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CN108093899B - Auxiliary feeding device for hay baler - Google Patents

Auxiliary feeding device for hay baler Download PDF

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Publication number
CN108093899B
CN108093899B CN201711337645.4A CN201711337645A CN108093899B CN 108093899 B CN108093899 B CN 108093899B CN 201711337645 A CN201711337645 A CN 201711337645A CN 108093899 B CN108093899 B CN 108093899B
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shaft
fixedly connected
crank rocker
groups
plate
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CN108093899A (en
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刘宝
张柯
韩威震
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Henan University of Technology
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Henan University of Technology
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F29/00Cutting apparatus specially adapted for cutting hay, straw or the like
    • A01F29/09Details
    • A01F29/10Feeding devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/70Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in livestock or poultry

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  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Threshing Machine Elements (AREA)

Abstract

The invention discloses an auxiliary feeding device of a forage bale breaker, which comprises a transmission system, a crank rocker feeding mechanism, an anti-jamming device and a supporting frame; the transmission system is arranged above the forage bale breaker frame and is close to the outer side wall of the rectangular hopper feed inlet; the two groups of crank rocker feeding mechanisms are symmetrically arranged in the rectangular hopper feeding hole and respectively close to the inner walls of the two side plates parallel to the axis of the cutter roller; the upper ends of the two groups of anti-blocking devices are respectively hinged to the upper edges of the inner walls of the side plates of the feed inlet provided with the two groups of crank rocker feeding mechanisms, and the lower edges of the baffle plates of the anti-blocking devices are respectively overlapped with the upper edges of the push plates of the two groups of crank rocker feeding mechanisms; the support frame is fixed on the outer side of the side plate of the crushing section of the bale breaker and is responsible for supporting the bearing seat of the transmission device. In the process of moving the tooth tips of the two sets of gear shaping plates from top to bottom along the respective track lines, the horizontal intervals are combined and separated, so that the tooth tips can be inserted into two pairs of side surfaces of the bale, and the bale is pressed down by the crushing knife rolls, thereby ensuring that the bale is continuously crushed.

Description

草料破捆机的辅助喂料装置Auxiliary feeding device for hay baler

技术领域technical field

本发明涉及一种草料破捆机的辅助喂料装置,使草捆能够顺利进入铣刀加工面,保证草捆被连续破碎。The invention relates to an auxiliary feeding device of a straw baler breaker, which enables the straw to smoothly enter the processing surface of a milling cutter and ensures that the straw is continuously broken.

背景技术Background technique

我国作为农业大国,生物质资源十分丰富,我国农村主要有水稻秸秆、小麦秸秆、玉米秸秆。据估计,我国每年农作物秸秆产量达7亿多吨,尽管现在已经有少部分秸秆用于还田、饲料和工业原料以及农民的生活、燃料等方面,但仍有很大一部分秸秆直接在田间焚烧,造成生物质能源的极大浪费,同时,带来大气污染和消防安全问题危害也极大,甚至影响交通和人民群众的健康。As a large agricultural country, our country is rich in biomass resources. In the countryside of our country, there are mainly rice straw, wheat straw, and corn straw. It is estimated that my country's annual crop straw output reaches more than 700 million tons. Although a small part of the straw has been used for returning to the field, feed and industrial raw materials, as well as farmers' life and fuel, a large part of the straw is still directly burned in the field. , resulting in a great waste of biomass energy, and at the same time, air pollution and fire safety problems are also very harmful, and even affect traffic and the health of the people.

自走式秸秆捡拾打捆机是畜牧业、造纸业不可缺少的优选设备。该机械投放市场以后,解决秸秆回收的问题、改善农村焚烧秸杆带来的环境污染的问题。The self-propelled straw picking and bundling machine is an indispensable and preferred equipment for animal husbandry and paper making. After the machine is put on the market, it will solve the problem of straw recycling and improve the environmental pollution caused by straw burning in rural areas.

伴随着秸秆打捆机的发展,秸秆破捆机随之产生。通过秸秆破捆机打开草捆,同时对草捆进行粗加工,为利用秸秆的下道工序做准备。秸秆破捆机工作原理是通过大功率电动机,经减速箱带动刀辊轴上的铣刀互相对转,以达到将物料挤压、撕碎和剪切的目的。正常工况下,秸秆破捆机的铣刀转速低,安全性能高,噪音小,能耗低,实用性强,但经常出现草捆在进料口处被铣刀蓬住而不下料的现象。With the development of the straw baler, the straw breaker came into being. The straw bale is opened by the straw bale breaker, and the straw bale is roughly processed at the same time to prepare for the next process of using straw. The working principle of the straw baler machine is to drive the milling cutters on the cutter roller shaft to rotate against each other through the high-power motor and the reduction box, so as to achieve the purpose of squeezing, shredding and shearing the materials. Under normal working conditions, the cutter speed of the straw baler breaker is low, the safety performance is high, the noise is low, the energy consumption is low, and the practicability is strong. However, it often happens that the straw bales are covered by the cutter at the feed inlet and cannot be unloaded. .

