CN108086589A - Prefabricated wall, prefabricated unit body, building system and construction method thereof - Google Patents
Prefabricated wall, prefabricated unit body, building system and construction method thereof Download PDFInfo
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- CN108086589A CN108086589A CN201611050539.3A CN201611050539A CN108086589A CN 108086589 A CN108086589 A CN 108086589A CN 201611050539 A CN201611050539 A CN 201611050539A CN 108086589 A CN108086589 A CN 108086589A
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- 238000010276 construction Methods 0.000 title claims abstract description 83
- 230000003014 reinforcing effect Effects 0.000 claims abstract 9
- 229910000831 Steel Inorganic materials 0.000 claims description 46
- 239000010959 steel Substances 0.000 claims description 46
- 238000009415 formwork Methods 0.000 claims description 42
- 239000004567 concrete Substances 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 19
- 230000008569 process Effects 0.000 claims description 14
- 238000009428 plumbing Methods 0.000 claims description 8
- 238000005034 decoration Methods 0.000 claims description 6
- 239000004568 cement Substances 0.000 claims description 5
- 229910052602 gypsum Inorganic materials 0.000 claims description 5
- 239000010440 gypsum Substances 0.000 claims description 5
- OSMSIOKMMFKNIL-UHFFFAOYSA-N calcium;silicon Chemical compound [Ca]=[Si] OSMSIOKMMFKNIL-UHFFFAOYSA-N 0.000 claims description 4
- 238000003672 processing method Methods 0.000 claims description 4
- 230000002787 reinforcement Effects 0.000 description 14
- 230000008093 supporting effect Effects 0.000 description 14
- 238000009417 prefabrication Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000005611 electricity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000013316 zoning Methods 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
- E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
本发明公开了一种预制墙体、预制单元体、建筑体系及其施工方法,预制墙体包括:定位模板;钢筋网架,所述钢筋网架设在所述定位模板的外表面上,所述钢筋网架包括沿竖直方向延伸的竖向钢筋和沿水平方向延伸的水平钢筋;管线,所述管线设在所述钢筋网架内。根据本发明实施例的预制墙体可以提高施工进度,方便现场施工,提高施工准确性,同时可有效保证结构的整体性,保证结构的受力性能,减少成本。
The invention discloses a prefabricated wall body, a prefabricated unit body, a building system and a construction method thereof. The prefabricated wall body comprises: a positioning template; The reinforcing bar grid includes vertical reinforcing bars extending in the vertical direction and horizontal reinforcing bars extending in the horizontal direction; pipelines are arranged in the reinforcing bar grid. The prefabricated wall body according to the embodiment of the present invention can improve the construction progress, facilitate on-site construction, improve construction accuracy, and at the same time effectively ensure the integrity of the structure, ensure the mechanical performance of the structure, and reduce costs.
Description
技术领域technical field
本发明涉及建筑技术领域,更具体地,涉及一种预制墙体和具有其的单元体和建筑体系以及建筑体系的施工方法。The invention relates to the technical field of construction, and more specifically, to a prefabricated wall body, a unit body having the same, a building system, and a construction method of the building system.
背景技术Background technique
目前国家大力推广装配式建筑,也有大量的装配式建筑完成了建设,但目前装配式建筑基本上是基于构件层次的预制,以梁、板、墙等单个构件工厂预制为主,现场拼接、安装定位,搭接位置及节点处采用现场现浇混凝土。由于大部分构件采用了工厂化生产,使得施工现场建筑垃圾大量减少,因而更环保,并且大大缩短了工期。楼板一般采用叠合板,可做楼板底模,外挂板作剪力墙的一侧模板,因此,节省了大量的模板。At present, the country is vigorously promoting prefabricated buildings, and a large number of prefabricated buildings have been completed. However, at present, prefabricated buildings are basically prefabricated based on component levels, with individual components such as beams, panels, and walls prefabricated in factories, and spliced and installed on site. Positioning, lap joints and joints are made of cast-in-place concrete. Since most of the components are produced in factories, the construction waste on the construction site is greatly reduced, so it is more environmentally friendly and the construction period is greatly shortened. Laminated slabs are generally used for floor slabs, which can be used as the bottom formwork of the floor slab, and the external hanging slabs are used as one side formwork of the shear wall. Therefore, a large amount of formwork is saved.
现有的装配式建筑虽然优点很多,但缺点也很显著。由于单个构件的工厂化生产,使得预制构件的尺寸已经定死,放线的尺寸偏大或者偏小都会造成现场拼接困难的问题,并且工厂预制过程中,构件的尺寸也会有过大或者过小的偏差,这都会给现场拼装带来困难。Although the existing prefabricated buildings have many advantages, their disadvantages are also significant. Due to the factory production of a single component, the size of the prefabricated component has been fixed, and the size of the set-off line is too large or too small, which will cause difficulties in on-site splicing, and in the process of factory prefabrication, the size of the component will also be too large or too large. Small deviations will bring difficulties to on-site assembly.
