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CN108070252A - A kind of reinforced PA66 material and preparation method thereof - Google Patents

A kind of reinforced PA66 material and preparation method thereof Download PDF

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Publication number
CN108070252A
CN108070252A CN201611034226.9A CN201611034226A CN108070252A CN 108070252 A CN108070252 A CN 108070252A CN 201611034226 A CN201611034226 A CN 201611034226A CN 108070252 A CN108070252 A CN 108070252A
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Prior art keywords
temperature
area
parts
reinforced
fiber
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CN201611034226.9A
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Inventor
杨桂生
吴安琪
费彬
范继贤
姚晨光
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Hefei Genius New Materials Co Ltd
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Hefei Genius New Materials Co Ltd
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Priority to CN201611034226.9A priority Critical patent/CN108070252A/en
Publication of CN108070252A publication Critical patent/CN108070252A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/06Polyamides derived from polyamines and polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/004Additives being defined by their length
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a kind of reinforced PA66 materials and preparation method thereof, are prepared by weight by following components:Nylon66 fiber, polyformaldehyde, carbon fiber, toughener, nucleating agent, surface modification agent.Present invention employs the chopped carbon fibers that cross section is rectangle, itself can reduce floating fine phenomenon;And cooperate with nylon 11, surface modification agent, fiber-reinforced PA66 material injection rear surface is improved jointly floats mechanical strength that is fine and improving nylon 66 material.

