CN108080974A - A kind of railroad - Google Patents
A kind of railroad Download PDFInfo
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- CN108080974A CN108080974A CN201711403399.8A CN201711403399A CN108080974A CN 108080974 A CN108080974 A CN 108080974A CN 201711403399 A CN201711403399 A CN 201711403399A CN 108080974 A CN108080974 A CN 108080974A
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- slideway
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- dynamic pressure
- static pressure
- concave
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/26—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members
- B23Q1/38—Movable or adjustable work or tool supports characterised by constructional features relating to the co-operation of relatively movable members; Means for preventing relative movement of such members using fluid bearings or fluid cushion supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/01—Frames, beds, pillars or like members; Arrangement of ways
- B23Q1/017—Arrangements of ways
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Magnetic Bearings And Hydrostatic Bearings (AREA)
- Bearings For Parts Moving Linearly (AREA)
Abstract
本发明的滑轨装置,包括滑道组件以及滑动件,滑道组件包括具有滑行表面和滑道外表面的滑道、多个静压衬套以及多个动压衬套,滑道具有多个静压通道和动压通道,静压通道和动压通道分别设置在滑道的内壁中且贯通滑行表面和滑道外表面,静压通道包括设置在滑行表面上向内凹的第一凹腔和连通第一凹腔和滑道外表面的静压孔道,动压通道包括设置在滑行表面上向内凹的第二凹腔和连通第二凹腔和滑道外表面的动压孔道,静压衬套设置在第一凹腔的开口处且静压凹腔开口朝向滑行表面,动压衬套设置在第二凹腔的开口处且动压凹腔的开口朝向滑行表面,动压凹腔的底部与第二凹腔相连通,动压凹腔的横截面从底部至开口是逐渐扩大的。
The slideway device of the present invention includes a slideway assembly and a sliding part, the slideway assembly includes a slideway with a sliding surface and an outer surface of the slideway, a plurality of static pressure bushes and a plurality of dynamic pressure bushes, and the slideway has a plurality of static pressure bushes The pressure channel and the dynamic pressure channel, the static pressure channel and the dynamic pressure channel are respectively arranged in the inner wall of the slideway and pass through the sliding surface and the outer surface of the slideway. The first concave cavity and the static pressure channel on the outer surface of the slideway. The dynamic pressure channel includes a second concave cavity set on the sliding surface and a dynamic pressure channel connected to the second concave cavity and the outer surface of the slideway. The static pressure bushing is provided At the opening of the first cavity and the opening of the static pressure cavity faces the sliding surface, the dynamic pressure bushing is arranged at the opening of the second cavity and the opening of the dynamic pressure cavity faces the sliding surface, the bottom of the dynamic pressure cavity is in contact with the second cavity The two cavities are connected, and the cross section of the dynamic pressure cavity gradually expands from the bottom to the opening.
Description
技术领域technical field
本发明属于机械领域,具体涉及一种滑轨装置。The invention belongs to the field of machinery, and in particular relates to a slide rail device.
背景技术Background technique
随着加工的超精密、纳米化、高速化的需要,对机床的工作特性提出了更高的要求。作为机床的主要部件的导轨,其动静态特性直接影响机床的工作特性。With the need of ultra-precision, nanometerization and high-speed processing, higher requirements are put forward for the working characteristics of machine tools. As the main part of the machine tool, the dynamic and static characteristics of the guide rail directly affect the working characteristics of the machine tool.
传统的液体静压导轨采用单层油腔。为抵抗外负载的变化,进入油腔的油液通过随负载变化而变化的平行平板缝隙液阻使油腔的压力发生变化以适应外负载的要求,当作用在滑块上的负载发生变化时,尤其是在大负荷偏载下工作时,传统的液体静压导轨已严重影响了机床精度。Traditional hydrostatic guideways use a single layer of oil chambers. In order to resist the change of external load, the oil entering the oil chamber changes the pressure of the oil chamber to meet the requirements of the external load through the liquid resistance of the parallel plate gap that changes with the load change. When the load acting on the slider changes , especially when working under large load and partial load, the traditional hydrostatic guideway has seriously affected the accuracy of the machine tool.
根据气体(空气)或液体(油液)动、静压技术基本原理,液体或气体介质,分别进入到滑轨滑行面的多个腔室中,采用气体或液体动、静压技术与导轨结合的滑轨装置,能够弥补单一的液体静压技术的不足,是目前提高导轨的动静态特性有效的途径之一。According to the basic principles of gas (air) or liquid (oil) dynamic and static pressure technology, the liquid or gas medium enters the multiple chambers on the sliding surface of the slide rail respectively, and the gas or liquid dynamic and static pressure technology is combined with the guide rail. The advanced slide rail device can make up for the deficiency of the single hydrostatic technology, and is one of the effective ways to improve the dynamic and static characteristics of the guide rail at present.
但该滑轨的滑行面及腔室的加工精度要求高,加工成本大。However, the machining accuracy of the sliding surface and the chamber of the slide rail is high, and the machining cost is high.
发明内容Contents of the invention
本发明是为了解决上述问题而进行的,目的在于提供一种对滑轨的滑行面及腔室的加工精度要求不高,能降低加工成本的同时具有动压和静压技术的滑轨装置。The present invention is made to solve the above problems, and the purpose is to provide a slide rail device with low requirements on the machining accuracy of the sliding surface and the chamber of the slide rail, which can reduce the processing cost and has dynamic pressure and static pressure technology.