当草捆落入矩形漏斗型进料口之后,由于铣刀为螺旋线的摆列方式,只有少数铣刀刀尖对草捆施加向下勾的力,大部分铣刀通过刀背对草捆产生向上的支持力,同时,部分刀尖在旋转过程中,对草捆产生一个向上的支持力;当铣刀对草捆产生的支持力大于铣刀对草捆的向下勾的力,就会呈现出草捆被铣刀蓬住而不下料的现象。When the bale falls into the rectangular funnel-shaped feed opening, only a few milling cutter tips exert downward force on the bale due to the helical arrangement of the milling cutters, and most of the milling cutters exert upward force on the bale through the back of the cutter. At the same time, part of the tip of the knife generates an upward support force on the bale during the rotation process; when the support force generated by the milling cutter on the bale is greater than the downward hooking force of the milling cutter on the bale, it will appear The phenomenon that the bale is covered by the milling cutter and cannot be unloaded.

当出现草捆被铣刀蓬住而不下料的情况,常规解决办法如下:工人站于矩形漏斗型进料口旁的高台上,使用木棒向下捣被蓬住的草捆,这种方法不仅影响了破捆机的工作效率、增加了人工的劳动强度,甚至有时铣刀会将木棒咬住,对机器的正常运转和工人的生命安全造成严重的威胁。When the bale is blocked by the milling cutter and cannot be unloaded, the conventional solution is as follows: the worker stands on the high platform next to the rectangular funnel-shaped feed inlet, and uses a wooden stick to pound down the covered bale. This method It not only affects the working efficiency of the baler breaker, but also increases the labor intensity, and sometimes even the milling cutter will bite the wooden stick, which poses a serious threat to the normal operation of the machine and the life safety of workers.

由此可见,现有的破捆机进料口处的设计,还存在缺陷,需要加以改进,实现使草捆连续、可靠、安全进料的功能。It can be seen that the design of the feed inlet of the existing baler breaker still has defects and needs to be improved to realize the continuous, reliable and safe feeding function of the bale.

发明内容Contents of the invention

本发明公开了一种草料破捆机的辅助喂料装置,具有将草捆压向下方破碎刀辊的功能,保证草捆被连续破碎、安全、高效的作业。The invention discloses an auxiliary feeding device for a straw baler breaker, which has the function of pressing the straw bales to the lower crushing knife roller, so as to ensure the continuous crushing of the straw bales, safe and efficient operation.

为解决上述技术问题,本发明公开了一种草料破捆机的辅助喂料装置,包括传动系统、曲柄摇杆送料机构、防卡料装置和支撑架;传动系统置于草料破捆机机架的上方,并贴近于矩形漏斗进料口的外侧壁;两组曲柄摇杆送料机构对称布置于矩形漏斗进料口上,分别贴近与刀辊轴线平行的两侧板内壁;两组防卡料装置的上端分别铰接于安装两组曲柄摇杆送料机构的进料口侧板的内壁上沿,防卡料装置的下沿分别搭接在两组曲柄摇杆送料机构推板的上沿;支撑架固定于破捆机破碎段侧板外侧,负责支撑传动装置的轴承座。In order to solve the above technical problems, the present invention discloses an auxiliary feeding device for a forage baler, including a transmission system, a crank rocker feeding mechanism, an anti-jamming device and a support frame; the transmission system is placed on the frame of the forage baler The top of the rectangular funnel and close to the outer wall of the inlet of the rectangular funnel; two groups of crank rocker feeding mechanisms are symmetrically arranged on the inlet of the rectangular funnel, respectively close to the inner walls of the two side plates parallel to the axis of the knife roller; two sets of anti-jamming devices The upper ends of the upper ends are respectively hinged on the upper edge of the inner wall of the feed inlet side plate where two groups of crank rocker feeding mechanisms are installed, and the lower edges of the anti-jamming device are respectively lapped on the upper edges of the push plates of the two groups of crank rocker feeding mechanisms; It is fixed on the outside of the side plate of the crushing section of the baler breaker and is responsible for supporting the bearing seat of the transmission device.