Description

A kind of reinforced PA66 material and preparation method thereof
Technical field
The invention belongs to field of polymer composite material, and in particular to a kind of reinforced PA66 material and preparation method thereof.
Background technology
Polyamide (PA is commonly called as nylon) is that DuPont develops resin for fiber at first, real in nineteen thirty-nine Now industrialize.Polyamide started to develop and produce injection-molded item the 1950s, met downstream industry system with substituted metal Product lightweight, the requirement for reducing cost.PA has good comprehensive performance, including mechanical property, heat resistance, wear resistance, resistance to Chemicals and self lubricity, and coefficient of friction is low, also has certain anti-flammability, it is easy to process.
Wherein nylon66 fiber is a most important kind in PA, currently in order to strengthening the toughness of nylon66 fiber and reducing its production Cost mostly adds in appropriate fiber to be modified to it inside nylon material, but is then susceptible to after addition fiber floating Fine phenomenon.Floating fibre phenomenon is usually to be caused by fiber is exposed, white fiber floated during plastic melt filling flow be exposed to it is outer Table just forms radial white trace on plastic surface, can be increased when plastic is black because of shade deviation after shaping to be condensed It is and more obvious.So floating fibre phenomenon not only influences the cosmetic look of PA products, its performance as resistance to rolled-up stock is had an effect on.
The content of the invention
The object of the present invention is to provide a kind of reinforced PA66 material and preparation method thereof, improve that fiber is exposed to be showed As.
Technical scheme is as follows:
The present invention provides a kind of reinforced PA66 materials, are prepared by weight by following components:
The intrinsic viscosity range of the nylon66 fiber is 0.6-1.0dl/g.
The carbon fiber is chopped carbon fiber, and cross section is rectangle, length 2-5mm.
The toughener is selected from maleic anhydride grafted ethene-octene copolymer, ethylene-methyl acrylate copolymer or second One or more of alkene-methyl acrylate-glycidyl methacrylate.
The nucleating agent is sodium benzoate.
The surface modification agent is the mixture of modified ethylene bis-fatty acid amides (TAF) and silicone oil, and wherein TAF is most Few additive is 2 parts.
The present invention also provides the preparation method of above-mentioned reinforced PA66 material, this method comprises the following steps:
(1) nylon66 fiber and polyformaldehyde are dried respectively;
(2) by proportioning, by dried nylon66 fiber and polyformaldehyde and carbon fiber, toughener, nucleating agent and surface modification Agent adds in high-speed mixer stir 3-5min together;
(3) uniformly mixed material is added in from the charge door of double screw extruder, through double screw extruder melting extrusion, It is granulated, is prepared into modified reinforced PA66 material.
Further scheme, nylon66 fiber is the dry 4-5h under the conditions of temperature is 110-140 DEG C in the step (1);Poly- first Aldehyde is the dry 4-5h under the conditions of temperature is 110-120 DEG C;
One 220-250 DEG C of area's temperature of double screw extruder, two 225-265 DEG C of area's temperature, three area's temperature in the step (3) 235-275 DEG C, four 245-285 DEG C of area's temperature, five 240-280 DEG C of area's temperature, six 245-285 DEG C of area's temperature, head temperature 245- 285 DEG C, engine speed is 15-35HZ.
The present invention compared with the existing technology, has the advantages that:
1st, present invention employs the chopped carbon fiber that cross section is rectangle, floating fine phenomenon can itself be reduced;In addition, The surface after reinforced PA66 material injection is improved after carbon fiber is cooperated with polyformaldehyde, surface modification agent jointly again to float Fine problem.
2nd, TAF is to introduce polar group on the basis of ethylene bis-fatty acid amides in surface modification agent, is mixed with silicone oil The compatibility between carbon fiber is enhanced after conjunction;The solvation segment of TAF has certain intermiscibility with matrix resin, herein TAF has played phase solvent.In this way, surface modification agent forms similar anchoring node between carbon fiber, basic resin, that is, hand over Join point, improve the fine bond state with resin of carbon, reduce the fine separation with resin of carbon.
3rd, since the mechanical function layer thickness between the surface of carbon fiber and matrix resin increases, make attached in fiber surface Near matrix be easier to occur shear yielding, increase the absorption to impact energy and dissipative effect, promote fiber to matrix resin it Between toughening effect.So that carbon fiber is coated well in resin, fiber is synchronous with resin in process flows It is dynamic, it is not easy to rip, greatly reduces the exposed of fiber.