现场拼装过程中,必须通过吊车反复吊放调整很重的混凝土预制件的位置和标高,很难做到尺寸准确。现场可能需要重新支模或者需要找平,增加大量工作量,并且构件主体为预制,仅节点现浇,钢筋在节点处全部先断开后连接,结构整体的抗震性能较现浇时结构有所降低,尤其是随着《中国地震动参数区划图》(GB18306-2015)和新版抗震设计规范的实施,对建筑抗震的要求在原来的基础上有所提高,对传统装配式的挑战就更大。During the on-site assembly process, the position and elevation of the heavy concrete prefabricated parts must be adjusted repeatedly by the crane, and it is difficult to achieve accurate dimensions. The site may need to be re-formed or leveled, adding a lot of workload, and the main body of the component is prefabricated, only the nodes are cast-in-place, and the steel bars are all disconnected and then connected at the nodes. The overall seismic performance of the structure is lower than that of the cast-in-place structure , especially with the implementation of the "Zoning Map of Seismic Motion Parameters in China" (GB18306-2015) and the new version of the seismic design code, the requirements for building seismic resistance have been improved on the original basis, and the challenge to traditional assembly is even greater.
传统的预制混凝土结构由于在工厂完成混凝土构件的浇筑,而混凝土构件本身较重,运输及吊装的成本高,工厂较为经济的覆盖半径小,若想大范围推广,必然根据需求建立大量工厂,经济性差且限制条件较多。The traditional precast concrete structure is poured in the factory, and the concrete component itself is heavy, the cost of transportation and hoisting is high, and the coverage radius of the factory is relatively small. If you want to promote it on a large scale, you must build a large number of factories according to the demand, which is economical. Poor performance and many restrictions.
发明内容Contents of the invention
本发明旨在至少在一定程度上解决相关技术中的技术问题之一。为此,本发明提出了一种预制墙体,所述预制墙体可以提高施工进度,方便现场施工,提高施工准确性,同时可有效保证结构的整体性,保证结构的受力性能,减少成本。The present invention aims to solve one of the technical problems in the related art at least to a certain extent. To this end, the present invention proposes a prefabricated wall, which can improve the construction progress, facilitate on-site construction, improve construction accuracy, and at the same time effectively ensure the integrity of the structure, ensure the mechanical performance of the structure, and reduce costs .
本发明还提出了一种具有上述预制墙体的预制单元体。The present invention also proposes a prefabricated unit body having the above prefabricated wall body.
本发明还提出了一种具有上述预制墙体的建筑体系。The present invention also proposes a building system with the above-mentioned prefabricated wall body.
本发明还提出了一种建筑体系的施工方法。The invention also proposes a construction method of the building system.
根据本发明第一方面实施例的预制墙体,包括:定位模板;钢筋网架,所述钢筋网架设在所述定位模板的外表面上,所述钢筋网架包括沿竖直方向延伸的竖向钢筋和沿水平方向延伸的水平钢筋;管线,所述管线设在所述钢筋网架内。The prefabricated wall according to the embodiment of the first aspect of the present invention includes: a positioning template; Horizontal steel bars extending toward the steel bars and in the horizontal direction; pipelines, the pipelines are arranged in the steel bar grid.
根据本发明实施例的预制墙体可以提高施工进度,方便现场施工,提高施工准确性,同时可有效保证结构的整体性,保证结构的受力性能,减少成本。The prefabricated wall body according to the embodiment of the present invention can improve construction progress, facilitate on-site construction, improve construction accuracy, and at the same time effectively ensure the integrity of the structure, ensure the mechanical performance of the structure, and reduce costs.
另外,根据本发明上述实施例的预制墙体还可以具有如下附加的技术特征:In addition, the prefabricated wall according to the above embodiments of the present invention may also have the following additional technical features:
根据本发明的一些实施例,所述管线包括电器管线和水暖管线中的至少一个。According to some embodiments of the present invention, the pipeline includes at least one of an electrical pipeline and a plumbing pipeline.
根据本发明的一些实施例,所述定位模板为水泥压力板、硅钙板或石膏板。According to some embodiments of the present invention, the positioning template is a cement pressure board, a calcium silicate board or a gypsum board.
根据本发明的一些实施例,预制墙体还包括:转动连接件,所述转动连接件与所述钢筋网架相连且在收纳位置和连接位置可转动,所述转动连接件在其位于收纳位置时内置在所述钢筋网架内且在其位于连接位置时从所述钢筋网架内伸出。According to some embodiments of the present invention, the prefabricated wall further includes: a rotating connector connected to the steel grid and rotatable at the storage position and the connection position, and the rotation connector is at the storage position When it is built in the steel mesh frame and protrudes from the steel mesh frame when it is in the connected position.
根据本发明的一些实施例,所述定位模板设有拼装孔位。According to some embodiments of the present invention, the positioning template is provided with assembly holes.
根据本发明第二方面实施例的预制单元体,包括:多个墙体,多个所述墙体依次相连成环形且围设形成有空腔,每个所述墙体包括定位模板,至少一个所述定位模板的外表面上设有钢筋网架且至少一个所述墙体形成为根据本发明第一方面实施例的预制墙体,多个所述墙体的定位模板依次相连。The prefabricated unit body according to the embodiment of the second aspect of the present invention includes: a plurality of walls, the plurality of walls are successively connected to form a ring and a cavity is formed around them, each of the walls includes a positioning formwork, at least one The outer surface of the positioning formwork is provided with a reinforced grid, and at least one of the walls is formed as a prefabricated wall according to the embodiment of the first aspect of the present invention, and the positioning formworks of a plurality of the walls are connected in sequence.
根据本发明的一些实施例,所述墙体包括四个,所述空腔形成为方形腔。According to some embodiments of the present invention, the walls include four, and the cavities are formed as square cavities.
根据本发明的一些实施例,每个所述定位模板的外表面上均设有所述钢筋网架且所述预制墙体为两个且相对设置,相邻两个所述钢筋网架相连。According to some embodiments of the present invention, the outer surface of each positioning formwork is provided with the steel grid, and there are two prefabricated walls arranged oppositely, and two adjacent steel grids are connected.