所述传动系统,动力源为破碎机刀辊轴,传动系统以刀辊轴为起点,分为左右两条路径,最终各自带动相应料斗侧的推板实施草捆辅助喂料的推送动作。左侧一级主动链轮和右侧一级主动链轮为两个结构相同的链轮,通过螺栓分别与同一根刀辊轴上的联轴器的两端面固联;刀辊轴的动力通过链传动,分别向传动系统左右两条路径传递。左侧路径动力传递为:由左侧一级主动链轮经左侧一级从动链轮,传递到第一轴;左侧一级从动链轮通过平键固联于第一轴的一端;第一支撑架固联于破捆机破碎段侧板外侧,其上支撑平面通过螺栓分别与两个结构相同的轴承座固联;第一轴由两轴承座支撑,其另一端与左侧一级主动齿轮通过平键连接;左侧一级从动齿轮与第二轴的一端通过平键连接,并通过与左侧一级主动齿轮的啮合传动,将第一轴的动力传递到第二轴;两个结构相同的轴承座支架与矩形漏斗型进料口侧壁固联;第二轴由分别固联在两个轴承座支架上的轴承座支撑;左侧二级主动链轮与第二轴的另一轴端通过平键连接,左侧二级从动链轮通过平键固联于第三轴中部一侧,两链轮通过链传动,将第二轴上的动力传递到第三轴;两个结构相同的轴承座支架与矩形漏斗型进料口侧壁固联;第三轴由分别固联在两个轴承座支架上的轴承座支撑;第三轴的两轴端分别与一对同相位的左侧曲柄固联,左侧曲柄随第三轴做圆周运动;右侧路径动力传递为:刀辊轴的动力通过链传动由右侧一级主动链轮经右侧一级从动链轮,传递到第四轴;第二支撑架固联于破捆机破碎段侧板外侧,轴承座支架与矩形漏斗型进料口侧壁固联,两个结构相同的轴承座分别与第二支撑架侧平面和轴承座支架侧平面固联,第四轴由两轴承座支撑;右侧二级主动链轮与第四轴的另一轴端通过平键连接,右侧二级从动链轮通过平键固联于第五轴中部一侧,两链轮通过链传动,将第四轴上的动力传递到第五轴;两个结构相同的轴承座支架与矩形漏斗型进料口侧壁固联;第五轴由分别固联在两个轴承座支架上的轴承座支撑;第五轴的两轴端分别与一对同相位的右侧曲柄固联,右侧曲柄随第五轴做圆周运动。In the transmission system, the power source is the cutter roller shaft of the crusher, and the transmission system takes the cutter roller shaft as a starting point and is divided into two paths on the left and right, and finally each drives the push plate on the corresponding hopper side to implement the pushing action of the bale auxiliary feeding. The first-stage driving sprocket on the left and the first-stage driving sprocket on the right are two sprockets with the same structure, which are fixedly connected to the two ends of the coupling on the same knife roller shaft through bolts; the power of the knife roller shaft passes through The chain drive is transmitted to the left and right paths of the transmission system respectively. The power transmission on the left path is as follows: the first-stage driving sprocket on the left passes through the first-stage driven sprocket on the left to the first shaft; the first-stage driven sprocket on the left is fixedly connected to one end of the first shaft through a flat key ;The first support frame is fixedly connected to the outside of the side plate of the crushing section of the baler, and the upper support plane is fixedly connected to two bearing seats with the same structure through bolts; the first shaft is supported by two bearing seats, and the other end is connected to the left side The primary driving gear is connected through a flat key; the left primary driven gear is connected with one end of the second shaft through a flat key, and through the meshing transmission with the left primary driving gear, the power of the first shaft is transmitted to the second shaft; two bearing brackets with the same structure are fixedly connected to the side wall of the rectangular funnel-shaped feed inlet; the second shaft is supported by bearing housings fixedly connected to the two bearing brackets respectively; the left secondary driving sprocket is connected to the second The other shaft end of the second shaft is connected by a flat key, and the left secondary driven sprocket is fixedly connected to the middle side of the third shaft through a flat key. The two sprockets transmit the power on the second shaft to the second shaft through chain transmission. Three shafts; two bearing brackets with the same structure are fixedly connected to the side wall of the rectangular funnel-shaped feed inlet; the third shaft is supported by bearing housings fixedly connected to the two bearing brackets respectively; the two shaft ends of the third shaft are respectively It is fixedly connected with a pair of left cranks in the same phase, and the left crank makes a circular motion with the third axis; the power transmission of the right path is: the power of the knife roller shaft is driven by the chain, and the right primary driving sprocket passes through the right one. The first-stage driven sprocket is transmitted to the fourth shaft; the second support frame is fixedly connected to the outside of the side plate of the crushing section of the baler breaker, and the bearing seat bracket is fixedly connected to the side wall of the rectangular funnel-shaped feed port. Two bearing seats with the same structure They are fixedly connected with the side plane of the second support frame and the side plane of the bearing bracket respectively, and the fourth shaft is supported by two bearing housings; The stage driven sprocket is fixedly connected to one side of the middle of the fifth shaft through a flat key, and the two sprockets transmit the power on the fourth shaft to the fifth shaft through a chain drive; two bearing brackets with the same structure and a rectangular funnel shape The side wall of the feed inlet is fixedly connected; the fifth shaft is supported by the bearing housings respectively fixedly connected to the two bearing brackets; the two shaft ends of the fifth shaft are respectively fixedly connected with a pair of right cranks in the same phase, and the right crank Make a circular motion with the fifth axis.

所述曲柄摇杆送料机构,对称布置于矩形漏斗进料口内,分别贴近与刀辊轴线平行的两侧板内壁,T型板的悬臂端与曲柄铰接,T型板的座板端固联于推板上端;插齿板固联在推板的下端;摇杆的一端与固联在推板中部的耳座铰接,另一端与固联于矩形漏斗型进料口侧壁的耳座铰接;对侧曲柄摇杆送料机构的连接关系和该侧的连接关系相同。The crank and rocker feeding mechanism is symmetrically arranged in the rectangular funnel feeding port, respectively close to the inner walls of the two side plates parallel to the axis of the knife roller, the cantilever end of the T-shaped plate is hinged with the crank, and the seat plate end of the T-shaped plate is fixedly connected to the The top of the push plate; the toothed plate is fixedly connected to the lower end of the push plate; one end of the rocker is hinged to the ear seat fixed in the middle of the push plate, and the other end is hinged to the ear seat fixed to the side wall of the rectangular funnel-shaped feed port; The connection relationship of the opposite side crank rocker feeding mechanism is the same as the connection relationship of this side.