本发明提供了一种滑轨装置,具有这样的特征,包括:滑道组件,包括具有滑行表面和滑道外表面的滑道、多个静压衬套以及多个动压衬套,以及滑动件,设置在滑行表面上,沿滑道往复移动,其中,滑道具有多个用于通过流体的静压通道和动压通道,静压通道和动压通道分别设置在滑道的内壁中且贯通滑行表面和滑道外表面,静压通道包括设置在滑行表面上向内凹的第一凹腔和连通第一凹腔和滑道外表面的静压孔道,动压通道包括设置在滑行表面上向内凹的第二凹腔和连通第二凹腔和滑道外表面的动压孔道,静压衬套具有静压凹腔,静压衬套设置在第一凹腔的开口处且静压凹腔开口朝向滑行表面,静压凹腔的底部与第一凹腔相连通,动压衬套具有动压凹腔,动压衬套设置在第二凹腔的开口处且动压凹腔的的开口朝向滑行表面,动压凹腔的底部与第二凹腔相连通,动压凹腔的横截面从底部至开口是逐渐扩大的。The present invention provides a slideway device, which is characterized in that it includes: a slideway assembly, including a slideway having a sliding surface and an outer surface of the slideway, a plurality of static pressure bushes and a plurality of dynamic pressure bushes, and a sliding member , set on the sliding surface and reciprocate along the slideway, wherein the slideway has a plurality of static pressure passages and dynamic pressure passages for passing fluid, the static pressure passages and dynamic pressure passages are respectively arranged in the inner wall of the slideway and pass through The sliding surface and the outer surface of the slideway, the static pressure passage includes a first concave cavity arranged on the sliding surface and a static pressure channel connecting the first concave cavity and the outer surface of the slideway, and the dynamic pressure passage includes an inward concave cavity arranged on the sliding surface The concave second cavity and the dynamic pressure channel connecting the second cavity and the outer surface of the slideway, the static pressure bushing has a static pressure cavity, the static pressure bush is arranged at the opening of the first cavity and the static pressure cavity opens Facing the sliding surface, the bottom of the static pressure cavity communicates with the first cavity, the dynamic pressure bushing has a dynamic pressure cavity, the dynamic pressure bushing is arranged at the opening of the second cavity and the opening of the dynamic pressure cavity faces On the sliding surface, the bottom of the dynamic pressure cavity communicates with the second cavity, and the cross section of the dynamic pressure cavity gradually expands from the bottom to the opening.
在本发明提供的滑轨装置中,还可以具有这样的特征:其中,滑道为直线型滑道、圆弧型滑道以及波浪型滑道中的任意一种,滑道为封闭式滑道或开放式滑道,封闭式滑道的横截面为圆形、椭圆形或方形中的任意一种,开放式滑道的横截面为半圆形、V型或U形中的任意一种。In the slide rail device provided by the present invention, it may also have such a feature: wherein, the slideway is any one of a straight slideway, an arc-type slideway and a wave-type slideway, and the slideway is a closed slideway or For open slides, the cross section of closed slides is any one of circular, oval or square, and the cross section of open slides is any one of semicircle, V-shaped or U-shaped.
另外,在本发明提供的滑轨装置中,还可以具有这样的特征:其中,滑道还包括多个泄流单元,均匀地设置在滑道的底部,泄流单元包括泄流孔和节流阀,泄流孔设置在滑道的内壁中且连通滑行表面与滑道外表面,节流阀设置在泄流孔中,用于控制泄流孔中的流体流动的速度。In addition, in the slide rail device provided by the present invention, it may also have such a feature: wherein, the slideway further includes a plurality of discharge units uniformly arranged at the bottom of the slideway, and the discharge units include discharge holes and throttling holes. In the valve, the discharge hole is arranged in the inner wall of the slideway and communicates with the sliding surface and the outer surface of the slideway, and the throttle valve is arranged in the discharge hole for controlling the fluid flow speed in the discharge hole.
另外,在本发明提供的滑轨装置中,还可以具有这样的特征:其中,滑道为直线型的开放式滑道,滑道的横截面呈半圆形状,滑动件的长度小于滑道的长度,静压衬套的顶端面为与滑道的内圆柱面吻合的弧形面且与滑道的内圆柱面面吻合,动压衬套的顶端面为与滑道的内圆柱面吻合的弧形面且与滑道的内圆柱面吻合。In addition, in the slide rail device provided by the present invention, it may also have such a feature: wherein, the slideway is a linear open slideway, the cross section of the slideway is in a semicircular shape, and the length of the slide member is less than the length of the slideway , the top surface of the static pressure bushing is an arc-shaped surface that coincides with the inner cylindrical surface of the slideway and coincides with the inner cylindrical surface of the slideway, and the top surface of the dynamic pressure bushing is an arc that coincides with the inner cylindrical surface of the slideway Shaped surface and coincides with the inner cylindrical surface of the slideway.
另外,在本发明提供的滑轨装置中,还可以具有这样的特征:其中,静压衬套的顶端面高于滑道的内圆柱面,动压衬套的顶端面高于滑道的内圆柱面。In addition, the slide rail device provided by the present invention may also have such a feature: wherein, the top end surface of the static pressure bushing is higher than the inner cylindrical surface of the slideway, and the top end surface of the dynamic pressure bushing is higher than the inner cylindrical surface of the slideway. cylindrical surface.
另外,在本发明提供的滑轨装置中,还可以具有这样的特征:其中,静压凹腔呈圆柱状,腔口的形状为圆形、椭圆形、正方形、矩形以及梯形中的任意一种,动压凹腔腔口的形状为圆形、椭圆形、正方形、矩形以及梯形中的任意一种。In addition, in the slide rail device provided by the present invention, it may also have such a feature: wherein, the static pressure cavity is cylindrical, and the shape of the cavity opening is any one of circular, elliptical, square, rectangular and trapezoidal , the shape of the mouth of the dynamic pressure cavity is any one of circle, ellipse, square, rectangle and trapezoid.
另外,在本发明提供的滑轨装置中,还可以具有这样的特征:其中,第一凹腔和第二凹腔均匀交替设置在滑行表面上。In addition, the slide rail device provided by the present invention may also have such a feature: wherein, the first concave cavities and the second concave cavities are uniformly and alternately arranged on the sliding surface.