根据本发明的一些实施例,预制单元体还包括:支撑架,所述支撑架可拆卸地设在所述空腔内且支撑在多个所述墙体上。According to some embodiments of the present invention, the prefabricated unit body further includes: a supporting frame, the supporting frame is detachably arranged in the cavity and supported on a plurality of the walls.
根据本发明的一些实施例,所述支撑架形成为星型架且包括连接节点部和向外延伸的多个支撑部,多个所述支撑部包括支撑在所述墙体的内墙面上的面支撑部和支撑在相邻两个墙体的连接处的角支撑部。According to some embodiments of the present invention, the support frame is formed as a star frame and includes a connecting node portion and a plurality of support portions extending outward, and the plurality of support portions are supported on the inner wall surface of the wall body The surface support part and the corner support part supported at the junction of two adjacent walls.
根据本发明第三方面实施例的建筑体系,包括根据本发明实施例的预制墙体。The building system according to the embodiment of the third aspect of the present invention includes the prefabricated wall body according to the embodiment of the present invention.
根据本发明实施例的建筑体系的施工方法,包括以下步骤:S1:拆分施工平面图,将房屋拆分成单元体和/或单片墙体,并根据拆分结果加工得到根据本发明实施例的预制墙体和/或根据本发明实施例的预制单元体;S2:将所述预制墙体和/或所述预制单元体运输至施工现场进行吊装和装配,在浇注混凝土并养护后进行楼板的施工。The construction method of the building system according to the embodiment of the present invention includes the following steps: S1: Split the construction plan, split the house into units and/or single walls, and process according to the results of the split to obtain the construction plan according to the embodiment of the present invention The prefabricated wall body and/or the prefabricated unit body according to the embodiment of the present invention; S2: Transport the prefabricated wall body and/or the prefabricated unit body to the construction site for hoisting and assembly, and perform floor slabs after pouring concrete and curing construction.
根据本发明的一些实施例,在所述步骤S1中,加工方法包括以下步骤:S11:根据划分结果加工定位模板,将预制单元体的支撑架支撑在定位模板上;S12:加工钢筋网架并将管线安装在钢筋网架上;S13:将钢筋网架固定在定位模板上。According to some embodiments of the present invention, in the step S1, the processing method includes the following steps: S11: process the positioning template according to the division result, support the support frame of the prefabricated unit body on the positioning template; S12: process the steel grid frame and Install the pipeline on the reinforced grid; S13: fix the reinforced grid on the positioning template.
根据本发明的一些实施例,建筑体系的施工方法还包括以下步骤:S3:进行室内外装饰。According to some embodiments of the present invention, the construction method of the building system further includes the following steps: S3: performing indoor and outdoor decoration.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
图1是根据本发明实施例的预制墙体的结构示意图;Fig. 1 is a schematic structural view of a prefabricated wall according to an embodiment of the present invention;
图2是根据本发明一个实施例的预制单元体的结构示意图;Fig. 2 is a schematic structural view of a prefabricated unit body according to an embodiment of the present invention;
图3是根据本发明另一个实施例的预制单元体的结构示意图;Fig. 3 is a schematic structural view of a prefabricated unit body according to another embodiment of the present invention;
图4是根据本发明实施例的预制墙体或单元体的拼接示意图;Fig. 4 is a schematic diagram of splicing of prefabricated walls or unit bodies according to an embodiment of the present invention;
图5是根据本发明实施例的建筑体系的施工方法的流程图。Fig. 5 is a flowchart of a construction method of a building system according to an embodiment of the present invention.
附图标记:Reference signs:
预制墙体100;预制单元体200;拉接螺栓300;Prefabricated wall body 100; prefabricated unit body 200; tie bolt 300;
定位模板10;钢筋网架20;管线30;支撑架40;Positioning formwork 10; steel grid frame 20; pipeline 30; support frame 40;
水平钢筋21;竖向钢筋22;电器管线31;水暖管线32;Horizontal steel bars 21; vertical steel bars 22; electrical pipelines 31; plumbing pipelines 32;
连接节点部41;支撑部42;面支撑部421;角支撑部422。Connecting node portion 41 ; supporting portion 42 ; surface supporting portion 421 ; corner supporting portion 422 .
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制,本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Embodiments of the invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary, intended to explain the present invention, but not to be construed as limitations of the present invention, those skilled in the art can change the above-mentioned embodiments within the scope of the present invention , modification, substitution and variation.
下面结合附图详细描述根据本发明实施例的预制墙体100、预制单元体200、建筑体系及其施工方法。The prefabricated wall body 100, the prefabricated unit body 200, the building system and its construction method according to the embodiment of the present invention will be described in detail below with reference to the accompanying drawings.