4th, surface modification agent reduces that carbon fiber is exposed, so as to correspondingly reduce the friction of carbon fiber and screw rod, makes spiral shell The torque of bar also decreases, easy to process.
5th, reinforced PA66 material prepared by the present invention has excellent mechanical property.
Specific embodiment
The present invention is further illustrated with reference to embodiments.
Measuring mechanical property method:
Composition prepared by the present invention is molded into test examination using injection molding machine of plastic using GB standards at 230-270 DEG C Sample, the size (length x width x thickness) of test bars are respectively:Tensile bars (dumbbell shape), 170.0 × 10.0 × 4.0;Bending batten, 80.0 × 10.0 × 4.0;Non-notch impact batten, 80.0 × 10.0 × 4.0;Notch shock batten, 80.0 × 10.0 × 4.0, v-notch, notch depth 1/5.
In temperature be (23 ± 2) DEG C, in the standard environment that humidity is (50 ± 5) % after placement 16h after test bars shaping It is tested, test environment is (23 ± 2) DEG C, humidity is (50 ± 5) %.
Tensile strength and elongation at break:It is tested by GB 1040, tensile speed 5mm/min.
Bending strength and bending modulus:It is tested by GB 9341, rate of bending 1.25mm/min.
Simply supported beam notch impact strength:It is tested by GB 1043.
Fiber content:It is tested by GB 9345.
The intrinsic viscosity range of nylon66 fiber used in following embodiment is 0.6-1.0dl/g;Carbon fiber is the carbon that is chopped Fiber, cross section are rectangle, length 2-5mm.
Embodiment 1
(1) by nylon66 fiber in 110 DEG C of temperature, dry 4h;Polyformaldehyde is in 110 DEG C of temperature, dry 4h;
(2) weigh dry 60 parts of nylon66 fiber, 1 part of polyformaldehyde and 25 parts of carbon fiber, 5 parts of sodium benzoate, 5 parts of surface modification agent (being mixed by 2 parts of modified ethylene bis-fatty acid amides and 3 parts of silicone oil);
(3) material weighed up in above-mentioned steps (2) is stirred into 3min in high-speed mixer;
(4) and then by above-mentioned uniformly mixed material the charge door of double screw extruder is added in;
(5) material is granulated through double screw extruder melting extrusion;
The processing technology of the double screw extruder is:230 DEG C of one area's temperature of double screw extruder, two area's temperature 245 DEG C, three 255 DEG C of area's temperature, four 265 DEG C of area's temperature, five 260 DEG C of area's temperature, six 265 DEG C of area's temperature, 265 DEG C of head temperature, host Rotating speed is 15HZ.The performance test results are shown in Table 1.
Embodiment 2
(1) by nylon66 fiber in 110 DEG C of temperature, dry 4h;Polyformaldehyde is in 110 DEG C of temperature, dry 4h;
(2) 40 parts dry of nylon66 fiber, 10 parts of polyformaldehyde, 30 parts of carbon fiber, 5 parts of toughener (3 portions of horses are weighed Maleic anhydride grafted ethylene-octene copolymer, 2 parts of ethylene-methyl acrylate copolymers), 10 parts of sodium benzoate, 10 parts of surface Improver (is mixed) by 5 parts of modified ethylene bis-fatty acid amides and 5 parts of silicone oil;
(3) material weighed up in above-mentioned steps (2) is stirred into 5min in high-speed mixer;
(4) and then by above-mentioned uniformly mixed material the charge door of double screw extruder is added in;
(5) material is granulated through double screw extruder melting extrusion;
The processing technology of the double screw extruder is:220 DEG C of one area's temperature of double screw extruder, two area's temperature 225 DEG C, three 235 DEG C of area's temperature, four 245 DEG C of area's temperature, five 240 DEG C of area's temperature, six 245 DEG C of area's temperature, 245 DEG C of head temperature, host Rotating speed is 35HZ.The performance test results are shown in Table 1.
Embodiment 3
(1) by nylon66 fiber in 110 DEG C of temperature, dry 4h;Polyformaldehyde is in 110 DEG C of temperature, dry 4h;
(2) weigh 40 parts dry of nylon66 fiber, 5 parts of polyformaldehyde, 35 parts of carbon fiber, 3 parts of toughener (ethylene- Methyl acrylate-glycidyl methacrylate), 8 parts of sodium benzoate, 8 parts of surface modification agent is (by 3 parts of modified ethylenes Bis-fatty acid amides and 5 parts of silicone oil mix);
(3) material weighed up in above-mentioned steps (2) is stirred into 3min in high-speed mixer;
(4) and then by above-mentioned uniformly mixed material the charge door of double screw extruder is added in;
(5) material is granulated through double screw extruder melting extrusion;
The processing technology of the double screw extruder is:240 DEG C of one area's temperature of double screw extruder, two area's temperature 255 DEG C, three 265 DEG C of area's temperature, four 275 DEG C of area's temperature, five 270 DEG C of area's temperature, six 275 DEG C of area's temperature, 275 DEG C of head temperature, host Rotating speed is 15HZ.The performance test results are shown in Table 1.
Embodiment 4