另外,在本发明提供的滑轨装置中,还可以具有这样的特征:其中,滑动件具有与滑道表面相匹配的外圆柱面,动压凹腔沿滑道的横截面呈月牙形或沿滑道的横截面的两端呈楔形,间隙比为2-2.5,间隙比的表达式为h2/h1,h2为动压凹腔的底部与外圆柱面的距离,h1为动压衬套的顶端面与外圆柱面的距离。In addition, in the slide rail device provided by the present invention, it may also have such a feature: wherein, the slide member has an outer cylindrical surface matching the surface of the slideway, and the dynamic pressure cavity is crescent-shaped or along the cross section of the slideway. The two ends of the cross section of the slideway are wedge-shaped, the gap ratio is 2-2.5, and the expression of the gap ratio is h2/h1, h2 is the distance between the bottom of the dynamic pressure cavity and the outer cylindrical surface, and h1 is the distance between the dynamic pressure bushing The distance between the top face and the outer cylindrical face.
另外,在本发明提供的滑轨装置中,还可以具有这样的特征:其中,静压衬套与滑道为固定连接或可拆卸连接,动压衬套与滑道为固定连接或可拆卸连接。In addition, the slide rail device provided by the present invention may also have such a feature: wherein, the static pressure bushing and the slideway are fixedly connected or detachably connected, and the dynamic pressure bushing and the slideway are fixedly connected or detachably connected .
另外,在本发明提供的滑轨装置中,还可以具有这样的特征:其中,静压凹腔的内凹的深度为0.5-5mm,静压凹腔总表面积占内凹圆柱面总表面积的20-60%,动压凹腔的内凹的深度为4-8mm,动压凹腔总表面积占内凹圆柱面总表面积的20-60%。In addition, in the slide rail device provided by the present invention, it may also have such a feature: wherein, the depth of the concave of the static pressure cavity is 0.5-5mm, and the total surface area of the static pressure cavity accounts for 20% of the total surface area of the concave cylindrical surface. -60%, the concave depth of the dynamic pressure cavity is 4-8mm, and the total surface area of the dynamic pressure cavity accounts for 20-60% of the total surface area of the concave cylindrical surface.
本发明还提供了一种滑轨装置,具有这样的特征,包括滑道,具有滑道滑行面,以及滑动组件,设置在滑道滑行面上,沿滑道往复移动,其中,滑动组件包括具有滑动表面和滑动件外侧面的滑动件、多个静压衬套以及多个动压衬套,滑动表面与滑道滑行面相匹配,滑动件具有多个用于通过流体的静压通道和动压通道,静压通道和动压通道分别设置在滑动件的内壁中且贯通滑动表面和滑动件外侧面,静压通道包括设置在滑动表面上向内凹的第三凹腔和连通第三凹腔和滑动件外侧面的静压孔道,动压通道包括设置在滑动表面上向内凹的第四凹腔和连通第四凹腔和滑动件外侧面的动压孔道,静压衬套具有静压凹腔,静压衬套设置在第三凹腔的开口处且静压凹腔开口朝向滑动表面,静压凹腔的底部与第三凹腔相连通,动压衬套具有动压凹腔,动压衬套设置在第四凹腔的开口处且动压凹腔的的开口朝向滑动表面,动压凹腔的底部与第四凹腔相连通,动压凹腔的横截面从底部至开口是逐渐扩大的,其中,滑道为直线型的开放式滑道,滑动件的长度小于滑道的长度,静压衬套的顶端面凸出于滑动表面,动压衬套的顶端面凸出于滑动表面,静压凹腔呈圆柱状,腔口的形状为圆形、椭圆形、正方形、矩形以及梯形中的任意一种,动压凹腔腔口的形状为圆形、椭圆形、正方形、矩形以及梯形中的任意一种,静压凹腔的内凹的深度为0.5-5mm,动压凹腔的内凹的深度为4-8mm,静压衬套与滑动件为固定连接或可拆卸连接,动压衬套与滑动件为固定连接或可拆卸连接。The present invention also provides a slide rail device, which has the characteristics of including a slideway with a sliding surface of the slideway, and a sliding assembly arranged on the sliding surface of the slideway and reciprocatingly moving along the slideway, wherein the sliding assembly includes a Sliding surfaces and slides on the outer side of the slide, multiple hydrostatic bushings and multiple hydrodynamic bushings, the sliding surfaces match the sliding surface of the slideway, the slide has multiple hydrostatic channels for passing fluid and dynamic pressure The channel, the static pressure channel and the dynamic pressure channel are respectively arranged in the inner wall of the slider and pass through the sliding surface and the outer surface of the slider. and the static pressure channel on the outer surface of the slider. The dynamic pressure channel includes a fourth concave cavity set on the sliding surface and a dynamic pressure channel connecting the fourth concave cavity and the outer surface of the slider. The static pressure bushing has a static pressure A cavity, the static pressure bushing is arranged at the opening of the third cavity and the opening of the static pressure cavity faces the sliding surface, the bottom of the static pressure cavity communicates with the third cavity, the dynamic pressure bush has a dynamic pressure cavity, The dynamic pressure bushing is arranged at the opening of the fourth cavity and the opening of the dynamic pressure cavity faces the sliding surface, the bottom of the dynamic pressure cavity communicates with the fourth cavity, and the cross section of the dynamic pressure cavity is from the bottom to the opening It gradually expands, wherein the slideway is a linear open slideway, the length of the sliding part is less than the length of the slideway, the top surface of the static pressure bushing protrudes from the sliding surface, and the top surface of the dynamic pressure bushing protrudes On the sliding surface, the static pressure cavity is cylindrical, the shape of the cavity opening is any one of circle, ellipse, square, rectangle and trapezoid, and the shape of the dynamic pressure cavity cavity is round, ellipse, square Any one of , rectangle and trapezoid, the depth of the concave of the static pressure cavity is 0.5-5mm, the depth of the concave of the dynamic pressure cavity is 4-8mm, the static pressure bushing and the sliding part are fixedly connected or can be used The connection is disassembled, and the dynamic pressure bushing and the sliding part are fixedly connected or detachably connected.