参照图1至图4所示,根据本发明实施例的预制墙体100可包括:定位模板10、钢筋网架20和管线30。钢筋网架20设在定位模板10的外表面上,这里,定位模板10的外表面即定位模板10的朝向室外的一面,与朝向室内的一面相背设置。钢筋网架20可包括竖向钢筋22和水平钢筋21,竖向钢筋22沿竖直方向延伸,水平钢筋21沿水平方向延伸,竖向钢筋22和水平钢筋21相互连接形成网络。管线30可设在钢筋网架20内。当浇注混凝土后,钢筋网架20可以形成为内部预制有管线30的钢筋混凝土结构,该结构强度较高,可以作为承重墙使用。Referring to FIGS. 1 to 4 , a prefabricated wall 100 according to an embodiment of the present invention may include: a positioning formwork 10 , a steel grid 20 and a pipeline 30 . The reinforced grid frame 20 is arranged on the outer surface of the positioning formwork 10. Here, the outer surface of the positioning formwork 10, that is, the outdoor side of the positioning formwork 10, is set opposite to the indoor side. The reinforcement grid 20 may include vertical reinforcement bars 22 and horizontal reinforcement bars 21. The vertical reinforcement bars 22 extend vertically, and the horizontal reinforcement bars 21 extend horizontally. The vertical reinforcement bars 22 and the horizontal reinforcement bars 21 are interconnected to form a network. The pipeline 30 can be arranged in the steel grid 20 . After the concrete is poured, the reinforced grid frame 20 can be formed into a reinforced concrete structure with the pipeline 30 prefabricated inside. This structure has high strength and can be used as a load-bearing wall.
其中,定位模板10在保证墙体精确定位的同时,既可以作为混凝土浇筑时的模板,又可以作为墙体钢筋和水暖电等各种管线30固定的骨架(附着基板),使钢筋绑扎和管线30安装都可以在工厂内完成,大大加快了工地施工进度。在实际中,可以将预制墙体100在工厂内加工完成后,运输至施工现场进行组装和连接,施工尺寸更准确。在施工现场组装完成后,进行混凝土的浇筑及养护。Wherein, the positioning template 10 can not only be used as a template when pouring concrete, but also can be used as a fixed skeleton (attached substrate) for various pipelines 30 such as wall reinforcement and plumbing and electricity while ensuring the accurate positioning of the wall, so that the reinforcement and pipelines can be bound together. 30 installation can be completed in the factory, which greatly speeds up the progress of the construction site. In practice, after the prefabricated wall body 100 is processed in the factory, it can be transported to the construction site for assembly and connection, and the construction size is more accurate. After the assembly is completed at the construction site, the concrete is poured and maintained.
由此,不仅使混凝土构件可以在施工现场浇筑完成,从而有效保证结构整体性及抗震性能,克服了以往预制结构仅节点在现场浇筑、抗震性能较差的问题,尤其是克服了传统预制结构不适合高烈度地区的缺点,而且有效降低预制构件的运输及吊装成本,有效增大工厂的经济覆盖半径;并且,管线30布置及钢筋绑扎均可以在工厂完成,定位模板10可以等兼做骨架和模板使用,在现场拼装完后可直接进行施工,与传统现浇结构相比,极大的减小了现场工程量,大大加快施工进度,缩短现场工期,减少现场的施工垃圾,节能环保。As a result, not only the concrete components can be poured at the construction site, but also the structural integrity and seismic performance can be effectively guaranteed, and the problem of poor seismic performance of the previous prefabricated structures that only nodes are poured on site and poor seismic performance can be overcome, especially the traditional prefabricated structures. It is suitable for the shortcomings of high-intensity areas, and effectively reduces the transportation and hoisting costs of prefabricated components, effectively increasing the economic coverage radius of the factory; moreover, the layout of the pipeline 30 and the binding of steel bars can be completed in the factory, and the positioning formwork 10 can also be used as a skeleton and The formwork is used, and construction can be carried out directly after assembly on site. Compared with traditional cast-in-place structures, it greatly reduces the amount of on-site engineering, greatly speeds up the construction progress, shortens the on-site construction period, reduces on-site construction waste, and is energy-saving and environmentally friendly.
根据本发明实施例的预制墙体100可以实现建筑工厂化,提高施工进度,减少运输成本,方便现场施工,缩短现场工期,提高施工准确性,又由于混凝土均现场浇筑,可有效保证结构的整体性,保证结构的受力性能,尤其是高烈度区适用性好,适于广泛推广使用,与传统预制混凝土墙体结构相比,大幅度降低建厂、运输和吊装成本,工厂较为经济的覆盖半径大。The prefabricated wall 100 according to the embodiment of the present invention can realize building factoryization, improve construction progress, reduce transportation costs, facilitate on-site construction, shorten on-site construction period, improve construction accuracy, and because the concrete is poured on site, it can effectively ensure the integrity of the structure It can ensure the mechanical performance of the structure, especially in high-intensity areas, and is suitable for widespread use. Compared with traditional prefabricated concrete wall structures, it greatly reduces the cost of building, transportation and hoisting, and the factory is more economical. Large radius.
可选地,管线30可包括电器管线31、水暖管线32等各种类型,本发明对此不做限制。例如,在图1所示的实施例中,管线30包括电器管线31和水暖管线32。电器管线31和水暖管线32可预设在钢筋网架20内,不仅方便后期施工而且布线效果好。Optionally, the pipeline 30 may include various types such as an electrical pipeline 31 and a plumbing pipeline 32, which are not limited in the present invention. For example, in the embodiment shown in FIG. 1 , pipelines 30 include electrical pipelines 31 and plumbing pipelines 32 . Electrical pipelines 31 and plumbing pipelines 32 can be preset in the steel grid frame 20, which is not only convenient for later construction but also has a good wiring effect.