所述防卡料装置,两组防卡料装置的挡板上沿分别铰接于安装两组曲柄摇杆送料机构的进料口侧板的内壁上沿,防卡料装置的挡板下沿分别搭接在两组曲柄摇杆送料机构推板的上沿。In the anti-jamming device, the upper edges of the baffles of the two groups of anti-jamming devices are respectively hinged to the upper edges of the inner wall of the side plate of the feed inlet where the two sets of crank rocker feeding mechanisms are installed, and the lower edges of the baffles of the anti-jamming devices are respectively It is lapped on the upper edge of the push plates of the two groups of crank rocker feeding mechanisms.

所述支撑架,第一支撑架与破捆机破碎段侧板外侧固接,其上平面与轴承座固接;第二支撑架与破捆机破碎段侧板外侧固接,其侧平面与轴承座固接。The support frame, the first support frame is fixedly connected to the outside of the side plate of the broken section of the baler, and its upper plane is fixed to the bearing seat; the second support frame is fixed to the outside of the side plate of the broken section of the baler, and its side plane is connected to the The bearing housing is fixed.

所述通过调整曲柄摇杆送料机构中的曲柄、摇杆的长度以及推板和T型板的尺寸大小,可以调整插齿板齿尖的运动轨迹,以便适应于不同尺寸的草捆。Described by adjusting the crank in the crank rocker feeding mechanism, the length of the rocking bar and the size of the push plate and the T-shaped plate, the trajectory of the tooth tip of the toothed plate can be adjusted, so as to be suitable for bales of different sizes.

所述两组防卡料装置的上沿分别铰接于安装两组曲柄摇杆送料机构的进料口侧板的内壁上沿,防卡料装置的挡板下沿分别搭接在两组曲柄摇杆送料机构推板的上沿;能够防止草捆进入曲柄摇杆送料机构的传动区域,从而防止机构被卡死。The upper edges of the two groups of anti-jamming devices are respectively hinged on the upper edges of the inner wall of the feed inlet side plate where the two groups of crank rocker feeding mechanisms are installed, and the lower edges of the baffles of the anti-jamming devices are respectively lapped on the two groups of crank rockers. The upper edge of the push plate of the rod feeding mechanism can prevent the bale from entering the transmission area of the crank rocker feeding mechanism, thereby preventing the mechanism from being stuck.

所述通过调整左侧一级主动链轮和左侧一级从动链轮的齿数比,可以调整插齿板齿尖的周期运动频次,使插齿板对草捆的辅助喂入速度与破捆机刀辊的破捆速度相匹配。By adjusting the gear ratio of the left primary driving sprocket and the left primary driven sprocket, the frequency of periodic movement of the tooth tip of the tooth shaper plate can be adjusted, so that the auxiliary feeding speed of the tooth shaper plate to the bale is equal to the breaking speed of the bale. Match the breaking speed of the baler knife roller.

所述使用链传动能够保证两组插齿板具有合适的固定相位差,并且可以根据需要调整插齿板的相位差。The use of chain transmission can ensure that the two sets of gear plates have an appropriate fixed phase difference, and the phase difference of the gear plates can be adjusted as required.

所述的插齿板,通过铆钉固联于推板下沿,根据需要更换破损和不同型号的刀具。The tooth shaper plate is fixedly connected to the lower edge of the push plate through rivets, and the damaged and different types of knives can be replaced as required.

所述通过在左侧传动路径上增加一级外啮合齿轮传动,使第三轴与第五轴具有相反的转动方向,使两组插齿板齿尖实现镜像对称运动。By adding a stage of external meshing gear transmission to the left transmission path, the third shaft and the fifth shaft have opposite rotation directions, so that the tooth tips of the two sets of gear plates can move in mirror image symmetry.

本发明公开了一种草料破捆机的辅助喂料装置,有效解决了草捆被铣刀刀背被蓬住不下料的问题,同时,不影响草捆任意时刻进入漏斗型进料口。The invention discloses an auxiliary feeding device for a hay bale breaker, which effectively solves the problem that the hay bale cannot be unloaded due to being covered by the back of a milling cutter, and at the same time, does not affect the hay bale entering the funnel-shaped feeding port at any time.

本发明公开了一种草料破捆机的辅助喂料装置,减少了工人数量,安全性能高,极大的提高了生产效率。The invention discloses an auxiliary feeding device for a forage baler, which reduces the number of workers, has high safety performance, and greatly improves production efficiency.

本发明公开了一种草料破捆机的辅助喂料装置,固联于联轴器的链轮作为动力源,没有增加源动力的数量,结构简单。The invention discloses an auxiliary feeding device for a hay baler breaker. A sprocket fixedly connected to a shaft coupling is used as a power source without increasing the amount of source power and has a simple structure.

附图说明Description of drawings

上述是本发明技术方案的概述,为了更好地展示本发明的设计方案,以下结合附图与具体实施方式对本发明做进一步的详细说明。The above is an overview of the technical solutions of the present invention. In order to better demonstrate the design solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

图1是草料破捆机的辅助喂料装置的主视图。Fig. 1 is the front view of the auxiliary feeding device of the hay baler breaker.

图2是草料破捆机的辅助喂料装置的左视图。Fig. 2 is a left view of the auxiliary feeding device of the hay baler breaker.

图3是草料破捆机的辅助喂料装置的右视图。Fig. 3 is a right view of the auxiliary feeding device of the hay baler breaker.

图4是草料破捆机的辅助喂料装置的后视图。Fig. 4 is a rear view of the auxiliary feeding device of the hay baler breaker.