发明的作用与效果Function and Effect of Invention
根据本发明所涉及的滑轨装置,工作状态时,滑动件滑动时与滑道面互不接触,始终处在气体或液体摩擦状态,这样,滑动件滑动时的跳动量与滑道面的制造误差没有直接关系,相对于静压气体或液体滑轨,采用气体或液体动静压技术能提高滑轨装置上滑动件的动态运行精度,达到直线度每米0.05-1.0μm。According to the slide rail device involved in the present invention, in the working state, the slider does not contact with the slideway surface when it slides, and is always in a state of gas or liquid friction. The error is not directly related. Compared with the static pressure gas or liquid slide rail, the use of gas or liquid dynamic and static pressure technology can improve the dynamic running accuracy of the sliding parts on the slide rail device, reaching a straightness of 0.05-1.0μm per meter.
外部设置的油箱分两路供油,分别通过节流器控制油液压力和流量后进入静压油腔和动压油室,这两个功能根据需要选用,如要求承受高速及承载大的精密设备,应同时采用液体静压和动压滑轨,对低速及承载大的设备采用静压滑轨,高速轻载设备采用动压滑轨。能够实现一机多用,从而节省生产成本。The external oil tank is divided into two ways to supply oil, and the oil pressure and flow are controlled by the throttle respectively, and then enters the static pressure oil chamber and the dynamic pressure oil chamber. Equipment should use hydrostatic and dynamic pressure slide rails at the same time, use static pressure slide rails for low-speed and heavy-load equipment, and use dynamic pressure slide rails for high-speed light-load equipment. A machine can be used for multiple purposes, thereby saving production costs.
另外,由于动压衬套和静压衬套是后设置在滑道面上的,动压凹腔和静压凹腔的加工可以单独加工,因此加工难度大大降低,从而提高了动压凹腔和静压凹腔加工的工作效率,降低了加工成本。In addition, since the dynamic pressure bushing and the static pressure bushing are arranged on the slideway surface later, the processing of the dynamic pressure cavity and the static pressure cavity can be processed separately, so the processing difficulty is greatly reduced, thereby improving the dynamic pressure cavity. And the working efficiency of static pressure concave cavity processing reduces the processing cost.
附图说明Description of drawings
图1是本发明的实施例中滑轨装置横截面的剖面示意图;Fig. 1 is a cross-sectional schematic view of a cross section of a slide rail device in an embodiment of the present invention;
图2是本发明的实施例中滑轨的剖面示意图;Fig. 2 is a schematic cross-sectional view of a slide rail in an embodiment of the present invention;
图3是图1中局部A的放大示意图;以及Figure 3 is an enlarged schematic view of part A in Figure 1; and
图4是图1中局部B的放大示意图。FIG. 4 is an enlarged schematic view of part B in FIG. 1 .
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,以下实施例结合附图对本发明滑轨装置作具体阐述。In order to make the technical means, creative features, goals and effects of the present invention easy to understand, the following embodiments will specifically illustrate the slide rail device of the present invention in conjunction with the accompanying drawings.
实施例1Example 1
如图1所示,滑轨装置100包括滑道组件10和滑动件20。As shown in FIG. 1 , the sliding rail device 100 includes a sliding track assembly 10 and a sliding member 20 .
滑道组件10包括滑道11、多个静压衬套12以及多个动压衬套13。The slideway assembly 10 includes a slideway 11 , a plurality of static pressure bushes 12 and a plurality of dynamic pressure bushes 13 .
本实施例中,滑道11为直线型的开放式滑道,滑道11具有内凹的空腔,其横截面呈半圆形状。In this embodiment, the slideway 11 is a linear open slideway, and the slideway 11 has a concave cavity with a semicircular cross section.
如图2所示,滑道11具有滑行表面111、滑道外表面112、多个静压通道113以及多个动压通道114。As shown in FIG. 2 , the slideway 11 has a sliding surface 111 , a slideway outer surface 112 , a plurality of static pressure passages 113 and a plurality of dynamic pressure passages 114 .
静压通道113设置在滑道11的内壁中且贯通滑行表面111和滑道外表面112,静压通道113包括设置在滑行表面111上向内凹的第一凹腔113a和连通第一凹腔113a和滑道外表面112的静压孔道113b,静压通道113用于通过流体,外部的高压流体通过外表面的静压孔道113b进入滑行表面111。本实施例中,该流体为液体油。The static pressure channel 113 is arranged in the inner wall of the slideway 11 and runs through the sliding surface 111 and the outer surface 112 of the slideway. The static pressure channel 113 includes a first concave cavity 113a which is set on the sliding surface 111 and is inwardly concave and communicates with the first concave cavity 113a. And the static pressure channel 113b on the outer surface 112 of the slideway, the static pressure channel 113 is used for passing fluid, and the external high-pressure fluid enters the sliding surface 111 through the static pressure channel 113b on the outer surface. In this embodiment, the fluid is liquid oil.
动压通道114设置在滑道11的内壁中且贯通滑行表面111和滑道外表面112,动压通道114包括设置在滑行表面111上向内凹的第二凹腔114a和连通第二凹腔114a和滑道外表面112的动压孔道114b,动压通道114用于通过流体,外部的流体通过外表面的动压孔道114b进入滑行表面111。本实施例中,该流体为液体油。The dynamic pressure channel 114 is arranged in the inner wall of the slideway 11 and runs through the sliding surface 111 and the outer surface 112 of the slideway. The dynamic pressure channel 114 includes a second concave cavity 114a which is set on the sliding surface 111 and is inwardly concave and communicates with the second concave cavity 114a. And the dynamic pressure hole 114b on the outer surface 112 of the slideway, the dynamic pressure channel 114 is used for passing fluid, and the external fluid enters the sliding surface 111 through the dynamic pressure hole 114b on the outer surface. In this embodiment, the fluid is liquid oil.
