CN108115262B - A connecting device for friction stir welding head - Google Patents
A connecting device for friction stir welding head Download PDFInfo
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- CN108115262B CN108115262B CN201711423665.3A CN201711423665A CN108115262B CN 108115262 B CN108115262 B CN 108115262B CN 201711423665 A CN201711423665 A CN 201711423665A CN 108115262 B CN108115262 B CN 108115262B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
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Abstract
本发明涉及搅拌摩擦焊技术领域,尤其为一种搅拌摩擦焊头的连接装置,包括刀柄,刀柄包括上连接块、安装在上连接块底部的定位凸台以及安装在定位凸台底部的下连接块。搅拌摩擦焊头抵至凸槽内部的磁板表面,磁板利用自身的磁力将搅拌摩擦焊头进行吸附固定,有利于对搅拌摩擦焊头进行固定,同时通过限位块对搅拌摩擦焊头进行限位固定,有利于对搅拌摩擦焊头进行位置固定,有效的防止旋转产生的离心力对搅拌摩擦焊头的影响,提高了搅拌摩擦焊头的使用寿命,搅拌摩擦焊头可以在万向滚球贴合的位置上偏离中心搅拌,将待熔合的材料充分搅拌,使焊接形成的晶粒尺寸更加均匀和晶粒结构更加合理,焊接接头更加牢固。
The invention relates to the technical field of friction stir welding, in particular to a connecting device for a friction stir welding head, comprising a tool handle, the tool handle includes an upper connecting block, a positioning boss installed on the bottom of the upper connecting block, and a positioning boss installed at the bottom of the positioning boss. lower connection block. The friction stir welding head touches the surface of the magnetic plate inside the convex groove, and the magnetic plate uses its own magnetic force to adsorb and fix the friction stirring welding head, which is conducive to fixing the friction stirring welding head. The fixed limit is beneficial to fix the position of the friction stir welding head, effectively prevent the centrifugal force generated by rotation from affecting the friction stir welding head, and improve the service life of the friction stir welding head. The friction stir welding head can be used in the universal ball. Stirring off-center at the bonding position, fully stirring the material to be fused, so that the size of the grains formed by welding is more uniform, the grain structure is more reasonable, and the welded joints are firmer.
Description
技术领域technical field
本发明涉及搅拌摩擦焊技术领域,具体为一种搅拌摩擦焊头的连接装置。The invention relates to the technical field of friction stir welding, in particular to a connecting device of a friction stir welding head.
背景技术Background technique
搅拌摩擦焊焊接过程是由一个圆柱体或其他形状的搅拌摩擦焊头伸入工件的接缝处,通过焊头的高速旋转,使其与焊接工件材料摩擦,从而使连接部位的材料温度升高软化,同时对材料进行搅拌摩擦来完成焊接的。目前,国内外搅拌摩擦焊接的焊头通常包括搅拌摩擦焊头和刀柄两部分,其中,刀柄本体的顶部开设有用于将焊头固定在摩擦焊机上的连接孔、底部开设有用于装夹搅拌摩擦焊头的装夹孔。在搅拌摩擦焊焊接过程中搅拌摩擦焊头产生的热量,一方面作用于被焊接材料,另一方面通过所述刀柄向搅拌摩擦焊机的主轴扩散。The friction stir welding process is that a cylindrical or other shaped friction stir welding head is inserted into the joint of the workpiece, and the high-speed rotation of the welding head makes it rub against the material of the welding workpiece, thereby increasing the temperature of the material at the joint. Softening, while friction stir the material to complete the welding. At present, the welding head of friction stir welding at home and abroad usually includes two parts: the friction stir welding head and the tool handle. The top of the tool handle body is provided with a connecting hole for fixing the welding head on the friction welding machine, and the bottom is provided with a connecting hole for mounting the welding head on the friction welding machine. Clamping hole for friction stir welding head. During the friction stir welding process, the heat generated by the friction stir welding head acts on the material to be welded on the one hand, and diffuses to the main shaft of the friction stir welding machine through the tool holder on the other hand.
