatic ring Oxygen resin and epoxidation of olefins class, glycidol amine and glycolylurea epoxide resin.
Preferably, the glycidol ethers include bisphenol A type epoxy resin, bisphenol f type epoxy resin, o-cresol phenolic aldehyde Epoxy resin, bisphenol A-type novolac epoxy resin, three phenolic novolac epoxy resins, dicyclopentadiene novolac epoxy resin, biphenyl type Any one in novolac epoxy resin, alkyl benzene-type novolac epoxy resin or naphthol type novolac epoxy resin or at least two Mixture.
It is further preferred that the glycidol ethers are selected from the epoxy resin having the following structure:
Wherein, Z1、Z2And Z3It is each independently selected fromR4Selected from hydrogen atom, replace Or any one in unsubstituted straight chained alkyl or branched alkyl containing carbon number 1~5;Such as it can be methyl, ethyl, third Any one in base, butyl, amyl, isopropyl, isobutyl group, tert-butyl or isopentyl;
Wherein, Y1And Y2It is each independently selected from-CH2-、 In any one;R5Selected from hydrogen original Any one in sub, substituted or unsubstituted straight chained alkyl or branched alkyl containing carbon number 1~5;Such as it can be methyl, second Any one in base, propyl, butyl, amyl, isopropyl, isobutyl group, tert-butyl or isopentyl;
Wherein, n2For 1~10 arbitrary integer, such as 1,2,3,4,5,6,7,8,9 or 10.
Preferably, it is different to be selected from triglycidyl group-p- amino-phenol, triglycidyl group trimerization for the glycidol amine Cyanate, four glycidyl group diamino dimethylene benzene, four glycidyl group -4,4 '-diaminodiphenylmethane, four shrinks are sweet Oil base -3,4 '-diaminodiphenyl ether, four glycidyl group -4,4 '-diaminodiphenyl ether or four glycidyl group -1,3- diamino In ylmethyl hexamethylene any one or at least two mixture.
Halogen-free thermosetting resin composite of the invention uses the halogen-free epoxy resin of above-mentioned specific molecular structure, has Higher degree of functionality and good dielectric properties, solidfied material Tg higher, water absorption rate are low.
According to the present invention, the thermal curing agents can also include cyanate ester resin and/or bismaleimide-triazine tree Rouge;Wherein, the cyanate ester resin has the following structure:
Wherein, R14For-CH2-、 In any one or at least two mixture;R6、R7、R8、R9、R10、R11、R12、R13It is each independently selected from hydrogen atom, takes Any one in generation or unsubstituted straight chained alkyl or branched alkyl containing carbon number 1~4, such as can be methyl, ethyl, third Any one in base, butyl, isopropyl, isobutyl group or tert-butyl.
Preferably, the cyanate ester resin is selected from bis- (the 4- cyanato- phenyl) propane of 2,2-, bis- (4- cyanato- phenyl) second Alkane, bis- (3,5- dimethyl -4- cyanato- phenyl) methane, bis- (4- cyanato- the phenyl) -1,1,1,3,3,3- hexafluoropropane of 2,2-, Bis- (4- cyanato- the phenyl)-diisopropyl benzenes of α, α '-, Cyclopeutadiene type cyanate, phenol novolak type cyanate, cresol novolac Bis- (4- cyanato- phenyl) the propane prepolymers of type cyanate, 2,2-, bis- (4- cyanato- phenyl) ethane prepolymers, bis- (3,5- bis- Methyl -4- cyanato- phenyl) methane prepolymer, bis- (4- cyanato- the phenyl) -1,1,1,3,3,3- hexafluoropropane prepolymers of 2,2-, Bis- (4- cyanato- the phenyl)-diisopropyl benzene prepolymers, dicyclopentadiene type ethylene rhodanate prepolymer, phenol novolak type of α, α '- In cyanate prepolymer or cresol novolak type cyanate prepolymer any one or at least two mixture, preferably 2,2- Bis- (4- cyanato- phenyl) propane, α, bis- (4- cyanato- the phenyl)-diisopropyl benzenes of α ' -, bis- (3,5- dimethyl -4- cyanogen oxygen Base phenyl) methane, 2,2- bis- (4- cyanato- phenyl) propane prepolymers, α, bis- (4- cyanato- the phenyl)-diisopropyl benzenes of α '- In prepolymer or bis- (3,5- dimethyl -4- cyanato- phenyl) methane prepolymers any one or at least two mixture.