如图4所示,静压衬套12具有呈柱形的静压凹腔121,静压衬套12设置在第一凹腔113a的开口处且静压凹腔121的开口朝向滑行表面111,静压凹腔121的底部与第一凹腔113a相连通,实施例中,第一凹腔113a呈圆柱形,静压衬套12采用金属制成。As shown in FIG. 4, the static pressure bushing 12 has a cylindrical static pressure cavity 121, the static pressure bushing 12 is disposed at the opening of the first cavity 113a and the opening of the static pressure cavity 121 faces the sliding surface 111, The bottom of the static pressure cavity 121 communicates with the first cavity 113a. In the embodiment, the first cavity 113a is cylindrical, and the static pressure bushing 12 is made of metal.
如图3所示,动压衬套13具有动压凹腔131,动压衬套13设置在第二凹腔114a的开口处且动压凹腔131的开口朝向滑行表面111,动压凹腔131的底部与第二凹腔114a相连通,动压凹腔131的横截面从底部至开口是逐渐扩大的,实施例中,第二凹腔114a呈圆柱形,动压衬套13采用金属制成。As shown in Figure 3, the dynamic pressure bushing 13 has a dynamic pressure cavity 131, the dynamic pressure bushing 13 is arranged at the opening of the second cavity 114a and the opening of the dynamic pressure cavity 131 faces the sliding surface 111, the dynamic pressure cavity The bottom of 131 communicates with the second cavity 114a, and the cross section of the dynamic pressure cavity 131 gradually expands from the bottom to the opening. In the embodiment, the second cavity 114a is cylindrical, and the dynamic pressure bushing 13 is made of metal to make.
如图1所示,多个静压衬套12和多个动压衬套13沿滑道11的横截面设置在滑行表面111上,实施例中,一个横截面上设置3个静压衬套12和3个动压衬套13,在一条滑道11上设置有多个具有静压衬套12和动压衬套13的横截面。As shown in Figure 1, a plurality of static pressure bushings 12 and a plurality of dynamic pressure bushings 13 are arranged on the sliding surface 111 along the cross section of the slideway 11, and in an embodiment, three static pressure bushings are arranged on a cross section 12 and three dynamic pressure bushings 13, a plurality of cross sections with static pressure bushings 12 and dynamic pressure bushings 13 are arranged on a slideway 11.
如图3、图4所示,静压衬套12的顶端面为与滑道11的内圆柱面吻合的弧形面且与滑道11的内圆柱面面吻合,动压衬套13的顶端面为与滑道11的内圆柱面吻合的弧形面且与滑道11的内圆柱面吻合。As shown in Figures 3 and 4, the top surface of the static pressure bushing 12 is an arc-shaped surface that coincides with the inner cylindrical surface of the slideway 11 and coincides with the inner cylindrical surface of the slideway 11, and the top surface of the dynamic pressure bushing 13 The surface is an arc-shaped surface matching with the inner cylindrical surface of the slideway 11 and coincides with the inner cylindrical surface of the slideway 11 .
如图1所示,滑动件20呈直线条状,具有外凸半圆柱面21,滑动件20的外凸半圆柱面21与滑行表面111相配,外凸半圆柱面21与滑行表面111之间有一定的间隙,滑动件20滑动时与滑行表面111互不接触,当外部的液体油通过外表面的静压孔道113b、动压孔道114b进入滑行表面111时,滑动件20浮起,滑动件20滑动时与滑道11处于非接触状态。As shown in Figure 1, the slider 20 is in the shape of a straight line and has a convex semi-cylindrical surface 21. The convex semi-cylindrical surface 21 of the slider 20 is matched with the sliding surface 111. There is a certain gap, and the sliding member 20 does not contact the sliding surface 111 when sliding. When the external liquid oil enters the sliding surface 111 through the static pressure channel 113b and the dynamic pressure channel 114b on the outer surface, the sliding member 20 floats, and the sliding member 20 is in non-contact state with slideway 11 when sliding.
滑动件20设置在滑行表面111上,沿滑道11往复移动,滑动件20的长度小于滑道11的长度。The slider 20 is arranged on the sliding surface 111 and moves back and forth along the slideway 11 , the length of the slider 20 is shorter than the length of the slideway 11 .
实施例2Example 2
本实施例其它结构与实施例1相同,不同的是滑道组件10还包括多个泄流单元14,均匀地设置在滑道11的底部,泄流单元14包括泄流通道115和节流阀141,如图1所示,泄流通道115设置在滑道11底部的内壁中且连通滑行表面111与滑道外表面112,节流阀141设置在泄流通道115中,用于控制泄流通道115中的液压油流动的速度。The other structure of this embodiment is the same as that of Embodiment 1, the difference is that the slideway assembly 10 also includes a plurality of discharge units 14, which are evenly arranged at the bottom of the slideway 11, and the discharge unit 14 includes a discharge passage 115 and a throttle valve 141, as shown in Figure 1, the discharge passage 115 is arranged in the inner wall of the bottom of the slideway 11 and communicates with the sliding surface 111 and the outer surface 112 of the slideway, and the throttle valve 141 is arranged in the discharge passage 115 for controlling the discharge passage The speed at which the hydraulic oil flows in 115.
实施例3Example 3
本实施例其它结构与实施例2相同,不同的是静压衬套12的顶端面高于滑道11的滑行表面111,动压衬套13的顶端面高于滑道11的滑行表面111。Other structures of this embodiment are the same as those of Embodiment 2, except that the top surface of the static pressure bushing 12 is higher than the sliding surface 111 of the slideway 11, and the top surface of the dynamic pressure bushing 13 is higher than the sliding surface 111 of the slideway 11.
本实施例中,静压衬套12和动压衬套13的顶端面与滑行表面111的距离均为0.5mm。In this embodiment, the distances between the top surfaces of the static pressure bushing 12 and the dynamic pressure bushing 13 and the sliding surface 111 are both 0.5 mm.