(1) by nylon66 fiber in 110 DEG C of temperature, dry 4h;Polyformaldehyde is in 110 DEG C of temperature, dry 4h;
(2) weigh 30 parts dry of nylon66 fiber, 5 parts of polyformaldehyde, 45 parts of carbon fiber, 5 parts of sodium benzoate, 5 parts Surface modification agent (being mixed by 2 parts of modified ethylene bis-fatty acid amides and 3 parts of silicone oil);
(3) material weighed up in above-mentioned steps (2) is stirred into 3min in high-speed mixer;
(4) and then by above-mentioned uniformly mixed material the charge door of double screw extruder is added in;
(5) material is granulated through double screw extruder melting extrusion;
The processing technology of the double screw extruder is:250 DEG C of one area's temperature of double screw extruder, two area's temperature 265 DEG C, three 275 DEG C of area's temperature, four 285 DEG C of area's temperature, five 280 DEG C of area's temperature, six 285 DEG C of area's temperature, 285 DEG C of head temperature, host Rotating speed is 15HZ.The performance test results are shown in Table 1.
All it is below common carbon fibers to carbon fiber in Billy, cross-sectional shape is all circle.
Comparative example 1
(1) by nylon66 fiber in 140 DEG C of temperature, dry 5h;
(2) 50 parts dry of nylon66 fiber, 35 parts of carbon fiber, the copolymerization of 5 parts of toughener ethylene-methyl acrylate are weighed Object, 5 parts of sodium benzoate;
(3) material weighed up in above-mentioned steps (2) is stirred into 3min in high-speed mixer;
(4) and then by above-mentioned uniformly mixed material the charge door of double screw extruder is added in;
(5) material is granulated through double screw extruder melting extrusion;
The processing technology of the double screw extruder is:220 DEG C of one area's temperature of double screw extruder, two area's temperature 225 DEG C, three 235 DEG C of area's temperature, four 245 DEG C of area's temperature, five 240 DEG C of area's temperature, six 245 DEG C of area's temperature, 245 DEG C of head temperature, host Rotating speed is 15HZ.The performance test results are shown in Table 1.
Comparative example 2
(1) by nylon66 fiber in 110 DEG C of temperature, dry 4h;
(2) weigh dry 40 parts of nylon66 fiber, 35 parts of carbon fiber, 10 parts of calcium sulfate hollow glass micropearl, 5 parts Toughener ethylene-methyl acrylate copolymer, 5 parts of sodium benzoate;
(3) material weighed up in above-mentioned steps (2) is stirred into 3min in high-speed mixer;
(4) and then by above-mentioned uniformly mixed material the charge door of double screw extruder is added in;
(5) material is granulated through double screw extruder melting extrusion;
The processing technology of the double screw extruder is:220 DEG C of one area's temperature of double screw extruder, two area's temperature 225 DEG C, three 235 DEG C of area's temperature, four 245 DEG C of area's temperature, five 240 DEG C of area's temperature, six 245 DEG C of area's temperature, 245 DEG C of head temperature, host Rotating speed is 15HZ.The performance test results are shown in Table 1.
Comparative example 3
(1) by nylon66 fiber in 140 DEG C of temperature, dry 5h;
(2) 40 parts dry of nylon66 fiber, 35 parts of carbon fiber, the copolymerization of 5 parts of toughener ethylene-methyl acrylate are weighed Object, 5 parts of sodium benzoate;
(3) material weighed up in above-mentioned steps (2) is stirred into 5min in high-speed mixer;
(4) and then by above-mentioned uniformly mixed material the charge door of double screw extruder is added in;
(5) material is granulated through double screw extruder melting extrusion;
The processing technology of the double screw extruder is:220 DEG C of one area's temperature of double screw extruder, two area's temperature 225 DEG C, three 235 DEG C of area's temperature, four 245 DEG C of area's temperature, five 240 DEG C of area's temperature, six 245 DEG C of area's temperature, 245 DEG C of head temperature, host Rotating speed is 35HZ.The performance test results are shown in Table 1.
Table 1
The comparison of embodiment and comparative example can be seen that the curved of reinforced PA66 material produced by the present invention from upper table 1 Bent modulus, tensile strength, elongation at break, simply supported beam notch impact strength obviously higher than material prepared by comparative example, and Article surface is bright, without floating fibre.
It is understood that the above description of the embodiments is intended to facilitate those skilled in the art and using this hair It is bright.Person skilled in the art obviously easily can make various modifications to these embodiments, and described herein General Principle is applied in other embodiment without having to go through creative labor.Therefore, the invention is not restricted to implementations here Example, those skilled in the art's announcement according to the present invention, improvement and modification made without departing from the scope of the present invention all should be Within protection scope of the present invention.