According to the present invention, the cyanate ester resin and/or bismaleimide-triazine resin account for the thermosetting resin group Close 0%~50% of epoxy resin and curing agent total weight in object, for example, 0%, 2%, 4%, 5%, 8%, 10%, 12%, 14%, 15%, 17%, 20%, 22%, 25%, 30%, 32%, 35%, 37%, 39%, 40%, 42%, 45%, 48% or Specific point value between 50% and above-mentioned numerical value, as space is limited and for concise consideration, the present invention no longer exclusive list institute State the specific point value that range includes.
According to the present invention, the curing agent can also include SMA resin;The SMA resin means phenylethylene-maleic anhydride Resin can use and be copolymerized to obtain in the ratio of 1:1~8:1 by styrene and maleic anhydride.
According to the present invention, the SMA resin accounts for epoxy resin and curing agent total weight in the compositions of thermosetting resin 0%~40%, such as 0%, 2%, 4%, 5%, 8%, 10%, 12%, 14%, 15%, 17%, 20%, 22%, 25%, 30%, the specific point value between 32%, 35%, 37%, 39% or 40% and above-mentioned numerical value, as space is limited and for simplicity The considerations of, specific point value that range described in the present invention no longer exclusive list includes.
According to the present invention, the curing agent can also include phenolic resin;The phenolic resin is phosphorous or not phosphorous Phenolic resin, is phenolic resin well known in the art, and the present invention does not do particular determination.
According to the present invention, the phenolic resin accounts for epoxy resin and curing agent total weight in the compositions of thermosetting resin 0%~20%, such as 0%, 2%, 4%, 5%, 8%, 10%, 12%, 14%, 15%, 17% or 20% and above-mentioned number Specific point value between value, as space is limited and for concise consideration, the tool that range described in the present invention no longer exclusive list includes Body point value.
Heretofore described compositions of thermosetting resin, organic solid content specifically include based on 100 parts by weight: acid anhydrides Double hydroxyl fragrance oxygroup alkyl phosphine oxides of sealing end: 20~60 parts by weight;Halogen-free epoxy resin: 30~60 parts by weight;Cyanate resin Rouge and/or bismaleimide-triazine resin: 0~50 parts by weight;SMA resin: 0~40 parts by weight;Phenolic resin: 0~20 weight Measure part.
" epoxy resin and curing agent total weight in the compositions of thermosetting resin " mentioned in the present invention refers to ginseng With the total weight of the component of cross-linking polymerization, wherein curing agent refers to the acid anhydrides sealing end for playing the role of cured epoxy resin Double hydroxyl fragrance oxygroup alkyl phosphine oxides and optionally cyanate ester resin and/or bismaleimide-triazine resin, SMA resin Or phenolic resin, do not include the components such as filler, promotor and fire retardant.
Compositions of thermosetting resin of the invention can also include organic halogen-free flame retardants, can specifically be selected from phosphor-containing flame-proof Agent.
According to the present invention, the phosphonium flame retardant is selected from three (2,6- 3,5-dimethylphenyl) phosphines, 10- (2,5- dihydroxy benzenes Base) miscellaneous -10- phosphine phenanthrene -10- oxide of -9,10- dihydro-9-oxy, 2,6- bis- (2,6- 3,5-dimethylphenyl) phosphino- benzene, 10- phenyl - Miscellaneous -10- phosphine phenanthrene -10- the oxide of 9,10- dihydro-9-oxy, phenoxy phosphazene compound, phosphate, polyphosphate, polyphosphonates In phosphonate ester-carbonate copolymer any one or at least two mixture.
