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CN108085826A - 产品安全性能好的棉竹纤维混纺阔幅机织物 - Google Patents

产品安全性能好的棉竹纤维混纺阔幅机织物 Download PDF

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CN108085826A
CN108085826A CN201810104002.3A CN201810104002A CN108085826A CN 108085826 A CN108085826 A CN 108085826A CN 201810104002 A CN201810104002 A CN 201810104002A CN 108085826 A CN108085826 A CN 108085826A
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lattice
cotton
blended
bamboo fiber
fabric
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欧卫国
徐建华
王月华
葛忠平
薛鹏飞
杨莹莹
杨静新
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NANTONG ISO SPECIAL FABRIC CO Ltd
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NANTONG ISO SPECIAL FABRIC CO Ltd
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Abstract

本发明公开了一种产品安全性能好的棉竹纤维混纺阔幅机织物，其生产工艺流程依次包括坯布翻缝、烧毛、淀粉酶退浆、煮练、氧漂、预拉幅、半丝光、染色、拉幅、无甲醛防缩整理、预缩、轧光等步骤；棉竹纤维混纺阔幅机织物表面光泽度高，经纬向水洗尺寸变化率为‑3.0%～+1.0%，耐皂洗牢度≧4级，断裂强力≧280N。本发明的产品的生产方法易操作，对环境友好，产品安全性能达到GB18401《国家纺织产品基本安全技术规范》A类:婴幼儿用品的要求。