实施例4Example 4
本实施例其它结构与实施例2相同,不同的是静压凹腔121腔口的形状为圆形、椭圆形、正方形、矩形以及梯形中的任意一种,动压凹腔131腔口的形状为圆形、椭圆形、正方形、矩形以及梯形中的任意一种。The other structure of this embodiment is the same as that of Embodiment 2, the difference is that the shape of the mouth of the static pressure cavity 121 is any one of circular, elliptical, square, rectangular and trapezoidal, and the shape of the mouth of the dynamic pressure cavity 131 is Any one of circle, ellipse, square, rectangle and trapezoid.
沿滑道11运动方向,动压衬套13轴向剖面中动压凹腔131呈月牙形或该剖面中的动压凹腔131两端呈楔形。Along the moving direction of the slideway 11 , the dynamic pressure cavity 131 in the axial section of the dynamic pressure bush 13 is crescent-shaped or the two ends of the dynamic pressure cavity 131 in the section are wedge-shaped.
实施例4中静压凹腔121腔口的形状为椭圆形,动压凹腔131腔口的形状为梯形,沿滑道11运动方向,动压衬套13轴向剖面中动压凹腔131呈月牙形。In Embodiment 4, the shape of the opening of the static pressure cavity 121 is oval, and the shape of the cavity opening of the dynamic pressure cavity 131 is trapezoidal. Along the moving direction of the slideway 11, the dynamic pressure cavity 131 in the axial section of the dynamic pressure bush 13 It is crescent-shaped.
实施例5Example 5
本实施例其它结构与实施例4相同,不同的是第一凹腔113和第二凹腔114是均匀交替地设置在滑行表面111上。Other structures of this embodiment are the same as those of Embodiment 4, except that the first concave cavities 113 and the second concave cavities 114 are uniformly and alternately arranged on the sliding surface 111 .
实施例6Example 6
本实施例的其它结构与实施例4相同,不同的是静压凹腔121的向内凹的深度为0.5-5mm,静压凹腔121总表面积占滑行表面111总表面积的20-60%,动压凹腔131的向内凹的深度为4-8mm,动压凹腔131总表面积占滑行表面111总表面积的20-60%,间隙比为2-2.5,间隙比的表达式为h2/h1,h2为动压凹腔131的底部与外圆柱面21的距离,h1为动压衬套13的顶端面与外圆柱面21的距离。当间隙比为2.2时,承载能力最大。它根据滑动件速度、衬套大小、滑动件与衬套间隙、油的粘度、外载荷等因素决定。Other structures of this embodiment are the same as those of Embodiment 4, except that the inward concave depth of the static pressure cavity 121 is 0.5-5mm, and the total surface area of the static pressure cavity 121 accounts for 20-60% of the total surface area of the sliding surface 111. The inward concave depth of the dynamic pressure cavity 131 is 4-8mm, the total surface area of the dynamic pressure cavity 131 accounts for 20-60% of the total surface area of the sliding surface 111, the clearance ratio is 2-2.5, and the expression of the clearance ratio is h2/ h1 and h2 are the distances between the bottom of the dynamic pressure cavity 131 and the outer cylindrical surface 21 , and h1 is the distance between the top surface of the dynamic pressure bushing 13 and the outer cylindrical surface 21 . When the gap ratio is 2.2, the bearing capacity is the largest. It is determined by factors such as the speed of the sliding part, the size of the bushing, the gap between the sliding part and the bushing, the viscosity of the oil, and the external load.
实施例9中静压凹腔121和动压凹腔131的向内凹的深度均为4.5mm,静压凹腔121总表面积占内凹半球面11总表面积的22%,动压凹腔131总表面积占内凹半球面11总表面积的22%,间隙比为2.1。In Example 9, the inward concave depths of the static pressure cavity 121 and the dynamic pressure cavity 131 are both 4.5mm, and the total surface area of the static pressure cavity 121 accounts for 22% of the total surface area of the concave hemispherical surface 11, and the dynamic pressure cavity 131 The total surface area accounts for 22% of the total surface area of the concave hemispherical surface 11, and the gap ratio is 2.1.
实施例7Example 7
本实施例的其它结构与实施例4相同,不同的是静压衬套12与第一凹腔113a为固定连接,动压衬套13与第二凹腔114a为固定连接,静压衬套12与第一凹腔113a的连接方式采用粘接或过盈配合,动压衬套13与第二凹腔114a连接方式采用粘接或过盈配合,实施例7中静压衬套12与第一凹腔113a的连接方式采用粘接,动压衬套13与第二凹腔114a连接方式采用粘接。The other structure of this embodiment is the same as that of Embodiment 4, the difference is that the static pressure bushing 12 is fixedly connected to the first cavity 113a, the dynamic pressure bushing 13 is fixedly connected to the second cavity 114a, and the static pressure bushing 12 The connection method with the first cavity 113a adopts bonding or interference fit, and the connection method between the dynamic pressure bush 13 and the second cavity 114a adopts bonding or interference fit. In Embodiment 7, the static pressure bush 12 and the first The connection method of the cavity 113a is bonding, and the connection method of the dynamic pressure bush 13 and the second cavity 114a is bonding.
实施例8Example 8
本实施例的其它结构与实施例4相同,不同的是静压衬套12与第一凹腔113a为可拆卸连接,动压衬套13与第二凹腔114a为可拆卸连接。Other structures of this embodiment are the same as those of Embodiment 4, except that the static pressure bush 12 is detachably connected to the first cavity 113a, and the dynamic pressure bush 13 is detachably connected to the second cavity 114a.
实施例七中静压衬套12与第一凹腔113a的连接方式采用螺钉连接,动压衬套13与114a的连接方式采用螺钉连接。In Embodiment 7, the static pressure bushing 12 is connected to the first cavity 113a by screws, and the dynamic pressure bushing 13 and 114a are connected by screws.