In the present invention, epoxy resin and curing agent total amount in the compositions of thermosetting resin have based on 100 parts by weight The additive amount of machine halogen-free flame retardants is 0~15 parts by weight, that is to say, that is aoxidized by double hydroxyl fragrance oxygroup alkyl of acid anhydrides sealing end The sum of phosphine, epoxy resin and the cyanate ester resin that may be added, SMA resin, the additive amount of phenolic resin are 100 parts by weight meters, The additive amount of organic halogen-free agent is 0~15 parts by weight, such as 1 parts by weight, 3 parts by weight, 5 parts by weight, 6 parts by weight, 8 weight Tool between part, 9 parts by weight, 10 parts by weight, 11 parts by weight, 12 parts by weight, 13 parts by weight or 15 parts by weight and above-mentioned numerical value Body point value, as space is limited and for concise consideration, the specific point value that range described in the present invention no longer exclusive list includes.
Halogen-free thermosetting resin composite of the invention can also include curing accelerator.
Preferably, the curing accelerator includes organic metal salt and selected from glyoxaline compound, glyoxaline compound In derivative, piperidines, pyridine compounds and their, lewis acid or triphenylphosphine any one or at least two it is mixed Close object.
Preferably, the organic metal salt in the curing accelerator includes sad metal salt, isooctyl acid metal salt, levulinic In ketone metal salt, metal naphthenate, salicylic acid metal salt or Metallic stearates any one or at least two mixing Object, wherein the metal in zinc, copper, iron, tin, cobalt or aluminium any one or at least two mixture.
Preferably, the glyoxaline compound is 2-methylimidazole, 2-ethyl-4-methylimidazole, 2- phenylimidazole or 2- In undecyl imidazole any one or at least two mixture.
Preferably, the piperidines are 2,3- diamino phenylpiperidines, 2,5- diamino phenylpiperidines, 2,6- diamino piperazine Pyridine, 2- amino -3- methyl piperidine, 2- amino -4- methyl piperidine, 2- amino -3- nitro piperidines, 2- amino -5- nitro piperidines or In 2- amino -4,4- lupetidine any one or at least two mixture.
Preferably, the pyridine compounds and their is 4-dimethylaminopyridine, 2-aminopyridine, 3- aminopyridine or 4- amino Any one in pyridine or at least two mixtures.
Preferably, added with phosphorous acid anhydrides, epoxy resin and the cyanate ester resin that may be added, SMA resin, phenolic resin The sum of dosage is 100 parts by weight meters, and the additive amount of the curing accelerator is 0.01~1 parts by weight, such as 0.01 parts by weight, 0.025 parts by weight, 0.05 parts by weight, 0.07 parts by weight, 0.085 parts by weight, 0.1 parts by weight, 0.3 parts by weight, 0.5 parts by weight, 0.8 parts by weight, 0.9 parts by weight or 1 parts by weight, preferably 0.025~0.85 parts by weight.
Halogen-free thermosetting resin composite of the invention can also include filler.
Preferably, the filler is selected from organic filler or inorganic filler, preferably inorganic filler, further preferably by surface The inorganic filler of processing, most preferably surface treated silica.
Preferably, it is even to be selected from silane coupling agent, silicone oligomer or titanate esters for the surface treating agent of the surface treatment Join agent in any one or at least two mixture.
Preferably, in terms of by inorganic filler for 100 parts by weight, the dosage of the surface treating agent is 0.1~5 parts by weight, excellent Select 0.5~3 parts by weight, more preferable 0.75~2 parts by weight.
Preferably, the inorganic filler is selected from nonmetal oxide, metal nitride, non-metal nitride, inorganic hydration In object, inorganic salts, metal hydrate or Phos any one or at least two mixture, preferred molten silica, Crystalline sillica, spherical silica, hollow silicon dioxide, aluminium hydroxide, aluminium oxide, talcum powder, aluminium nitride, nitridation In boron, silicon carbide, barium sulfate, barium titanate, strontium titanates, calcium carbonate, calcium silicates or mica any one or at least two it is mixed Close object.
Preferably, the organic filler is any one in polytetrafluorethylepowder powder, polyphenylene sulfide or polyether sulfone powder Kind or at least two mixture.