图中:1、合页;2、挡板;3、左侧曲柄;4、左侧二级从动链轮;5、轴承座;6、轴承座支架;7、从动齿轮;8、左侧一级从动链轮;9、左侧一级主动链轮;10、右侧一级主动链轮;11、草捆;12、右侧一级从动链轮;13、插齿板;14、耳座;15、摇杆;16、耳座;17、推板;18、右侧二级从动链轮;19、轴承座;20、右侧曲柄;21、T型板;22、轴承座支架;23、第一支撑架;24、轴承座;25、第一轴;26、第三轴;27、左侧二级主动链轮;28、第二轴;29、轴承座支架;30、轴承座;31、主动齿轮;32、第二支撑架;33、第四轴;34、右侧二级主动链轮;35、轴承座;36、轴承座支架;37、第五轴。In the figure: 1, hinge; 2, baffle; 3, left crank; 4, left secondary driven sprocket; 5, bearing seat; 6, bearing seat bracket; 7, driven gear; 8, left Side primary driven sprocket; 9. Left primary primary driving sprocket; 10. Right primary primary driving sprocket; 11. Straw bale; 12. Right primary primary driven sprocket; 13. Shaper plate; 14. Ear seat; 15. Rocker; 16. Ear seat; 17. Push plate; 18. Right secondary driven sprocket; 19. Bearing seat; 20. Right crank; 21. T-shaped plate; 22. 23, the first support frame; 24, the bearing seat; 25, the first shaft; 26, the third shaft; 27, the left secondary driving sprocket; 28, the second shaft; 29, the bearing seat bracket; 30, bearing housing; 31, driving gear; 32, second support frame; 33, fourth shaft; 34, right secondary driving sprocket; 35, bearing housing; 36, bearing housing bracket; 37, fifth shaft.

具体实施方式Detailed ways

下面结合实施例和附图对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the embodiments and the accompanying drawings.

如图1,2,3,4所示,公开了一种草料破捆机的辅助喂料装置,图1是草料破捆机的辅助喂料装置的主视图,图2是草料破捆机的辅助喂料装置的左视图,图3是草料破捆机的辅助喂料装置的右视图,图4是草料破捆机的辅助喂料装置的后视图;由插齿板齿尖的运动轨迹图可知,曲柄旋转一个整周期,插齿板完成一次将草捆压向下方破碎刀辊的动作。草料破捆机的辅助喂料装置包括传动系统、曲柄摇杆送料机构、防卡料装置和支撑架;传动系统置于草料破捆机机架的上方,并贴近于矩形漏斗进料口的外侧壁;两组曲柄摇杆送料机构对称布置于矩形漏斗进料口内,分别贴近与刀辊轴线平行的两侧板内壁;两组防卡料装置的上端分别铰接于安装两组曲柄摇杆送料机构的进料口侧板的内壁上沿,防卡料装置的挡板下沿分别搭接在两组曲柄摇杆送料机构推板的上沿;支撑架固定于破捆机破碎段侧板外侧,负责支撑传动装置的轴承座。As shown in Figures 1, 2, 3, and 4, an auxiliary feeding device for a forage baler is disclosed, and Fig. 1 is a front view of the auxiliary feeding device for a forage baler, and Fig. 2 is a view of the forage The left view of the auxiliary feeding device, Figure 3 is the right view of the auxiliary feeding device of the forage baler breaker, and Figure 4 is the rear view of the auxiliary feeding device of the forage baler breaker; It can be known that the crank rotates a full cycle, and the gear plate completes the action of pressing the bale to the lower crushing knife roller once. The auxiliary feeding device of the hay baler breaker includes a transmission system, a crank rocker feeding mechanism, an anti-jamming device and a support frame; the transmission system is placed above the frame of the hay baler breaker, and is close to the outside of the rectangular hopper inlet Two sets of crank and rocker feeding mechanisms are symmetrically arranged in the rectangular funnel feed inlet, respectively close to the inner walls of the two side plates parallel to the axis of the knife roller; The upper edge of the inner wall of the side plate of the feed inlet, and the lower edge of the baffle plate of the anti-jamming device are respectively lapped on the upper edge of the push plate of the two sets of crank rocker feeding mechanism; the support frame is fixed on the outside of the side plate of the crushing section of the baler breaker, Responsible for supporting the bearing housing of the transmission.