实施例9Example 9
本实施例的其它结构与实施例4相同,不同的是开放式滑道的横截面为圆弧形、V型或U形中的任意一种。The other structures of this embodiment are the same as those of Embodiment 4, except that the cross section of the open slideway is any one of circular arc, V-shape or U-shape.
本实施例中开放式滑道的横截面为U形。The cross section of the open slideway in this embodiment is U-shaped.
实施例10Example 10
本实施例的其它结构与实施例4相同,不同的是开放式滑道也可以是圆弧型滑道或波浪型滑道。The other structures of this embodiment are the same as those of Embodiment 4, except that the open slideway can also be an arc-shaped slideway or a wave-shaped slideway.
本实施例中开放式滑道是圆弧型滑道。In this embodiment, the open slideway is an arc type slideway.
实施例11Example 11
本实施例的其它结构与实施例4相同,不同的是滑道11可以为封闭式滑道。Other structures of this embodiment are the same as those of Embodiment 4, except that the slideway 11 can be a closed slideway.
封闭式滑道的横截面为圆形、椭圆形或方形中的任意一种,The cross section of the enclosed slideway is any one of circular, oval or square,
本实施例中封闭式滑道的横截面为圆形。The cross section of the enclosed slideway in this embodiment is circular.
实施例12Example 12
本实施例中,滑轨装置包括滑道和滑动组件。In this embodiment, the slide rail device includes a slideway and a slide assembly.
滑动组件包括具有滑动表面和滑动件外侧面的滑动件、多个静压衬套以及多个动压衬套。The slide assembly includes a slide having a slide surface and a slide outer side, a plurality of hydrostatic bushings, and a plurality of hydrodynamic bushings.
滑道具有滑道滑行面,滑动表面与滑道滑行面相匹配,The slideway has a slideway sliding surface, the sliding surface matches the slideway sliding surface,
滑动组件设置在滑道滑行面上,沿滑道往复移动。The sliding assembly is arranged on the sliding surface of the slideway and moves back and forth along the slideway.
本实施例中,滑道为直线型的开放式滑道,滑道具有内凹的空腔,其横截面呈V形。In this embodiment, the slideway is a linear open slideway, and the slideway has a concave cavity with a V-shaped cross section.
滑动件具有多个用于通过流体的静压通道和动压通道,静压通道和动压通道分别设置在滑动件的内壁中且贯通滑动表面和滑动件外侧面。The slider has a plurality of static pressure channels and dynamic pressure channels for passing fluid, and the static pressure channels and dynamic pressure channels are respectively arranged in the inner wall of the slider and pass through the sliding surface and the outer surface of the slider.
滑动件具有滑动表面、滑动件外侧面、多个静压通道以及多个动压通道。The slider has a sliding surface, an outer side of the slider, a plurality of static pressure channels, and a plurality of dynamic pressure channels.
滑动件具有多个用于通过流体的静压通道和动压通道,静压通道和动压通道分别设置在滑动件的内壁中且贯通滑动表面和滑动件外侧面。The slider has a plurality of static pressure channels and dynamic pressure channels for passing fluid, and the static pressure channels and dynamic pressure channels are respectively arranged in the inner wall of the slider and pass through the sliding surface and the outer surface of the slider.
静压通道包括设置在滑动表面上向内凹的第三凹腔和连通第三凹腔和滑动件外侧面的静压孔道。The static pressure channel includes a third concave cavity concaved inwardly on the sliding surface and a static pressure hole connecting the third concave cavity and the outer surface of the sliding part.
静压通道设置在滑动件的内壁中且贯通滑动表面和滑动件外侧面,静压通道包括设置在上向内凹的第三凹腔和连通第三凹腔和滑动件外侧面的静压孔道,静压通道用于通过流体,外部的高压流体通过外表面的静压孔道进入滑道滑行面。本实施例中,该流体为液体油。The static pressure channel is arranged in the inner wall of the slider and runs through the sliding surface and the outer surface of the slider. The static pressure channel includes a third concave cavity that is concave upward and a static pressure channel that communicates with the third concave cavity and the outer surface of the slider. , the static pressure channel is used to pass the fluid, and the external high-pressure fluid enters the sliding surface of the slideway through the static pressure channel on the outer surface. In this embodiment, the fluid is liquid oil.
动压通道设置在滑动件的内壁中且贯通滑动表面和滑动件外侧面,动压通道包括设置在上向内凹的第四凹腔和连通第四凹腔和滑动件外侧面的动压孔道,动压通道用于通过流体,外部的流体通过外表面的动压孔道进入滑道滑行面。本实施例中,该流体为液体油。The dynamic pressure channel is arranged in the inner wall of the slider and runs through the sliding surface and the outer surface of the slider. The dynamic pressure channel includes a fourth concave cavity that is set upward and inwardly concave and a dynamic pressure channel that communicates with the fourth concave cavity and the outer surface of the slider. , the dynamic pressure channel is used to pass the fluid, and the external fluid enters the sliding surface of the slideway through the dynamic pressure channel on the outer surface. In this embodiment, the fluid is liquid oil.
静压衬套具有呈柱形的静压凹腔,静压衬套设置在第三凹腔的开口处且静压凹腔的开口朝向滑动表面,静压凹腔的底部与第三凹腔相连通,实施例中,第三凹腔呈圆柱形,静压衬套采用金属制成。The static pressure bushing has a cylindrical static pressure cavity, the static pressure bushing is arranged at the opening of the third cavity and the opening of the static pressure cavity faces the sliding surface, and the bottom of the static pressure cavity is connected with the third cavity Generally, in the embodiment, the third cavity is cylindrical, and the static pressure bushing is made of metal.
动压衬套具有动压凹腔,动压衬套设置在第四凹腔的开口处且动压凹腔的开口朝向滑动表面,动压凹腔的底部与第四凹腔相连通,动压凹腔的横截面从底部至开口是逐渐扩大的,实施例中,第四凹腔呈圆柱形,动压衬套采用金属制成。The dynamic pressure bushing has a dynamic pressure cavity, the dynamic pressure bushing is arranged at the opening of the fourth cavity and the opening of the dynamic pressure cavity faces the sliding surface, the bottom of the dynamic pressure cavity communicates with the fourth cavity, and the dynamic pressure The cross section of the cavity gradually expands from the bottom to the opening. In the embodiment, the fourth cavity is cylindrical, and the dynamic pressure bushing is made of metal.