Preferably, the median of the filler be 0.01~50 μm, preferably 0.01~20 μm, further preferred 0.1~ 10μm。
Preferably, added with phosphorous acid anhydrides, epoxy resin and the cyanate ester resin that may be added, SMA resin, phenolic resin The sum of dosage is 100 parts by weight meters, and the additive amount of the filler is 5~300 parts by weight, preferably 5~200 parts by weight, further It is preferred that 5~150 parts by weight.
"comprising" of the present invention, it is intended that it can also include other components, these other components especially except described group Assign the halogen-free thermosetting resin composite different characteristics.In addition to this, "comprising" of the present invention can also replace For enclosed " for " or " by ... form ".
For example, the halogen-free thermosetting resin composite can also contain various additives, as concrete example, can enumerate Antioxidant, heat stabilizer, antistatic agent, ultraviolet absorbing agent, pigment, colorant or lubricant etc..These additives can be single It solely uses, two or more can also be used in mixed way.
The preparation method of halogen-free thermosetting resin composite of the invention is ordinary skill in the art means, specific side Method are as follows: first solid content is put into, is then added liquid solvent, after stirring is completely dissolved to solid content, add liquid resin and Promotor continues to stir evenly.
As the solvent in the present invention, there is no particular limitation, as concrete example, can enumerate methanol, ethyl alcohol, butanol Equal alcohols, the ethers such as ethyl cellosolve, butyl cellosolve, ethylene glycol monomethyl ether, carbitol, butyl carbitol, acetone, butanone, first The ketones such as methyl ethyl ketone methyl ketone, cyclohexanone;The arenes such as toluene, dimethylbenzene;The esters such as ethyl acetate, ethoxyethyl acetate Class;The nitrogen-containing solvents such as N,N-dimethylformamide, DMAC N,N' dimethyl acetamide.The above solvent can be used alone, can also be two kinds Or it two or more is used in mixed way.It is preferred that the ketones such as acetone, butanone, methyl ethyl ketone, cyclohexanone.The additive amount of the solvent by Those skilled in the art select according to oneself experience, so that resin adhesive liquid reaches the viscosity for being suitble to use.
Prepreg of the invention include reinforcing material and impregnation it is dry after be attached to nothing as described above on reinforcing material Halogen compositions of thermosetting resin, used reinforcing material are limited without special, can be organic fiber, inorfil woven cloth Or non-woven fabrics.The organic fiber can choose aramid nonwoven, the inorfil woven cloth can for E- glass-fiber-fabric, D- glass-fiber-fabric, S- glass-fiber-fabric, T glass-fiber-fabric, NE- glass-fiber-fabric or quartz fabric.The thickness of the reinforcing material is not particularly limited, and is in Laminate has the considerations of good dimensional stability, the woven cloth and nonwoven thickness preferably 0.01~0.2mm, and preferably It is surface-treated by fibrillation processing and silane coupling agent, it is described silane coupled in order to provide good water resistance and heat resistance Agent is preferably any one or at least two in epoxy silane coupling agent, amino silicane coupling agent or vinyl silicane coupling agent Mixture.By reinforcing material by being impregnated with above-mentioned halogen-free thermosetting resin composite, under the conditions of 100~250 DEG C, baking Obtain the prepreg within 1~15 minute.
Laminate for printed circuits of the invention includes by being heated and pressurizeed, making the prepreg of a piece of or two panels or more viscous It is combined and manufactured laminate, and is bonded in the metal foil of laminate one or both sides or more.The laminate is Solidify in hot press and be made, solidification temperature is 150~250 DEG C, and solidifying pressure is 10~60kg/cm2.The metal foil is Copper foil, nickel foil, aluminium foil and SUS foil etc., material is unlimited.
Compared with prior art, the present invention at least has the advantages that
Prepreg made of halogen-free thermosetting resin composite provided by the present invention and laminate for printed circuits, have Up to 215 DEG C of glass transition temperature;Excellent dielectric properties, water absorption rate control in 0.06~0.1% range;High heat resistance Property;Excellent humidity resistance and good technique processability;Excellent flame retarding efficiency, P content 1.98% can reach UL94 V-0。
Specific embodiment
The technical scheme of the invention is further explained by means of specific implementation.