Description

产品安全性能好的棉竹纤维混纺阔幅机织物
本申请是申请号：201710311493.4 申请日：2017-05-05、名称“棉竹纤维混纺阔幅机织物及其生产方法”的分案申请。
技术领域
本发明属于染整技术领域，涉及一种棉竹纤维混纺阔幅机织物及其生产方法。
背景技术
竹纤维是继棉、麻、毛、丝之后的世界第五大天然纤维，竹纤维具有良好的透气性、瞬间吸水性，同时又具有天然抗菌、抑菌、除螨、防臭和抗紫外线功能，是一种真正意义上的天然环保型绿色纤维。但现有的常规纯竹纤维机织印染织物，普遍存在缩水率大、容易起毛起球和起皱、断裂强力较低等缺点。棉、竹纤维以70比30比例混纺，既解决了常规纯竹纤维织物缩水率大、断裂强力较低等缺点，又保留了竹纤维天然抗菌、抑菌、抗紫外线等功能。棉/竹纤维(70/30)混纺织物经过精心设计的染整加工，织物内在质量能达到纯棉机织物优等品标准，可作为高档床上用品，满足消费者需求。
发明内容
本发明的目的在于提供一种织物表面光泽度高，经纬向水洗尺寸变化率为 -3.0%～+1.0%，耐皂洗牢度≧4级，断裂强力≧280N的棉竹纤维混纺阔幅机织物及其生产方法。
本发明的技术解决方案是：
一种棉竹纤维混纺阔幅机织物，其特征是：坯布规格：棉/竹纤维混纺织物，质量比：棉:竹纤维=70:30，门幅107英寸，纱支数为28s×28s，密度为90×65；棉竹纤维混纺阔幅机织物表面光泽度高，经纬向水洗尺寸变化率为 -3.0%～+1.0%，耐皂洗牢度≧4级，断裂强力≧280N。
一种棉竹纤维混纺阔幅机织物的生产方法，其特征是：依次包括坯布翻缝、烧毛、淀粉酶退浆、煮练、氧漂、预拉幅、直辊丝光机半丝光、染色、拉幅、无甲醛防缩整理、预缩、轧光步骤；
所述直辊丝光机半丝光工艺为：24对直辊多浸多轧碱液，条件：NaOH 140～150g/L，室温→24对直辊直辊淋洗去碱，淋洗液温度50～70℃→第一、二格90～95℃平洗→第三～五格80～90℃平洗→第六格70～80℃平洗→第七格流动冷水平洗→烘干，车速为 50～60m/min；
浅米色产品染色时，采用卷染方法，染料用量：诺威克隆红 FN—2BL 0.022% owf、诺威克隆黄 FN—2R 0.017% owf、诺威克隆蓝FN—R 0.021% owf ；卷染工艺为 ：织物进缸→冷水一道→加染料升温至40℃上染四道→40℃元明粉促染二道，第一道开始加2/3元明粉，第二道开始加1/3元明粉→ 40℃纯碱固色二道，第一道开始加2/3纯碱，第二道开始加1/3纯碱→ 70℃固色二道→冷水洗二道→ 80℃水洗二道→ 40℃水洗二道→加醋酸中和一道→冷水出缸； 车速为 130m/min；
浅玉色产品染色时，采用冷轧堆染色方法，染液组成：诺威克隆红FN—2BL 1.45g/L、诺威克隆黄FN—2R 0.56g/L、诺威克隆蓝FN—R 0.042g/L；碱液组成 ：冷轧堆固色碱DA-GS710 56/L；染色工艺为：染液与碱液4：1质量比例混合，轧液率 65%，车速 55～60m/min，室温堆置18～24h；染色后处理工艺为：进布→常温穿过还原蒸箱→第一、二、三格流动冷水洗→第四、五格80～90℃皂煮→第六格70～80℃水洗→第七格流动冷水水洗→落布；
无甲醛防缩整理时，防缩整理液的组成为 ：
Arkofix NZF 100～120 g/L
MgCl2·6H2O 10～12 g/L
非离子柔软剂 V-12 25g/L
其余为水，并用柠檬酸调 pH至5.0～5.5；
防缩整理时通过平幅进布，二浸二轧防缩整理液，带液率 70%，90～100℃松式预烘，超喂 2%～4％上针板，八格热风焙烘，其中第一～二格温度150℃，第三～四格温度 160℃，第五～八格温度 165℃，两个锡林冷却落布步骤，车速为40～50m/min；
轧光整理时，轧光辊温度50～70℃，压力6～9Mpa, 车速为 60～ 70m/min。
本发明的棉竹纤维混纺阔幅机织物表面光泽度高，经纬向水洗尺寸变化率为 -3.0%～+1.0%，耐皂洗牢度≧4级，断裂强力≧280N，产品内在质量达到纯棉优等品标准，同时保留了竹纤维抗抗菌、抑菌性。本发明的产品的生产方法易操作，对环境友好，产品安全性能达到GB18401《国家纺织产品基本安全技术规范》A类:婴幼儿用品的要求。
下面结合实施例对本发明作进一步说明。
具体实施方式
实施例1：
一种棉竹纤维混纺阔幅机织物的生产方法，依次包括坯布翻缝、烧毛、淀粉酶退浆、煮练、氧漂、预拉幅、半丝光、染色、拉幅、无甲醛防缩整理、预缩、轧光等步骤；坯布规格：棉/竹纤维混纺织物，质量比：棉:竹纤维=70:30，门幅107英寸，纱支数为28s×28s，密度为90×65。
直辊丝光机半丝光工艺为：24对直辊多浸多轧碱液（NaOH 140～150g/L，室温）→24对直辊直辊淋洗去碱（淋洗液温度50～70℃）→第一、二格90～95℃平洗→第三～五格80～90℃平洗→第六格70～80℃平洗→第七格流动冷水平洗→烘干，车速为 50～60m/min。
浅米色产品染色时，采用卷染方法，染料用量 ：诺威克隆红 FN—2BL 0.022%owf、诺威克隆黄 FN—2R 0.017% owf、诺威克隆蓝FN—R 0.021% owf ；卷染工艺为 ：织物进缸→冷水一道→加染料升温至40℃上染四道→40℃元明粉促染二道（第一道开始加2/3元明粉，第二道开始加1/3元明粉）→ 40℃纯碱固色二道（第一道开始加2/3纯碱，第二道开始加1/3纯碱）→ 70℃固色二道→冷水洗二道→ 80℃水洗二道→ 40℃水洗二道→加醋酸中和一道→冷水出缸。 车速为 130m/min。
无甲醛防缩整理时，防缩整理液的组成为 ：
Arkofix NZF 100～120 g/L
MgCl2·6H2O 10～12 g/L
非离子柔软剂 V-12 25g/L
其余为水，并用柠檬酸调 pH 至 5.0 ～ 5.5 ；
防缩整理时通过平幅进布，二浸二轧防缩整理液，带液率 70%，90～ 100℃松式预烘，超喂 2%～4％上针板，八格热风焙烘，其中第一～二格温度150℃，第三～四格温度 160℃，第五～八格温度 165℃，两个锡林冷却落布步骤 , 车速为 40～50m/min。
轧光整理时，轧光辊温度50～70℃，压力6～9Mpa, 车速为 60～ 70m/min。
得到的棉竹纤维混纺阔幅机织物表面光泽度高，经纬向水洗尺寸变化率为 -3.0%～+1.0%，耐皂洗牢度≧4级，断裂强力≧280N。
实施例2：
一种棉竹纤维混纺阔幅机织物的生产方法，其特征是：依次包括坯布翻缝、烧毛、淀粉酶退浆、煮练、氧漂、预拉幅、半丝光、染色、拉幅、无甲醛防缩整理、预缩、轧光等步骤；坯布规格：棉/竹纤维混纺织物，质量比：棉:竹纤维=70:30，门幅107英寸，纱支数为28s×28s，密度为90×65；棉竹纤维混纺阔幅机织物表面光泽度高，经纬向水洗尺寸变化率为 -3.0%～+1.0%，耐皂洗牢度≧4级，断裂强力≧280N。
直辊丝光机半丝光工艺为：24对直辊多浸多轧碱液（NaOH 140～150g/L，室温）→24对直辊直辊淋洗去碱（淋洗液温度50～70℃）→第一、二格90～95℃平洗→第三～五格80～90℃平洗→第六格70～80℃平洗→第七格流动冷水平洗→烘干，车速为 50～60m/min。
浅玉色产品染色时，采用冷轧堆染色方法，染液组成：诺威克隆红 FN—2BL1.45g/L、诺威克隆黄 FN—2R 0.56g/L、诺威克隆蓝FN—R 0.042g/L ;碱液组成 ：冷轧堆固色碱DA-GS710 56/L ； 染色工艺为 ： 染液与碱液 4 ：1 质量比例混合，轧液率 65%，车速 55～60m/min，室温堆置18～24h ； 染色后处理工艺为 ： 进布→常温穿过还原蒸箱→第一、二、三格流动冷水洗→第四、五格80～90℃皂煮→第六格70～80℃水洗→第七格流动冷水水洗→落布。
无甲醛防缩整理时，防缩整理液的组成为 ：
Arkofix NZF 100～120 g/L
MgCl2·6H2O 10～12 g/L
非离子柔软剂 V-12 25g/L
其余为水，并用柠檬酸调 pH 至 5.0 ～ 5.5 ；
防缩整理时通过平幅进布，二浸二轧防缩整理液，带液率 70%，90～ 100℃松式预烘，超喂 2%～4％上针板，八格热风焙烘，其中第一～二格温度150℃，第三～四格温度 160℃，第五～八格温度 165℃，两个锡林冷却落布步骤 , 车速为 40～50m/min。
轧光整理时，轧光辊温度50～70℃，压力6～9Mpa, 车速为 60～ 70m/min。
得到的棉竹纤维混纺阔幅机织物表面光泽度高，经纬向水洗尺寸变化率为 -3.0%～+1.0%，耐皂洗牢度≧4级，断裂强力≧280N。