但现有的搅拌摩擦焊头的连接装置,将搅拌摩擦焊头固定在装夹孔内部时,搅拌摩擦焊头只能沿着装夹孔的中心轴进行旋转,导致待熔合的材料进入焊接位置时不均匀,影响焊接的效果,同时对搅拌摩擦焊头在旋转时会产生较大的离心力,导致搅拌摩擦焊头固定不稳定,对搅拌摩擦焊头造成一定的磨损。鉴于此,我们提出一种搅拌摩擦焊头的连接装置。However, in the existing connection device of the friction stir welding head, when the friction stir welding head is fixed inside the clamping hole, the friction stir welding head can only rotate along the central axis of the clamping hole, so that when the material to be fused enters the welding position Non-uniformity will affect the welding effect, and at the same time, a large centrifugal force will be generated on the friction stir welding head when it rotates, resulting in unstable fixation of the friction stir welding head and causing certain wear on the friction stir welding head. In view of this, we propose a connection device for friction stir welding head.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种搅拌摩擦焊头的连接装置,以解决上述背景技术中提出的搅拌摩擦焊头只能沿着装夹孔的中心轴进行旋转,导致待熔合的材料进入焊接位置时不均匀,影响焊接的效果,同时对搅拌摩擦焊头在旋转时会产生较大的离心力,导致搅拌摩擦焊头固定不稳定,对搅拌摩擦焊头造成一定的磨损的问题。The purpose of the present invention is to provide a connecting device for a friction stir welding head, so as to solve the problem that the friction stir welding head proposed in the above-mentioned background art can only rotate along the central axis of the clamping hole, so that the material to be fused does not enter the welding position. Evenly, it affects the effect of welding, and at the same time, a large centrifugal force will be generated on the friction stir welding head when it rotates, resulting in unstable fixation of the friction stir welding head and causing certain wear problems to the friction stir welding head.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种搅拌摩擦焊头的连接装置,包括刀柄,所述刀柄包括上连接块、安装在所述上连接块底部的定位凸台以及安装在所述定位凸台底部的下连接块,所述上连接块的内部设置有连接孔,所述下连接块包括散热块,所述散热块的底部安装有搅拌摩擦焊头安装块,所述搅拌摩擦焊头安装块的内部设置有装夹孔,所述装夹孔的顶部设置有凸槽,所述凸槽的内部安装有磁板。A connecting device for a friction stir welding head, comprising a tool handle, the tool handle includes an upper connecting block, a positioning boss installed at the bottom of the upper connecting block, and a lower connecting block installed at the bottom of the positioning boss, so the The upper connecting block is provided with a connecting hole inside, the lower connecting block includes a heat dissipation block, a friction stir welding head mounting block is installed at the bottom of the heat dissipation block, and a clamping hole is provided inside the friction stir welding head mounting block , the top of the clamping hole is provided with a convex groove, and a magnetic plate is installed inside the convex groove.
优选的,所述磁板和所述凸槽内壁无缝焊接。Preferably, the magnetic plate and the inner wall of the convex groove are welded seamlessly.
优选的,所述装夹孔靠近所述凸槽的一侧设置有第一安装槽,所述第一安装槽的内部设置有紧固螺栓,所述紧固螺栓的一端安装有夹环,所述夹环的内壁安装有限位块,所述限位块的一端设置有卡板。Preferably, a first installation groove is provided on the side of the clamping hole close to the convex groove, a fastening bolt is arranged inside the first installation groove, and a clamping ring is installed at one end of the fastening bolt, so A limiting block is installed on the inner wall of the clamping ring, and one end of the limiting block is provided with a clamping plate.
优选的,所述紧固螺栓和所述第一安装槽螺纹配合。Preferably, the fastening bolt is screwed with the first installation groove.
优选的,所述卡板的截面呈三角形。Preferably, the cross section of the card board is triangular.
优选的,所述装夹孔的内壁设置有第二安装槽,所述第二安装槽的内部安装有弹簧,所述弹簧的一端设置有万向滚球。Preferably, the inner wall of the clamping hole is provided with a second installation groove, a spring is installed inside the second installation groove, and one end of the spring is provided with a universal ball.
优选的,所述万向滚球通过所述弹簧和所述第二安装槽内壁弹性连接。Preferably, the universal ball is elastically connected to the inner wall of the second installation groove through the spring.
优选的,所述散热块的内部安装有若干个散热叶片,所述散热叶片的形状为平直板状。Preferably, a plurality of heat dissipation blades are installed inside the heat dissipation block, and the shape of the heat dissipation blades is a flat plate.
与现有技术相比,本发明的有益效果:Compared with the prior art, the beneficial effects of the present invention:
1、该搅拌摩擦焊头的连接装置,搅拌摩擦焊头抵至凸槽内部的磁板表面,磁板利用自身的磁力将搅拌摩擦焊头进行吸附固定,有利于对搅拌摩擦焊头进行固定,同时通过限位块对搅拌摩擦焊头进行限位固定,有利于对搅拌摩擦焊头进行位置固定,有效的防止旋转产生的离心力对搅拌摩擦焊头的影响,提高了搅拌摩擦焊头的使用寿命。1. The connection device of the friction stir welding head, the friction stirring welding head is pressed against the surface of the magnetic plate inside the convex groove, and the magnetic plate uses its own magnetic force to adsorb and fix the friction stirring welding head, which is conducive to the fixing of the friction stirring welding head. At the same time, the friction stir welding head is limited and fixed by the limit block, which is beneficial to the position fixing of the friction stir welding head, effectively preventing the centrifugal force generated by the rotation from affecting the friction stir welding head, and improving the service life of the friction stir welding head. .
2、该搅拌摩擦焊头的连接装置,搅拌摩擦焊头的顶部固定,搅拌摩擦焊头可以在万向滚球贴合的位置上偏离中心搅拌,将待熔合的材料充分搅拌,使焊接形成的晶粒尺寸更加均匀和晶粒结构更加合理,焊接接头更加牢固。2. The connection device of the friction stir welding head, the top of the friction stir welding head is fixed, and the friction stir welding head can be stirred off-center at the position where the universal ball is attached, and the materials to be fused are fully stirred to make the welding formed. The grain size is more uniform and the grain structure is more reasonable, and the welded joint is stronger.