Claims (8)

1. a kind of reinforced PA66 material, it is characterised in that:It is prepared by weight by following components:
30-60 parts of nylon66 fiber,
1-10 parts of polyformaldehyde,
25-45 parts of carbon fiber,
0-5 parts of toughener,
5-10 parts of nucleating agent,
5-10 parts of surface modification agent.
2. a kind of reinforced PA66 material according to claim 1, it is characterised in that:The inherent viscosity of the nylon66 fiber Scope is 0.6-1.0 dl/g.
3. a kind of reinforced PA66 material according to claim 1, it is characterised in that:The carbon fiber is the carbon fibre that is chopped Dimension, cross section is rectangle, length 2-5mm.
4. a kind of reinforced PA66 material according to claim 1, it is characterised in that:The toughener is selected from maleic acid Acid anhydride grafted ethene-octene copolymer, ethylene-methyl acrylate copolymer or ethylene-methyl acrylate-Glycidyl methacrylate are sweet One or more of grease.
5. a kind of reinforced PA66 material according to claim 1, it is characterised in that:The nucleating agent is benzoic acid Sodium.
6. a kind of reinforced PA66 material according to claim 1, it is characterised in that:The surface modification agent is modification Ethylene bis-fatty acid amides(TAF)With the mixture of silicone oil, wherein the minimum additive amount of modified ethylene bis-fatty acid amides is 2 Part.
7. a kind of preparation method of reinforced PA66 material as described in claim 1, it is characterised in that:Its step are as follows:
(1)Nylon66 fiber and polyformaldehyde are dried respectively;
(2)By proportioning, by dried nylon66 fiber and polyformaldehyde and carbon fiber, toughener, nucleating agent and surface modification agent one It rises in addition high-speed mixer and stirs 3-5min;
(3)Uniformly mixed material from the charge door of double screw extruder is added in, through double screw extruder melting extrusion, is made Grain, is prepared into modified reinforced PA66 material.
8. preparation method according to claim 7, it is characterised in that:The step(1)Middle nylon66 fiber is to be in temperature Dry 4-5h under the conditions of 110-140 DEG C;Polyformaldehyde is the dry 4-5h under the conditions of temperature is 110-120 DEG C;
The step(3)Middle one 220-250 DEG C of area's temperature of double screw extruder, two 225-265 DEG C of area's temperature, three area temperature 235- 275 DEG C, four 245-285 DEG C of area's temperature, five 240-280 DEG C of area's temperature, six 245-285 DEG C of area's temperature, head temperature 245-285 DEG C, engine speed is 15-35HZ.
CN201611034226.9A 2016-11-18 2016-11-18 A kind of reinforced PA66 material and preparation method thereof Pending CN108070252A (en)

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CN201611034226.9A CN108070252A (en) 2016-11-18 2016-11-18 A kind of reinforced PA66 material and preparation method thereof

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Application Number Priority Date Filing Date Title
CN201611034226.9A CN108070252A (en) 2016-11-18 2016-11-18 A kind of reinforced PA66 material and preparation method thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110183846A (en) * 2019-05-10 2019-08-30 南通开普乐工程塑料有限公司 A kind of high wear-resistant carbon fiber reinforcement PA66 and preparation method thereof
CN113150540A (en) * 2021-04-21 2021-07-23 深圳市高科塑化有限公司 Nylon carbon fiber composite material for improving waterproofness and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4330444A (en) * 1979-09-04 1982-05-18 Ppg Industries, Inc. Sizing composition and sized fibers with increased hardness
CN103030971A (en) * 2012-12-25 2013-04-10 江苏金发科技新材料有限公司 Special glass fiber reinforced nylon 6 material for water gauges and water pumps and preparation method of nylon 6 material
CN103160118A (en) * 2011-12-16 2013-06-19 合肥杰事杰新材料股份有限公司 Improved nylon composition with no glass fiber exposed and preparation method thereof
CN106009645A (en) * 2016-07-06 2016-10-12 温州科力塑业有限公司 Low-fiber-floating glass fiber reinforced PA6 material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4330444A (en) * 1979-09-04 1982-05-18 Ppg Industries, Inc. Sizing composition and sized fibers with increased hardness
CN103160118A (en) * 2011-12-16 2013-06-19 合肥杰事杰新材料股份有限公司 Improved nylon composition with no glass fiber exposed and preparation method thereof
CN103030971A (en) * 2012-12-25 2013-04-10 江苏金发科技新材料有限公司 Special glass fiber reinforced nylon 6 material for water gauges and water pumps and preparation method of nylon 6 material
CN106009645A (en) * 2016-07-06 2016-10-12 温州科力塑业有限公司 Low-fiber-floating glass fiber reinforced PA6 material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110183846A (en) * 2019-05-10 2019-08-30 南通开普乐工程塑料有限公司 A kind of high wear-resistant carbon fiber reinforcement PA66 and preparation method thereof
CN113150540A (en) * 2021-04-21 2021-07-23 深圳市高科塑化有限公司 Nylon carbon fiber composite material for improving waterproofness and preparation method thereof

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Application publication date: 20180525