As described below is the specific embodiment of the embodiment of the present invention, it is noted that for the common skill of the art For art personnel, without departing from the principles of the embodiments of the present invention, several improvements and modifications can also be made, these improvement Also it is considered as the protection scope of the embodiment of the present invention with retouching.
Divide multiple embodiments that the embodiment of the present invention is further detailed below.The embodiment of the present invention be not limited to Under specific embodiment.Do not changing in the scope of the claims, appropriate can change implementation.
1, the synthesis of phosphorous acid anhydrides P-A1
By bis- (4- oxybenzene oxygroup) the methyl oxidation phosphines of 280g, the 1,2,4- Trimellitic Anhydride Chloride and 1500g pyridine of 425g It is stirred in the four-necked bottle that blender, condensing reflux pipe, thermometer are housed, while being passed through nitrogen, be then warming up to 30 DEG C, herein At a temperature of react 4h.Product is cooled to room temperature, 5% sodium carbonate liquor is then added, and be vigorously stirred, filtered, washes, dries, Obtain product, number P-A1.
2, the synthesis of phosphorous acid anhydrides P-A2
By bis- (the 4- hydroxyl biphenylyloxy) phenyl phosphine oxides of 494g, the 1,2,4- Trimellitic Anhydride Chloride and 1500g pyrrole of 425g Pyridine is stirred in the four-necked bottle that blender, condensing reflux pipe, thermometer are housed, while being passed through nitrogen, is then warming up to 30 DEG C, 4h is reacted at a temperature of this.Product is cooled to room temperature, 5% sodium carbonate liquor is then added, and be vigorously stirred, filtered, washes, does It is dry, obtain product, number P-A2.
3, the synthesis of phosphorous acid anhydrides P-A3
By 442g bis- -2 (7- hydroxyl naphthoxy) phenyl phosphine oxide, the 1,2,4- Trimellitic Anhydride Chloride and 1500g pyrrole of 425g Pyridine is stirred in the four-necked bottle that blender, condensing reflux pipe, thermometer are housed, while being passed through nitrogen, is then warming up to 30 DEG C, 4h is reacted at a temperature of this.Product is cooled to room temperature, 5% sodium carbonate liquor is then added, and be vigorously stirred, filtered, washes, does It is dry, obtain product, number P-A3.
4, the synthesis of phosphorous acid anhydrides P-A4
By bis- (the hydroxyl fluorenes oxygroup) phenyl phosphine oxides of 830g, the 1,2,4- Trimellitic Anhydride Chloride of 425g and 1500g pyridine in Equipped with blender, condensing reflux pipe, thermometer four-necked bottle in stir, while being passed through nitrogen, be then warming up to 30 DEG C, it is warm herein Degree is lower to react 4h.Product is cooled to room temperature, 5% sodium carbonate liquor is then added, and be vigorously stirred, filtered, washes, dries, obtain To product, number P-A4.
5, the synthesis of phosphorous acid anhydrides P-A5
By bis- (3- oxybenzene the oxygroup) -4- aminomethyl phenyl phosphine oxides of 356g, 520g 7- formyl chloro -2,3- naphthoic acid acid anhydride and 1500g pyridine stirs in the four-necked bottle that blender, condensing reflux pipe, thermometer are housed, while being passed through nitrogen, is then warming up to 30 DEG C, 4h is reacted at this temperature.Product is cooled to room temperature, 5% sodium carbonate liquor is then added, and is vigorously stirred, filtering, Washing, drying, obtain product, number P-A5.
By above-mentioned phosphorous acid anhydrides P-A, halogen-free epoxy resin and curing accelerator, halogen-free flame retardants, filler by certain ratio Example is uniformly mixed in solvent, and control glue solid content is 65%, impregnates above-mentioned glue with 2116 glass-fiber-fabrics, is controlled suitable thick Then degree toasts 2~15min in 115~175 DEG C of baking oven and prepreg is made, then stacks several prepregs, The stacked on 18 μ RTF copper foil in its two sides is 170~250 DEG C in solidification temperature, and solidifying pressure is 25~60kg/cm2, curing time is Copper-clad plate is made under the conditions of 60~300min.