附图说明Description of drawings
图1为本发明整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明搅拌摩擦焊头安装块结构示意图;Fig. 2 is the structural schematic diagram of the friction stir welding head mounting block of the present invention;
图3为本发明夹环结构示意图。Figure 3 is a schematic diagram of the structure of the clamping ring of the present invention.
图中:1、刀柄;2、上连接块;21、连接孔;3、定位凸台;4、下连接块;41、散热块;42、搅拌摩擦焊头安装块;43、散热叶片;44、装夹孔;45、凸槽;46、磁板;47、第一安装槽;48、夹环;481、限位块;482、卡板;49、紧固螺栓;410、第二安装槽;411、弹簧;412、万向滚球。In the figure: 1. Tool handle; 2. Upper connecting block; 21. Connecting hole; 3. Positioning boss; 4. Lower connecting block; 41. Heat sink; 42, Friction stir welding head mounting block; 43, Heat sink; 44, clamping hole; 45, convex groove; 46, magnetic plate; 47, first installation groove; 48, clamp ring; 481, limit block; 482, card plate; 49, fastening bolt; 410, second installation slot; 411, spring; 412, universal ball.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-3,本发明提供一种技术方案:Please refer to Figures 1-3, the present invention provides a technical solution:
一种搅拌摩擦焊头的连接装置,如图1和图2所示,包括刀柄1,刀柄1包括上连接块2、安装在上连接块2底部的定位凸台3以及安装在定位凸台3底部的下连接块4,上连接块2的内部设置有连接孔21,下连接块4包括散热块41,散热块41的底部安装有搅拌摩擦焊头安装块42,搅拌摩擦焊头安装块42的内部设置有装夹孔44,装夹孔44的顶部设置有凸槽45,凸槽45的内部安装有磁板46,磁板46和凸槽45内壁无缝焊接,安装时将刀柄1通过连接孔21连接到摩擦焊机上,并通过定位凸台3将刀柄1固定在摩擦焊机上,将搅拌摩擦焊头安装进入到装夹孔44内部,并将搅拌摩擦焊头抵至凸槽45内部的磁板46表面,磁板46利用自身的磁力将搅拌摩擦焊头进行吸附固定,有利于对搅拌摩擦焊头进行固定。A connection device of a friction stir welding head, as shown in Figures 1 and 2, includes a
如图2和图3所示,装夹孔44靠近凸槽45的一侧设置有第一安装槽47,第一安装槽47的内部设置有紧固螺栓49,紧固螺栓49的一端安装有夹环48,夹环48的内壁安装有限位块481,限位块481的一端设置有卡板482,紧固螺栓49和第一安装槽47螺纹配合,卡板482的截面呈三角形,当搅拌摩擦焊头进入到装夹孔44内并与磁板46吸附固定时,搅拌摩擦焊头卡入夹环48内部,此时扭动紧固螺栓49,将两边的夹环48向中间靠近,使得夹环48的内部紧紧的包裹在紧固螺栓49的表面,此时夹环48内部的卡板482接触到紧固螺栓49表面,并通过卡板482的斜边将搅拌摩擦焊头卡入,通过限位块481对搅拌摩擦焊头进行限位固定,有利于对搅拌摩擦焊头进行位置固定,有效的防止旋转产生的离心力对搅拌摩擦焊头的影响,提高了搅拌摩擦焊头的使用寿命。As shown in FIG. 2 and FIG. 3 , the side of the
如图2所示,装夹孔44的内壁设置有第二安装槽410,第二安装槽410的内部安装有弹簧411,弹簧411的一端设置有万向滚球412,万向滚球412通过弹簧411和第二安装槽410内壁弹性连接,当搅拌摩擦焊头进入到装夹孔44内部时,搅拌摩擦焊头挤压万向滚球412使得弹簧411向第二安装槽410内部收缩,此时弹簧411对万向滚球412施加反向的推力将万向滚球412紧紧的贴合在搅拌摩擦焊头表面,在旋转时,搅拌摩擦焊头的顶部固定,搅拌摩擦焊头可以在万向滚球412贴合的位置上偏离中心搅拌,将待熔合的材料充分搅拌,使焊接形成的晶粒尺寸更加均匀和晶粒结构更加合理,焊接接头更加牢固。As shown in FIG. 2 , the inner wall of the
如图1所示,散热块41的内部安装有若干个散热叶片43,散热叶片43的形状为平直板状,工作过程中,所述刀柄1旋转时,会同时带动散热叶片43转动,进而可以使散热叶片43产生气流进行散热,增加了刀柄1的散热速度,可有效防止搅拌摩擦焊机的主轴因热积累而损坏的问题。As shown in FIG. 1 , a number of
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的仅为本发明的优选例,并不用来限制本发明,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the above-mentioned embodiments and descriptions are only preferred examples of the present invention, and are not intended to limit the present invention, without departing from the spirit and scope of the present invention. Under the premise, the present invention will also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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