多个静压衬套和多个动压衬套沿滑动件的横截面设置在滑动表面上,本实施例中,一个横截面上设置3个静压衬套和3个动压衬套,在一个滑动件上设置有多个具有静压衬套和动压衬套的横截面。A plurality of static pressure bushes and a plurality of dynamic pressure bushes are arranged on the sliding surface along the cross section of the slider. In this embodiment, three static pressure bushes and three dynamic pressure bushes are arranged on one cross section. A plurality of cross-sections with static pressure bushes and dynamic pressure bushes are arranged on one slide.
静压衬套的顶端面凸出于滑动表面,动压衬套的顶端面凸出于滑动表面。The top surface of the static pressure bush protrudes from the sliding surface, and the top surface of the dynamic pressure bush protrudes from the sliding surface.
静压凹腔呈圆柱状,腔口的形状为圆形、椭圆形、正方形、矩形以及梯形中的任意一种,动压凹腔腔口的形状为圆形、椭圆形、正方形、矩形以及梯形中的任意一种,The static pressure cavity is cylindrical, the shape of the cavity opening is any one of circle, ellipse, square, rectangle and trapezoid, and the shape of the dynamic pressure cavity cavity is circle, ellipse, square, rectangle and trapezoid any of the
实施例中静压凹腔腔口的形状为椭圆形,动压凹腔腔口的形状为梯形。沿滑道的运动方向,动压衬套轴向剖面中动压凹腔呈月牙形。In the embodiment, the shape of the mouth of the static pressure cavity is oval, and the shape of the mouth of the dynamic pressure cavity is trapezoidal. Along the moving direction of the slideway, the dynamic pressure cavity in the axial section of the dynamic pressure bush is crescent-shaped.
静压凹腔的内凹的深度为0.5-5mm,动压凹腔的内凹的深度为4-8mm,实施例中,静压凹腔的内凹的深度为4mm,动压凹腔的内凹的深度为4mm。The indentation depth of the static pressure cavity is 0.5-5mm, and the indentation depth of the dynamic pressure cavity is 4-8mm. In the embodiment, the indentation depth of the static pressure cavity is 4mm, and the indentation depth of the dynamic pressure cavity The depth of the recess is 4mm.
静压衬套与滑动件为固定连接,动压衬套与滑动件为固定连接。The static pressure bushing is fixedly connected with the sliding part, and the dynamic pressure bushing is fixedly connected with the sliding part.
滑动件设置在滑道滑行面上,沿滑道往复移动,滑动件的长度小于滑道的长度。滑动件呈直线条状,横截面呈V形,与滑道的滑道滑行面相配,滑动件的滑动表面与滑道滑行面之间有一定的间隙,滑动件滑动时与滑道滑行面互不接触,当外部的液体油通过静压孔道、动压孔道进入滑道滑行面时,滑动件浮起,滑动件滑动时与滑道处于非接触状态。The sliding part is arranged on the sliding surface of the slideway and moves back and forth along the slideway, and the length of the sliding part is shorter than that of the slideway. The sliding part is in the shape of a straight line with a V-shaped cross section, which matches the sliding surface of the slideway. There is a certain gap between the sliding surface of the sliding part and the sliding surface of the slideway. No contact, when the external liquid oil enters the sliding surface of the slideway through the static pressure channel and the dynamic pressure channel, the sliding part floats, and the sliding part is in a non-contact state with the slideway when sliding.
实施例的作用与效果Function and effect of embodiment
根据本实施例所涉及的滑轨装置,工作状态时,滑动件滑动时与滑道面互不接触,始终处在气体或液体摩擦状态,这样,滑动件滑动时的跳动量与滑道面的制造误差没有直接关系,相对于静压气体或液体滑轨,采用气体或液体动静压技术能提高滑轨装置上滑动件的动态运行精度,达到0.1-1.0μm。According to the slide rail device involved in this embodiment, in the working state, the slider does not contact with the slideway surface when it slides, and is always in a state of gas or liquid friction. The manufacturing error is not directly related. Compared with the static pressure gas or liquid slide rail, the use of gas or liquid dynamic and static pressure technology can improve the dynamic running accuracy of the sliding parts on the slide rail device, reaching 0.1-1.0μm.
另外,由于动压衬套和静压衬套是后设置在滑道面上的,动压凹腔和静压凹腔的加工可以单独加工,因此加工难度大大降低,从而提高了动压凹腔和静压凹腔加工的工作效率,降低了加工成本。In addition, since the dynamic pressure bushing and the static pressure bushing are arranged on the slideway surface later, the processing of the dynamic pressure cavity and the static pressure cavity can be processed separately, so the processing difficulty is greatly reduced, thereby improving the dynamic pressure cavity. And the working efficiency of static pressure concave cavity processing reduces the processing cost.
进一步地,静压衬套、动压衬套的顶端均高于滑行表面,滑行表面的加工精度要求不高,具有提高工作效率,降低滑行表面加工成本的作用。Furthermore, the top ends of the static pressure bushing and the dynamic pressure bushing are higher than the sliding surface, and the processing accuracy of the sliding surface is not high, which has the effect of improving work efficiency and reducing the processing cost of the sliding surface.
进一步地,静压衬套、动压衬套与滑道均为粘结固定连接,具有加工方便的特点。Furthermore, the static pressure bushing, the dynamic pressure bushing and the slideway are all bonded and fixedly connected, which has the characteristics of convenient processing.
上述实施方式为本发明的优选案例,并不用来限制本发明的保护范围。The above embodiments are preferred examples of the present invention, and are not intended to limit the protection scope of the present invention.
Claims (10)
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