Embodiment 1~17 and comparative example 1~7 are related to material and trade mark information is as follows:
(A) phosphorous acid anhydrides P-A
P-A1: phosphorous acid anhydrides P-A is made by oneself
P-A2: phosphorous acid anhydrides P-A is made by oneself
P-A3: phosphorous acid anhydrides P-A is made by oneself
P-A4: phosphorous acid anhydrides P-A is made by oneself
P-A5: phosphorous acid anhydrides P-A is made by oneself
BHPPO: bis- (4- oxybenzene oxygroup) phenyl phosphine oxides
FRX-3001:
(B) cyanate
CY-40: Wuqiao resin factory, DCPD type cyanate ester resin
PT-60S:LONCZ, Novolac Cyanate Ester Resins
CE01PS: Jiangsu apocalypse, bisphenol A cyanate ester resin
CE01MO: Jiangsu apocalypse, bisphenol A cyanate ester resin
(C) epoxy resin
HP-7200HHH:DIC, DCPD type epoxy resin, epoxide equivalent 288
HP-7200H-75M:DIC, DCPD type epoxy resin, epoxide equivalent 280
HP-6000:DIC, epoxy resin, epoxide equivalent 250
HP-9900:DIC, naphthol type epoxy resin, epoxide equivalent 274
NC-3000H: Japanese chemical drug, biphenyl epoxy resin, epoxide equivalent 294
SKE-1: Shang Kete, special epoxy resin, epoxide equivalent 120
SKE-3: Shang Kete, special epoxy resin, epoxide equivalent 120
(D) phenolic resin
DOW92741: phosphorus-containing phenolic aldehyde, DOW Chemical
SEB-0904PM60: phosphorus-containing phenolic aldehyde, SHIN-A
SHN-1655TM65: phosphorus-containing phenolic aldehyde, SHIN-A
2812: linear phenolic resin, MOMENTIVE (South Korea)
(E) phosphonium flame retardant
SPB-100: big tomb chemistry, phosphine nitrile fire retardant, phosphorus content 13.4%
(F)SMA
1000P:SMA, Sartomer
EF40:SMA, Sartomer
EF60:SMA, Sartomer
EF80:SMA, Sartomer
(G) promotor
2E4MZ:2- ethyl -4-methylimidazole, four countries' chemical conversion
DMAP:4- dimethylamino naphthyridine, wide Rong Huaxue
BICAT Z: zinc Isoocatanoate, The Shepherd Chemical Company
(H) filler
Fused silica (average grain diameter is 1 to 10 μm, 99% or more purity)
Table 1-4 is embodiment 1~17, and table 5 is the formula composition and its physical data of comparative example 1~7.
Table 1
Table 2
Table 3
Embodiment 10 Embodiment 11 Embodiment 12 Embodiment 13
P-A1 40
P-A2 50
P-A3
P-A4 60
P-A5 20
DOW92741 10
SEB-0904PM60 15
SHN-1655TM65 20
2812 5
HP-6000 55
HP-9900
NC-3000H 60
SKE-1 30
SKE-3 35
2E4MZ 0.1
Ball silicon 0 50 100 300
P% 2.58% 3.34% 2.17% 1.98%
Tg(DMA)/℃ 190 188 180 178
Dk(10GHz) 3.8 3.8 3.8 3.8
Df(10GHz) 0.0072 0.0072 0.0078 0.0072
Water imbibition/% 0.08 0.08 0.075 0.08
PCT/6h OOO OOO OOO OOO
T288/min > 60 > 60 > 60 > 60
Difficult to burn V-0 V-0 V-0 V-0
Table 4
Table 5
PCT/6h performance map target supplementary explanation: × to be layered plate bursting, O is not stratified plate bursting.
The test method of the above characteristic is as follows:
(1) glass transition temperature (Tg): being tested using DMA, is surveyed according to the DMA of IPC-TM-650 2.4.24 defined Method for testing is measured.