定位模板10可为水泥压力板、硅钙板或石膏板等,这些材料的板材方便取得,强度较高,兼顾骨架体系和模板的作用,有效降低现场施工的工作量,节省造价,并且其本身较为光滑平整,无需抹灰进行找平操作,平整度即可得到较好的保证,可以提高预制墙体100的性能。其中,定位模板10可以根据实际情况选择不同材料的板材,本发明对此不做具体限制。The positioning formwork 10 can be cement pressure board, silicon-calcium board or gypsum board, etc. The boards of these materials are easy to obtain and have high strength, taking into account the functions of the skeleton system and the formwork, effectively reducing the workload of on-site construction, saving cost, and its own It is relatively smooth and flat, without plastering for leveling operation, the flatness can be better guaranteed, and the performance of the prefabricated wall 100 can be improved. Wherein, the positioning formwork 10 can select plates of different materials according to actual conditions, which is not specifically limited in the present invention.
在本发明的一些实施例中,预制墙体100还可包括转动连接件。转动连接件与钢筋网架20相连并且在收纳位置和连接位置可转动,当转动连接件在收纳位置时,转动连接件可以内置在钢筋网架20内,以方便进行运输和吊装等操作;当转动连接件在连接位置时,转动连接件可以从钢筋网架20内伸出,以方便与其它结构实现连接,连接快捷,进一步方便现场施工以及预制,提高施工效率。In some embodiments of the present invention, the prefabricated wall body 100 may further include a rotating connector. The rotating connector is connected to the steel mesh frame 20 and is rotatable at the storage position and the connection position. When the rotating connector is in the storage position, the rotating connector can be built into the steel mesh frame 20 to facilitate operations such as transportation and hoisting; When the rotating connector is in the connecting position, the rotating connector can protrude from the steel grid frame 20 to facilitate connection with other structures, and the connection is quick, which further facilitates on-site construction and prefabrication, and improves construction efficiency.
可选地,转动连接件可以为采用钢筋制成,以更好地实现与钢筋网架20的连接,连接可靠性较高且方便预制。Optionally, the rotating connector can be made of steel bars, so as to better realize the connection with the steel grid frame 20, the connection reliability is high and the prefabrication is convenient.
根据本发明的一些实施例,定位模板10可设有拼装孔位,以利于后续的拼装操作,减少在定位模板10上打孔而削减定位模板10或预制墙体100的强度。According to some embodiments of the present invention, the positioning formwork 10 may be provided with assembly holes to facilitate subsequent assembly operations, reducing the strength of the positioning formwork 10 or the prefabricated wall 100 by reducing the number of holes punched on the positioning formwork 10 .
下面对预制单元体200进行详细描述。如图2和图3所示,根据本发明实施例的预制单元体200可包括多个墙体。多个墙体依次相连成环形并且围设形成有空腔。每个墙体包括定位模板10,至少一个定位模板10的外表面上设有钢筋网架20,至少一个墙体形成为上述预制墙体100,多个墙体的定位模板10依次相连。The prefabricated unit body 200 will be described in detail below. As shown in FIG. 2 and FIG. 3 , the prefabricated unit body 200 according to the embodiment of the present invention may include a plurality of walls. A plurality of walls are connected successively to form a ring and surround to form a cavity. Each wall includes a positioning formwork 10, at least one positioning formwork 10 is provided with a steel grid frame 20 on the outer surface, at least one wall is formed as the above-mentioned prefabricated wall 100, and the positioning formworks 10 of multiple walls are connected in sequence.
由此,在实际施工时,可以单个或者多个房间组成的单元体的形式进行现场组装,更好的克服了传统预制构件单片结构拼装过程中的组装以及定位精度等问题,在加快组装速度和降低组装难度的同时,更有效地保证组装精度,显著提高结构的灵活性;当然,也可以仅在工厂完成单片墙及角部搭接钢筋笼的预制,在现场将角部钢筋连接在一起。在施工现场组装完成后,进行混凝土的浇筑及养护。Therefore, during actual construction, on-site assembly can be carried out in the form of a single or multiple rooms, which better overcomes the problems of assembly and positioning accuracy in the assembly process of traditional prefabricated single-piece structures, and speeds up assembly. While reducing the difficulty of assembly, it can more effectively ensure the assembly accuracy and significantly improve the flexibility of the structure; of course, it is also possible to complete the prefabrication of single-piece walls and corner lap reinforcement cages in the factory, and connect the corner reinforcement on site. Together. After the assembly is completed at the construction site, the concrete is poured and maintained.
在图2所示的实施例中,墙体包括四个,空腔形成为方形腔。由此形成的预制单元体200具有非常广泛的适应性。进一步地,预制墙体100可为一个,即一个墙体由定位模板10、钢筋网架20和管线30构成,与预制墙体100相连的一个定位模板10的外侧面上设有钢筋网架20,剩余两个定位模板10的外侧面上未设置钢筋网架20,以方便与其它钢筋结构相连。In the embodiment shown in Fig. 2, the walls include four, and the cavity is formed as a square cavity. The resulting prefabricated unit 200 has a very wide range of adaptability. Further, the prefabricated wall 100 can be one, that is, a wall is composed of a positioning formwork 10, a steel grid 20 and a pipeline 30, and the outer surface of a positioning formwork 10 connected to the prefabricated wall 100 is provided with a reinforcement grid 20 , the outer sides of the remaining two positioning formworks 10 are not provided with a reinforcement grid frame 20, so as to be connected with other reinforcement structures conveniently.
当然,可以理解的是,根据本发明实施例的预制单元体200的结构不限于此,墙体的数量并不限于四个,钢筋网架20也不限于为两个并设在相邻的两个定位模板10上,可以根据实际房间的形状进行灵活设置。Of course, it can be understood that the structure of the prefabricated unit body 200 according to the embodiment of the present invention is not limited thereto, the number of walls is not limited to four, and the number of steel grid frames 20 is not limited to two and are arranged on adjacent two sides. On the positioning template 10, it can be flexibly set according to the shape of the actual room.