本发明的工作原理,作业时,动力源为破碎机刀辊轴,传动系统以刀辊轴为起点,分为左右两条路径,最终各自带动相应料斗侧的推板实施草捆辅助喂料的推送动作。左侧一级主动链轮9和右侧一级主动链轮10为两个结构相同的链轮,通过螺栓分别与同一根刀辊轴上的联轴器的两端面固联;刀辊轴的动力通过链传动,分别向传动系统左右两条路径传递。左侧路径动力传递为:由左侧一级主动链轮9经左侧一级从动链轮8,传递到第一轴25;左侧一级从动链轮8通过平键固联于第一轴25的一端;第一轴25另一端与左侧一级主动齿轮31通过平键连接;左侧一级从动齿轮7与第二轴28的一端通过平键连接,并通过与左侧一级主动齿轮31的啮合传动,将第一轴25的动力传递到第二轴28;左侧二级主动链轮27与第二轴28的另一轴端通过平键连接,左侧二级从动链轮4通过平键固联于第三轴26中部一侧,两链轮通过链传动,将第二轴28上的动力传递到第三轴26;第三轴26的两轴端分别与一对同相位的左侧曲柄3固联,左侧曲柄3随第三轴26做圆周运动;右侧路径动力传递为:刀辊轴的动力通过链传动由右侧一级主动链轮10经右侧一级从动链轮12,传递到第四轴33;右侧二级主动链轮34与第四轴33的另一轴端通过平键连接,右侧二级从动链轮18通过平键固联于第五轴37中部一侧,两链轮通过链传动,将第四轴33上的动力传递到第五轴37;第五轴37的两轴端分别与一对同相位的右侧曲柄20固联,右侧曲柄20随第五轴37做圆周运动。The working principle of the present invention is that during operation, the power source is the cutter roller shaft of the crusher, and the transmission system takes the cutter roller shaft as the starting point, and is divided into two paths on the left and right, and finally each drives the push plate on the side of the corresponding hopper to implement bale auxiliary feeding. push action. The first-level driving sprocket 9 on the left side and the first-level driving sprocket 10 on the right side are two sprockets with the same structure, which are fixedly connected with the two ends of the coupling on the same knife roller shaft by bolts respectively; The power is transmitted to the left and right paths of the transmission system through the chain transmission. The power transmission of the left path is as follows: the left primary driving sprocket 9 is transmitted to the first shaft 25 through the left primary driven sprocket 8; the left primary driven sprocket 8 is fixedly connected to the first shaft through a flat key. One end of a shaft 25; the other end of the first shaft 25 is connected with the left primary driving gear 31 by a flat key; the left primary driven gear 7 is connected with one end of the second shaft 28 by a flat key, and is connected with the left The meshing transmission of the primary driving gear 31 transmits the power of the first shaft 25 to the second shaft 28; the left secondary driving sprocket 27 is connected with the other shaft end of the second shaft 28 through a flat key, and the left secondary The driven sprocket 4 is fixedly connected to one side of the middle part of the third shaft 26 through a flat key, and the two sprockets transmit the power on the second shaft 28 to the third shaft 26 through chain transmission; the two shaft ends of the third shaft 26 are respectively It is fixedly connected with a pair of left cranks 3 in the same phase, and the left crank 3 makes a circular motion with the third shaft 26; the power transmission of the right path is: the power of the knife roller shaft is driven by the right first-stage driving sprocket 10 through the chain transmission. The right secondary driven sprocket 12 is transmitted to the fourth shaft 33; the right secondary driven sprocket 34 is connected with the other shaft end of the fourth shaft 33 through a flat key, and the right secondary driven sprocket 18 Fixedly connected to one side of the middle part of the fifth shaft 37 through a flat key, the two sprockets transmit the power on the fourth shaft 33 to the fifth shaft 37 through a chain drive; the two shaft ends of the fifth shaft 37 are respectively in phase with a pair of The right side crank 20 is fixedly connected, and the right side crank 20 does circular motion with the fifth shaft 37.

第三轴26和第五轴37分别作为动力源,驱动曲柄摇杆送料机构的曲柄做圆周运动,摇杆15做周期性的摆动,固联于推板下沿的插齿板齿尖13的轨迹为近似椭圆形状,插齿板齿尖在运动的过程中对草捆11施加向下的压力,解决草捆被铣刀刀背蓬住而不下料的问题,保证草捆被连续破碎。The third shaft 26 and the fifth shaft 37 are respectively used as power sources to drive the crank of the crank rocker feeding mechanism to perform circular motion, and the rocker 15 to swing periodically, which is fixedly connected to the tooth tips 13 of the gear plate on the lower edge of the push plate. The track is approximately elliptical, and the tooth tips of the gear plate exert downward pressure on the bale 11 during the movement, which solves the problem that the bale is covered by the back of the milling cutter and cannot be unloaded, and ensures that the bale is continuously broken.

两组防卡料装置的上沿分别铰接于安装两组曲柄摇杆送料机构的进料口侧板的内壁上沿,防卡料装置的挡板2下沿分别搭接在两组曲柄摇杆送料机构推板17的上沿;能够防止草捆进入曲柄摇杆送料机构的传动区域,从而防止机构被卡死。The upper edges of the two groups of anti-jamming devices are respectively hinged on the upper edges of the inner wall of the feed inlet side plate where the two groups of crank rocker feeding mechanisms are installed, and the lower edges of the baffle plate 2 of the anti-jamming device are respectively lapped on the two groups of crank rocker rods. The upper edge of feeding mechanism push plate 17; Can prevent that bale enters the transmission area of crank rocker feeding mechanism, thereby prevents mechanism from being stuck.

通过调整曲柄摇杆送料机构中的曲柄20、摇杆15的长度以及推板17和T型板21的尺寸大小,可以调整插齿板齿尖的运动轨迹,以便适应于不同尺寸的草捆。By adjusting the crank 20 in the crank rocker feeding mechanism, the length of the rocking bar 15 and the size of the push plate 17 and the T-shaped plate 21, the trajectory of the tooth tip of the tooth plate can be adjusted, so as to be suitable for bales of different sizes.