(2) it dielectric constant and dielectric loss factor: is tested according to SPDR method.
(3) humidity resistance (PCT) is evaluated: after the copper foil on copper-clad plate surface is etched, evaluating substrate;By substrate placement force In pot, after being handled 6 hours under the conditions of 120 DEG C, 105KPa, it is immersed in 288 DEG C of tin furnace, is recorded when substrate de-lamination plate bursting The corresponding time;It can terminate to evaluate when substrate also does not occur blistering or being layered in tin furnace more than 5min.
(4) T288: TMA instrument is used, is measured according to the T300 test method of IPC-TM-650 2.4.24.1 defined.
(5) it water imbibition: is measured according to the water imbibition test method of IPC-TM-650 2.6.2.1 defined.
(6) it anti-flammability: is carried out according to 94 standard method of UL.
From the data comparison of table 1-5 it can be seen that
Comparative example 1 and embodiment 2 compare, and are situated between in comparative example 1 using copper-clad plate made by BHPPO and halogen-free epoxy resin Electrical property is poor, heat resistance and humidity resistance are poor, Tg is low, and water absorption rate is high;Comparative example 2 and embodiment 6 compare, and make in comparative example 2 The copper-clad plate dielectric properties made by BHPPO and cyanate ester resin and halogen-free epoxy resin are poor, water absorption rate is high, heat resistance and Humidity resistance difference and Tg are low;Comparative example 3 and embodiment 2 compare, and solidify halogen-free epoxy resin, phase using FRX3001 in comparative example 3 With under the conditions of, since FRX3001 reactivity is weak, OH-Content is low, and copper-clad plate can not be made;Comparative example 4 and embodiment 6 compare, In comparative example 4 using copper-clad plate dielectric properties made by FRX3001 and the co-curing halogen-free epoxy resin of cyanate ester resin compared with Difference, Tg is low, humidity resistance is poor, poor fire;Comparative example 5 and embodiment 14 compare, total with FRX-3001 and SMA in comparative example 5 Same cured epoxy resin, under the same terms, since FRX3001 reactivity is weak, OH-Content is low, and copper-clad plate can not be made.
In addition, comparative example 6 and embodiment 1 are compared it is found that being higher than in embodiment 1 in comparative example 6 using content Acid anhydrides sealing end double hydroxyl fragrance oxygroup alkyl phosphine oxides when, made by copper-clad plate heat resistance and humidity resistance it is poor, Tg is low;It will Comparative example 7 and embodiment 1 are compared double hydroxyls virtue it is found that in comparative example 7 using content lower than the acid anhydrides sealing end in embodiment 1 When fragrant oxygroup alkyl phosphine oxide, made by copper-clad plate humidity resistance is poor, poor fire.
It is by the above results as can be seen that fragrant by double hydroxyls that BHPPO and FRX are replaced with to acid anhydrides sealing end of the invention Oxygroup alkyl phosphine oxide has up to 215 DEG C with prepreg and laminate for printed circuits made of halogen-free epoxy resin etc. Glass transition temperature;Excellent dielectric properties, water absorption rate control in 0.06~0.1% range;High-fire resistance;Excellent Humidity resistance and good technique processability;Excellent flame retarding efficiency, P content 1.98% can reach UL94 V-0.
In conclusion compared with general laminate, made of halogen-free thermosetting resin composite provided by the present invention Prepreg and laminate for printed circuits have high glass-transition temperature, excellent dielectric properties, low water absorption, high heat resistance Property, excellent humidity resistance and good technique processability, and it is able to achieve halogen-free flameproof, reach UL94 V-0 halogen-free flameproof.
The above, only presently preferred embodiments of the present invention for those of ordinary skill in the art can bases Technical solution of the present invention and technical concept make other various corresponding changes and modifications, and all these change and modification are all It should belong to the range of the claims in the present invention.