在图3所示的实施例中,预制单元体200包括四个墙体,相对的两个墙体形成为上述预制墙体100,即两个墙体均包括设在内侧的定位模板10和设在外侧的钢筋网架20以及设置在钢筋网架20内的管线30,另两个墙体由设置在内侧的定位模板10和设置在外侧的钢筋网架20构成,钢筋网架20内未设置管线30。由此,将预制单元体200运输至施工现场后,只需往钢筋网架20内浇注混凝土并养护后即可初步建成一间房间,施工性好。In the embodiment shown in FIG. 3 , the prefabricated unit body 200 includes four walls, and the two opposite walls are formed as the above-mentioned prefabricated walls 100, that is, the two walls both include the positioning formwork 10 and the setting template located on the inside. The steel grid frame 20 on the outside and the pipeline 30 arranged in the steel grid frame 20, the other two walls are formed by the positioning formwork 10 arranged on the inside and the steel grid frame 20 arranged on the outside, and the steel grid frame 20 is not provided. Line 30. Therefore, after the prefabricated unit body 200 is transported to the construction site, it is only necessary to pour concrete into the steel grid frame 20 and maintain it to initially build a room, which has good constructability.
可以理解的是,预制单元体200的四个墙体可以均形成为上述预制墙体100,即每个预制单元体200的墙体均由定位模板10和钢筋网架20构成,并且钢筋网架20内预设有管线30,在实际制造时,管线30和钢筋网架20可以根据需要设置在预制单元体200的墙体的定位模板10上。It can be understood that the four walls of the prefabricated unit body 200 can all be formed as the above-mentioned prefabricated wall body 100, that is, the walls of each prefabricated unit body 200 are formed by the positioning formwork 10 and the steel grid frame 20, and the steel grid frame The pipeline 30 is preset in the 20, and the pipeline 30 and the steel grid 20 can be arranged on the positioning formwork 10 of the wall of the prefabricated unit body 200 as required during actual manufacture.
如图2和图3所示,预制单元体200还可包括支撑架40,支撑架40可拆卸地设在空腔内并且支撑在多个墙体上。由此,支撑架40可以保证定位模板10在定位、运输及混凝土浇筑过程中的结构稳定性,提高预制单元体200的整体结构稳定性,并且支撑架40方便拆装,可循环利用,性能较可靠。As shown in FIG. 2 and FIG. 3 , the prefabricated unit body 200 may further include a supporting frame 40 which is detachably arranged in the cavity and supported on a plurality of walls. Thus, the support frame 40 can ensure the structural stability of the positioning formwork 10 in the process of positioning, transportation and concrete pouring, and improve the overall structural stability of the prefabricated unit body 200, and the support frame 40 is easy to disassemble, recyclable, and has better performance. reliable.
支撑架40的结构可形成为多种,可选地,在图2和图3所示的实施例中,支撑架40可形成为星型架,支撑架40可包括连接节点部41和向外延伸的多个支撑部42,多个支撑部42包括面支撑部421和角支撑部422,面支撑部421可支撑在墙体的内墙面上,角支撑部422可支撑在相邻两个墙体的连接处。由此,可以保证非常好的支撑效果,使预制单元体200在运输和吊装等过程中避免发生变形,具有非常好的形状稳定性。The structure of the support frame 40 can be formed in various forms. Optionally, in the embodiment shown in FIG. 2 and FIG. A plurality of supporting parts 42 extending, a plurality of supporting parts 42 comprising a surface supporting part 421 and a corner supporting part 422, the surface supporting part 421 can be supported on the inner wall surface of the wall, and the corner supporting part 422 can be supported on two adjacent The connection of the wall. Therefore, a very good supporting effect can be ensured, so that the prefabricated unit body 200 can avoid deformation during transportation and hoisting, and has very good shape stability.
本发明还公开了一种建筑体系,该建筑体系可包括上述预制墙体100。另外,在本发明的一些实施例中,建筑体系还可以进一步包括上述预制单元体200。例如,建筑体系的一些墙体可以采用上述预制墙体100,建筑体系的一些房间可以采用上述预制单元体200。The present invention also discloses a building system, which may include the above-mentioned prefabricated wall body 100 . In addition, in some embodiments of the present invention, the building system may further include the above-mentioned prefabricated unit body 200 . For example, some walls of the building system can use the above prefabricated wall 100 , and some rooms of the building system can use the above prefabricated unit body 200 .
由此,建筑体系可以预制单元体200或者预制墙体100的形式进行预制,既可有效降低现场组装的难度,减小安装误差,保证结构精度,又显著提高结构的灵活性,对标准化、模数化的要求不强烈。Therefore, the building system can be prefabricated in the form of prefabricated unit body 200 or prefabricated wall body 100, which can effectively reduce the difficulty of on-site assembly, reduce installation errors, ensure structural accuracy, and significantly improve structural flexibility. Digitization requirements are not strong.
根据本发明实施例的建筑体系可形成为一种工厂模板加钢筋管线30再加现浇混凝土的建筑体系,该建筑体系可以实现建筑工厂化,提高施工进度,减少运输成本,方便现场施工,缩短现场工期,提高施工准确性,又由于混凝土均现场浇筑,可有效保证结构的整体性,保证结构的受力性能,尤其是高烈度区适用性好,适于广泛推广使用。The building system according to the embodiment of the present invention can be formed as a building system with factory formwork, reinforced pipeline 30 and cast-in-place concrete. The on-site construction period improves the construction accuracy, and because the concrete is poured on-site, it can effectively ensure the integrity of the structure and the mechanical performance of the structure, especially in high-intensity areas. It has good applicability and is suitable for widespread use.