通过调整左侧一级主动链轮9和左侧一级从动链轮8的齿数比,可以调整插齿板齿尖的周期运动频次,使插齿板对草捆的辅助喂入速度与破捆机刀辊的破捆速度相匹配。By adjusting the gear ratio of the left primary driving sprocket 9 and the left primary driven sprocket 8, the periodic motion frequency of the tooth tip of the tooth shaper plate can be adjusted, so that the auxiliary feeding speed of the tooth shaper plate to the bale is the same as that of the broken bale. Match the breaking speed of the baler knife roller.

使用链传动能够保证两组插齿板13具有合适的固定相位差,并且可以根据需要调整插齿板的相位差。The use of a chain transmission can ensure that the two sets of gear plates 13 have an appropriate fixed phase difference, and the phase difference of the gear plates can be adjusted as required.

插齿板13通过铆钉固联于推板17下沿,根据需要更换破损和不同型号的刀具。The gear-shaping plate 13 is fixedly connected to the lower edge of the push plate 17 by rivets, and damaged and different types of cutters are replaced as required.

通过在左侧传动路径上增加一级外啮合齿轮传动,使第三轴26与第五轴37具有相反的转动方向,使两组插齿板齿尖实现镜像对称运动。By adding a stage of external gear transmission to the left transmission path, the third shaft 26 and the fifth shaft 37 have opposite rotation directions, so that the tooth tips of the two sets of gear-shaping plates can move in mirror image symmetry.

当破捆机受到的阻力过大时,电动机的电气控制回路控制电动机反转,从而吐出草料,同时,使得插齿板齿尖沿轨迹逆向运动,从而将草捆向上拖动,有利于减轻堵塞。When the resistance of the baler breaker is too large, the electrical control circuit of the motor controls the motor to reverse, so as to spit out the forage, and at the same time, make the tooth tip of the gear plate move in the reverse direction along the track, so as to drag the bale upwards, which is beneficial to reduce the blockage .

本发明是一种草料破捆机的辅助喂料装置,有效的解决草捆被铣刀刀背蓬住而不下料的问题,减少工人的工作,提高生产系统的效率。The invention is an auxiliary feeding device for a hay baler breaker, which effectively solves the problem that the hay bale is covered by the back of the milling cutter and cannot be unloaded, reduces the work of workers, and improves the efficiency of the production system.

Claims (6)