Claims (14)

1. a kind of compositions of thermosetting resin, which is characterized in that include epoxy resin and curing agent, wherein curing agent at least wraps Containing a kind of phosphorous acid anhydrides, shown in structural formula such as formula (I);
Wherein, R1ForAny one in naphthalene, the linear or branched alkyl group containing carbon number 1~4;
Wherein, n1For 0~5 integer;
Wherein, R3For any one in the linear or branched alkyl group containing carbon number 1~4;
Wherein, R2Any one in following group:
Wherein, any one of Ar in following group:
The phosphorous acid anhydrides accounts for 20%~60% of epoxy resin and curing agent total weight in the compositions of thermosetting resin;
The epoxy resin accounts for 30%~60% of epoxy resin and curing agent total weight in the compositions of thermosetting resin.
2. compositions of thermosetting resin as described in claim 1, which is characterized in that the phosphorous acid anhydrides accounts for the thermosetting property tree The 20%~45% of epoxy resin and curing agent total weight in oil/fat composition.
3. compositions of thermosetting resin as claimed in claim 2, which is characterized in that the phosphorous acid anhydrides accounts for the thermosetting property tree The 25%~40% of epoxy resin and curing agent total weight in oil/fat composition.
4. the compositions of thermosetting resin as described in one of claims 1 to 3, which is characterized in that the curing agent also includes cyanogen Acid ester resin and/or bismaleimide-triazine resin.
5. compositions of thermosetting resin as claimed in claim 4, which is characterized in that the cyanate ester resin and/or span come Acid imide-cyanate resin accounts for 2%~50% of epoxy resin and curing agent total weight in the compositions of thermosetting resin.
6. compositions of thermosetting resin as described in claim 1, which is characterized in that the curing agent also includes SMA resin.
7. compositions of thermosetting resin as claimed in claim 6, which is characterized in that the SMA resin accounts for the thermosetting property tree The 2%~40% of epoxy resin and curing agent total weight in oil/fat composition.
8. compositions of thermosetting resin as described in claim 1, which is characterized in that the curing agent also includes phenolic resin.
9. compositions of thermosetting resin as claimed in claim 8, which is characterized in that the phenolic resin accounts for the thermosetting property tree The 2%~20% of epoxy resin and curing agent total weight in oil/fat composition.
10. compositions of thermosetting resin as described in claim 1, which is characterized in that the compositions of thermosetting resin also wraps Containing organic halogen-free flame retardants.
11. compositions of thermosetting resin as claimed in claim 10, which is characterized in that the organic halogen-free agent is phosphorous Fire retardant.
12. compositions of thermosetting resin as claimed in claim 10, which is characterized in that in the compositions of thermosetting resin Based on 100 parts by weight, the content of organic halogen-free agent is 1~15 parts by weight for epoxy resin and curing agent total amount.
13. compositions of thermosetting resin as described in claim 1, which is characterized in that the compositions of thermosetting resin also wraps Containing filler and/or promotor.
14. compositions of thermosetting resin as described in one of claim 1~13 is in resin sheet, resin laminated metal foil, pre- Soak the application in material, laminate, metal-clad laminate or printed wiring board.
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JP2015054868A (en) * 2013-09-10 2015-03-23 Dic株式会社 Phosphorus atom-containing active ester resin, epoxy resin composition, cured product thereof, prepreg, circuit board, and build-up film
WO2015096141A1 (en) * 2013-12-27 2015-07-02 广东生益科技股份有限公司 Thermosetting epoxy resin composition and use thereof
CN105153234A (en) * 2014-06-13 2015-12-16 广东生益科技股份有限公司 A kind of phenoxycyclotriphosphazene active ester, halogen-free resin composition and its application

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015054868A (en) * 2013-09-10 2015-03-23 Dic株式会社 Phosphorus atom-containing active ester resin, epoxy resin composition, cured product thereof, prepreg, circuit board, and build-up film
WO2015096141A1 (en) * 2013-12-27 2015-07-02 广东生益科技股份有限公司 Thermosetting epoxy resin composition and use thereof
CN105153234A (en) * 2014-06-13 2015-12-16 广东生益科技股份有限公司 A kind of phenoxycyclotriphosphazene active ester, halogen-free resin composition and its application

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