如图4所示,不同预制单元体200在拼装配过程中,可以通过拉接螺栓300将两个单元体相对的两个定位模板10连接为一个整体。根据实际的运输及平面拆分的情况,可能部分位置需要预制成如图1所示的预制墙体100,不同单元体或者墙体拼接后的结构平面图如图4所示。As shown in FIG. 4 , during the assembling process of different prefabricated unit bodies 200 , the two positioning templates 10 opposite to each other can be connected as a whole through tension bolts 300 . According to the actual transportation and plane splitting, some positions may need to be prefabricated into a prefabricated wall 100 as shown in FIG. 1 .
需要说明的是,附图中所示结构仅是一个房间形成的单元体,本发明在实际实施过程中可以是多个房间形成一个单元体。附图仅为单元体平面示意图,立面上可根据施工图开设孔洞,现场安装完洞口模板,通过洞口及墙边未封口处模板的调整,保证墙体的厚度。It should be noted that the structure shown in the drawings is only a unit body formed by one room, and multiple rooms may form a unit body in the actual implementation process of the present invention. The attached drawing is only a schematic plan view of the unit body. Holes can be opened on the facade according to the construction drawing. After the hole formwork is installed on site, the thickness of the wall can be ensured by adjusting the formwork at the hole and the unsealed part of the wall.
本发明还公开了一种建筑体系的施工方法,如图5所示,根据本发明实施例的建筑体系的施工方法可包括以下步骤:The present invention also discloses a construction method of a building system. As shown in FIG. 5 , the construction method of a building system according to an embodiment of the present invention may include the following steps:
S1:拆分施工平面图,将房屋拆分成单片墙体和/或单元体,并根据拆分结果加工得到上述预制墙体和/或上述预制单元体。S1: Split the construction plan, split the house into individual walls and/or units, and process the above-mentioned prefabricated walls and/or the above-mentioned prefabricated units according to the split results.
S2:将预制墙体和/或预制单元体运输至施工现场进行吊装和装配,在浇注混凝土并养护后进行楼板施工。S2: Transport the prefabricated walls and/or prefabricated units to the construction site for hoisting and assembly, and perform floor construction after pouring concrete and curing.
下面结合根据本发明实施例的预制墙体100和预制单元体200对建筑体系的施工方法进行具体描述。首先,获取建筑体系的施工平面图,根据施工平面图将房屋拆分成墙体和/或单元体,具体地,可将一些房间拆成单元体,将一些房间的墙体拆分成单片墙体。例如,对于房间数较多的建筑体系,可以优先将多个房间分成对应的多个单元体;对于房间数较少的建筑体系,可以选择将多个房间拆分成对应的多个单元体,或者将房间的多个墙体拆分成对应的多个单片墙体。The construction method of the building system will be specifically described below in combination with the prefabricated wall body 100 and the prefabricated unit body 200 according to the embodiment of the present invention. First, obtain the construction plan of the building system, and split the house into walls and/or units according to the construction plan. Specifically, some rooms can be split into units, and the walls of some rooms can be split into single-piece walls . For example, for a building system with a large number of rooms, multiple rooms can be divided into corresponding multiple units; for a building system with a small number of rooms, you can choose to split multiple rooms into corresponding multiple units, Or split multiple walls of the room into corresponding multiple single walls.
在实际施工中,可以采用混合拆分法,即将一些房间拆分成对应的多个单元体,将一些墙体拆分成对应的单片墙体,以同时采用预制墙体100和预制单元体200进行施工,具体采用哪种拆分可以根据实际施工情况以及房屋等情况进行灵活选择。In actual construction, a hybrid splitting method can be used, that is, some rooms are split into corresponding multiple units, and some walls are split into corresponding single-piece walls, so that prefabricated walls 100 and prefabricated units can be used at the same time. 200 for construction, which split to use can be flexibly selected according to the actual construction situation and housing conditions.
拆分完成之后,可以根据拆分结果在工厂加工与单片墙体对应的预制墙体100和与单元体对应的预制单元体200。加工完成的预制墙体100和预制单元体200可运输至施工现场,经过吊装和装配初步形成建筑体系的框架,然后浇注混凝土并养护,再进行楼板的安装以及混凝土的浇注和养护即可初步完成建筑体系的施工。After the splitting is completed, the prefabricated wall body 100 corresponding to the single wall body and the prefabricated unit body 200 corresponding to the unit body can be processed in the factory according to the splitting result. The completed prefabricated wall 100 and prefabricated unit body 200 can be transported to the construction site, and the frame of the building system is initially formed after hoisting and assembly, and then the concrete is poured and maintained, and then the floor is installed and the concrete is poured and maintained. Construction of building systems.
根据本发明实施例的建筑体系的施工方法可以实现建筑工厂化,提高施工进度,减少运输成本,方便现场施工,缩短现场工期,提高施工准确性,有效保证建筑体系的结构整体性,保证结构的受力性能,尤其是高烈度区适用性好,适于广泛推广使用,与传统预制混凝土墙体结构相比,大幅度降低建厂、运输和吊装成本,工厂较为经济的覆盖半径大。The construction method of the building system according to the embodiment of the present invention can realize building factoryization, improve the construction progress, reduce transportation costs, facilitate on-site construction, shorten the on-site construction period, improve construction accuracy, effectively ensure the structural integrity of the building system, and ensure the integrity of the structure. The mechanical performance, especially the applicability in high-intensity areas, is suitable for widespread use. Compared with traditional prefabricated concrete wall structures, it greatly reduces the cost of building, transportation and hoisting. The more economical coverage of the factory is large.