1. The auxiliary feeding device of the forage bale breaker is characterized by comprising a transmission system, a crank rocker feeding mechanism, an anti-jamming device and a supporting frame; the transmission system is arranged above the forage bale breaker frame and is close to the outer side wall of the rectangular hopper feed inlet; the two groups of crank rocker feeding mechanisms are symmetrically arranged in the rectangular hopper feeding hole and respectively close to the inner walls of the two side plates parallel to the axis of the cutter roller; the upper ends of the two groups of anti-blocking devices are respectively hinged to the upper edges of the inner walls of the side plates of the feed inlet provided with the two groups of crank rocker feeding mechanisms, and the lower edges of the anti-blocking devices are respectively overlapped with the upper edges of the push plates of the two groups of crank rocker feeding mechanisms; the support frame is fixed on the outer side of a side plate of the crushing section of the bale breaker and is responsible for supporting a bearing seat of the transmission device;
the driving system takes a knife roll shaft of the crusher as a power source and is divided into a left path and a right path by taking the knife roll shaft as a starting point, and finally, the driving system drives a push plate at the corresponding hopper side to carry out pushing action of auxiliary feeding of the bales; the left primary driving sprocket (9) and the right primary driving sprocket (10) are two sprockets with the same structure and are fixedly connected with two end surfaces of a coupler on the same cutter roll shaft through bolts respectively; the power of the knife roll shaft is transmitted to the left path and the right path of the transmission system respectively through chain transmission; the left path power transmission is as follows: the left primary driving sprocket (9) is transmitted to the first shaft (25) through the left primary driven sprocket (8); the left primary driven chain wheel (8) is fixedly connected with one end of the first shaft (25) through a flat key; the first supporting frame (23) is fixedly connected to the outer side of a side plate of a crushing section of the bale breaker, and an upper supporting plane of the first supporting frame is fixedly connected with two bearing seats (24) with the same structure through bolts respectively; the first shaft (25) is supported by two bearing seats (24), and the other end of the first shaft is connected with a left primary driving gear (31) through a flat key; the left primary driven gear (7) is connected with one end of the second shaft (28) through a flat key, and transmits the power of the first shaft (25) to the second shaft (28) through meshing transmission with the left primary driving gear (31); two bearing seat brackets (29) with the same structure are fixedly connected with the side wall of the rectangular funnel-shaped feed inlet; the second shaft (28) is supported by bearing blocks (30) respectively fixedly connected to two bearing block brackets (29); the left secondary driving sprocket (27) is connected with the other shaft end of the second shaft (28) through a flat key, the left secondary driven sprocket (4) is fixedly connected to one side of the middle part of the third shaft (26) through a flat key, and the two sprockets transmit power on the second shaft (28) to the third shaft (26) through chain transmission; two bearing seat brackets (6) with the same structure are fixedly connected with the side wall of the rectangular funnel-shaped feed inlet; the third shaft (26) is supported by bearing blocks (5) respectively fixedly connected to the two bearing block brackets (6); the two shaft ends of the third shaft (26) are respectively fixedly connected with a pair of left cranks (3) with the same phase, and the left cranks (3) do circular motion along with the third shaft (26); the right path power transmission is as follows: the power of the knife roll shaft is transmitted to a fourth shaft (33) through a chain transmission by a right primary driving sprocket (10) and a right primary driven sprocket (12); the second support frame (32) is fixedly connected to the outer side of a side plate of a crushing section of the bale breaker, the bearing seat support (36) is fixedly connected with the side wall of the rectangular funnel-shaped feeding hole, two bearing seats (35) with the same structure are respectively fixedly connected with the side plane of the second support frame (32) and the side plane of the bearing seat support (36), and the fourth shaft (33) is supported by the two bearing seats (35); the right secondary driving chain wheel (34) is connected with the other shaft end of the fourth shaft (33) through a flat key, the right secondary driven chain wheel (18) is fixedly connected to one side of the middle part of the fifth shaft (37) through a flat key, and the two chain wheels transmit power on the fourth shaft (33) to the fifth shaft (37) through chain transmission; two bearing seat brackets (22) with the same structure are fixedly connected with the side wall of the rectangular funnel-shaped feed inlet; the fifth shaft (37) is supported by bearing blocks (19) respectively fixedly connected to the two bearing block brackets (22); the two shaft ends of the fifth shaft (37) are respectively fixedly connected with a pair of right-side cranks (20) with the same phase, and the right-side cranks do circular motion along with the fifth shaft (37);
the crank rocker feeding mechanism is symmetrically arranged in the rectangular hopper feeding hole and respectively close to the inner walls of the two side plates parallel to the axis of the cutter roller, the cantilever end of a T-shaped plate (21) of one side of the crank rocker feeding mechanism is hinged with the crank (20), and the seat plate end of the T-shaped plate (21) is fixedly connected with the upper end of the push plate (17); the tooth inserting plate (13) is fixedly connected with the lower end of the push plate (17); one end of the rocker (15) is hinged with an ear seat (16) fixedly connected with the middle part of the push plate (17), and the other end is hinged with an ear seat (14) fixedly connected with the side wall of the rectangular funnel-shaped feeding port; the connection relation of the opposite side crank rocker feeding mechanism is the same as that of the opposite side crank rocker feeding mechanism;
the upper edges of the baffle plates (2) of the two groups of anti-jamming devices are respectively hinged to the upper edges of the inner walls of the side plates of the feed inlet provided with the two groups of crank rocker feeding mechanisms, and the lower edges of the baffle plates (2) of the anti-jamming devices are respectively overlapped with the upper edges of the push plates (17) of the two groups of crank rocker feeding mechanisms;
the supporting frames, the first supporting frame (23) is fixedly connected with the outer side of a side plate of a crushing section of the bale breaker, and the upper plane of the supporting frames is fixedly connected with the bearing seat (24); the second supporting frame (32) is fixedly connected with the outer side of the side plate of the crushing section of the bale breaker, and the side plane of the second supporting frame is fixedly connected with the bearing seat (35).
2. Auxiliary feeding device of a forage breaker according to claim 1, characterized in that the movement track of the tooth tips of the gear shaping plates can be adjusted to adapt to bales of different sizes by adjusting the length of the crank (20), the rocker (15) and the dimensions of the push plate (17) and the T-plate (21) in the crank rocker feeding mechanism.
3. The auxiliary feeding device of the forage bale breaker according to claim 1, wherein the periodic movement frequency of the tooth tips of the gear shaping plate can be adjusted by adjusting the tooth ratio of the left primary driving sprocket (9) and the left primary driven sprocket (8), so that the auxiliary feeding speed of the gear shaping plate to the forage bale is matched with the bale breaking speed of the knife roller of the bale breaker.
4. The auxiliary feeding device of a forage bale breaker according to claim 1, wherein the upper edges of the two groups of anti-jamming devices are respectively hinged to the upper edges of the inner walls of the side plates of the feed inlet provided with the two groups of crank rocker feeding mechanisms, and the lower edges of the baffle plates (2) of the anti-jamming devices are respectively lapped on the upper edges of the push plates (17) of the two groups of crank rocker feeding mechanisms; the straw bales can be prevented from entering the transmission area of the crank rocker feeding mechanism, so that the mechanism is prevented from being blocked.
5. Auxiliary feeding device of forage breaker according to claim 1, characterized in that the gear shaping plate (13) is fixedly connected to the lower edge of the push plate (17) by rivets, and the broken and different types of cutters are replaced according to the need.
6. Auxiliary feeding device for a forage breaker according to claim 1, characterized in that the third shaft (26) and the fifth shaft (37) are provided with opposite rotation directions by adding a primary external gear transmission on the left transmission path, so that the two sets of pinion tips realize mirror symmetry movements.
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CN104998731A (en) * 2015-06-08 2015-10-28 姚旺东 Automatic feeding and crushing device
CN207653048U (en) * 2017-12-14 2018-07-27 河南理工大学 Forage breaks the auxiliary drawing-in device of bundle machine

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CN201869579U (en) * 2010-07-16 2011-06-22 中国农业机械化科学研究院呼和浩特分院 Feeding and chopping device of forage grass picking and conveying equipment
CN104998731A (en) * 2015-06-08 2015-10-28 姚旺东 Automatic feeding and crushing device
CN207653048U (en) * 2017-12-14 2018-07-27 河南理工大学 Forage breaks the auxiliary drawing-in device of bundle machine

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