Claims (1)

1.一种产品安全性能好的棉竹纤维混纺阔幅机织物，其特征是：坯布规格：棉/竹纤维混纺织物，质量比：棉:竹纤维=70:30，门幅107英寸；棉竹纤维混纺阔幅机织物表面光泽度高，经纬向水洗尺寸变化率为 -3.0%～+1.0%，耐皂洗牢度≧4级，断裂强力≧280N；
所述棉竹纤维混纺阔幅机织物由下列生产方法制得：依次包括坯布翻缝、烧毛、淀粉酶退浆、煮练、氧漂、预拉幅、直辊丝光机半丝光、染色、拉幅、无甲醛防缩整理、预缩、轧光步骤；
所述直辊丝光机半丝光工艺为：24对直辊多浸多轧碱液，条件：NaOH 140～150g/L，室温→24对直辊直辊淋洗去碱，淋洗液温度50～70℃→第一、二格90～95℃平洗→第三～五格80～90℃平洗→第六格70～80℃平洗→第七格流动冷水平洗→烘干，车速为 50～60m/min；
浅玉色产品染色时，采用冷轧堆染色方法，染液组成：诺威克隆红FN—2BL 1.45g/L、诺威克隆黄FN—2R 0.56g/L、诺威克隆蓝FN—R 0.042g/L；碱液组成 ：冷轧堆固色碱DA-GS710 56/L；染色工艺为：染液与碱液4：1质量比例混合，轧液率 65%，车速 55～60m/min，室温堆置18～24h；染色后处理工艺为：进布→常温穿过还原蒸箱→第一、二、三格流动冷水洗→第四、五格80～90℃皂煮→第六格70～80℃水洗→第七格流动冷水水洗→落布；
无甲醛防缩整理时，防缩整理液的组成为 ：
Arkofix NZF 100～120 g/L
MgCl2·6H2O 10～12 g/L
非离子柔软剂 V-12 25g/L
其余为水，并用柠檬酸调 pH至5.0～5.5；
防缩整理时通过平幅进布，二浸二轧防缩整理液，带液率 70%，90～100℃松式预烘，超喂 2%～4％上针板，八格热风焙烘，其中第一～二格温度150℃，第三～四格温度 160℃，第五～八格温度 165℃，两个锡林冷却落布步骤，车速为40～50m/min。
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