可选地,在步骤S1中,对预制墙体100和预制单元体200进行加工的加工方法可进一步包括以下步骤:Optionally, in step S1, the processing method for processing the prefabricated wall body 100 and the prefabricated unit body 200 may further include the following steps:
S11:根据拆分结果加工定位模板10,将预制单元体200的支撑架40支撑在定位模板10上。S11: Process the positioning formwork 10 according to the splitting result, and support the support frame 40 of the prefabricated unit body 200 on the positioning formwork 10 .
S12:加工钢筋网架20并将管线30安装在钢筋网架20上。S12: Processing the steel grid 20 and installing the pipeline 30 on the steel grid 20 .
S13:将钢筋网架20固定在定位模板10上。S13: Fix the steel grid frame 20 on the positioning template 10.
其中,在步骤S11中,将预制单元体200的支撑架40支撑在定位模板10上的操作是针对预制单元体200而言的,对于只需要加工预制墙体100的情况而言,可以省略该操作。上述加工方法方便执行,可进一步提高施工效率和施工准确性。Wherein, in step S11, the operation of supporting the support frame 40 of the prefabricated unit body 200 on the positioning formwork 10 is for the prefabricated unit body 200, and for the case where only the prefabricated wall body 100 needs to be processed, this operation can be omitted. operate. The above-mentioned processing method is convenient to implement, and can further improve construction efficiency and construction accuracy.
进一步地,如图5所示,根据本发明实施例的建筑体系的施工方法还可以包括以下步骤:Further, as shown in FIG. 5, the construction method of the building system according to the embodiment of the present invention may further include the following steps:
S3:进行室内外装饰。S3: Carry out indoor and outdoor decoration.
也就是说,在建筑体系初步建成之后可进行室内和室外的装饰施工,施工方法对于本领域技术人员来说是可知的,在此不再详细描述。That is to say, indoor and outdoor decoration construction can be carried out after the building system is preliminarily completed. The construction methods are known to those skilled in the art and will not be described in detail here.
在本发明的一个具体实施方式中,建筑体系在施工时执行下述步骤:In a specific embodiment of the present invention, the building system performs the following steps during construction:
1、将施工平面图进行拆分,将单个或者多个房间划分成若干单元体或者单片墙体,并在工厂完成预制,预制采用下述步骤:1. Split the construction plan, divide single or multiple rooms into several units or single walls, and complete the prefabrication in the factory. The following steps are used for prefabrication:
(a)将施工平面图进行拆分,将单个或者多个房间划分成单元体或者单片墙体。(a) Split the construction plan and divide single or multiple rooms into units or single walls.
(b)根据拆分后的单元体,对水泥压力板或硅钙板、石膏板等进行切割定位,并预留拉结拼装孔位,安装好墙内支撑架40,保证运输、吊装及混凝土浇灌过程中结构的稳定性。(b) According to the disassembled unit body, cut and position the cement pressure board, silicon-calcium board, gypsum board, etc., and reserve holes for tie-in assembly, and install the support frame 40 in the wall to ensure transportation, hoisting and concrete Stability of structures during pouring.
(c)根据施工图绑扎墙体内钢筋及安装水暖电等管线30,并在水泥压力板或硅钙板、石膏板等上固定好。(c) Bind the steel bars in the wall and install the pipelines 30 such as plumbing, heating and electricity according to the construction drawing, and fix them on the cement pressure board, silicon-calcium board, gypsum board, etc.
2、进行现场装配,具体可采用下述步骤:2. For on-site assembly, the following steps can be used specifically:
(a)将预制构件运至施工现场,按照预先排列的顺序进行吊装就位。(a) Transport the prefabricated components to the construction site, and hoist them in place according to the pre-arranged sequence.
(b)将不同单元体或单片墙体相互固定。(b) Fixing different units or single walls to each other.
(c)完成墙体混凝土浇筑并养护。(c) Complete wall concrete pouring and curing.
(d)完成叠合楼板的安装和混凝土浇筑。(d) Completion of the installation and concrete pouring of the laminated slab.
3、进行室内外装饰,具体装饰方法可采用现有方法或现有方法的改进,在此不再详述。3. Carry out indoor and outdoor decoration. The specific decoration method can adopt the existing method or the improvement of the existing method, which will not be described in detail here.
根据本发明实施例的建筑体系的其它构成以及施工方法的其它操作对于本领域的普通技术人员来说是可知的,在此不再详细描述。Other configurations of the building system and other operations of the construction method according to the embodiments of the present invention are known to those skilled in the art and will not be described in detail here.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Orientation indicated by rear, left, right, vertical, horizontal, top, bottom, inner, outer, radial, circumferential, etc. The positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as limiting the invention.
在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined. In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; can be mechanically connected, can also be electrically connected or can communicate with each other; can be directly connected, can also be indirectly connected through an intermediary, can be the internal communication of two components or the interaction relationship between two components, unless expressly defined otherwise. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本说明书的描述中,参考术语“实施例”或“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions with reference to the terms "embodiment" or "specific example" mean that specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention middle. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
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